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1 AXENS Seminário Franco-Brasileiro Axens developments in Biofuels & Green Chemistry Focus on Futurol Technology

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Page 1: Seminário Franco-Brasileiro - CGEE · Seminário Franco-Brasileiro - 25/10/2016 Axens gradually expands its technology portfolio to provide innovative and profitable solutions

1

AXENS

Seminário Franco-Brasileiro

Axens developments in Biofuels & Green Chemistry

Focus on Futurol Technology

Page 2: Seminário Franco-Brasileiro - CGEE · Seminário Franco-Brasileiro - 25/10/2016 Axens gradually expands its technology portfolio to provide innovative and profitable solutions

2

Axens in Brief

> 2400 References

as of June 2015

> 55 kT of Catalysts &

Adsorbents manufactured each year

> 40% of world’s refineries operate at least one refining unit

licensed by Axens

production

sites Axens was created in 2001

through the merger of

Procatalyse with the Technology

Licensing & Service Division of

IFP Energies nouvelles.

This combination provides a

single-source offering of

technologies, products and

services enabling us to respond

more efficiently to customer

needs.

Axens’ creation

6 10 subsidiaries

Mark

ets

Refining Petrochemicals

Gases

Process Licensing

Catalysts & Adsorbents

Consulting Services Alternatives

& Renewables Water

Acti

vit

ies

Seminário Franco-Brasileiro - 25/10/2016

Axens

worldwide

Page 3: Seminário Franco-Brasileiro - CGEE · Seminário Franco-Brasileiro - 25/10/2016 Axens gradually expands its technology portfolio to provide innovative and profitable solutions

3

Axens’ Experience in Biofuels

Seminário Franco-Brasileiro - 25/10/2016

More than 20 years industrial experience in

Biofuels Production

VeganTM

1st FAME Production Plant in

France licensed by

IFPEN/Axens

90’s

1st ETBE Plant In France

(Total refinery) licensed by

Axens/IFPEN

AXENS’ VeganTM Technology

Selected by TOTAL

Renewable Biofuel Production

2015

90’s

Page 4: Seminário Franco-Brasileiro - CGEE · Seminário Franco-Brasileiro - 25/10/2016 Axens gradually expands its technology portfolio to provide innovative and profitable solutions

4

“Drop-In” Biobased components production

Easily processed in existing downstream polymerization units

Technology solutions for the full chain: From Biomass to

Biobased components

Biorefinery concept / Optimize integration between blocks

Strategic alliances with R&D, upstream actors & industrials

Develop & benefit from know-how in feedstocks

Fine tune solutions to fit industrial needs

Synergy of strong backgrounds for fast track development

Axens development Objectives

Seminário Franco-Brasileiro - 25/10/2016

Axens gradually expands its technology portfolio to provide

innovative and profitable solutions

Page 5: Seminário Franco-Brasileiro - CGEE · Seminário Franco-Brasileiro - 25/10/2016 Axens gradually expands its technology portfolio to provide innovative and profitable solutions

5

Biosourced Materials one solution providing environmental performance

Seminário Franco-Brasileiro - 25/10/2016

Vegan™

Gasel™/BioTfueL™ Project

Futurol™ Project

Atol™

BioTCat™ Project

BioButterfly Project

Renewable

Jet & Diesel

(HVO/HEFA)

High Quality

JET & DIESEL

2G ETHANOL

BIO-ETHYLENE

BIO-AROMATICS

BIO-BUTADIENE

GREEN

POLYMERS

GREEN

FUELS

Page 6: Seminário Franco-Brasileiro - CGEE · Seminário Franco-Brasileiro - 25/10/2016 Axens gradually expands its technology portfolio to provide innovative and profitable solutions

6

Futurol Technologies™: Project Timeline

Project Start-up 2008

2008

R&D partners

Futurol Partners

Seminário Franco-Brasileiro - 25/10/2016

Page 7: Seminário Franco-Brasileiro - CGEE · Seminário Franco-Brasileiro - 25/10/2016 Axens gradually expands its technology portfolio to provide innovative and profitable solutions

