section 8 partsemanuals.nordson.com/adhesives/english_manuals/237478_pl.pdf · s fp-200 gun parts...

Parts 8-1

E 1999 Nordson CorporationAll rights reserved

237 478CIssued 4/99

Manual 42--FP200--MA--01 (formerly 42--88)

Section 8Parts

To order parts, call the Nordson Customer Service Center or your localNordson representative. Use this five-column parts list, and theaccompanying illustration, to describe and locate parts correctly.

This section contains the following parts lists:

S FP-200 Gun System Major Components: Provides part numbers forthe major components that make up the FP-200 gun system,including the gun, suspension system, and hose.

S FP-200 Gun Parts Lists: Provides part numbers for the individualparts that make up the FP-200 swirl and extrusion guns.

S Module Parts Lists: Provides part numbers for the individual partsthat make up the modules that can be used with FP-200 guns.

S Nozzle Parts List: Provides part numbers for the nozzles that can beused with FP-200 guns.

S Accessories, Kits, and Recommended Spare Parts: Provides partnumbers for accessories, kits, and commonly-used spare parts for theFP-200 gun system.

1. Introduction

Parts8-2


237 478CIssued 4/99


Numbers in the Item column correspond to numbers that identify parts inillustrations following each parts list. The code NS (not shown) indicatesthat a listed part is not illustrated. A dash (–) is used when the partnumber applies to all parts in the illustration.

The six-digit number in the Part column is the Nordson Corporation partnumber. A dash in this column (–) means the part cannot be orderedseparately.

The Description column gives the part name, as well as its dimensionsand other characteristics when appropriate. Indentions show therelationships between assemblies, subassemblies, and parts.

Item Part Description Quantity Note

-- 000 000 Assembly 1

1 000 000 S Subassembly 2 A

2 000 000 S S Part 1

S If you order the assembly, items 1 and 2 will be included.S If you order item 1, item 2 will be included.S If you order item 2, you will receive item 2 only.

The number in the Quantity column is the quantity required per unit,assembly, or subassembly. The code AR (As Required) is used if thepart number is a bulk item ordered in quantities or if the quantity perassembly depends on the product version or model.

Letters in the Note column refer to notes at the end of each parts list.Notes contain important information about usage and ordering. Specialattention should be given to notes.

Using the Illustrated Parts List

Parts 8-3


237 478CIssued 4/99


Table 8-1 lists the part numbers for the major components of the FP-200gun system. Detailed parts lists for these components are provided laterin this section.

Table 8-1 FP-200 Gun System Major Components

Item Part Description Comments

Gun 234 896 FP-200 Swirl Gun Comes with CF-200 wide patternmodule (P/N 157 266)

234 897 FP-200 Extrusion Gun Comes with H-200 adjustable module(P/N 276 119)

Suspensionpackage

157 330 Floor-mounted column with swing arm and4.5 kg (10 lb) capacity tool balancer

Sold as one part

724 122 Tool balancer, 6.8 kg (15 lb) capacity Optional

Hose 100 832 RTD-style, high-flex construction hose,7.3 m (24 ft)

Recommended for optimumperformance

104 008 RTD-style, high-flex construction hose,5 m (16 ft)

Use only if applicator is very close togun

Optionalmodules

117 714 Extrusion module, H-200 reduced cavity,0.30 mm (0.012 in.) orifice

Order nozzle separately.





