semester iii assgn i total quality management

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    Assignment 1

    TOTAL QUALITYMANAGEMENT

    (5575)MBA Executive

    ZAHID NAZIRRoll No. AB523655Semester: Autumn 2009

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    Question 1a). Explain how each of the following relates

    to quality:

    Delivery TimeTime to get the product to market

    Responsiveness to changes in the

    market place

    Low cost

    (10)

    b). What is the quality imperative

    (10)

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    People define quality in many ways. Some think of quality as superiority orexcellence, others view it as a lack of manufacturing or service defects, still

    others think of quality as related to product features or price. Followings are

    some of many ways to look at quality.

    1. perfection

    2. consistency

    3. eliminating waste

    4. speed of delivery

    5. compliance with policies and procedures

    6. providing a good, usable product

    7. doing it right the first time

    8. delighting or pleasing customers

    9. total customers service and satisfaction

    Today most managers agree that the main reason to pursue quality is to

    satisfy customers. The American National Standards Institute (ANSI) and the

    American Society for Quality (ASQ) define quality as:

    the totality of features and characteristics of a product or service that

    bears on its ability to satisfy given needs.

    The view of quality as the satisfaction of customer needs is often called

    fitness for use. In highly competitive markets, merely satisfying customer

    needs will not achieve success. To beat the competition, organizations often

    The Concept of Quality

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    must exceed customer expectations. Thus, one of the most popular

    definitions of quality is meeting or exceeding customer expectations.

    Why Focus on Quality?

    To understand total quality, one must first understand quality. Customers of

    businesses will define quality very clearly using specifications, standards, and

    other measures. This makes the point that quality can be defined and

    measured. Although few consumers could define quality if asked, all know it

    when they see it. This makes the critical point that quality is in the eye of the

    beholder. With the total quality approach, customers ultimately define

    quality.

    People deal with the issue of quality continually in their daily lives. We

    concern ourselves with quality when grocery shopping, eating in a

    restaurant, and making a major purchase such as an automobile, a home, a

    television, or a personal computer. Perceived quality is a major factor by

    which people make distinctions in the market place. Whether we articulate

    them openly or keep them in the back of our minds. We all apply a number

    of criteria when making a purchase. The extent to which a purchase meets

    these criteria determines its quality in our eyes.

    One way to understand quality as a consumer-driven concept is to consider

    the example of eating at a restaurant. How will you judge the quality of the

    restaurant? Most people apply such criteria as the following:

    Service

    Response time

    Food preparation

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    Environment/atmosphere

    Price

    Selection

    The example gets at one aspect of quality the results aspect. Does the

    product or service meet or exceed customer expectations? This is a critical

    aspect of quality, but it is not the only one. Total quality is a much broader

    concept that encompasses not just the results aspect but also the quality f

    people and the quality of processes.

    ####################

    b).

    Cheaper, faster, better and zero defects are todays quality imperatives.

    Organizations that use programs such as Six Sigma think in terms of 3.4

    defects per one million parts. In north America, we like to think that our

    quality is superb and that of other manufacturing countries is lacking. This

    was an attitude that existed about Japanese manufactured goods-until theJapanese gained control of many of our markets (bicycles and motorcycles,

    electronics, video and audio equipment) and after considerable persuasion,

    agreed to use voluntary restraints to keep from over shipping and over

    selling automobiles in Canada and the United States. Currently countries

    Quality Imperative

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    like India are gaining considerable footholds in the computer and data

    processing fields. The moral is that if domestic companies are not willing to

    provide what the customer wants at a price the customer is willing to pay,

    there are many organizations in both the developed and the developing

    world that will be glad to sell to those markets and customers instead.

    Quality imperatives like cheaper, faster, better and zero defects can be

    obtained by following the quality management principles.

    Quality Management Principles

    A quality management principle is a comprehensive and fundamental

    rule / belief, for leading and operating an organisation, aimed at

    continually improving performance over the long term by focusing on

    customers while addressing the needs of all other stake holders".

    The eight principles are:

    1. Customer-Focused Organization2. Leadership3. Involvement of People4. Process Approach5. System Approach to Management6. Continual Improvement7. Factual Approach to Decision Making8. Mutually Beneficial Supplier Relationships.

