sensor tightening control

45
INSTRUCTIONS INSTRUCTIONS MANUAL MANUAL SENSOR TIGHTENING CONTROL SENSOR TIGHTENING CONTROL model: model: SENSTIGHT SENSTIGHT

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Machine for fastening sensor cap onto aluminum tube with torque control

TRANSCRIPT

Page 1: Sensor Tightening Control

INSTRUCTIONSINSTRUCTIONSMANUALMANUAL

SENSOR TIGHTENING CONTROLSENSOR TIGHTENING CONTROLmodel: model: SENSTIGHTSENSTIGHT

Page 2: Sensor Tightening Control

SENSOR TIGHTENING CONTROL

TABLE OF CONTENTS

• INSTRUCTIONS MANUAL 3

◦ OPERATION MANUAL 3

◦ GENERAL WORKING REQUIREMENTS 3

◦ WORKING CYCLE 4

• WARRANTY 6

• CE CERTIFICATION 8

• PREVENTIVE MAINTENANCE level 1 9

• LADDER DIAGRAM 10

• ELECTRICAL DIAGRAM 16

• PNEUMATIC DIAGRAM 24

• COMPONENT LIST 26

• TECHNICAL DRAWINGS 28

• ANNEX 35

◦ STURTEVANT RICHMONT technical datasheet 36

◦ IFM electronic OJ5048 technical datasheet 38

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

Page 3: Sensor Tightening Control

SENSOR TIGHTENING CONTROL

OPERATION GUIDE

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

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Page 4: Sensor Tightening Control

OPERATION MANUALOPERATION MANUAL

This machine is conceived for fastening a threaded sensor cap onto an aluminium tube.

For quality production purposes, a torque control wrench provides accurate 7Nm fastening

and four process control lights allow operators to follow the working cycle, step by step.

Main sections:

Lubrication unit Torquewrench

Control unit O-ring optical detector

GENERAL WORKING REQUIREMENTSGENERAL WORKING REQUIREMENTS

Connected to a suitable power outlet

Minimum 6bar compressed air (if unavailable, red light will blink rapidly)

Oil reservoir level is above minimum level

Working area is clean

SENSOR TIGHTENING CONTROL

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

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Page 5: Sensor Tightening Control

WORKING CYCLEWORKING CYCLE

Turn on the general power switch and put the

machine in service by pressing the button as shown

in the side picture.

Push the lubrication unit lever back to block position

Place the aluminium tube on the clamp and insert the O-ring

Once the tube and O-ring sensors detect the object, clamp will close to secure the tube

Bring the lubrication unit front and back to lube the O-ring section

Take the torque wrench and fasten the sensor until it 'clicks'

Check for the lights column. If red light is lit the cycle was unsuccessful

While operating if the red light blinks or the operator needs to end the current process,

press and hold RESET button for 3 seconds.

SENSOR TIGHTENING CONTROL

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

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Page 6: Sensor Tightening Control

SENSOR TIGHTENING CONTROL

WARRANTY

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

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Page 7: Sensor Tightening Control

SENSOR TIGHTENING CONTROL

WARRANTY

Manufacturer: Manuel Fernando Moutinho Mendes Unipessoal Lda.Machine: SENSOR TIGHTENING CONTROLModel: SENSTIGHTPlate: 201211192Built year: 2012

Warranty service provides 12 months warranty for daily working, valid since the machine’s dispatch but

accepted only if the machine is used in accordance with corresponding manual. The warranty coverage

does not include commercial part, as the applied warranty terms belong to the primary supplier. Any fault

during this warranty term will be repaired or replaced on the manufacturer’s facilities at no charge. All

damaged parts will be held by the manufacturer if any replacement is required. Customer will pay

transportation and shipment for replacement parts. For maintenance service, the workmanship,

transportation and/or lodge will be charged to the customer. Repairing services must be previously agreed

between manufacturer and customer.

All the consumables and periodic maintenance, as well as the tools used on the machine are excluded

from this warranty term. The manufacturer has no responsibility on damaged parts caused by improperly

use of the machine.