2. FP-200 Gun SystemMajor Components

Parts8-4


237 478CIssued 4/99



– 234 896 Gun, FP-200, Swirl –

NS 234 965 S Shield, Heat, FP-200, Swirl 1

NS 276 644 S Clamp, Hose, 1.6 in. x 1.874 in. 12

NS 900 509 S Tubing, Polyethylene, 0.250 in. x 0.040 in., 50 ft 1

1 169 725 S Swivel, Ball, Multi-Plane, 5/16 in. 1

2 220 644 S Elbow, Male, 1/4 in. x 10-32 1

3 981 735 S Screw, Fillister, 6-32 x 0.50 in. with Poly-Lok 4

4 971 607 S Connector, 10-32 x 1/4 in. 2

5 220 648 S Tubing, Air Supply, FP-200 (High Temperature) 1

6 971 618 S Union, Tube, 1/4 in., Brass 1

7 981 083 S Screw, Pan, 8-32 x 0.250 in., Slotted 2

8 983 011 S Washer, Lock, Internal, 8 6

9 971 605 S Elbow, Universal (Extrusion Air Line) 1

10 234 858 S Fitting, Hose, Barb, Swivel 1

11 234 889 S Trigger, Gun, FP-200 1

12 985 216 S Pin, Dowel, 0.25 in. x 1.25 in. 1

13 271 620 S Spring, Wave, Safety 1

14 271 619 S Safety, Gun 1

15 234 888 S Shell, Handgun, Left, FP-200 1

16 234 887 S Shell, Handgun, Right, FP-200 1

17 982 743 S Screw, Socket, 8-32 x 1.375 in. 2

18 220 645 S Hose, Module, FP-200 1

19 101 887 S Clamp, Tube, 0.228 in. 1

20 234 870 S Spacer, FP-200 2

21 157 215 S Insulator, Mount 1

22 234 879 S Tube, Module, FP-200 1

23 973 402 S Plug, Pipe, Socket, Flush, 1/8 in. (Opposite Side) 1

24 900 341 S Lubricant, Never-Seez, 16 oz –

25 973 403 S Plug, Pipe, Socket, Flush, 1/16 in. 2

26 157 266 S Module, CF-200, Wide Pattern 1

27 220 643 S Connector, Male, 0.125 in. x 0.125 in. 2



30 234 964 S Manifold, Air, FP-200 1

31 234 880 S Tube, Manifold, FP-200 1

32 157 205 S Body, Gun, FP-200 (Service Block) 1


34 178 475 S Tag, Hot Surface 1

35 220 646 S Hose, Manifold, FP-200 1

36 101 887 S Clamp, Tube, 0.228 1

37 174 881 S Cordset Assembly, FP-200 with Eyelets 1

3. FP-200 Gun Parts Lists

FP-200 Swirl Gun Parts List(Side and Top Views)

Parts 8-5


237 478CIssued 4/99


Item NoteQuantityDescriptionPart

38 174 885 S Adhesive, Threadlocking –

39 234 882 S Regulator, Air, Miniature 1

40 234 883 S Bracket, Mounting 1

41 972 623 S Fitting, Barbed, Elbow, 1/4 in. x 1/8 in. 1


43 220 647 S Hose, Valve, FP-200 1

44 234 894 S Fitting, 10-32, T, Manifold 1

45 971 605 S Elbow, Universal (Swirl Air Line) 1

4203216

45

3940

41

44 4338

38

6

54

3

9

3

15

3

10

112

1

37

36

35

34

33

32

31

30

26

24 2528

18

1719

20

21

22

24 23

2729

16

13 14

12

7

38

38

24

8

8

38

38

42

Fig. 8-1 FP-200 Swirl Gun Parts (Side and Top Views)

Parts8-6


237 478CIssued 4/99



– 234 896 Gun, FP-200, Swirl –



3 234 875 S Plate, Mounting, Gun, FP-200 1

4 222 876 S Handle, Gun, FP-200 (Auxiliary Guide Handle) 1

5 220 643 S Connector, Male, 0.125 in. x 0.125 in 1


7 985 111 S Rivet, Blind, 3-32 x 0.125 in. 2

8 234 893 S Tag, Caution, Surface Temperature, FP-200 1

9 332 421 S Spring, 0.21 in. x 0.50 in. 1

10 981 536 S Screw, Button, Socket, 6-32 x 0.375 in. 2

11 332 419 S Guide, Puller, FP-200 1

12 271 626 S Plate, Bearing 1

13 234 869 S Washer, 0.437 in. x 0.113 in. x 0.063 in. 1

14 982 804 S Hex Nut, Lock, 4-40 1

15 332 420 S Puller, FP-200 1

16 234 884 S Valve, Cartridge, 3-Way (Air Valve) 1

17 986 503 S Retaining Ring, Internal, 37, Push-On 1

18 234 867 S Body, Valve, Air, FP-200 1

19 272 720 S Mounting Block, RTD, H-20 1

20 981 005 S Screw, Round 5-40 x 0.437 in., Slotted 2

21 939 586 S Connector, Plastic, 2 Station (Terminal Block) 1

22 972 862 S Eyelet, 0.065/0.075 in. x 0.187 in. 2

23 983 505 S Washer, Lock, Split, 5 1

24 981 000 S Screw, Fillister, 5-40 x 0.250 in., Slotted 1

25 938 129 S Heater, Cartridge, 0.375 in., 1.00 in., 80W, 240V 2

FP-200 Swirl Gun Parts List(Front View, Air Valve, Wiring,and RTD)