    1. Customer-Focused Organisation :

    "Organisations depend on their customers and therefore should understand

    current and future customer needs, meet customer requirements and strive

    to exceed customer expectations".

    http://www.globalqualityvillage.com/qmprinciples.php#p01http://www.globalqualityvillage.com/qmprinciples.php#p02http://www.globalqualityvillage.com/qmprinciples.php#p03http://www.globalqualityvillage.com/qmprinciples.php#p04http://www.globalqualityvillage.com/qmprinciples.php#p05http://www.globalqualityvillage.com/qmprinciples.php#p06http://www.globalqualityvillage.com/qmprinciples.php#p07http://www.globalqualityvillage.com/qmprinciples.php#p08http://www.globalqualityvillage.com/qmprinciples.php#p08http://www.globalqualityvillage.com/qmprinciples.php#p07http://www.globalqualityvillage.com/qmprinciples.php#p06http://www.globalqualityvillage.com/qmprinciples.php#p05http://www.globalqualityvillage.com/qmprinciples.php#p04http://www.globalqualityvillage.com/qmprinciples.php#p03http://www.globalqualityvillage.com/qmprinciples.php#p02http://www.globalqualityvillage.com/qmprinciples.php#p01
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    2. Leadership :

    "Leaders establish unity of purpose and direction of the organisation. They

    should create and maintain the internal environment in which people can

    become fully involved in achieving the organisation's objectives."

    3. Involvement of People :"People at all levels are the essence of an organisation and their full

    involvement enables their abilities to be used for the organisation's benefit".

    4. Process Approach :

    "A desired result is achieved more efficiently when related resources andactivities are managed as a process."

    5. System Approach to Management :

    "Identifying, understanding and managing a system of interrelated processes

    for a given objective improves the organisation's effectiveness and

    efficiency."

    6. Continual Improvement :

    "Continual improvement should be a permanent objective of the

    organisation."

    7. Factual Approach to Decision Making :

    "Effective decisions are based on the analysis of data and information."

    8. Mutually Beneficial Supplier Relationships :

    "An organisation and its suppliers are interdependent, and a mutually

    beneficial relationship enhances the ability of both to create value."

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    References:

    Total Quality Management AIOU

    www.mindstool123.com

    ####################

    http://www.mindstool123.com/http://www.mindstool123.com/
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    Question 2a). Mintzbergs research indicates that there

    are three categories of roles of leaders, thesecan be described in terms of 10 specific

    quality roles. Explain each of them.

    (10)

    b). Differentiate between Leaders andManagers.

    (10)

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    a).

    Mintzbergs (1971) observations indicated that managers (leaders) behaviors

    can be classified into three basic categories i.e.

    i. Informational

    ii. Interpersonal

    iii. Decisional

    Mintzbergs Ten Management Roles are a complete set of behaviors or roleswithin a business environment. Each role is different, thus spanning the

    variety of all identified management behaviors. When collected together as

    an integrated whole (gestalt), the capabilities and competencies of a

    manager can be further evaluated in a role-specific way.

    The Ten Management Roles

    MINTZBERG's RESEARCH

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    The ten roles explored in this theory have extensive explanations which arebriefly developed here:

    1. Figurehead: All social, inspiration, legal and ceremonial obligations.In this light, the manager is seen as a symbol of status and authority.

    2. Leader: Duties are at the heart of the manager-subordinaterelationship and include structuring and motivating subordinates,

    overseeing their progress, promoting and encouraging their

    development, and balancing effectiveness.

    3. Liaison: Describes the information and communication obligations ofa manager. One must network and engage in information exchange to

    gain access to knowledge bases.

    4.Monitor: Duties include assessing internal operations, a departmentssuccess and the problems and opportunities which may arise. All the

    information gained in this capacity must be stored and maintained.

    5. Disseminator: Highlights factual or value based external views intothe organisation and to subordinates. This requires both filtering and

    delegation skills.

    6. Spokesman: Serves in a PR capacity by informing and lobbying othersto keep key stakeholders updated about the operations of the

    organisation.

    7. Entrepreneur: Roles encourage managers to create improvementprojects and work to delegate, empower and supervise teams in the

    development process.

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    8. Disturbance handler: A generalist role that takes charge when anorganisation is unexpectedly upset or transformed and requires

    calming and support.

    9. Resource Allocator: Describes the responsibility of allocating andoverseeing financial, material and personnel resources.

    10.Negotiator: Is a specific task which is integral for the spokesman,figurehead and resource allocator roles.

    As a secondary filtering, Mintzberg distinguishes these roles by their

    responsibilities towards information. Interpersonal roles, categorized as thefigurehead, leader and liaison, provide information. Informational roles link

    all managerial work together by processing information. These roles include

    the monitor, the disseminator and the spokesperson. All the remaining roles

    are decisional, in that they use information and make decisions on how

    information is delivered to secondary parties.