Any repair or replacement will not extend the machine’s warranty period. Taking knowledge of these

requirements, assures that there will be no refund in case of damages or lack of production.

Executive manager

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

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Page 8: Sensor Tightening Control

SENSOR TIGHTENING CONTROL

CE CERTIFICATION

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

8

Page 9: Sensor Tightening Control

SENSOR TIGHTENING CONTROL

CE CERTIFICATION

Manuel Fernando Moutinho Mendes Unipessoal, Lda. Rua das Regadas, nº 4004510-647 FânzeresTelef:/Fax: +351 224882298email: [email protected]

Ensures the following machine:

• Description: SENSOR TIGHTENING CONTROL;

• Plate number: 201211192

• Date of construction: NOVEMBER 2012

Complies with the technical building and designing standards, considering the implementation of Machine Directive (Diretive 2006/42/CE) as well as the national legislation which transposes it.Complies with the Low Voltage Directive (Diretive 2006/95/CE).

Observed standards:

ISO EN 12100-1:2003/A1:2009 Machines security. Fundamental concepts, general designing principles. Part 1: Basic terminology, methodology

ISO EN 12100-2:2003/A1:2009 Machines security. Fundamental concepts, general designing principles. Part 2: Technical principles and specifications

EN 1037:1995/A1:2008 Machines security. Prevention to unexpected startup.

EN 953:1997/A1:2009Machines security. Protectors.General requirements for designing and manufacturing of fixed and mobile protections.

ISO EN 13857:2008Machines security. Safety distance to prevent superior and inferior limbs from reaching dangerous zones.

EN 60204-1:2006/A1:2009Machines security. Machines electrical gear.Part 1: General requirements.

Executive manager

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

9

Page 10: Sensor Tightening Control

SENSOR TIGHTENING CONTROL

PREVENTIVE MAINTENANCE

level 1

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

10

Page 11: Sensor Tightening Control

SENSOR TIGHTENING CONTROL

PREVENTIVE MAINTENANCE level 1

OPERAÇÃO PERIODICIDADE

Check air treatment unit Weekly

Check for tighten and lubrication on sliding parts Weekly

Test for faulty emergency buttons or switches Weekly

Check leaks on air circuit Diária

Check for lubrication oil level Daily

Clean working area Daily

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

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SENSOR TIGHTENING CONTROL

LADDER DIAGRAM

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

12

Page 13: Sensor Tightening Control

SENSOR TIGHTENING CONTROL

* EMERGENCIA

0X001

ZRST M100 M400

X001 X010

X001 X010 X011

* SAIDAS LUZES

13M100

Y002

M101

16M110

Y003

M111

M112

20M120

Y004

M121

23M130

Y005

X001 M8013

X001 X010 M8012

X001 X010 X011

X001 X010 X011 M40

* SAIDAS

41M140

Y006

43M150

Y007

45M160

Y010

47M170

Y011

49M180

Y012

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

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Page 14: Sensor Tightening Control

SENSOR TIGHTENING CONTROL

M480

52M190

Y013

* INICIO CICLO

54M40 X005 X002 K10

T10

60T10

SET M300

* CICLO

63M300

SET M140

SET M170

X007SET M310

RST M300

* DETECÇÃO O-RING

69M310 M8013

M100

X004 K10T2

T2SET M312

RST M310

* LUBRIFICAÇÃO FRENTE

83M312

SET M101

RST M140

M8013M110

X003SET M150

SET M314

RST M312

* TEMPO LUBRIFICAÇÃO

97M314 T4

M160

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

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SENSOR TIGHTENING CONTROL

M8013M111

K5T4

T4RST M150

X005 T4SET M140

M140SET M316

RST M314

* DETECÇÃO TORQUE

121M316 M8013

M120

SET M112

M140 X014SET M318

RST M316

* FIM DE CICLO

134M318 K10

T6

SET M121

T6ZRST M100 M300

X002ZRST M100 M400

* COND.INICIAIS

156M300 M310 M312 M314 M316 M318 M320

M40

* RESET ERRO

164X012 K30

T20

168T20

SET M450

171M450 M8013

M480

ZRST M100 M400

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

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Page 16: Sensor Tightening Control