7

Futurol Technologies™: Project Timeline

Pilot Plant Project Start-up 2008

2008

2011

Pomacle, France

100 000 l/year

5000m2 facility

Multi-feedstock

Seminário Franco-Brasileiro - 25/10/2016

Page 8: Seminário Franco-Brasileiro - CGEE · Seminário Franco-Brasileiro - 25/10/2016 Axens gradually expands its technology portfolio to provide innovative and profitable solutions

8

Futurol Technologies™: Project Timeline

Seminário Franco-Brasileiro - 25/10/2016

Industrial Scale Validation Pilot Plant Project Start-up 2008

2008

2011 Today

• 100m3 production

• High enzymatic activity conserved

• Extrapolation/design data available

• Total yield/productivity preserved

Large Scale Enzymes

Production

• Unit design by Axens

• 9M€ investment

• Biomass capacity: 100 dry tons/day

• Integrated on Tereos industrial site

(Bucy-Le-Long, France)

• Unit start-up: Summer 2016

Full-scale Biomass

Pretreatment Unit

Page 9: Seminário Franco-Brasileiro - CGEE · Seminário Franco-Brasileiro - 25/10/2016 Axens gradually expands its technology portfolio to provide innovative and profitable solutions

9

Lab testing

Continuous

processing

Scalability

validation

Pilot Plant

(1 tpd)

Pretreatment

Unit

(100 tpd)

Seminário Franco-Brasileiro - 25/10/2016

Certifying Technology Scalability

Wheat Straw

Poplar

Pretreated

Biomass Compost

Page 10: Seminário Franco-Brasileiro - CGEE · Seminário Franco-Brasileiro - 25/10/2016 Axens gradually expands its technology portfolio to provide innovative and profitable solutions

10

Full-scale Biomass Pretreatment Unit

Seminário Franco-Brasileiro - 25/10/2016

Page 11: Seminário Franco-Brasileiro - CGEE · Seminário Franco-Brasileiro - 25/10/2016 Axens gradually expands its technology portfolio to provide innovative and profitable solutions

11

Full-scale Biomass Pretreatment Unit

Jan. 2016

May 2016

Aug. 2016

Seminário Franco-Brasileiro - 25/10/2016

Page 12: Seminário Franco-Brasileiro - CGEE · Seminário Franco-Brasileiro - 25/10/2016 Axens gradually expands its technology portfolio to provide innovative and profitable solutions

12

Futurol Technology™ Full-scale Biomass Pretreatment Unit

Seminário Franco-Brasileiro - 25/10/2016

DESIGN & CONSTRUCTION OPERATION &

PERFORMANCES

LONG RUN OPERATION

& INSPECTION

N E X T S T E P A C H I E V E M E N T S

Unit built in ~1 year

(from PDP to Start-Up)

2 biomass tested Consolidate

Performances

Availability at large scale of

equipment validated

Hundreds hours of

operation Evaluation of unit

behavior during time

Supply of all equipment

secured & delivery time

validated

Encouraging Performances Validation of

extrapolation model

Full-scale Biomass Pretreatment Unit

feasibility demonstrated

Support Axens for Technology

Licensing and guarantees

Equipment

inspection

Evaluation of

corrosion, erosion,

fouling…

Implementation of

improvements from

operation feedbacks

Page 13: Seminário Franco-Brasileiro - CGEE · Seminário Franco-Brasileiro - 25/10/2016 Axens gradually expands its technology portfolio to provide innovative and profitable solutions

13

Futurol Technologies™: Project Timeline

Seminário Franco-Brasileiro - 25/10/2016

Final Steps Pilot Plant Project Start-up 2008

2008

2011 Today

Full-scale Pretreatment Unit

Process Licensing