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Remote Bulb for Heating, Cooling, Mixing and By-Pass Applications Self-Operating Temperature Regulators Distributed By: M&M Control Service, Inc. www.mmcontrol.com/powershome.php 800-876-0036 847-356-0566

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Page 1: Self-Operating Temperature Regulators...B #11 v3 0448 2 Powers #11 Regulators With Powers #11 Self-Operating Temperature Regulators, you no longer need external power to control your

Remote Bulb for Heating, Cooling, Mixing

and By-Pass Applications

Self-Operating Temperature Regulators

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Page 2: Self-Operating Temperature Regulators...B #11 v3 0448 2 Powers #11 Regulators With Powers #11 Self-Operating Temperature Regulators, you no longer need external power to control your

B #11 v3 0448 2

Powers #11 Regulators

With Powers #11 Self-Operating Temperature

Regulators, you no longer need external power to

control your process. Just one temperature set-point

adjustment to make and the rugged, self-operating

#11 Regulator controls the flow of heating or cooling

medium and maintains a uniform temperature.

So whether you’re using processing equipment, heat

exchangers, or machinery, Powers #11 Self-Operating

Temperature Regulators are the easy solution to your

control problems.

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Page 3: Self-Operating Temperature Regulators...B #11 v3 0448 2 Powers #11 Regulators With Powers #11 Self-Operating Temperature Regulators, you no longer need external power to control your

B #11 v3 04483

Table of Contents

Page

#11 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Component System Thermal System Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

#11 Type ST Regulators for Heating or Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

#11 Type CD Regulator for Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

#11 Type DS and DB Double Seat Regulators for High Capacity Heating or Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

#11 Type WM Water Mix Regulators for Water Mixing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Special #11 Regulators, Optional Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Sensing Bulbs and Protective Wells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

#11 Regulator Sizing: Valve Sizing, Maximum Operating Pressure Differential, Load Calculations. . . . . . . . . . . . . . . . . . . . . . . . . 16

#11 Regulator Sizing Calculations and Charts—English . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

#11 Regulator Sizing Calculations and Charts—Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Sizing Mixing Regulators—Sizing Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

How to Order… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

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Page 4: Self-Operating Temperature Regulators...B #11 v3 0448 2 Powers #11 Regulators With Powers #11 Self-Operating Temperature Regulators, you no longer need external power to control your

B #11 v3 0448 4

Powers #11 Features

Wide range of heating,cooling, and mixing valve

bodies are available. Union ends assist installationand maintenance

Large (7.8 sq. in.) bellowsprovides extra valve positioningpower, increasing accuracy.

Deep corrugations in bellowsprovides long life..

High rate spring allows 60°Fadjustment span.

Temperature setting scaleprovides easy, convenientreference when changingsetpoints.

Thick (.049″) wall capillaryeliminates need for additional

armor.

Protected capillary entry intoregulator shields against

damage and strain.

Temperature adjustment screwutilizes ball bearing spring

platform, for easy adjustment.

Open yoke design minimizesheat transfer from valve to

bellows, allowing more accurate control.

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Page 5: Self-Operating Temperature Regulators...B #11 v3 0448 2 Powers #11 Regulators With Powers #11 Self-Operating Temperature Regulators, you no longer need external power to control your

B #11 v3 04485

Component SystemThermal System Options

Powers No. 11 Regulator capability includesinterchangeable sensing and control “components” forminimum downtime, greater flexibility, and extra economy.Any of 29 thermal systems (composed of remote bulb,capillary, and bellows) can be teamed up with 35 standardvalve assemblies. This means approximately 1,000 standardmodels are available to meet virtually every processrequirements.

If a thermal system is damaged—or if process changesrequire a different temperature range—replacementcan be made in minutes without removing the valveassembly from the supply line. Similarly, asingle thermal system can accommodatea variety of valve types and sizes.

The Thermal System is the keycomponent of a #11 Regulator. Itsenses the process temperature andprovides power to stroke the valve.The #11 Thermal System offerstremendous flexibility through its widerange of options. Standard featuresand options are listed below. (See“How to Order” section, pp. 22–23, forspecifying #11 Thermal SystemOptions.)

Optional Dial Indicator• Stainless steel case

• Rotates in any direction

• Fast response

• Dual °F / °C scale

• Wide availability of temperatureranges. (See “How to Order”section, pages 22–23, for rangeavailability.)

Capillary Length• Standard 8′• Optional 15′ or 30′

Bulb and Capillary Material• Standard: Copper

• Optional: Stainless steel or Teflon

Bulb Fitting• Standard Style D (Fixed Union)

• Optional Style A (AdjustableUnion), Style J (Plain Bulb), or Style V (Vertical Bulb)

Bulb SizeUsually dictated by range and valveselection. See “How to Order” section(pp. 22–23) for applicable bulb size.

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Page 6: Self-Operating Temperature Regulators...B #11 v3 0448 2 Powers #11 Regulators With Powers #11 Self-Operating Temperature Regulators, you no longer need external power to control your

B #11 v3 0448 6

Powers #11 Type ST Regulator

Stainless Steel Plugand Seat provide long lifein high and low pressureapplications.

Reduced Ports areavailable for low flowapplications.

Spring-loaded V-Ring Packing providestight sealing and long life.

Union ends ease installation and maintenance

Self-Aligning Plug assists with tight shutoff.

Heating or CoolingSize 1⁄2″ to 1″with Stainless Steel Trim

Application: #11 Type STRegulator is well-suited forheating and cooling appli-cations where good shutoff isrequired or where high inletpressures cause a largepressure differentialacross the valve. TheType ST is normally thesingle seat valve usedfor cooling applications,and steam applicationsabove 50 PSI.

(Maximum leakage @closure is 0.1% of maximum flow)

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Page 7: Self-Operating Temperature Regulators...B #11 v3 0448 2 Powers #11 Regulators With Powers #11 Self-Operating Temperature Regulators, you no longer need external power to control your

B #11 v3 04487

SelectionRefer to Load Calculations (page 16) to determine the valve capacity required foryour process.