SENSOR TIGHTENING CONTROL

X012RST M450

184 END

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

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Page 17: Sensor Tightening Control

SENSOR TIGHTENING CONTROL

ELECTRICAL DIAGRAM

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

17

Page 18: Sensor Tightening Control

SENSOR TIGHTENING CONTROL

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

ClientInstallation

CodeDrawing

Manufacturer

File

Project Name

Created by

Type

Installation place

Project director

Features

ELECTRICAL DIAGRAM

TI AUTOMOTIVE

Manuel Fernando Moutinho Mendes, Unipessoal Lda.

SENSOR TIGHTENING CONTROL

MENDOS

18

Page 19: Sensor Tightening Control

SENSOR TIGHTENING CONTROL

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

L1N

230V

24VDC

01

C2

C2C6

C2 C2

0V PLC 24VG ILUMINAÇÃOWIRELESS WRENCH

UTA

MES

POWER CIRCUIT

MODULE 19

Page 20: Sensor Tightening Control

SENSOR TIGHTENING CONTROL

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

0V

24VG

K1

K1

24VG

0V

X0

X1

BP1

BP1

EMERG

MES

K1

UTA

CONTROL CIRCUIT

20

Page 21: Sensor Tightening Control

SENSOR TIGHTENING CONTROL

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

0V

24VG

0V

24VG

MESEMERG

S/S

X3X0 X2X1 X4 X5 X6 X7

EMERGENCY MES TUBE LUBRICATION LOCKEDFRONT

LUBRICATION LOCKEDBACK

O-RING CLAMPDOWNDETECTION

INPUTS CIRCUIT

DETECTED

21

Page 22: Sensor Tightening Control

SENSOR TIGHTENING CONTROL

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

0V

24VG

0V

24VG

X10

X11

X12

X13

X14

X15

X16

X17

OILLEVEL

PP

PRESSOSTATE

BP2

RESET

N. O

KE

Y

OK

EY

CO

M

TCV

INPUTS CIRCUIT

TORQUEWRENCH 22

Page 23: Sensor Tightening Control

SENSOR TIGHTENING CONTROL

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

C0

Y0 Y4C1

Y1 Y2 Y3 C3

C2

Y5 Y6 Y7

0V

24VG

0V

24VG

EV6 EV7

LIGHT COLUMN

GREEN GREEN REDLOCKFRONT

LOCKGREEN BACK

OUTPUTS CIRCUIT

O-RING LUBRICATION TORQUE ERROR 23

Page 24: Sensor Tightening Control

SENSOR TIGHTENING CONTROL

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

C4

Y10

Y16

Y11

Y12

C5

Y14

Y15

Y13

Y17

C6

Y20

0V

24VG

0V

24VG

EV10 EV11

LUBRICATION CLAMP RESETTCV

RESET

BP2R

ES

ET

CO

M

C4

Y10

Y16

Y11

Y12

C5

Y14

Y15

Y13

Y17

C6

Y20

OUTPUTS CIRCUIT

DOWN24

Page 25: Sensor Tightening Control

SENSOR TIGHTENING CONTROL

PNEUMATIC DIAGRAM

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

25

Page 26: Sensor Tightening Control

SENSOR TIGHTENING CONTROL

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

1 2 3

4 56

[1] VUVG-B10-P53E-ZT-F-1P3 FESTO[2] VUVG-B10-M52-RZT-F-1P3 FESTO[3] VUVG-B10-M52-RZT-F-1P3 FESTO[4] DFM-20-100-P-A-GF SMC[5] VXA-2120-02F-1 FESTO[6] ADN-16-5-I-P-A FESTO 26