    ####################

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    b).

    Leader can be defined as

    A leader is a person who guides others toward a common goal,

    showing the way by example, and creating an environment in which

    other team members feel actively involved in the entire process.

    A leader is not the boss of the team but, instead, the person that is

    committed to carrying out the mission of the Venture. Below are somequalities a strong leader may possess. Some of the leader qualities are:

    Good Listener:

    Your teammates may have a great way to improve your idea. By keeping your mindopen to other ideas, you can come up with new ways to accomplish your goals. It is

    your job to make sure that everyone in the group is being heard. Listen to theirideas and accept their constructive criticisms.

    Focused:

    Constantly remind yourself and the group of your Ventures goals and mission. Ifyou stay on track and keep others on track, the team will stay motivated and bemore productive. As leader of the group, it is important that you schedule time tomeet with your Venture Team to establish and check-in about the goals you hopeto achieve.

    Organized:

    A leader can set the tone for the team. A leader who is organized helps motivateteam members to be organized as well.

    Available:As a leader, youre responsible for a lot and youre probably going to be very busyat times. However, you still need to find time to talk with your team. A good wayto do this is to set frequent group meetings, so that no question or concern goestoo long without attention.

    LEADERS vs MANAGERS

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    Include others:

    A leader should not do all the work. Doing everything yourself is a poor use of timeand prevents your Venture from growing. Instead, a leader should work withhis/her teammates and learn how to delegate responsibility while being mindful of

    everyones interests, goals, and strengths.Decisive:

    Although an important part of being a leader involves listening to the peoplearound you, remember that you are not always going to be able to reach acompromise. When this happens, dont be afraid to make the final decision, even ifsome team members disagree with you.

    Confident:

    This could be the most important characteristic of a leader. If you dont believe inyourself and the success of your Venture, no one else will. Show others that youare dedicated, intelligent, and proud of what you are doing.

    Whereas Manger can be defined as

    An individual who is in charge of a certain group of tasks, or a certain

    subset of a company.

    A manager often has a staff of people who report to him or her. As an

    example, a restaurant often have a front of house manager who helps the

    patrons and supervises the hosts. In addition, a specific office project can

    have a manager, known simply as the project manager. Certain departments

    within a company designate their managers to be line managers, while other

    known as staff managers depending upon the functionality of the

    department.

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    Managers and Leaders - Comparison of TraitsDefinition:

    Managers . . . Leaders . . .

    are analytical, structured,controlled, deliberate and orderly

    are experimental, visionary, flexible,unfettered and creative

    Primary Problem-Solving Method:Managers . . . Leaders . . .Use the power of the logical mind use the power of intuition

    Competitive Strategy/Advantage Focus:

    Managers . . . Leaders . . .Concentrate on Strategy Nurture CultureConsider Dangers Sense OpportunityFollow Versions Pursue VisionsIsolate CorrelateDetermine Scope of Problems Search for Alternative SolutionsSeek Markets Serve PeopleThink Rivals / Competition Think Partners / CooperationDesign Incremental Strategies Lay Out Sweeping StrategiesCorrect Strategic Weaknesses Build on Strategic Strengths

    Organizational Culture/Capability:

    Managers . . . Leaders . . .

    Wield Authority Apply InfluenceSeek Uniformity Pursue UnityAdminister Programs Develop PeopleFormulate Policy Set ExamplesInstruct InspireManage by Goals / Objectives Manage by InteractionControl EmpowerEasily Release Employees Would Rather Enhance EmployeesEmploy Consistency Elicit Creativity

    External/Internal Change:

    Managers . . . Leaders . . .Yearn for Stability Thrive on CrisisDuplicate OriginateFasten Things Down Unfasten ThemDrive Toward Compromise Work to PolarizeSee Complexity See Simplicity

    React Proactive

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    Plan ExperimentReorganize RedevelopRefine Revolutionize

    Individual Effectiveness Style:

    Managers . . . Leaders . . .Ask How (Seek Methods) Wonder Why (Seek Motives)Think Logically Think LaterallyPerpetuate Hierarchies Strive for EqualityAre Skeptical Are OptimisticPlan Around ConfrontTake Charge Encourage DelegationLike Formality Prefer InformalityVenerate Science Revere ArtPerform Duties Pursue Dreams

    Bottom-Line Performance/Results:

    Managers . . . Leaders . . .Scrutinize Performance Search for PotentialAre Dependent Are IndependentCompensate People Satisfy ThemConserve Assets Risk Them