Next, refer to the Valve Sizing Charts (pages 16–21) to select valve size matchingyour capacity requirements.

How to OrderRefer to the product number guide (on pages 22–23) to match your valve andthermal system selections and determine product number.

Type ST Dimensions

SpecificationsBody: Bronze ANSI Class 250

Connections: Union ends

Trim: Stainless steel

Sizes

Cv

Max. Pressure Differential(psi/kPa)

1⁄ 2A 1⁄ 2B 1⁄ 2C 1⁄ 2D 1⁄ 2 3⁄ 4 1

.25 .50 1.0 2.0 2.6 4.6 10.5

200 200 200 200 140 70(1379) (1379) (1379) (1379) (965) (483)

CB

A Valve StyleMaterial andConnections

ValveSize

Ain. (mm)

Bin. (mm)

Heating CoolingC

in. (mm)

ShippingWeight

lbs. (kg)1⁄2″ 141⁄8 (359) 11⁄4 (32) 13 ⁄4 (44) 55⁄8 (143) 21 (9.5)3⁄4″ 141⁄4 (362) 13⁄8 (35) 2 (51) 6 (152) 20 (10)

1″ 143⁄8 (365) 11⁄2 (38) 21⁄4 (57) 63 ⁄4 (171) 22 (11)

Single Seat Stainless Steel Trim

Bronze body, double female unions

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Page 8: Self-Operating Temperature Regulators...B #11 v3 0448 2 Powers #11 Regulators With Powers #11 Self-Operating Temperature Regulators, you no longer need external power to control your

B #11 v3 0448 8

Powers #11 Type CD Regulator

Self-aligning plug assists tight shut-off.

Large port area provides extra capacity.

Spring-loaded V-RingTeflon Packing

provides good sealing,long life, and requires no

lubricant.

HeatingSize 1⁄2″ to 11⁄2″Bronze trim withComposition Shut Off Disc

Application: The #11 TypeCD Regulator is well-suitedfor heating applicationswhere the steam inletpressure is under 50 psiand good shut-off isrequired. The Type CDis only available forsteam service.

(Maximum leakage @closure is .01% ofmaximum flow)

Union endsease installation and

maintenance.

Composition disc assists shut-off

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Page 9: Self-Operating Temperature Regulators...B #11 v3 0448 2 Powers #11 Regulators With Powers #11 Self-Operating Temperature Regulators, you no longer need external power to control your

9 B #11 v3 0448

SelectionRefer to Load Calculations (page 16) to determine valve capacity required foryour process.

Refer to Valve Sizing Charts (pages 16–21) to select valve size matching yourcapacity requirements.

How to OrderNext refer to the product number guide (pages 22–23) to match your valve andthermal system selections and determine product number.

Type CD Dimensions

SpecificationsBody: Bronze ANSI Class 250

Connections: Union ends

Trim: Bronze

Sizes

Cv

Max. Pressure Differential(PSI/kPa)—Steam

Max. Pressure Differential(PSI/kPa)—Water

1⁄ 2″ 3⁄ 4″ 1″ 11⁄ 4″ 11⁄ 2″

3.1 5.5 12.0 15.8 22.0

50 50 50 45 30(345) (345) (345) (310) (207)

30 30 30 30 30(207) (207) (207) (207) (207)

C

B

A

Valve StyleMaterial andConnections

ValveSize

Ain. (mm)

Bin. (mm)

Heating CoolingC

in. (mm)

ShippingWeight

lbs. (kg)1⁄2″ 141⁄8 (360) 11⁄8 (29) N/A 55⁄8 (143) 19 (8.6)3 ⁄4″ 141⁄4 (363) 13⁄8 (35) N/A 6 (152) 20 (9.1)

1″ 143⁄8 (366) 11⁄2 (38) N/A 63⁄4 (171) 22 (10)

11⁄4″ 145⁄8 (372) 13⁄4 (44) N/A 7 (178) 24 (10.9)

11⁄2″ 15 (382) 21⁄16 (52) N/A 8 (203) 26 (11.3)

Single Seat Composition Disc

Bronze body, double female

unions

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Page 10: Self-Operating Temperature Regulators...B #11 v3 0448 2 Powers #11 Regulators With Powers #11 Self-Operating Temperature Regulators, you no longer need external power to control your

B #11 v3 0448 10

Powers #11 Type DB and DS Double Seat Regulators (1″ to 2″)

Stainless steel seatsand plugs available forsevere service applications.

Heating or CoolingSizes 1″ to 2″Double SeatBronze or Stainless Trim

Application: The #11 DoubleSeat Regulators are normallyused in applications where singleseat regulators do not haveenough capacity. Double SeatRegulators do not have tightshut-off (when new, leakage= 0.5% of max. flow), andshould not be used whereleakage can cause over-heating in low capacityheating systems (e.g. HeatExchangers). Double SeatRegulators will work well inheating systems that havestorage capacity (e.g., tanktype water heaters, orconstant flow heat exchangersystems with storage tanks)and are excellent for coolingapplications which usuallyutilize some additionalmethod of bypassing wateraround the #11 Regulator.

Bronze trim is suitable forwater and steam inletpressures below 50 psi.Stainless steel trim should beused when inlet pressure isabove 50 psi.

Union endsease installation and

maintenance size 1″–2″(Bronze body).

Double Seat Style provides extra capacity.

Teflon or EPT spring-loaded V-Ring packingprovides tight sealing andlong life.

Skirt guided plugsassist smooth operation.

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Page 11: Self-Operating Temperature Regulators...B #11 v3 0448 2 Powers #11 Regulators With Powers #11 Self-Operating Temperature Regulators, you no longer need external power to control your

11 B #11 v3 0448

SelectionRefer to Load Calculations (page 16) to determine valve capacity required foryour process.

Refer to Valve Sizing Charts (pages 16–21) to select valve size matching yourcapacity requirements.

Type DescriptionDB . . . . . . . . . Double Seat Bronze Trim, Size 1″ to 2″DS . . . . . . . . . Double Seat Stainless Trim, Size 1″ to 2″

How to OrderRefer to the product number guide (pages 22–23) to match your valve and thermal system selections and determine product number.