Page 27: Sensor Tightening Control

SENSOR TIGHTENING CONTROL

COMPONENT LIST

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

27

Page 28: Sensor Tightening Control

SENSOR TIGHTENING CONTROL

COMPONENT LIST

ELECTRICAL CABINET

1 Power supply DRP024V060W1AZ DELTA

1 Circuit breaker MW 106 C6 HAGER

1 Circuit breaker NFN 102 C2 HAGER

1 PLC MELSEC FX3G-40M MITSUBISHI

2 Circuit breaker C2 DPN N SCHNEIDER

1 Circuit breaker MJN 702 C2 HAGER

1 Relay DC 24V RM84-2012-35-1024 RELPOL

14 Feed-through terminal SELOS

3 Feed-through terminal neutral SELOS

1 Feed-through terminal earth SELOS

1 General break switch V0 SCHNEIDER

1 ‘Under voltage’ light TELEMECANIQUE

WORKING STATION

1 Photoelectric sensor OT5048 IFM

1 Inductive sensor IF71010 IFM

1 Inductive sensor NP1201 SICK

2 Magnetic sensor MK5101 IFM

1 Torquewrench SLTC 150I STURTEVANT RICHMONT

1 Light column (3x green + 1x red) WERMA

1 Balancer TECNA

1 Air operated valve VXA2120-02F-1 SMC

1 Mixing valve LMV210-20 SMC

1 Button box TELEMECANIQUE

2 Contact button TELEMECANIQUE

1 Emergency button SCHNEIDER

1 Oil reservoir ILC

PNEUMATIC BOARD

1 Air treatment unit FESTO

1 Pressostate SDE5 FESTO

1 Valve VUVG-B10-P53E-ZT-F-1P3 FESTO

1 Valve VUVG-B10-M52-RZT-F-1P3 FESTO

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

28

Page 29: Sensor Tightening Control

SENSOR TIGHTENING CONTROL

TECHNICAL DRAWINGS

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

29

Page 30: Sensor Tightening Control

LAYOUT PUESTO TORNILLO SENSOR

480

950

cuadro eléctrico

balancín

iluminación

2240

platine neumática

columna luminusa

depósito de aceite

600

740

lubricacióndetector o'ring

bloqueo del tubo

llave dinamometricaSTURTEVANT

1

1

Escala

Peça: Posto de Aperto Sensor

1

Quant.3312 01 01Material: -

Acabamento: -

1:15

Nº Peça:

Projecto: Puesto Tornillo Sensor

09/11/2012

RubricaData

Verificou

Manuel Mendes

Desenhou

I.S.O

A3FormatoTolerâncias

Gerais

ISO 2768 - mK

Rugosidade Geral

Quebra Arestas

0.5x 453,2

Massa Kg

Manuel Fernando Moutinho Mendes, Unipessoal Lda

Rua das Regadas nº 4004510-647 Fânzeres Portugal

Tel/Fax. +351 224 882 298Telm. +351 917 560 [email protected]

Page 31: Sensor Tightening Control

1

64

2664

64

2

62

DETAIL J 1 : 2

lubricación o´ring4 puntos

DETAIL K 1 : 3

bloqueo del tubo

detector o'ring

actuador bloqueocarrera:4mm

detector tubo

JIG bloqueo

2 1

5

5

5

34

5 3312 01 06 Apoio Tubo 3 ----------

4 3312 01 05 Montagem Fotocelulas 1 ----------

3 3312 01 04 Mordaça Tubo 1 ----------

2 3312 01 03 Unidade de Lubrificação 1 ----------

1 3312 01 12 Placa Base 1 ----- -----

ITEM Desenho Peça Default Referência Fabricante

1

1

Escala

Peça: Gabarito Aperto Sensor

1

Quant.3312 01 02Material: -

Acabamento: -

1:5

Nº Peça:

Projecto: Puesto Tornillo Sensor

09/11/2012

RubricaData

Verificou

Manuel Mendes

Desenhou

I.S.O

A3FormatoTolerâncias

Gerais

ISO 2768 - mK

Rugosidade Geral

Quebra Arestas

0.5x 453,2

Massa Kg

Manuel Fernando Moutinho Mendes, Unipessoal Lda

Rua das Regadas nº 4004510-647 Fânzeres Portugal

Tel/Fax. +351 224 882 298Telm. +351 917 560 [email protected]

Page 32: Sensor Tightening Control

11

10

9

7

8

12

15

13

18

19

4

23

24

3

1

17

5

2520

2222

216

239

N

N 362

141

N-N 1 : 3

2

7

8

14

1312

DETAIL O 2 : 3

16 9

11

?

