SEMICON West 2016Smart ManufacturingProfiting from Big Data Analytics

David ParkVP Worldwide Marketing

Smart Manufacturing

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Source: SAP

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Smart Manufacturing

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Smart Manufacturing

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Measurable improvements in

Quality, Yield & Efficiency

Transforming fragmented data across your global supply chain into intelligence for actionable business decisions

Enabling unprecedented visibility into manufacturing operations and the global supply chain

Improving manufacturing operations and the overall supply chain

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Key Market Segments for <1 PPM

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Achieving DPPB – It’s All About The Data

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CLIENT APPLICATIONS•Analytics•Queries•Rules•Simulations

APPLICATIONSERVERS

TEST DATABASE(Cloud or On-Premise)

PROXY SERVER

MES

E-TEST DATA LOG

OPERATIONS CLIENT

Test Floors

Fabless / IDM Headquarters

Factory A

Factory BFactory C

One Point of Truth between Engineering, Operations, Planners, Finance and Management

Alerts & Linked Reports

Guidance & Requests

WAFER SORT TESTER

FINAL TESTTESTER

SLT TESTER

FinanceInventory

Billing Supply

Procurement

Manage-ment

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Enabling Supply Chain Visibility

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Quality

Yield

Efficiency

Data• Integrity• Completeness• Timeliness

Auto Collection

Analytics &Insight

Auto Detection

Realizable Value

Auto Action

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Improving Quality: Data Feed Forward

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1. ECID Data

2. FT1 Measurements

Test Program running

FT2 operationReal-time data!

No test time impact!

Test DB at Supplier

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Device DNA and Quality Index

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Device DNA – The aggregation of all the attributes of a device’s unique characteristics collected during manufacturing test

Quality Index – A numeric value representing the perceived quality of a part based on:

• Wafer geography

• Equipment health during test

• And more…

Quality Index

Lot/Wafer Yield etc.

Quality Rule

Inputs

Wafer Geography

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Electronics Quality: Smart Pairing

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Grade A

Grade B

Grade C

Grade A

Grade B

Grade C

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Improving Quality for Semi and Electronics

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Test ReworkGenealogy

IC & Multi Chip

…

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N

3

2

Boards Systems In Use PreventionRework

Test & Process Data

Use Data

Performance data

Reliability Data

Leveraging data from across the entire supply chain

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What are the Next Steps in Smart Mfg?

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The semi-electronics supply chain needs to evolve how we address quality

Need to create an eco-system that safeguards the data from the supplier and the OEM

If we succeed, we will deliver higher quality to the end customer, faster and with lower costs for the entire supply chain

© Optimal+, All Rights Reserved – SEMICON West 2016

Optimal+ Vision

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In a world where smart electronics are becoming a critical part of every product we use,

enabling the delivery of higher quality, more reliable and affordable electronic products to market

Smart manufacturing will enhance, certify and monitor the quality of electronics and ICs for the lifetime of a product

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Thank You!

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