Double Seat Regulator Dimensions

SpecificationsBody: 1″ to 2″ Bronze ANSI Class 250, 21⁄2″ to 4″ Iron ANSI Class 125

Connections: 1″ to 2″ Union Ends, 21⁄2″ to 4″ Flanged

Trim: Bronze or Stainless Steel

Sizes

Cv

Max. ∆P Bronze (PSI/kPa)

Max. ∆P Stainless Steel (PSI/kPa)

1″ 11⁄ 4″ 11⁄ 2″ 2″

13.5 22.0 28.0 53.0

50 (345) 50 (345) 50 (345) 50 (345)

150 (1034) 150 (1034) 150 (1034) 125 (862)

C

B

AValve Style

Material andConnections

ValveSize

Ain. (mm)

Bin. (mm)

Heating CoolingC

in. (mm)

ShippingWeight

lbs. (kg)

1″ 15 (381) 21⁄8 (54) 23⁄4 (70) 63⁄4 (171) 24 (11)

11⁄4″ 151⁄4 (387) 21⁄2 (64) 3 (76) 7 (178) 26 (12)

11⁄2″ 153⁄8 (390) 25⁄8 (67) 31⁄4 (83) 8 (203) 28 (13)

2″ 161⁄2 (419) 35⁄8 (92) 43⁄8 (111) 95⁄8 (244) 39 (18)

Double SeatBronze body,

double female unions, Types DB, DS

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Page 12: Self-Operating Temperature Regulators...B #11 v3 0448 2 Powers #11 Regulators With Powers #11 Self-Operating Temperature Regulators, you no longer need external power to control your

COLDWATER

HOTWATER

WATERHEATER

BULB IN WELLTEMPERED WATER

MIXING

BY-PASS

RETURN TOBOILER

HOT WATERFROM BOILER

U = Upper Port / Cold Water InletB = Bottom Port / Hot Water InletC = Combination Port / Tempered (mixed)

Water Outlet

B #11 v3 0448 12

Powers #11 Type WM Regulator (1⁄2″ to 2″)

Size 1⁄2″ to 2″Water Mix Three-WayBronze or Iron Body,Bronze Trim

Application: The #11 TypeWM/IM Regulator is typicallyused for domestic or processwater tempering. It is also usedfor bypass control (in lieu of adiverting valve), but must bepiped as a mixing valve (twoinlets, one outlet).

(Maximum leakage @ closure is.01% of maximum flow)

Lower guidestabilizes plug, assistingshut-off and modulation.

EPT Discs (1⁄2″ to 2″) assist shut-off.

EPT spring-loaded V-ring packing providestight sealing and long life.

Self-aligning plugassists tight shut-off.

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Page 13: Self-Operating Temperature Regulators...B #11 v3 0448 2 Powers #11 Regulators With Powers #11 Self-Operating Temperature Regulators, you no longer need external power to control your

B #11 v3 044813

SelectionRefer to Load Calculations (page 16) to determine valve capacity required foryour process.

Refer to Valve Sizing Charts (pages 16–21) to select valve size matching yourcapacity requirements.

How to OrderNext refer to the product number guide (pages 22–23) to match your valve andthermal system selections and determine product number.

Type WM Dimensions

Specifications

Body: 1⁄2″ to 2″ Bronze ANSI Class 125

Connections: 1⁄2″ to 2″ Screwed Ends

Trim: Bronze (1⁄2″ to 2″ with EPT discs)

Sizes

Cv Mixing

Cv Bottom Port (bypass)

Cv Top Port (bypass)

Max. ∆P (PSI/kPa)

1⁄ 2″ 3⁄ 4″ 1″ 11⁄ 4″ 11⁄ 2″ 2″

4.2 7.2 12.4 20.1 25.5 39.3

2.2 6.0 8.9 15.8 17.9 30

3.5 6.0 11.2 16.7 23.7 38

25 (150) 25 (150) 25 (150) 25 (150) 25 (150) 25 (150)

C

B

A

Valve StyleMaterial andConnections

ValveSize

Ain. (mm)

Bin. (mm)

Cin. (mm)

ShippingWeight

lbs. (kg)1⁄2″ 141⁄8 (359) 13⁄4 (44) 27⁄8 (73) 21 (9.5)3⁄4″ 141⁄4 (362) 21⁄4 (57) 33⁄8 (86) 22 (10)

1″ 143⁄8 (365) 21⁄2 (64) 37⁄8 (98) 23 (10.4)

11⁄4″ 145⁄8 (371) 23⁄4 (70) 41⁄2 (114) 25 (11.3)

11⁄2″ 147⁄8 (378) 3 (76) 51⁄8 (130) 28 (12.7)

2 151⁄4 (387) 33⁄8 (86) 61⁄8 (156) 33 (15)

Water MixBronze body,

screwed ends,Type WM

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Page 14: Self-Operating Temperature Regulators...B #11 v3 0448 2 Powers #11 Regulators With Powers #11 Self-Operating Temperature Regulators, you no longer need external power to control your

B #11 v3 0448 14

Special #11 Regulators

Powers Process Controls can build Special #11 Regulatorsfor a wide range of applications. Always consult your factoryrepresentative for availability of any Special #11 Regulators.

For example, Powers Process Controls has developed:

• Ambient Sensing Regulator for Controlling SpaceTemperature or Steam Tracing Pipelines

• Nickel-Coated Regulator for Sea Water Service

• Plugged Port Three-Way Regulator for Boiler BlowDown Tempering

• Special bulbs and capillaries for OEM applications

Steam StrainerProlongs life and prevents temperature variations due tolodged dirt or sediment between plugs and seats. Self-cleaning unit installs in steam supply line to valve.