11

25 DIN 912 M5 x 25 --- 25C 2

24 Hexagon Thin Nut ISO 4035 - M6 - C 4

23 DIN 913 - M6 x 30-C 4

22 DIN 913 - M3 x 5 6

21 ISO 4018 - M5 x 10-WN 1

20 Washer DIN 125 - A 5.3 2

19 Washer DIN 125 - A 6.4 6

18 DIN 912 M6 x 25 --- 25C 6

17 ---- Conjunto Detector M12 1 ---- ----

16 ---- O'Ring 1 6x1 -----

15 Punho (06320-308) 1 06320-308 NORELEM

14 ---- Bico Lubrificação LMV210-20 1 LMV210-20 SMC

13 Cilindro DFM-20-100-P-A-GF 1 DFM-20-100-P-

A-GF FESTO

12 3312 01 32 Calço Punho 1 ----- -----

11 3312 01 23 Bocal Lubrificação 1 ----- -----

10 3312 01 22 Aperto Bico Lub. 1 ----- -----

9 3312 01 21 Fixação Bico Lub. 1 ----- -----

8 3312 01 20 Topo Lubrificação 1 ----- -----

7 3312 01 19 Suporte Bico 1 ----- -----

6 3312 01 18 Placa Bico Lub. 1 ----- -----

5 3312 01 17 Suporte M12 1 ----- -----

4 3312 01 16 Placa Base Lub. 1 ----- -----

3 3312 01 15 Afinador Lub. 2 ----- -----

2 3312 01 14 Placa Lateral Lub. 2 ----- -----

1 3312 01 13 Fixação Lubrificação 2 ----- -----

ITEM Desenho Peça QTY. Referência Fabricante

1

1

Escala

Peça: Unidade de Lubrificação

1

Quant.3312 01 03Material: -

Acabamento: -

1:2

Nº Peça:

Projecto: Puesto Tornillo Sensor

09/11/2012

RubricaData

Verificou

Manuel Mendes

Desenhou

I.S.O

A3FormatoTolerâncias

Gerais

ISO 2768 - mK

Rugosidade Geral

Quebra Arestas

0.5x 453,2

Massa Kg

Manuel Fernando Moutinho Mendes, Unipessoal Lda

Rua das Regadas nº 4004510-647 Fânzeres Portugal

Tel/Fax. +351 224 882 298Telm. +351 917 560 [email protected]

Page 33: Sensor Tightening Control

6

7

3

4

1

20°

P

P

Q

Q

6

4

3 12

P-P

11

11

3

95

4

2

Q-Q

3

122

8

2

8

12

12 DIN 912 M5 x 12 --- 12C 4

11 DIN 912 M4 x 25 --- 25C 1

10 Washer DIN 125 - A 4.3 1

9 Cilindro ADN-16-5-I-P-A 1 ADN-16-5-I-P-A FESTO

8 ---- Casquilho PAP1220-P10 3 PAP1220-P10 INA

7 ---- Conjunto Detector M12 1 ---- ----

6 3312 01 31 Suporte Detetor Tubo 1 ----- -----

5 3312 01 30 Espaçador Cilindro 1 ----- -----

4 3312 01 29 Mordente Inferior 1 ----- -----

3 3312 01 28 Mordente Superior 1 ----- -----

2 3312 01 27 Veio 12 4 ----- -----

1 ---------- Tubo Compressor AC-OPEL 1 ----------

ITEM Desenho Peça Default Referência Fabricante

1

1

Escala

Peça: Mordaça Tubo

1

Quant.3312 01 04Material: -

Acabamento: -

1:2

Nº Peça:

Projecto: Puesto Tornillo Sensor

09/11/2012

RubricaData

Verificou

Manuel Mendes

Desenhou

I.S.O

A3FormatoTolerâncias

Gerais

ISO 2768 - mK

Rugosidade Geral

Quebra Arestas

0.5x 453,2

Massa Kg

Manuel Fernando Moutinho Mendes, Unipessoal Lda

Rua das Regadas nº 4004510-647 Fânzeres Portugal

Tel/Fax. +351 224 882 298Telm. +351 917 560 [email protected]

Page 34: Sensor Tightening Control

3

2

51 24

5

3

3

2

6 Ficha M8 (180) 1

5 Fotocelula (OJ5048) 1 OJ5054 IFM

4 Suporte (E20974) 1 E20974 IFM

3 3312 01 26 Proteção Focelula 1 ----- -----

2 3312 01 25 Suporte Detetor O'ring 1 ----- -----

1 3312 01 24 Ajuste Fotocelula 1 ----- -----

ITEM Desenho Peça QTY. Referência Fabricante

1

1

Escala

Peça: Montagem Fotocelulas

1

Quant.3312 01 05Material: -

Acabamento: -

1:1

Nº Peça:

Projecto: Puesto Tornillo Sensor

09/11/2012

RubricaData

Verificou

Manuel Mendes

Desenhou

I.S.O

A3FormatoTolerâncias

Gerais

ISO 2768 - mK

Rugosidade Geral

Quebra Arestas

0.5x 453,2

Massa Kg

Manuel Fernando Moutinho Mendes, Unipessoal Lda

Rua das Regadas nº 4004510-647 Fânzeres Portugal

Tel/Fax. +351 224 882 298Telm. +351 917 560 [email protected]

Page 35: Sensor Tightening Control

1

2

4

3

130

20

4 DIN 912 M6 x 25 --- 25C 2

3 Washer DIN 125 - A 6.4 2

2 3312 01 34 Apoio Tubo 1 ----- -----

1 3312 01 33 Suporte Tubo 1 ----- -----

ITEM Desenho Peça QTY. Referência Fabricante

1

3

Escala

Peça: Apoio Tubo

1

Quant.3312 01 06Material: -

Acabamento: -

1:1

Nº Peça:

Projecto: Puesto Tornillo Sensor

09/11/2012

RubricaData

Verificou

Manuel Mendes

Desenhou

I.S.O

A3FormatoTolerâncias

Gerais

ISO 2768 - mK

Rugosidade Geral

Quebra Arestas

0.5x 453,2

Massa Kg

Manuel Fernando Moutinho Mendes, Unipessoal Lda

Rua das Regadas nº 4004510-647 Fânzeres Portugal

Tel/Fax. +351 224 882 298Telm. +351 917 560 [email protected]

Page 36: Sensor Tightening Control

SENSOR TIGHTENING CONTROL

ANNEX

2012 Copyright Manuel Fernando Moutinho Mendes Unipessoal, Lda.

36

Page 37: Sensor Tightening Control

Sturtevant RichmontGlobal Reach. Local Support.

555 Kimberly Drive Carol Stream, IL 60188Phones: 847/455-8677 800/877-1347

Fax: 847/455-0347E-Mail: [email protected]

Website: www.srtorque.com

Operating Instructions Preset Torque Wrenches - LTC/LTCR/LTCS SeriesSturtevant Richmont preset torque wrenches are designed and manufactured to provide consistent user-selectable torque in high-cycle applications. They meet ASME B107.14 and ISO 6789 specifications of ± 4% indicated Value accuracy from 20% to 100% of tool capacity.

The ratcheting and square drive tools (SDR & SD Series) operate and deliver torque in the clockwise (CW) direction only, as shown by the arrow on the case. The wrench can be used in the counter-clockwise (CCW) direction within the capacity of the tool, but will not indicate torque. The interchangeable head tools (LTC Series) may be used in either direction with the same accuracy by removing the head and mounting it in the opposite direction.