    Pursue the Tangible Seek the IntangibleInhabit the Present Reside in the FutureConcentrate on Short-term Results Seek Long-term ResultsWant Good Demand Better

    Examples:

    Managers . . . Leaders . . .Henry Ford, Ford Motor Company Ray Kroc, McDonald'sHarold Geneen, ITT Walt Disney, Disney StudiosJohn Akers, IBM Ross Perot, EDS and Perot Systems

    Tom Landry, Dallas Cowboys Ted Turner, Turner BroadcastingCharles Knight, Emerson Electric Steven Jobs, Apple ComputerGeorge Bush, President of the U.S. Bill Clinton, President of the U.S.

    References:

    www.genv.net

    ####################

    http://www.genv.net/http://www.genv.net/http://www.genv.net/
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    Question 3a). What is Customer Relationship

    Management? Why is the concept important

    to two different organizations, one that is a

    purchaser and the second a supplier of the

    services?

    (10)

    b). What assistance can a company expectfrom its partners?

    (10)

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    Customer relationship management (CRM) is a term applied to processes

    implemented by a company to handle its contact with its customers. CRM

    software is used to support these processes, storing information on current

    and prospective customers. Information in the system can be accessed and

    entered by employees in different departments, such as sales, marketing,

    customer service, training, professional development, performance

    management, human resource development, and compensation. Details on

    any customer contacts can also be stored in the system. The rationale behind

    this approach is to improve services provided directly to customers and to

    use the information in the system for targeted marketing.

    Customer Relationship Management can be defined as:

    Customer relationship management (CRM) is a business strategy toacquire and manage the most valuable customer relationships. CRM

    requires a customer-centric business philosophy and culture to support

    effective marketing, sales and service processes. CRM applications can

    enable effective customer relationship management, provided that an

    enterprise has the right leadership, strategy and culture.

    As is implicit in the above definition, the purpose of CRM is to improve

    marketing productivity. Marketing productivity is achieved by increasingmarketing efficiency and by enhancing marketing effectiveness. In CRM,

    marketing efficiency is achieved because cooperative and collaborative

    processes help in reducing transaction costs and overall development costs

    for the company. Two important processes for CRM include proactive

    CUSTOMER RELATIONSHIP MANAGEMENT

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    customer business development and building partnering relationship with

    most important customers. These lead to superior value creation. The basic

    concept is that the customer is not someone outside the organisation, he is a

    part of the organization.

    Purpose of CRMCRM, in its broadest sense, means managing all interactions and business

    with customers. This includes, but is not limited to, improving customer

    service. A good CRM program will allow a business to acquire customers,

    service the customer, increase the value of the customer to the company,

    retain good customers, and determine which customers can be retained or

    given a higher level of service. A good CRM program can improve customer

    service by facilitating communication in several ways:

    Provide product information, product use information, and technical

    assistance on web sites that are accessible 24 hours a day, 7 days a week.

    Identify how each individual customer defines quality, and then design a

    service strategy for each customer based on these individual requirements

    and expectations.

    Provide a fast mechanism for managing and scheduling follow-up sales calls

    to assess post-purchase cognitive dissonance, repurchase probabilities,

    repurchase times, and repurchase frequencies.

    Provide a mechanism to track all points of contact between a customer and

    the company, and do it in an integrated way so that all sources and types of

    contact are included, and all users of the system see the same view of thecustomer (reduces confusion).

    Help to identify potential problems quickly, before they occur.

    Provide a user-friendly mechanism for registering customer complaints

    (complaints that are not registered with the company cannot be resolved,

    and are a major source of customer dissatisfaction).

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    Provide a fast mechanism for handling problems and complaints

    (complaints that are resolved quickly can increase customer satisfaction).

    Provide a fast mechanism for correcting service deficiencies (correct the

    problem before other customers experience the same dissatisfaction).

    Use internet cookies to track customer interests and personalize productofferings accordingly.

    Use the Internet to engage in collaborative customization or real-time

    customization.

    Provide a fast mechanism for managing and scheduling maintenance, repair,

    and on-going support (improve efficiency and effectiveness).

    The CRM program can be integrated into other cross-functional systems and

    thereby provide accounting and production information to customers whenthey want it.

    Why CRM is necessary?