Size 1⁄2″ 3⁄4″ 1″ 11⁄4″ 11⁄2″ 2″

Order No. 043-718 043-724 043-730 043-736 043-740 043-744

Stem LubricatorSilicone grease lubricant minimizes friction between valvestem and packing. Suitable for valves handling steam, hot andcold water, air, natural gas, oils,and most other liquids compa-tible with bronze or cast iron valve bodies. Temperature limitsof fluid in valve: –40°F to +400°F. (Not used with Teflon V-RingPkg.)Order No. 590-184A

#11 Ambient Sensing Regulator

Optional Accessories

No. 11 is the simplest of all tempera-ture regulators to install because itmounts directly in the supply line—noexternal power requirement and nomounting brackets. Recommendedvalve installation is in verticalposition (Figure 1) or in any positionwithin 90° in either direction as shown.Remote sensing bulb is mountedeither horizontally or vertically (enddown) with bushing furnished. Aspecial bulb must be ordered forvertical (end up) mounting (Figure 2).

Figure 1: Regulator Figure 2: Bulb

Standard Bulb

Special BulbSpecify end-upmounting

Installation Information

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Page 15: Self-Operating Temperature Regulators...B #11 v3 0448 2 Powers #11 Regulators With Powers #11 Self-Operating Temperature Regulators, you no longer need external power to control your

15 B #11 v3 0448

Sensing Bulbs and Protective WellsBulb size is usually dictated by range and valve type selected. Refer to “How to Order” information on pages22–23 for proper bulb size.

Style D—Fixed Union Bulbs (Standard)For rigid, pressure-tight attachment to vessel or pipeline—either directly or into socket well (see Style S wells).Union connection simplifies installation.

Style J—Plain Bulb (Special)No union—for liquid or air immersion in open tanks or ducts. Maximum 15 foot coated capillary length.

Style A—Adjustable Union Bulb (Special)For pressure-tight insertion into tanks or ducts. Adjustable union permits capillary to be moved any desireddistance through fitting and into liquid for more effective sensing bulb position.

Style G—Finned Bulb (Special) Kit may be added to style “D” bulb as noted.

For air-sensing applications not corrosive to copper. Has duct-mounting flange for easy installation. Flangerequires 31⁄4″ dia. bolt circle; four 9⁄32″ dia. bolt holes at 90° spacing.

Style S WellsFor sealing Style D bulb in tanks or pipeline installation. Provides higher pressure rating and corrosion protectionfor bulb.

Notes: (1) Teflon-coated bulb and capillary is resistant to deterioration in most metal-finishing baths and other chemical solutions at temperatures to 400°F max.(Refer to Powers Form AE-14 for information on corrosive resistance of specific solutions.)(2) Pressure ratings are valid up to following temperature limits: 270°F for all copper bulbs and wells; 600°F for all others.

D

L

NominalDimensions Part No.

Tank FIttingSize DMaterial

Actual Dimensions WallThicknessL D

Pressure Rating*

L1″ NPT 316L Stainless 11⁄64″ (27) 811⁄16″ (221) .032″ 450 (3103) 675 (4654) 808-4781″ NPT Chrome-Plated Copper 1″ (25) 91⁄16″ (230) .025″ 175 (1207) 250 (1724) 709-1931″ NPT Chrome-Plated Copper 1″ (25) 21″ (533) .025″ 175 (1207) 250 (1724) 709-0751″ NPT 316L Stainless 11⁄64″ (27) 203⁄8″ (518) .032″ 450 (3103) 675 (4654) 808-47511⁄4″ NPT 347 Stainless 117⁄64″ (29) 235⁄16″ (592) .032″ 360 (2483) 540 (3725) 808-46111⁄4″ NPT Chrome-Plated Copper 11⁄4″ (30) 24″ (610) .025″ 150 (1035) 200 (1380) 709-128

* Pressure ratings are valid up to the following temperature limits: 270°F for all copper bulbs and wells; 600°F for all others.

1″ x 9″

1″ x 20″

11⁄4″ x 24″

Nominal Dimensions(O.D. x Length)

AccessoryKit Numbers

Bulb & CapillaryMaterial D

Actual Dimensions (in/mm)

L1″ x 9″ Bulb Copper 2″ (51) 813⁄16″ (224) 701-5491″ x 20″ Bulb Copper 2″ (51) 2015⁄16″ (532) 701-550

L

D

Nominal Dimensions(O.D. x Length)

Tank FittingSize

Bulb & CapillaryMaterial D

Actual Dimensions (in/mm) Pressure Rating (2) (PSI/kPa)

L Shock Non-Shock1″ x 9″ 1″ NPT 347 Stainless 15⁄16″ (24) 83⁄4″ (222) 500 (12700) 725 (18415)1″ x 20″ 1″ NPT 347 Stainless 15⁄16″ (24) 201⁄2″ (520) 500 (12700) 725 (18415)

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L

D

Nominal Dimensions(O.D. x Length)

Bulb & CapillaryMaterial D

Actual Dimensions (in/mm)L

Standard CapillaryLengths (Feet)

1″ x 9″ 347 Stainless 8, 15 15⁄16″ (24) 83⁄4″ (222)Teflon-coated (1) 15 15⁄16″ (24) 83⁄4″ (222)

1″ x 20″ 347 Stainless 8, 15 15⁄16″ (24) 201⁄2″ (520)Teflon-coated (1) 15 15⁄16″ (24) 201⁄2″ (520)

L

D

Nominal Dimensions(O.D. x Length)

Tank FittingSize

Bulb & CapillaryMaterial D

Actual Dimensions (in/mm) Pressure Rating (2) (PSI/kPa)

L Shock Non-Shock

1″ x 9″ 1″ NPT Copper 15⁄16″ (24) 8″ (203) 175 (4445) 250 (6350)1″ NPT 347 Stainless 15⁄16″ (24) 81⁄16″ (205) 500 (12700) 725 (18415)

1″ x 20″ 1″ NPT Copper 15⁄16″ (24) 197⁄8″ (505) 175 (4445) 250 (6350)1″ NPT 347 Stainless 15⁄16″ (24) 1913⁄16″ (503) 500 (12700) 725 (18415)

11⁄4″ x 24″ 11⁄4″ NPT Copper 13⁄16″ (30) 2211⁄16″ (576) 150 (3810) 200 (5080)13⁄8″ x 30″ 11⁄4″ NPT Copper 13⁄8″ (35) 285⁄8″ (727) 150 (3810) 200 (5080) D

L

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B #11 v3 0448 16

#11 Regulator Sizing

Valve SizingThe following sizing tables apply for steam or water input. Forother media, capacities may be calculated using CV factors—or consult factory. To prevent cycling, valve size should notexceed supply line size; preferably, it should be one or twosizes smaller.