S/R preset torque wrenches signal that the preset torque has been attained by emitting a distinct audible and tactile impluse (click).

Preset torque wrenches do not have increments and must be set using a torque tester. These wrenches can be set using any unit of torque measurement.

CART Tool for presetting torque.

Page 38: Sensor Tightening Control

Caution>> Always wear safety glasses when working with hand tools.>> Be sure fastener engagement device fully engages fastener before applying torque.>> Cheater bars should never be used to increase leverage on the torque wrench.>> Never use a torque wrench beyond its rated capacity.>> Use tool only for purpose intended.

Torque SettingRequired Equipment

1. Torque tester accurate to ± 1% Indicated Value accuracy or greater.2. S/R CART tool P/N 819117.

Procedure1. Insert CART tool into rear of wrench so that the Adjusting Key engages the Adjusting Plug and the Locking

Key engages the Lock Plug.2. Engage tester with tool. Interchangeable Head or socket may be required.3. Rotate Locking Key CCW to disengage Lock Plug from Adjusting Plug.4. Grasp the vinyl grip of the wrench and load the tool to determine the current setting on the tester.

A. If current setting is below the desired torque, rotate the Adjusting Key CW to raise torque.B. If current setting is above the desired torque, rotate the Adjusting Key CCW to lower torque.C. If current setting is at the desired torque, go to the next step.

5. Hold the Adjusting Key in place and turn the Locking Key until the plugs are seated firmly together.6. Recheck wrench to assure torque setting was not inadvertently changed when the plugs were locked in

place. If tool is still at desired setting, it is ready for use. If not, repeat this procedure.

Torque Wrench Use1. Attach appropriate fastener engagement device (S/R Interchangeable Head, socket, etc.) to the wrench. Note: It

is imperative the fastener engagement device maintain the same lever length as was used during presetting. Failure to maintain lever length will cause the applied torque to differ from the preset torque.

2. Engage the fastener while holding the wrench perpendicular to the axis of the fastener.3. Grasp the center of the grip and with a steady force pull (or push) in the direction marked on the case.4. Continue to pull (push) until an audible/tactile impulse (click) is experienced.5. Stop applying force immediately to prevent overtorquing.

Use of Extensions and AdaptersAny style or type of device added to the wrench that changes the lever length will have an effect on torque output. Always set the desired torque with the extension or adapter in place.

Care and CleaningClean the wrench with a soft damp cloth. Do not immerse the wrench in cleaning fluids. If the wrench is to be stored for an extended period of time, adjust the tool to 20% of capacity before storing it. Always store wrench in a clean and dry environment.

Certification, Service and RepairRepair parts may be ordered from your S/R distributor.

Factory repair and presetting are available. We can also provide certification by our ISO/IEC 17025 Accredited cali-bration laboratory. These can be obtained by contacting us using the information provided on the front.

857045ERev. Date: 100715

Page 39: Sensor Tightening Control

BedienungsanleitungOperating instructionsNotice pour utilisateurs

Reflexlichttaster mitHintergrundausblendung

OJHDiffuse reflection sensor

with backgroundsuppression OJH

Système réflexion directeavec suppression de

l’arrière-plan OJHD

EUTS

CH

ENG

LISH

FRA

AIS

R

Sach

nr.

7014

01/0

4

07/

2004

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Function and featuresThe diffuse reflection sensor detects objects and materials withoutcontact and indicates their presence by a switched signal.Range (r):see type label (value referred to white paper 200mm x 200mm).

Electrical connectionIsolate power, then connect the unit.

DC PNP DC NPN

Core colours: BN = brown, BU = blue, BK = black, WH = white.

Programming of the output function by push button or programmingwire (see page 12).

Installation

* In the following sections installation and set-up are described using the example of thetype with front lens. The functions of the units with side lens are identical.