Parts 8-7


237 478CIssued 4/99


4203218

HEATER

HEATER

RTD

7

10

1

8

3

4

25

23

21

19

20

1718 16

15

14

1312

119

22

24

2

6 5

FRONT VIEW

AIR VALVE

WIRINGRTD

Fig. 8-2 FP-200 Swirl Gun Parts (Front View, Air Valve, Wiring, and RTD)

Parts8-8


237 478CIssued 4/99



– 234 897 Gun, FP-200, Extrusion 1

NS 304 250 S Shield, Heat, FP-200, Extrusion 1

NS 276 644 S Clamp, Hose, 1.6 in. x 1.874 in. 12

NS 900 509 S Tubing, Polyethylene, 0.250 in. x 0.040 in., 50 ft. 1

1 169 725 S Swivel, Ball, Multi-Plane, 5/16 in. 1

2 220 644 S Elbow, Male, 1/4 in. x 10-32 1

3 981 735 S Screw, Fillister, 6-32 x 0.50 in. with Poly-Lok 4

4 971 607 S Connector, 10-32 x 1/4 in. 1

5 220 648 S Tube, Air Supply, FP-200 (High-Temperature) 1

6 971 618 S Union, Tube, 1/4 in., Brass 1


8 983 011 S Washer, Lock, Internal, 8, 2

9 234 883 S Bracket, Mounting 1

10 971 605 S Elbow, Universal (Extrusion Air Line) 1

11 234 858 S Fitting, Hose, Barb, Swivel 1

12 234 889 S Trigger, Gun, FP-200 1

13 985 216 S Pin, Dowel, 0.250 in. x 1.250 in. 1

14 271 620 S Spring, Wave, Safety 1

15 271 619 S Safety, Gun 1

16 234 888 S Shell, Handgun, Left, FP-200 1

17 234 887 S Shell, Handgun, Right, FP-200 1


19 101 887 S Clamp, Tube, 0.228 in. 1

20 234 870 S Spacer, FP-200 2

21 157 215 S Insulator, Mount, FP-200 1

22 234 879 S Tube, Module, FP-200 1


24 973 402 S Plug, Pipe, Socket, Flush, 1/8 in. (opposite side) 2

25 276 119 S Module, H-200 Adjustable 1 A

26 973 403 S Plug, Pipe, Socket, Flush, 1/16 in. 1


28 178 475 S Tag, Surface 1

29 157 205 S Body, Gun, FP-200 (Service Block) 1

30 220 645 S Hose, Module, FP-200 1

31 174 881 S Cordset Assembly, FP-200, with Eyelets 1

32 174 885 S Adhesive, Threadlocking –

33 971 605 S Elbow, Universal (Inlet Air Line) 1

34 972 623 S Fitting, Barbed, Elbow, 1/4 in. x 1/8 in. 1


36 220 647 S Hose, Valve, FP-200 1

37 234 885 S Fitting, Bulkhead 1

NOTE A: Reduced cavity modules may be ordered separately. Refer to Table 8-1

FP-200 Extrusion Gun PartsList (Side and Top Views)

Parts 8-9


237 478CIssued 4/99


4203217

36

3433

37

6

5

7

94

2

3

10

11

12

3

16

3

2526

23

30

22

31

1

13

14 15

17

21

20

19

18 8

27

28

32

8

32

24

23

32

32

29

32

35

32

Fig. 8-3 FP-200 Extrusion Gun Parts (Side and Top Views)

