semi automatic coir loom

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N SI C P roj ect P rof i l es 1. INTRODUCTION 2. M ARKET 3. MANUFACTURING PROCESS 4. 60000 Rs. 65 5. PROJECT COS T/ CAPITAL INVES TMENT S. No Descr i p t i on Am o unt Rs. 1 Fixed Capital 7500 0 0 2 Worki ng Cap it al for 2 mont h (s) 53 8 0 0 0 3 Preliminary & Preope rative Expns 20000 To t al Pr oj ect Cost 1308 0 00 6. MEANS OF FINANCE S. No Descr i pt i on %age Amount Rs. 1 Pr om ot er Contribution 1 5% 1962 0 0 2 Subsid y / Soft Loan 20% 26 1600 3 Term Loan 6 5% 85 0200 T o tal 1 3 0 8 0 0 0 sq mt s PRODUCTION CAPACITY PER ANNUM The yarn is wound as the shaf t in number of t hread s depending on t he wi d th of matti ngsand the wound shaf t is mainted on the lo om. The endsof thr ead sof yarn are connected to the bare shaf t on the opposite end through theloom as the loom operates the weavi ng of the matti ng si s d oneb y the shuttler and the matt i ng s get s wound on the bare shaf t. As soonas the re quired length of the matt ings i s wou n d , the sh af t is replace d. Coloured matt in gs are produced u sing yarn dyed int o different colours. per sq mt Capacity Selling Price Si n ce, the above products are used in our dail y li f e, the demand f or the seis enormous and onl y manual method s are ap p lied f or p roducti onof the p roducts. As such, there is scope for semi-automatic loom to increase the production of abo ve p r od u cts in tribal areas where raw m aterial is available. SEMI AUTOMATIC COIR LOOM Coconut con si st s of water and cop ra con t ained in a hard shell covere d with f i br ou s husk protecting it f r om damages. Fibre is extracte d f rom coconut husk m echani call y and is used in making sever al p roducts with wide ap p licati ons. One of the p roducts is 2-ply yarn u se d in t he manufactur e of mats and matt ings. The coir mats are used in households and other establishments as corridor mats, door mats, etc. Some of the other ap plicati ons are latex backed mats, rubber ed ged mats, d ecor ati ve m at s, etc. The matt i n gs are used as wal l to wal l door coveri n gs i npl ay grounds as carp ets, etc.

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7/29/2019 Semi Automatic Coir Loom

http://slidepdf.com/reader/full/semi-automatic-coir-loom 1/3

NSI C Pr oj ect Pr of iles

1. INTRODUCTION

2. MARK ET

3. MANUFACTURING PROCESS

4.

60000

Rs. 65

5. PROJECT COST/ CAPITAL INVESTMENT

S.No Descr i pt i on Am ount Rs.

1 Fixed Capital 750000

2 Work ing Capi tal for 2 month(s) 538000

3 Prel iminary & Preoperative Expns 20000

Tot al Project Cost 1308000

6. MEANS OF FINANCE

S.No Descr i pt i on %age Am ount Rs.

1 Promoter Contr ibu tion 15% 196200

2 Subsidy / Soft Loan 20% 261600

3 Term Loan 65% 850200

Tot al 1308000

sq mts

PRODUCTION CAPACITY PER ANNUM

The yarn is wou nd as the shaft in number of threads depending on the width of

mat t ings and the wound shaft i s mainted on the loom. The ends of th reads of yarn are

connected to the bare shaft on the opposi te end through the loom as the loom operates

t he weavin g of t he m at tin gs is don e by t he sh ut tler an d t he m at tin gs get s wou nd on

t he bar e sh aft . As soon as t he r equ ir ed len gt h of t he m at tin gs is wou nd, t he sh aft isreplaced. Colour ed matt ings are produced using yarn dyed int o different colour s.

per sq mt

Capacity

Selling Price

Since, the above products are used in our dai ly l ife, the demand for these is enormous

and on ly manual methods are appl ied for product ion of the products. As such , there

is scope for semi-automat ic loom to increase the product ion of above products in tr ibal

areas where raw m aterial is available.