8

LED push button LEDpush button

side lens* front lens*

L

L+

3

2

4

1

teach

L

L+

3

2

4

1

teach

Page 41: Sensor Tightening Control

Align the photocell and fasten it to a mounting fixture.Mounting of the series OJ51xxThe units of the OJ51xx series have two fixing holes on the side formounting. A mounting fixture is not supplied.Maximum range is only possible with precise alignment.

The objects to be detected are tomove tranversally to the lens oftheunit. In case of other directions ofmovement it should be testedbefore whether safe functioningis guaranteed.

For demanding applications (small distance between the object andthe background) we recommend the following mounting positions:

• In case of shiny background surfaces and less shiny object surfacesthe sensor should be mounted vertically to the background surface.

• In case of shiny object surfaces and less shiny background surfacesthe sensor should be mounted at an angle of appox. 5 - 10°.

ENG

LISH

9

shiny background shiny object

approx. 5 - 10°

Page 42: Sensor Tightening Control

Installation of the supplied mounting fixture

Secure the mounting fixture with the screws supplied, then slide theunit into the slot of the fixture until the spring clicks home.

To remove the unit press the spring down with a screwdriver and slidethe unit out.

10

Page 43: Sensor Tightening Control

Setting of the sensitivity with stationary objects*

You can also proceed in reverse order: first setting without the object, then withthe object.* The sensitivity can also be set in exactly the same way using the programming wire (pin2 / WH). To activate the functions the programming wire is connected for the appropriatetime to L+ (pin 1 / BN) for PNP units or to L- (pin 3 / BU) for NPN units. Feedback: If set-ting was not successful via the programming wire, the output will switch for 2s. The unitthen reverts to the operating mode with the sensitivity unchanged.

ENG

LISH

11

Press for about 2s until the red LED flashes.

Activate the programming mode of the unit.

The red LED goes out; the yellow and green LEDs flash alternately.The unit is in the programming mode.

1

Setting with object.

Press once.

The yellow and green LEDs go out for approx. 1s,then flash again alternately.

2

Press once.

The yellow and green LEDs go out for approx. 1s, after approx. 3s the green LED is on.The unit is in the operating mode.

3

Setting without object.

Page 44: Sensor Tightening Control

If the setting of the sensitivity is not possible (e.g. object signal andbackground signal are about the same), the red LED flashes afterstep 3 for approx. 2s. The unit then passes into the operatingmode with the sensitivity being unchanged.If the setting button is not activated for 15 minutes during theprogramming process, the unit passes automatically into theoperating mode with the sensitivity being unchanged.

Setting of the maximum sensitivity*• Go into the programming mode (step 1).• Align the unit so that no light is received by the object or the back-

ground (min. distance > max. range).• Press the setting button twice (see steps 2 and 3).* The maximum sensitivity can also be set in exactly the same way using the program-ming wire (pin 2 / WH). To activate the functions the programming wire is connected forthe appropriate time to L+ (pin 1 / BN) for PNP units or to L- (pin 3 / BU) for NPN units.

Electronic lockActivate the lock by connecting the programming wire for about 15s– 20s*.De-activate the lock by connecting the programming wire again for15s – 20s*.* To activate the functions the programming wire (pin 2 / WH) is connected to L+ (pin 1/ BN) for PNP units or to L- (pin 3 / BU) for NPN units for the appropriate time.

Programming the output function*

* The output function can be programmed in exactly the same way using the program-ming wire (pin 2 / WH). To activate the functions the programming wire is connected forthe appropriate time to L+ (pin 1 / BN) for PNP units or to L- (pin 3 / BU) for NPN units.

12

Press for 10s.The red LED starts to flash fast after2s. Then the yellow and green LEDsflash alternately. After 10s all LEDs

go off, the output function haschanged from light-on mode todark-on mode (or vice versa).

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OperationCheck the safe functioning of the unit. Display by LEDs.

MaintenanceKeep the lens of the sensor free from soiling.

ENG

LISH

13

LED green is lit Unit is ready for operation.

LED yellow is lit Output is switched.

LEDsyellow + red

Flash alternately, 2 Hz: output short-circuited.Flash alternately, 1 Hz: internal malfunction

(output is not switched).