Parts8-10


237 478CIssued 4/99



– 234 897 Gun, FP-200, Extrusion 1



3 234 875 S Plate, Mounting, Gun, FP-200 1

4 222 876 S Handle, Gun, FP-200 (Auxiliary Guide Handle) 1

5 220 643 S Connector, Male, 0.125 in. x 0.125 in 1


7 985 111 S Rivet, Blind, 3-32 x 0.125 2

8 234 893 S Tag, Caution, Surface Temperature, FP-200 1

9 332 421 S Spring, 0.21 in. x 0.50 in. 1

10 981 536 S Screw, Button, Socket, 6-32 x 0.375 in. 2

11 332 419 S Guide, Puller, FP-200 1

12 271 626 S Plate, Bearing 1

13 234 869 S Washer, 0.437 in. x 0.113 in. x 0.063 in. 1

14 982 804 S Hex Nut, Lock, 4-40 1

15 332 420 S Puller, FP-200 1

16 234 884 S Valve, Cartridge, 3-Way (Air Valve) 1

17 986 503 S Retaining Ring, Internal, 37, Push-on 1

18 234 867 S Body, Valve, Air, FP-200 1

19 272 720 S Mounting Block, RTD, H-20 1

20 981 005 S Screw, Round, 5-40 x 0.437 in., Slotted 2

21 939 586 S Connector, Plastic, 2 Station (Terminal Block) 1

22 972 862 S Eyelet, 0.065/0.075 in. x 0.187 in. 2

23 983 505 S Washer, Lock, Split, 5 1

24 981 000 S Screw, Fillister, 5-40 x 0.250 in., Slotted 1

25 938 129 S Heater, Cartridge, 0.375 in., 1.00 in., 80W, 240V 2

FP-200 Extrusion Gun PartsList (Front View, Air Valve,Wiring, and RTD)

Parts 8-11


237 478CIssued 4/99


4203219

HEATER

HEATER

RTD

7

10

1

8

3

4

25

23

21

19

20

1718 16

15

14

1312

119

22

24

2

6 5

FRONT VIEW

AIR VALVE

WIRINGRTD

Fig. 8-4 FP-200 Extrusion Gun Parts (Front View, Air Valve, Wiring, and RTD)

Parts8-12


237 478CIssued 4/99



– 157 266 Module, CF-200, Wide Pattern – A

1 272 288 S Screw, Loading 1

2 272 289 S Nut, Locking, 1/2-28 1

3 276 112 S Air Cap, Adjuster 1

4 987 022 S Spring, Compression, 1.146 in. x 0.360 in. x 0.065 in. 1

5 272 290 S Needle with Piston, H-200 1

6 940 111 S O-ring, Viton, 0.301 in. x 0.070 in. 3

7 276 113 S Body, Module 1

8 157 269 S Seat, with Carbide 1

9 119 202 S Nut, Nozzle Retaining, CF-WS 1

10 860 258 S Screw, Fillister, 8-32 x 0.875 in. 4

11 238 716 S Screw, Socket, Cap, 10-32 with O-ring 1 B


13 900 223 S Lubricant, O-ring, Parker 4 oz –

14 145 671 S Seal, Spring Load 1 C



18 983 012 S Disc, Seal Support 2

19 750 553 S Seal, Hat, Formed 2

21 144 892 S Spring, Compression, 0.420 in. x 0.500 in. 1

NOTE A: This item is a replacement assembly.

B: This item is a kit containing 10 o-ring and screw assemblies.

C: This item is a kit containing 10 seals.

4. Module Parts Lists

CF-200 Wide Pattern SwirlModule Parts List

Parts 8-13


237 478CIssued 4/99


4201010A

17

6

14

18

4

13

8

10

11

2

21

12

3

5

17

18

19

9

15

13

613

Fig. 8-5 CF-200 Wide Pattern Swirl Module Parts

Parts8-14


237 478CIssued 4/99



– 276 119 Module, H-200 Adjustable – A


2 276 113 S Body, Module 1

3 983 012 S Disc, Seal Support 2

4 750 553 S Seal, Hat, Formed 4

5 145 671 S Seal, Spring Load 1 B



10 272 288 S Screw, Loading 1

11 272 289 S Nut, Locking, 1/2-28 1

12 987 022 S Spring, Compression, 1.146 in. x 0.360 in. x 0.065 in. 1

13 276 112 S Air Cap, Adjuster 1

14 272 290 S Needle with Piston, H-200 1


18 – S Seat, with Carbide, H-200 1

19 981 572 S Screw, Oval, 8-32 x 0.375 in., Slotted 4

20 238 716 S Screw, Socket, Cap, 10-32 with O-ring 2 C



B: This item is a kit containing 10 seals.