SEMI AUTOMATIC COIR LOOM

Cocon u t con si st s of water an d copr a con tain ed in a h ar d sh ell cover ed wit h fi br ou s

husk protect ing i t from damages. Fibre is ex tracted from coconut husk mechan ical ly

and i s used in mak ing several products wi th wide appl icat ions. One of the products i s

2-ply yarn u sed in t he manufactur e of mats and matt ings.

The coi r mats are used in households and other establishments as corr idor mats, door

mats, etc. Some of the other appl icat ions are latex backed mats, rubber edged mats,

decor at ive m at s, et c. Th e m at tin gs ar e u sed as wall t o wall door cover in gs in play

grounds as carpets, etc.

7/29/2019 Semi Automatic Coir Loom

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NSI C Pr oj ect Pr of iles

7. FINANCIAL ASPECTS

A . F I X E D C A P I T A L

i . Land and Buildi ngs Rented Rs. 2000 per month

i i . Machinery and Equipment

S.No Descr i pt i on Rat e Am ount Rs.

1 Bobbin winding mach ine LS

2 Qu elli ng devi ce LS

3 Semi automatic looms of 1 & 2 mtrs width LS

4 Dye vat s, et c LS

5 Miscel laneous equipment LS

6 Instal lat ion and errection charges LS

Tot al 750000

B . W O R K I N G C A P I T A L

i. Salaries & Wages (per month)

S.No Descr i pt i on Nos. Sal / m on. Am ount Rs.

1 Manager / En t repreneu r 1 3000 3000

2 Sk ill ed Wor ker s 8 2500 20000

3 Un sk ill ed Wor k er s 6 2000 12000

Tot al 35000

ii . Raw Materi al (per m ont h)

S.No Descr i pt i on Uni t Qt y . Rat e Am ount Rs.1 Coir yarn Tons 7.5 30000 225000

Tot al 225000

i i i . Ut i l i t ies (per m ont h)

S.No Descr i pt i on Uni t Am ount Rs.

1 Power LS 3000

2 Water LS 500

Tot al 3500

iv. Ot her Expenses (per m ont h)

S.No Descr i pt i on Am ount Rs.

1 Postage, Telephones & Stationery Expenses 500

2 Transportation & Conveyance Expenses 1000

3 Consumeble Stores 500

4 Reparis and Maintenance Expenses 1000

5 Miscel laneous Expenses 500

Tot al 3500

750000

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NSI C Pr oj ect Pr of iles

v. Total Work in g Capit al (per m ont h)

S.No Descr i pt i on Am ount Rs.

1 Rent 2000

2 Salar ies and Wages 35000

3 Raw Mater ial 225000

4 Ut i li t ies 3500

5 Other Expenses 3500

Tot al 269000

8. COST OF PRODUCTION (PER ANNUM)

S.No Descr i pt i on Am ount Rs.

1 Total Work ing Capital 3228000

2 Depr eci at ion @ 15% 112500

3 Interest on term loan @ 12% 102024

Tot al 3442524

9. TURNOVER (PER YEAR)

S.No Descr i pt i on Uni t Qt y . Rat e Rs. Am ount Rs.

1 Sales Revenue sq mts 60000 65 3900000

Tot al 3900000

10. FIX ED COST (PER YEAR)

S.No Descr i pt i on Am ount Rs.

1 Depreciat ion 112500

2 Interest 102024

3 Rent 240004 Salar ies & Wages @ 40% 168000

5 Other Expenses incl. Ut il i t ies @ 40% 33600

Tot al 440124

11. PROFIT ANALYSIS & RATIOS

1 Net Profit Rs. 457476

2 Percentage of Profi t on Sales 12%

3 Percentage of Return on Investment 35%

4 Break Even Point 49%