Maximum Operating Pressure DifferentialA pressure drop (differential) for fluid flow must exist acrossthe valve. Pressure differential is the difference in pressurebetween inlet and outlet under flow conditions. Thegreater the differential, the greater the flow at any plugposition.

For steam, maximum flow occurs at a drop equal to approxi-mately 50% of absolute supply pressure (gauge pressure + 15 psi). To size properly, it is necessary to know availabledifferential at maximum flow. For best control, as muchdifferential as possible should be taken across the valve. Forwater, use a pressure drop of at least 25% of inlet pressure.

Caution: Do not exceed maximum differentials for valve size shown in tables on pages 19–22. Too large a differentialmay cause valve “chatter” or prevent shutoff. The maximumdifferential is the pressure the valve will have against it atshutoff.

Load CalculationsFor obtaining Required Amount of Heating or CoolingMedium

1. For heating or cooling water

2. For heating water with steam

3. For heating or cooling water with water

4. For heating air with steam

5. For heating or cooling air with water

6. For heating oil with steam

Lbs. steam/hr. = x (°F oil temp. rise)GPM

4

GPM = 2.16 xCFM x (°F air temp. rise)

1000 x (°F water temp drop or rise)

Lbs. steam / hrs. = 1.08 x (°F air temp rise) x CFM1000

GPM1 = GPM2 x°F water2 temp rise or drop

°F water1 temp rise or drop

Lbs. steam / hr. = x (°F water temp rise)GPM

2

GPM =BTU/hr.

(°F water temp. rise or drop) x 500

Pounds of Steam per Hour to Raise Water Temperature* ∆T

U.S.GPH 10 20 30 40 50 60 80 100 120 140 160 180

255075

100150200300400500750

1,0001,5002,0003,0004,000

2.14.26.28.3

13172533426283

125167250334

4.28.3

13172533506783

125167250334500668

6.2131925385075

100125187250375501750

1,000

8.31725335067

100133167250334500668

1,0001,335

102131426384

125167208312417625835

1,2501,670

1225385075

100150200250375500750

1,0001,5002,000

17335067

100134200267334500667

1,0001,3402,0002,670

21426383

125167250334420625833

1,2501,6702,5003,340

255075

100150200300400500750

1,0001,5002,0003,0004,000

3368

100133200267400534677

1,0001,3302,0002,6704,0005,340

3775

112150225300450600750

1,1251,5002,2503,0004,5006,000

Temperature Change — ∆T°F

295888

117175235350467584875

1,1651,7502,3403,5004,670

* For fuel oil, divide lbs. steam / hr. by 2.

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B #11 v3 044817

#11 Regulator Sizing (cont’d)

See page 19 for metric equivalents.

Heating and Cooling Regulators Water Capacities (Gallons per minute)

Heating Regulators Steam Capacities (Pounds per hour)

Single SeatStainless Steel Trim Regulators(Type ST)

200200200200200140

70

1⁄2A1⁄2B1⁄2C1⁄2D1⁄23⁄41

Inlet Pressure — PSIG

Available Sizing Pressure Differential — PSIGMax.

PressureDifferential

Steam

ValveSize(in.)

200200200200200140

70

1⁄2A1⁄2 B1⁄2C1⁄2D1⁄23⁄41

Inlet Pressure — PSIG

Available Sizing Pressure Differential — PSIGMax.

PressureDifferential

Steam

ValveSize(in.)

183672

144188332759

Max.20

36

12243155

125

14.28.317334376

175

23.36.513263460

137

14.59.118364783

191

25.511224457

101230

36.9

13.8275572

127289

55.11020415394

215

27.114285774

130297

48.517346888

156356

69.619387699

176401

810.4

214283

108192438

105.611224558

103236

28.717356990

159364

512234793

121215490

1013.5

2754

108140249568

Max.15

6.513265268

120274

210204081

105186425

5142855

111144254581

10163365

130170300685

15

2 5 10 15 25

98196391782

1016——

Max.107.5

183673

145189334762

10224387

174226400913

15254998

196225452

1031

202959

118235306542

1236

Max.32.5

224386

173225398—

103365

130261339600—

253775

149298388687—

354182

163326424751—

Max.45

254998

197256452—

103775

150300390690—

254387

173346450797—

3552

104209418543960—

Max.57.5

64127254508661

1170—

Max.70

75150300600780——

Max.82.5

86173345690898——

Max. 95

200125 150 17550 75 100

CV1 2 4 6 8 10 15 2520 30 5040 60 10080 125

Single SeatStainless SteelTrim Regulators(Type ST) 1⁄2A

1⁄2B1⁄2C1⁄2D1⁄23⁄41

0.250.501.02.02.64.6

10.5

0.350.711.42.83.76.515

0.501.02.04.05.29.221

0.711.42.85.67.41330

0.611.22.54.96.41126

0.791.63.26.38.21532

0.971.93.97.8101841

1.12.24.59122147

1.32.5510132353

1.63.26.313172966

1.42.75.511142558

1.83.57.114183374

1.93.97.716203681

20020020020020014070

Available Sizing Pressure Differential — ∆ (PSI) Max. Pressure

Diff. Liquid

ValveSize(in.)

2.24.58.9182341—

2.85.611222952—

2.5510202646—

CV1 2 4 6 8 10 15 2520 30

Single SeatComposition Disc Regulators(Type CD)Heating only

1⁄23⁄4

111⁄411⁄2

3.15.512

15.822

4.37.8172231

6.211243244

8.816344562

7.614293854

9.817385070

1221476185

1425547198

16286079

110

17306686

120

3030303030

Available Sizing Pressure Differential — ∆ (PSI)Liquid

ValveSize(in.)