C: This item is a kit containing 10 o-ring and screw assemblies.

H-200 Adjustable ModuleParts List

Parts 8-15


237 478CIssued 4/99


2

6

5

3

23

17

18

19

20

11

10

12

9

13

14

1

3

4

4201001

Fig. 8-6 H-200 Adjustable Module Parts

Parts8-16


237 478CIssued 4/99



– 117 714 Module, H-200 Reduced Cavity, 0.012 in. – A



1 272 288 1

2 272 289 1

3 276 112 1

4 981 001 1

5 900 419 –

6 900 303 –

7 272 294 1

8 940 111 2

9 940 121 1

13 276 113 1

14 272 293 2

15 981 758 2

16 900 236 –

17 987 022 1

18 238 716 2 B

19 981 064 4

20 986 502 1

21 983 012 2

22 750 553 4

23 145 671

S Screw, Loading

S Nut, Locking, 1/2-28

S Air Cap, Adjuster

S Screw, Pan, 4-40 x 0.187 in., Slotted

S Adhesive, Retaining Cylindrical

S Lubricant, Silicone

S Washer, Seal, Piston

S O-ring, Viton, 0.301 in. x 0.070 in.

S O-ring, Viton, 0.364 in. x 0.070 in.

S Body, Module

S Washer, Piston

S Screw, Fillister, 6-32 x 0.625 in.

S Sealant, Paste

S Spring, Compression, 1.146 in. x 0.360 in. x 0.065 in.

S Screw, Socket, Cap, 10-32 with O-ring

S Screw, Pan, 8-32 x 0.375, Slotted

S Retaining Ring, Internal, 43, Push-on

S Disc, Seal Support

S Seal, Hat, Formed

S Seal, Spring Load 1 C

25 161 336 S Nozzle Assembly with Needle, 0.012 in. – D





B: This item is a kit containing 10 o-ring and screw assemblies.

C: This item is a kit containing 10 seals.

D: Order the size (0.012, 0.016, 0.020) that matches the module size.

H-200 Reduced Cavity ModuleParts List

Parts 8-17


237 478CIssued 4/99


4201004

1

13

8

23

21

26

9

25

19

18

2

17

4

3

25

20

21

22

22

15

7

14

Fig. 8-7 H-200 Reduced Cavity Module Parts

Parts8-18


237 478CIssued 4/99


The FP-200 gun accommodates any standard H-200 extrusion nozzle.Table 8-2 lists the part numbers for nozzles commonly used with theFP-200 gun.

Table 8-2 Nozzles Commonly Used with the FP-200 Gun

Nozzle Type Part No. Description Notes

Wide patterns irl no les

125 607 0.64 mm (0.025 in.) orifice diameter One-piece nozzle and nutassemblswirl nozzles

131 998 0.76 mm (0.030 in.) orifice diameterassemblyUse with CF-200 wide pattern

131 635 1.17 mm (0.046 in.) orifice diameterUse with CF-200 wide patternmodule (P/N 157 266)

Swirl nozzles 104 100 0.20 mm (0.008 in.) orifice diameter Use with CS-WF nozzle retainingn t (P/N 119 202)

104 101 0.25 mm (0.010 in.) orifice diameternut (P/N 119 202)Use with CF-200 wide pattern

860 548 0.31 mm (0.012 in.) orifice diameterUse with CF-200 wide patternmodule (P/N 157 266)

860 574 0.36 mm (0.014 in.) orifice diameter

( )








Extendede tr sion

710 245 0.64 mm (0.025 in.) orifice diameter 56 mm (2.2 in.) engagement lengthextrusionnozzles 709 018 1.07 mm (0.042 in.) orifice diameter Use with H-200 adjustable module

(P/N 276 119)nozzles710 246 1.55 mm (0.061 in.) orifice diameter

(P/N 276 119)



5. Nozzle Parts List

Parts 8-19


237 478CIssued 4/99


Tables 8-3 through 8-7 list commonly used accessories, kits, and spareparts for the FP-200 gun.

Table 8-3 FP-200 Gun Accessories and Kits

Part Description Notes

303 028 Conversion Kit,Extrusion to Swirl,FP-200 Gun

This kit may be used to convert an FP-200 extrusion gun (P/N 234 896) to anFP-200 swirl gun (P/N 234 897). It cannot be used to convert an air-control-kitFP-200 extrusion gun (P/Ns 176 122 and 157 253) to a current FP-200 extrusion gun(P/N 234 896). Order the heat shield separately.