    Several companies are turning to customer-relationship management

    systems and strategies to gain a better understanding of their customer's

    wants and needs. Used in association with data warehousing, data mining,call centers and other intelligence-based applications, CRM "allows

    companies to gather and access information about customers' buying

    histories, preferences, complaints, and other data so they can better

    anticipate what customers will want. The goal is to instill greater customer

    loyalty." Other benefits includes:

    Faster response to customer inquiries.

    Increased efficiency through automation.

    Deeper understanding of customers.

    Increased marketing and selling opportunities.

    Identifying the most profitable customers.

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    Receiving customer feedback that leads to new and improved products or

    services

    Importance of Customer-Supplier Partnerships

    In order for partnerships or strategic alliances to persist, both the customer

    and supplier must see and obtain benefits. The ideal partnership is one

    where partners complement each other, with each one contributing from an

    area of strength and receiving support in areas where they are weaker. Some

    explicit benefits usually sought in alliances are:

    Cost and Time saving: The just in time (JIT) supply arrangements now

    common in the automotive industry, where parts are delivered to the

    production line just as they are needed for assemblies, is a good example

    where a partnership between supplier and customer leads to significant

    saving. Committing to an agreed quantity of parts on an agreed JIT schedule

    allows for the reduction of inventories, both at the auto plant and at the

    parts manufacturer and both gain benefits from reduced investment in

    inventory. To be effective, these JIT alliances requires a high degree of

    mutual trust, even to the extent of sharing confidential company data on

    matters such as production plans.

    Improved Products or Services: A strong alliance leads to a sharing of

    technology and expertise, which leads to improved products for both the

    supplier and, eventually the customer. An extreme example of alliances

    where technological advances have changed old patterns is illustrated by

    NIKE, the worlds dominant provider of athletic shoes. This company has

    evolved to become world class in design of shoes and in marketing and

    transfer his technology to other and now NIKE hardly manufacturer any

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    shoes itself. Through highly integrated alliances, NIKE outsources all

    manufacturing to more specialized and expert suppliers.

    Improved Suppliers: Suppliers benefit from strategic alliances through the

    support and expertise of their customers, as well as from the pressure for

    continuous improvement which inevitably comes from their customers.

    ####################

    b).

    Role of Partners in CRM

    From a companys perspective, partners for a company are their suppliers who are

    providing products and services to the company. In order for partnerships or

    strategic alliances to persist, both the customer and supplier must see and

    obtain benefits. The ideal partnership is one where partners complement

    each other, with each one contributing from an area of strength and

    receiving support in areas where they are weaker. Some of the assistances

    which companies expect from their partners are:

    Just in Time: Implementation of just in time system at suppliers end is one

    of the most important assistance that can provide to companies. The just in

    time (JIT) supply arrangements now common in the automotive industry,

    where parts are delivered to the production line just as they are needed for

    assemblies, is a good example where a partnership between supplier and

    customer leads to significant saving. Committing to an agreed quantity of

    parts on an agreed JIT schedule allows for the reduction of inventories, both

    at the auto plant and at the parts manufacturer and both gain benefits

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    from reduced investment in inventory. To be effective, these JIT alliances

    requires a high degree of mutual trust, even to the extent of sharing

    confidential company data on matters such as production plans.

    A strong alliance leads to a sharing of technology and expertise, which leads

    to improved products for both the supplier and, eventually the customer. An

    extreme example of alliances where technological advances have changed

    old patterns is illustrated by NIKE, the worlds dominant provider of athletic

    shoes. This company has evolved to become world class in design of shoes

    and in marketing and transfer his technology to other and now NIKE hardly

    manufacturer any shoes itself. Through highly integrated alliances, NIKE

    outsources all manufacturing to more specialized and expert suppliers.

    Developing better communication channels.

    Some of the mutual benefits which companies and their partners can enjoy

    are:

    increased sales through better timing due to anticipating needs based

    on historic trends.

    identifying needs more effectively by understanding specific customer

    requirements.

    cross-selling of other products by highlighting and suggesting

    alternatives or enhancements.

    effective targeted marketing communications aimed specifically at

    customer needs.

    a more personal approach and the development of new or improvedproducts and services in order to win more business in the future.

    enhanced customer satisfaction and retention, ensuring that your

    good reputation in the marketplace continues to grow.

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    increased value from your existing customers and reduced cost

    associated with supporting and servicing them, increasing your

    overall efficiency and reducing total cost of sales.

    Reference:

    http://www.is4profit.com

    ####################

    http://www.is4profit.com/http://www.is4profit.com/http://www.is4profit.com/
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    Question 4

    What is HOUSE OF QUALITY for Human

    Resource? House of Quality consists of four

    important elements, explain them in detail.