CV1 2 4 6 8 10 15 2520 30 5040 60 10080 125 BRZ SS

Double SeatRegulatorsBronze andStainless SteelTrim(Types DS & DB)

111⁄411⁄22

13.5222853

19314075

274457

106

386279

150

335469

130

437089

167

5285

108205

6098

125236

68110140265

85139177335

74120153290

96155198374

104170216410

50505050

150150150125

Available Sizing Pressure Differential — ∆ (PSI) LiquidValveSize(in.)

120196250473

156246313562

135220280530

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B #11 v3 0448 18

#11 Regulator Sizing (cont’d)

See page 20 for metric equivalents.

Heating Regulators Steam Capacities (Pounds per hour)

Single SeatCompositionDisc Regulators(Type CD) 50

50504530

1⁄23⁄4111⁄411⁄2

Inlet Pressure — PSIG

Available Sizing Pressure Differential — PSIG

Max.Pressure

DifferentialSteam

ValveSize(in.)

5050504530

1⁄23⁄4111⁄411⁄2

Inlet Pressure — PSIG

Available Sizing Pressure Differential — PSIGMax.

PressureDifferential

Steam

ValveSize(in.)

118210459604841

8129229500659917

3766

143189263

25291

200263366

14072

157206286

256

100218287400

368

121263347483

585

151330435606

263

112245323450

488

156340447623

6105186407535745

10

2 5 10

70124270355495

2107190416547762

5145257560737

1027

10167297649854

1189

Max.15

81144313413575

2125223486640891

5171304664874

1217

10202359783

10311436

Max.20

224397867

11421590

15225399871——

10270478

1044——

15304540

1179——

20365648

1413——

Max.32.5

15 25 50

1

Double SeatRegulatorsBronze andStainless Steel Trim*(Types DS& DB)

*Note: Always use S.S. trim over 50 psig.

50505050

111⁄411⁄22

Inlet Pressure — PSIG

Available Sizing Pressure Differential — PSIG

Max.Pressure

Differential

Steam ValveSize(in.)

50505050

150150150125

150150150125

111⁄411⁄22

Inlet Pressure — PSIG

Available Sizing Pressure Differential — PSIG

Max.Pressure

Differential

Steam

Bronze

Bronze

SS

SS

ValveSize(in.)

630102713072474

10728

118915132865

161263335633

2225366466882

2245400508963

5372606771

1460

41 3 2 6382623792

1500

176286364690

296483614

1163

276450572

1084

457745949

1795

8516841

10702025

10563917

11672209

2304495630

1192

5467762970

1836

Max.15

2 5 10 15

353575731

1385

2547891

11342147

5747

121715492932

10975

159020233829

151174191424364610

101590259132976241

Max.32.5

1761287036536915

251326216127505206

20881

143618273459

980159620323846

Max.20 15

1167190124204581

102015328441807912

352204359245718652

101328216427545213

Max.45

2026330242037956

252338381148509181

35281845935845

11064

Max.57.5

343255947119

13475

402965678357

15819

464475689631

18231

52588569

1090320642

70 82.5 95 107.5

25 7550 100 125 150 175 200

1

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B #11 v3 044819

#11 Regulator Sizing: Metric EquivalentsSee page 17 for English units.

Heating and Cooling Regulators Water Capacities (Liters per second)

Heating Regulators Steam Capacities (Kilograms per hour)

Single SeatStainless Steel Trim Regulators(Type ST)

13791379137913791379

965483

1⁄2″A1⁄2″B1⁄2″C1⁄2″D1⁄2″3⁄4″1″

Inlet Pressure — kPa

Available Sizing Pressure Differential — PSIGMax.

PressureDifferential

Steam

ValveSize(in.)

13791379137913791379

965483

1⁄2″A1⁄2″B1⁄2″C1⁄2″D1⁄2″3⁄4″1″

Inlet Pressure — kPa

Available Sizing Pressure Differential — PSIGMax.

PressureDifferential

Steam

ValveSize(in.)

8.317336686

153349

Max.140

1.22.34.79.3122149

52

3.97.916213683

151.22.5

59.9132352

51.73.56.914183273

102.14.28.417223988

152.95.812233053

121

301.42.85.711152660

5248

16213784

102.44.89.7192545

102

153.67.214293766

151

354.89.519385088

200

702.24.38.717234091

103.46.7

13.4273562

141

254.69.2

18.3374884

193

506

12244862

111252

Max.100

2.55.110202647

107

104

7.916324173

167

255.511224457

101230

507.315295976

135309

100

15 30 70 100 175

4590

180359467——

Max.751

3.36.513263460

137

107.114295774

131299

5012234693

121213487

150142856

112145257586

Max.250

10193978

101179—

70152959

117152269—

175173467

135175310—

250183672

144187331—

Max.301

11234590

118208—

70173569

138180318—

175204080

161209369—

250244896

192249441—

Max.401

2857

114228296524—

Max.476

3366

132264343——

Max.551

3978

156311405——

Max. 651

1400850 1000 1200350 500 700

7 15 30 45 60 75 100 150125 200 350250 450 650550 750

Single SeatStainless SteelTrim Regulators(Type ST) 1⁄2″A

1⁄2″B1⁄2″C1⁄2″D1⁄2″3⁄4″1″

0.020.030.060.130.170.290.7

0.020.050.090.190.240.431.02

0.030.070.130.260.340.611.45

0.050.090.190.370.480.862.05

0.040.080.160.320.420.741.77

0.050.10.210.420.540.962.29

0.060.120.240.480.621.112.64

0.070.130.270.540.71.242.95

0.070.150.290.590.761.353.24

0.090.190.380.760.991.754.18

0.080.170.340.680.881.563.74

0.110.220.450.91.172.074.94

0.130.250.511.021.322.345.61

13791379137913791379965483

Available Sizing Pressure Differential — ∆ (kPa) Max. Pressure

Diff. Liquid

ValveSize(in.)