303 029 Conversion Kit, Swirl toExtrusion, FP-200 Gun

This kit may be used to convert an FP-200 swirl gun (P/N 234 897) to an FP-200extrusion gun (P/N 234 896). It cannot be used to convert an air-control-kit FP-200swirl gun (P/Ns 173 209 and 153 609) to a current FP-200 swirl gun (P/N 234 897).Order the heat shield separately.

234 970 Heat Shield, FP-200Extrusion Gun

Order with conversion kit P/N 303 029(swirl to extrusion).

It is not necessary to order a heat shieldunless you are ordering a conversion kit.Nordson FP-200 guns (P/Ns 234 896

234 965 Heat Shield, FP-200Swirl Gun

Order with conversion kit P/N 303 028(extrusion to swirl).

Nordson FP 200 guns (P/Ns 234 896and 234 897) come with a heat shield.The heat shield is required for the gun tomeet CE approval standards.

Table 8-4 Other Accessories

Part Description Note

901 915 Nozzle Cleaning Kit

900 298 Heat-conductive Paste

132 426 Hose/gun diagnostic device with cable assembly

6. Accessories, Kits, andRecommended SpareParts

Parts8-20


237 478CIssued 4/99


NOTE: Replacement modules are available as new or rebuilt parts.Contact the Nordson Customer Service Center for information on rebuiltmodules available through the Rebuild/Exchange (RBX) program.

Table 8-5 Module Replacement Kits


117 714 Service Kit, Extrusion Module, H-200 Reduced Cavity, 0.30 mm (0.012 in.) orifice



276 119 Service Kit, Module, H-200 Adjustable A

NOTE A: Order nozzle separately.

Table 8-6 Module Rebuilding Kit


272 818 Service Kit, Seal, H-200 Module A

NOTE A: This kit can be used to rebuild the H-200 adjustable module (P/N 276 119) or the CF-200 swirl module(P/N 157 266). Order nozzles separately.

Table 8-7 Recommended Spare Parts


169 725 Swivel, Ball, Multi-plane, 5/16 in.

938 129 Heater Cartridge, 0.038 in. x 1.00 in., 240V, 80W (Two per gun.)

986 503 Retaining Ring, Internal, 37, Push-on (Required when replacing air valve.)

234 884 Valve, Cartridge, 3-way (Air Valve)

174 881 Cordset Assembly, FP-200 with Eyelets (Includes RTD.)

972 862 Eyelet, 0.065/0.075 x 0.187 in. A

982 804 Hex Nut, Lock, 4-40 A

271 620 Spring, Wave, Safety A

NOTE A: These items are easily misplaced when performing maintenance or repairs.

6. Accessories, Kits, andRecommended SpareParts (contd.)

Options9-2


237 478CIssued 4/99


Refer to the following for parts included in the Heated Air Manifold Kit.


— 724 795 Kit, heated air manifold, FP-200 1 A

1 135 972 1 B

2 274 685 1

3 984 155 1

4 983 161 1

5 815 965 1

6 981 020 3

7 971 154 1

8 220 787 1

9 981 516 2

10 972 508 1

NS 900 236

S Cable, adapter, 6P/12S, 24 ft., T-style

S Cordset assembly, 2300

S Nut, panel mounting

S Washer, lock, e-ring, 3/8S Tubing, 1/4 OD x .1, 1 ft.

S Screw, pan, 6-32 x .250, slotted

S Connector, male, 1/4 tube x 1/8 NPT, brass

S Manifold, heated air, FP200

S Screw, socket-head, 8-32 x 1.125

S Nut, with ferrule, 1/4 tube, brass

S Sealant, paste —

NOTE A: Air regulator is not included with the heated air manifold kit.E: Install this cable adapter between the heated air manifold kit and the applicator.

NS: Not Shown

4601142C

8

5

2, 3, 4

7

9

1

6

10

Fig. 9-1 Gun with Heated Air Manifold

2. Parts

section 8 partsemanuals.nordson.com/adhesives/english_manuals/237478_pl.pdf · s fp-200 gun parts...

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