    (20)

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    House of Quality is a graphic tool for defining the relationship between

    customer desires and the firm/product capabilities. It is a part of the Quality

    Function Deployment (QFD) and it utilizes a planning matrix to relate what

    the customer wants to how a firm (that produce the products) is going to

    meet those wants. It looks like a House with a "correlation matrix" as its roof,

    customer wants versus product features as the main part, competitor

    evaluation as the porch etc. It is based on "the belief that products should be

    designed to reflect customers' desires and tastes". It also is reported to

    increase cross functional integration within organizations using it, especially

    between marketing, engineering and manufacturing.

    House of Quality model that looks specifically at the human resources

    function, the cornerstones are four:

    The vision and mission of senior leadership.

    The organizational culture.

    The culture of the country itself.

    Servant leadership.

    The foundation on which everything else is built is the internal customers

    and clients of the unit. It is for them that the department and management

    of that function exist.

    The four pillars in model are:

    HOUSE OF QUALITY FOR HUMAN RESOURCES

    http://en.wikipedia.org/wiki/Customerhttp://en.wikipedia.org/wiki/Quality_function_deploymenthttp://en.wikipedia.org/wiki/Quality_function_deploymenthttp://en.wikipedia.org/wiki/Planninghttp://en.wikipedia.org/wiki/Matrixhttp://en.wikipedia.org/wiki/Correlation_matrixhttp://en.wikipedia.org/wiki/Marketinghttp://en.wikipedia.org/wiki/Marketinghttp://en.wikipedia.org/wiki/Correlation_matrixhttp://en.wikipedia.org/wiki/Matrixhttp://en.wikipedia.org/wiki/Planninghttp://en.wikipedia.org/wiki/Quality_function_deploymenthttp://en.wikipedia.org/wiki/Quality_function_deploymenthttp://en.wikipedia.org/wiki/Customer
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    Continuous improvement

    Product and process quality procedures, tools and measurement.

    People development.

    Speaking with facts (not opinions or political views) and measurement.

    Fig: House of Quality for Human Resources

    The roof forms the constraints. There are four identified, but others may

    claim there are a fewer or greater number of barriers. The four constraints

    are:

    Strategy, both short term and long term.

    CONTINUOUSIMPROVEMEN

    T,

    PRODUCT/PROCESSQUALITY

    PEOPLE

    DEVELOPMENT

    FACTSAND

    MEASUREMENT

    Internal Stakeholders (Customers/Clients

    Vision

    (Mission)Org.

    Culture

    National

    Culture

    Servant

    Leadership

    Strategy

    Rules &

    Procedures

    (Legal &

    Political)

    Systems,

    Processes,

    Structure

    Environmental

    Constraints

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    Rules and procedures. Some of these are internal. Others are forced on the

    organization and on human resources management by the legal and

    political structure that exists at large and within the organization.

    Systems, processes and structure.

    Environment.

    The mortar is the cement that holds the house together. It is based on:

    Respect for the individual.

    Ethical and moral behavior.

    Respect for authority.

    Now we will discuss the four pillar which are the most important in house of

    quality for human resources.

    1. Pillar One: Continuous ImprovementContinuous improvement is the process of making something better and

    doing this over an extended period of time. It often involves

    experimentation with processes, systems and structure to find the current

    best method that will increase effectiveness and/or efficiency. Generally,

    until the technique or replacement part is perfected, organizations prefer

    to do this experimentation on a small scale.

    Again the human resource department has two sets of responsibilities in

    terms of activities that must be implemented before kaizen (a Japanese

    word for continuous improvement) can occur. The first is to provide the

    organization with the type of support needed to help in the

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    implementation of any program or process. The second responsibility is

    to implement such a program within its own area.

    Petrick and Furr (1995) point out that there are three types of continuous

    improvement processes i.e. cost reduction, best in class and breakthrough

    dominance. Breakthrough dominance is also a method to outdistance

    competitors. For the most part, it involves reengineering.

    Cost reduction is more long term, and involves continuous and

    incremental patterns. As the term states, it is aimed at greater efficiency

    and lowering of costs. It tends to work well in a slow growth economy or

    when a product is in the mature growth stage.

    Best in class CI, on the other hand, is more short term in orientation.

    Because considerable benchmarking is involved, some initial involvement

    and commitment of both financial and human resources is required. This

    style of CI is best suited to organizations that are on the cutting edge and

    interested in fast growth.