0.140.280.561.131.462.59

0.160.330.661.321.713.03

0.150.310.611.221.592.82

7 15 30 45 60 75 100 150125 200

Single SeatComposition Disc Regulators(Type CD)Heating only

1⁄2″3⁄4″

1″11⁄4″11⁄2″

0.20.30.81.01.4

0.30.51.11.52.0

0.40.71.62.12.9

0.61.02.23.04.1

0.50.91.92.63.5

0.61.12.53.34.6

0.71.32.93.85.3

0.81.53.24.35.9

0.91.63.54.76.5

1.11.94.15.47.5

207207207207207

Available Sizing Pressure Differential — ∆ (kPa)Liquid

ValveSize(in.)

7 15 30 45 60 75 100 150125 200 350250 450 650550 750 BRZ SS

Double SeatRegulatorsBronze andStainless SteelTrim(Types DS & DB)

1″11⁄4″11⁄2″2″

0.91.41.83.4

1.32.02.64.9

1.82.93.77.0

2.54.15.29.9

2.23.54.58.5

2.84.65.811

3.25.36.713

3.65.97.514

4.06.58.216

5.18.41120

4.67.59.518

6.19.91324

6.9111427

345345345345

103410341034862

Available Sizing Pressure Differential — ∆ (kPa ) LiquidValveSize(in.)

7.6121630

8.9141835

8.3131732

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B #11 v3 0448 20

#11 Regulator Sizing: Metric Equivalents (cont’d)

See page 18 for English units.

Heating Regulators Steam Capacities (Kilograms per hour)

Single SeatCompositionDisc Regulators(Type CD) 345

345345310207

1⁄2″3⁄4″1″11⁄4″11⁄2″

Inlet Pressure — kPa

Available Sizing Pressure Differential — PSIG

Max.Pressure

DifferentialSteam

ValveSize(in.)

345345345310207

1⁄2″3⁄4″1″11⁄4″11⁄2″

Inlet Pressure — kPa

Available Sizing Pressure Differential — PSIGMax.

PressureDifferential

Steam

ValveSize(in.)

4479

172229315

3559

105229305420

14265675

103

15244395

126174

515276079

109

10223883

111153

152646

101135185

303663

139185254

518316891

125

10254496

127175

153053

116155213

70

15 30 70

2748

104138190

104274

161215295

2557

101220293404

5075

132288385529

Max.100

3256

122163224

104987

190254349

2568

120263350482

5091

162353470647

Max.140103183398531730

1004072

157——

1088

157342——

50144255557——

150173307607——

Max.250

100 175 350

5

Double SeatRegulatorsBronze andStainless Steel Trim*(Types DS & DB)*Note: Always use S.S. trim over 50 psig.

345345345345

1″11⁄4″11⁄2″2″

Inlet Pressure — kPa

Available Sizing Pressure Differential — kPa

Max.Pressure

Differential

Steam ValveSize(in.)

345345345345

1034103410341034

1034103410341034

1″11⁄4″11⁄2″2″

Inlet Pressure — kPa

Available Sizing Pressure Differential — kPa

Max.Pressure

Differential

Steam

Bronze

Bronze

SS

SS

ValveSize(in.)

248404514972

50324529673

1274

63103131247

15107174221418

1094

153194368

30156254323612

105 15 5 15108175223422

67109139263

114185236446

77125159301

131213271513

35194315401760

70258420534

1012

10117190242459

25181295376711

Max.100

15 39 70 100

137224285539

10214349444841

25296482613

1161

50448730930

1760

100385627799

1512

10753

122815622957

Max.250

791128916403105

175627

102113002460

150397647823

1558

176287365692

Max.140 50

525856

10892061

70910

148318873573

250971

158320153814

70611995

12672398

1537250431876033

1779289936896984

2102342543598252

Max.301

932151919333659

1751084176722494257

250 476 551 6511294210926855082

Max.401

2425395250299520

751

175 500350 700 140012001000850

5

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B #11 v3 044821

Sizing Mixing RegulatorsWater Capacities (Gallons per Minute/Liters per Second)

3-Way Mixing Valves (Type WM)

Maximum MIXED FLOW for Tempering ApplicationsGallons per Minute Liters per Second

Full Flow through BOTTOM Port (upper port closed) for By-Pass ApplicationsGallons per Minute Liters per Second

Full Flow through UPPER Port (bottom port closed) for By-Pass ApplicationsGallons per Minute Liters per Second

Notes: * Pressure difference between lowest of inlet and outlet pressures. Piping should be arranged so that inlet pressures are equal.� Pressure difference between open port and outlet.

CV1 42 6 8 10 15 20 3025 50401⁄23 ⁄4111⁄411⁄22

5.08.516243454

3.56.0

11.216.723.738.1

7.01222334776

8.61527415893

11.019355375

120

9.917324767

108

13.023436492

147

16.0275075

106170

18305684

119190

19336192

130208

223871

106150241

254279

118168269

Available Sizing Pressure Differential� — ∆ (PSI)ValveSize(in.) 7 3015 45 60 75 100 125 200150 350250

1⁄23 ⁄4111⁄411⁄22

0.30.61.01.62.23.5

0.20.40.71.11.52.4

0.50.81.42.23.25.0

0.61.01.82.73.96.1

0.71.22.33.55.07.9

0.71.12.03.24.57.1

0.81.42.64.15.89.1

0.91.63.04.66.410

1.01.83.25.07.111

1.22.03.75.88.213

1.32.34.26.59.114

1.62.74.97.61117

Available Sizing Pressure Differential� — ∆ (kPa)ValveSize(in.)

CV1 42 6 8 10 15 20 3025 50401⁄23 ⁄4111⁄411⁄22

3.18.513222543

2.26.08.9

15.817.930.2

4.41218323660

5.41522394474

7.01928505795

6.21725455185

8.523346169

117

9.827407180

135

11.030457989

151

1233498798

165

273856

100113191

164263

112127213

Available Sizing Pressure Differential� — ∆ (PSI)ValveSize(in.) 7 3015 45 60 75 100 125 200150 350250

1⁄23 ⁄4111⁄411⁄22

0.20.60.81.51.72.8

0.10.40.6

11.11.9

0.30.81.22.12.43.9

0.41

1.42.62.94.8

0.51.21.93.33.76.2

0.41.11.7

33.35.6

0.51.42.13.84.37.2

0.61.62.44.34.88.1

0.61.82.64.75.38.8

0.723

5.46.110

0.82.33.46.16.811

12.7

47.28.113

Available Sizing Pressure Differential� — ∆ (kPa)ValveSize(in.)

CV1 42 6 8 10 15 20 3025 50401⁄23 ⁄4111⁄411⁄22

5.91018283655

4.27.2

12.420.125.539.3

8.41425405179

101830496296

1323396481

124

1220355772

111

1628487899

152

19335590

114176

213662

100127197

233968

110140215

274678

127161248

305188

142180278

Available Sizing Pressure Differential* — ∆ (PSI)ValveSize(in.)

For sizes 21⁄2, 3, and 4, use “Bottom Port” table.

7 3015 45 60 75 100 125 200150 3502501⁄23 ⁄4111⁄411⁄22

0.40.71.11.92.33.6

0.30.50.81.31.62.5

0.60.91.62.63.35.1

0.71.21.93.2

46.3

0.91.52.54.25.28.1

0.81.32.23.74.77.3

11.72.94.8

69.4

1.11.93.25.46.710

1.22.13.55.97.411

1.42.44.16.88.513

1.62.74.67.59.51.5

1.93.25.4

91118

Available Sizing Pressure Differential* — ∆ (kPa)ValveSize(in.)

For sizes 21⁄2, 3, and 4, use “Bottom Port” table.

The following water capacities of Powers#11 Regulator 3-way valves are based onpiping as shown. The cold water supply linemust be connected to the upper inlet “U”.Hot water supply must be connected tobottom inlet “B”. Side port “C” is the outletfor the mixed water.

Note: 3-way regulators perform poorly withless than 8 lb. pressure differential.

Tempered water systems should employdownstream high temperature limit controls(Powers AquaSentry) to protect users fromscalding in the event of regulator failure.

U (upper)COLD

C (common)MIXED

B(bottom)

HOT

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B #11 v3 0448 22

How to Order…Indicate the entire digit code(s) when ordering.

Complete #11 Regulators

Lower HousingDetermine the order code from the lower housing assembly code chart below. Eliminate the 590 prefix when ordering a complete regulator.

Thermal SystemDetermine the code from the thermal system code chart (page 23). Eliminate the 700 prefix when ordering a complete regulator.

595 – –

#11 Lower Housing Assemblies

Style OrderSize CD ST DB DS WM Code

1/2A n A50

1/2B n B50

1/2C n C50

1/2D n D50

1/2 n n n 050

3/4 n n n 075

1 n n n n n 1001-1/4 n n n n 125

1-1/2 n n n n 1502 n n n 200

OrderValve Action CodeHeating HCooling (not available in Type CD body style) CMixing (WM only) M

590 –

Order Seat Packing Body Trim Code

Single Comp EP (heating) Bronze Bronze CDSingle TFE (H) EP (C) Bronze Stainless STDouble EP (H & C) Bronze Bronze DBDouble TFE (H) EP (C) Bronze Stainless DSMixing EP (Mixing) Bronze Bronze WM

Valve Type

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Page 23: Self-Operating Temperature Regulators...B #11 v3 0448 2 Powers #11 Regulators With Powers #11 Self-Operating Temperature Regulators, you no longer need external power to control your

B #11 v3 044823

#11 Thermal Systems

Bulb and Capillary Material Order CodeCopper (with 8′ capillary) CStainless Steel (with 8′ capillary) SCapillary Length8′ 0815′ (copper) 1515′ (stainless steel) 1530′ (copper) 3030′ (stainless steel) 30Bulb StyleFixed Union DNo Pipe Fittings JAdj. Union AD Vertical VHead Assembly• 21⁄2″ – 4″ Water Mix Bodies

Range codes 22–28 H• All other bodies

Non-Indicating NIndicating I

700 –

Range/Bulb Size Code (two-digit codes below)All ranges/bulb sizes listed below are no charge.Select range with setpoint in upper third for best perfor-mance. Consult factory for ranges/bulb sizes not listed.Temperature Ranges

Range/BulbSize Codes

Range/BulbSize Codes

Single or Double Seat Valves : Sizes 1/2″ through 2″

Heating Cooling Water MixD.A. R.A. 1/2″ to 2″

01 10° to 70°F 0 to 60°F 10° to 60°F02 55° to 115°F 45° to 105°F 55° to 115°F03 85° to 145°F 70° to 130°F 80° to 140°F04 90° to 150°F 100° to 160°F05 110° to 170°F 110 to 150°F 110° to 160°F0607 140° to 200°F 120° to 180°F 135° to 195°F08 170° to 230°F 150° to 210°F 160° to 220°F09 200° to 250°F 185° to 245°F 200° to 250°F10 230° to 290°F 220° to 280°F 230° to 280°F11 270° to 330°F 255° to 315°F 260° to 320°F

Double Seat : Valve Sizes 2-1/2″ through 4″

12 10° to 70°F 0 to 60°F13 55° to 115°F 45° to 105°F14 85° to 145°F 70° to 130°F44 90° to 150°F15 110° to 170°F16 16 no longer available. Substitute either 15 or 17.17 140° to 200°F 120° to 180°F18 170° to 230°F 150° to 210°F19 200° to 250°F 185° to 245°F20 230° to 290°F 220° to 280°F21 270° to 330°F 225° to 315°F

High Power Head Assembly for 2-1/2″ – 4″ Water MixHigh Power Head Assembly for 2-1/2″ – 4″ Water Mix

28 50° to 80°F22 70° to 100°F23 95° to 125°F

1″ x 20″Bulb

1″ x 9″Bulb

1-3/8″ x 30″ Bulb

1-1/4″ x 24″ Bulb*

1-1/4″x 24″Bulb*

Below 110°F

1″ x 20″Bulb

06 no longer available. Substitute either 05 or 07.

Heating CoolingD.A. R.A. Water Mix

24 120° to 150°F25 140° to 170°F26 150° to 180°F27 180° to 210°F

Above 110°F

* Not available in stainless steel

Notapplicable

Notapplicable

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