    Reengineering is not really CI because the attempt is to make quantum

    leaps to outpace the competition. It usually involves a tearing down of

    what exists and a complete restructuring (including downsizing and

    delayering) often in very new directions. The process is seldom

    incremental; instead it is revolutionary. By its very nature, a large initialinvestment is required and considerable funds are necessary to maintain

    product dominance.

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    2. Pillar Two: Product/Process QualityThe second pillar is process improvement. It is different from continuous

    improvement. The two are closely related but our emphasis are different.

    Considerable disagreement existed in the past as to whether quality

    improvement was a process or a program. Diehards did not like the

    thought of a program, arguing that a program had a beginning and an

    ending date. Processes, however, were, at least in definition, continuous.

    In the recent years, the discussions appear to have decreased and the two

    words are used inter changeably. Others, to the extent possible, avoid

    their use entirely. In any event, the difference is more semantic than real.

    One way that HR can be at the forefront is to ensure that its own database

    is current and tied to other organizational software programs and

    systems. This database must be more than just an employee information

    system that gives the qualifications and experience of all employees; it

    must provide HR with the heart and pulse of the organization.

    The HRM database includes:

    Internal rules and procedures.

    The process improvement cycle.

    Special problems and concerns.

    Job redesign and reengineering.

    Recognition systems.

    Zero service ineffectiveness, reducing response time, privacy protection.

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    3.Pillar Three People DevelopmentThe third pillar is people development. HR has a special responsibility to

    the rest of the organization to ensure that the right types of people areavailable at the right time, in the right place, in the right quantity. This

    also applies to quality management, in that employees have to be selected

    and trained. For a successful QM program, employees need to understand

    what the organization expects and what it will offer in exchange for

    services, loyalty and commitment (psychological contract), and that a

    change in their attitude may be required. They must also be able to solveproblem and work in teams. These last two activities require interaction

    skills.

    Psychological Contract: An employees work life starts with a

    psychological contract. When a new employee is hired, that individual

    has certain perceptions of what she will do for the company and what the

    company will do for her. Part of that expectation will be career

    progression and possible career paths. At the same time, the company or

    organization has expectations of what it will do for employees in general,

    and the new person in particular. It also knows how it plans to reward

    the employees, what benefits and pre-requisites of office it plans or

    giving. If the two psychological perceptions are in alignment, all is well

    and good.

    Change of Attitude: Effective QM usually requires a flat organization.

    Flat organizations require different attitudes and ways of looking at

    relationships. Employees must be willing to be their own bosses and

    inspectors. This means that they have to be prepared to accept

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    responsibility for ensuring that work is done in accordance with quality

    expectations.

    Problem Solving Skills: HR has a responsibility to ensure that all

    employees receive the training that they need to perform to the

    expectations of the organizations. Trainings that should be offered to

    employees, from a problem solving point of view, includes the following:

    The new quality understanding- conformance to requirements,

    prevention, zero defects and conformance to customer

    expectations.

    Collecting data

    Charts and graphs histograms, scatter diagrams.

    Cause and effect and process diagrams.

    Check sheets

    Pareto diagrams

    Control charts

    Sampling, sampling inspection and control

    Manufacturing vs service requirements

    Quality in profit vs non-profit organizations

    Measuring performance.

    Employee involvement and team building: A crucial role of HRM is

    the selection and training of people for employee involvement and for

    teams. The first thing that must be understood is that a group of people

    who are working together are not a team; nor all members of that groupinvolved. Considerable preparation must occur before a group begins to

    function as a team and before there is a true employee involvement.

    Team leaders and facilitators also need development. Additionally if

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    teams are to function properly, senior and middle management must be

    trained in their new roles.

    4.Pillar Four: Facts and MeasurementsThe fourth pillar involves gathering data so that discussion and analysis

    can begin with what exists (the reality). We look at speaking with facts

    and measurement.

    Speaking with Facts: Speaking with facts means that required

    resources and methods are available to determine what is actually

    true within an organization. The process used to collect or obtain thefacts is as important as the data itself. A variety of tools, techniques

    and instruments are used to obtain factual data. Every attempt is

    made to eliminate barriers to fact finding in an accurate and honest

    manner.

    Measurement: Measurement is an important part in speaking with

    facts. It ensure that everyone understands the situation that is being

    discussed in the same way. It also invites questioning of those facts.

    What does measurement means? It is the establishment and use of

    performance indicators that evaluate what has been done through the

    use of some type of assessment instruments. Measurements include

    internal performance assessments and external stakeholder related

    evaluations.

    References:

    Total Quality Management AIOU

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    Question 5A recent research over a question that

    whether or not Voice of Customer is killingoff innovation because paying such close

    attention to the VOC prevents the company

    from being more creative. Do you think that

    VOC is really killing off innovation?

    (20)

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    Because QFD concentrates on customer expectations and needs, a

    considerable amount of efforts is put into research to determine customer

    expectations. This process increases the initial planning stage of the project

    definition phase in the development cycle. But the result is a total reduction

    of the overall cycle time in bringing to the market a product that satisfies the

    customer.

    The driving force behind QFD is that the customer dictates the attributes of

    a product. Customer satisfaction like quality is defined as meeting or

    exceeding customer expectations. Words used by the customer to describe

    their expectations are often referred to as the Voice of the Customer.

    Sources for determining customer expectations are focus groups, surveys,

    complaints, consultants, standards and federal regulations. Frequently,

    customer expectations are vague and general in nature. It is the job of the

    QFD team to analyze these customer expectations into more specific

    customer requirements. Customer requirements must be taken literally and

    not incorrectly translated into what organization officials desire.

    Is VOC Killing Innovation?

    This is the much debated topic that whether voice of the customer is killing

    innovation or not. Different peoples have different thoughts but most of the

    experts have consensus on that VOC is the driver of innovation not the

    killer. Below are the some opinions from experts:

    VOICE OF THE CUSTOMER

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    No way, VOC must help you to understand the needs of your customers,

    you are not going to invent a need for your customer only because you are

    to creative. Once you have understood what you customer requires, you use

    your innovation process to find the more creative solution that satisfy your

    customer in the best way. What it is possible is that your customer had not

    identified some need, and then you could have a restricted answer, but

    inclusive in this case, you have to be very creative to understand what your

    customer have not identified.

    VOC never substitutes Creativity and Innovation, Instead, Creativity

    and Innovation are used to give answers to VOC.

    VOC does not kill innovation but it helps in bringing about clear focus in

    your directing your resources. First of all why organizations of any kind

    exist? It is only to meet the aspirations and requirements of their Customers

    and hence VOC is the logical means for staying on course.

    Six Sigma process ensures that we meet our customer needs profitably

    and VOC is the best way of understanding what the customers want. Being

    innovative is good, but if the customer is not ready to pay for it, it doesnt

    mean anything for a business. Innovation may delight the customer but only

    when his most essential needs are met and a good VOC process ensures that

    we do the right things.

    VOC is for capturing the requirements of a product which the customer

    thinks as the minimum wants. This will help u in streamlining your

    thoughts to think in that direction and will not kill your creativity. You can

    be innovative in the following ways after capturing the VOC,

    1. Innovative ways of achieving the specified wants of the customer

    compared to the existing products in the market.

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    2. Innovative extra features in the product which the customer didn't even

    dream of, apart from all the features the customer needs, to bring out

    a product that can create waves in the market (customer WOW) and be a

    'Game Changer' for the company's business.

    To achieve the above said things you need lots of research and 'out of the

    box' thinking. So I can assure you that by doing VOC you can be more

    innovative and your product will be more successful in the market as you

    will get a direction to think, a direction in which you need to be innovative.

    I think we need to make a distinction between innovation and invention.

    VOC is a very important input for working on innovations as this helps inaligning the resources in the right direction.

    Inventions like the walkman could depend on the perceived needs which

    may not be stated explicitly by customers as they are not yet aware that

    such a thing would be possible.

    VOC is the driver of innovation, not the killer. Any confusion is over the

    meaning of VOC. Unfortunately, a conventional view of VOC is finding outwhat the potential customer wants. That doesn't work because, as you say,

    that limits the supplier to the customer's level of creativity. Savvy

    implementation of DFSS defines VOC as identifying and understanding

    customer needs. The solution to those needs is the seller's responsibility.

    The most creative solution wins the business - so innovation remains the

    basis of competitive advantage.

    Conclusion:

    VOC enables the producer to prioritize the customer's needs, and to cope

    with tradeoffs in existing products and services. That neither encourages nor

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    discourages innovation in and of itself. That simply configures existing

    offerings to maximize the benefit.

    If that is as far as you go with VOC, then there is no opportunity forinnovation.

    However, the best VOC efforts consider features in context with what

    OUTCOMES the customers ultimately want. Couple that with the right

    creativity tools and you have an environment ripe for high-power

    innovation.

    Once again, it all boils down to how VOC is managed, rather than the

    technicalities or the methods.

    Reference:

    http://www.isixsigma.com

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