section 17 - airvacuumate.com 17 quick change system ... cylinders tooling ® 17 17:2 ©2011 edco...

17

©2011 EDCO USA. www.edcousa.net 17:1

SECTION 17QUICK CHANGE SYSTEM

ROBOT TOOLING &AUTOMATIC VACUUM

CYLINDERS

TOOLING

®

17

17:2 ©2011 EDCO USA. www.edcousa.net

TOOLING

ACYL-16X45

QCS-140QCS-100

AXCYL-16X45 &AX2CYL-16X45

QUICK CHANGE SYSTEM ROBOT TOOLING

QCS-100B Robot Clamp Base 17:3QCS-100T Tool Plate 17:4QCS-100TD Tool Plate 17:4QCS-100P Tool Park 17:4QCS-140B Robot Clamp Base 17:6QCS-140T Tool Plate 17:6Custom Mounting Worksheet 17:5

AUTOMATIC VACUUM CYLINDERS

ACYL-16X45 17:7AXCYL-16X45 17:8AX2CYL-16X45 17:8

17


6.11 [155]

0.61[15.5]

0.55[14]

0.49[12.4]

2.57 [65.3]

0.49[12.4]

0.49[12.4]

2.44 [62]

1.41 [35.8]

QCS ROBOT TOOLING SYSTEM

QCS provides a cost-effective method to increase productivity by virtually eliminating end-of-arm tool change-over time. With QCS, a robot can be re-tooled for a different part and back in service within a few minutes. Compressed air and vacuum lines are automatically connected as the tool plate mates with the clamp base on the robot arm. The clamp handle can be indexed to a convenient position in 30-degree increments.

QUICK CHANGE SYSTEM

HOW TO ORDER

ROBOT CLAMP BASE

ASIDE

3.95 [100]4.21 [107]0.

35 [

8.9]

0.97

[24

.6]

O-RING SEALS 6 PLACES

G1/8 NPSF 2 PLACES

M5 x 0.8 (10-32 UNF) 4 PLACES

SIDEB

OPTIONS CUSTOMQCS-100B- A - C001

A = Handle on Side "A"B = Handle on Side "B"



OPTIONS CUSTOMQCS-100T- - C001

(BLANK) = As Pictured

OPTIONS CUSTOMQCS-100TD- - C001





(BLANK) = As Pictured Submit worksheet from page 17:5.

Submit worksheet from page 17:5.





Weight: lb. (g)1.41 (638)

17


3.46 [87.9]3.7 [94]

0.2

[5.1

]

0.25

[6.

4]

3.46 [87.9]

2.46[62.5]2.46

[62.5]

3.46 [87.9]

3.45

[87.6]

4.45 [113]

2.75

[69.9]

0.46

[11

.7]

0.21

[5.

3]

4.04 [103]An optional Tool Park provides convenient storage and protection for end-of-arm tools when not in service. One Tool Park per Tool Plate is required for efficient operation.


TOOL PLATE

HOW TO ORDER

TOOL PLATE

HOW TO ORDER

TOOL PARK

HOW TO ORDER

QCS-100P

Weight: lb. (g)0.77 (347)

Weight: lb. (g)0.39 (178)

Weight: lb. (g)0.85 (383)



































17


TAP

1 2 3 4

5 6 7 8

9

DRILL

1 2 3 4

5 6 7 8

9

THREAD @ POSITIONS

THRU @ POSITIONS

TAP

1 2 3 4

5 6 7 8

9

DRILL

1 2 3 4

5 6 7 8

9

THREAD @ POSITIONS

THRU @ POSITIONS

DIMENSIONS: A B

C D

HANDLE SIDE: A B

DIMENSIONS: A B

C D

HANDLE SIDE: A B


WORK SHEET FOR CUSTOM MOUNTING DETAILS:

ROBOT CLAMP BASE TOOL PLATE

A B

C

D

1

9

876

54

32

E F

G

H

10

18

171615

1413

1211

SIDEBA

SIDE

DIMENSIONS: E F

G H

TAP

10 11 12 13

14 15 16 17

18

DRILL

10 11 12 13

14 15 16 17

18

THREAD @ POSITIONS

THRU @ POSITIONS

TAP

10 11 12 13

14 15 16 17

18

DRILL

10 11 12 13

14 15 16 17

18

THREAD @ POSITIONS

THRU @ POSITIONS

17


8.81 [224]

0.75 [19.1] 0.75 [19.1]

5.25 [133]

0.75[19.1]0.75 [19.1]

5.25 [133]

0.61[15.5]

1.41[35.8]


QCS provides a cost-effective method to increase productivity by virtually eliminating end-of-arm tool change-over time. With QCS, a robot can be re-tooled for a different part and back in service within a few minutes. Compressed air and vacuum lines are automatically connected as the tool plate mates with the clamp base on the robot arm. The clamp handle can be indexed to a convenient position in 30-degree increments.

QUICK CHANGE SYSTEM

HOW TO ORDER

SIDEBA

SIDE

6.18 [157]4.7 [119]

0.25

[6.

4]

G1/8 NPSF 8 PLACES

4.95 [126]

6.93 [176]

0.97

[24

.6]

0.35

[8.

9]

O-RING SEALS 8 PLACESG1/8 NPSF 8 PLACES

ROBOT CLAMP BASE

TOOL PLATE

HOW TO ORDERWeight: lb. (g)

1.91 (866)

Weight: lb. (g)2.58 (1169)



































17


ACYL Spring-retract, vacuum-extend cylinder can provide a Z-axis motion to simplify pick & place mechanisms. Thin design allows mounting cylinders as close as 20mm center-to-center. The cylinder rod remains retracted until a vacuum source is applied to either the side or rear port, then the rod extends to move the vacuum cup towards the work piece. When the vacuum cup comes in sealing contact, the rod is automatically retracted along with the work piece. 1.8 lbs (0.8 kg) retracting force is produced at 18” Hg (61 kPa). Speed of retraction can be adjusted via an integral flow control valve in the rear head. Mounting is via the T-slot groove along the rear edge or by the two mounting holes through the body.

Solid work pieces can be picked up easily with a small vacuum source, but porous parts will require a greater vacuum flowrate to overcome porosity leakage. If in doubt, send work piece samples to EDCO USA for porosity testing at no charge.

MODEL: ACYL-16X45 Spring-retract automatic cylinder with 16mm bore x 45mm stroke.

0.22 [5.6]Thru Hole2 Places

0.0

0.6

[15.

2]1.

0 [2

5.4]

2.3

[58.

4]

3.7

[94]

4.52

[11

5]

0.00.26 [6.6]

1.21 [30.7]1.71 [43.4]2.21 [56.1]

0.0

0.73 [18.5]

0.0

0.39

[9.

9]

0.33 [8.4]

0.0

0.51

[13

]0.

78 [

19.8

]

0.00.1 [2.5]

0.32 [8.1]1.44 [36.6]

0.21 [5.3]

1.77 [45]Stroke

SpeedControl

Exhaust1

3 2

CODE FUNCTION THREAD1 Vacuum Supply G1/8 NPSF2 Cup End G1/8 NPSF3 Gauge/Blow-off Port M5 x 0.8 (10-32 UNF)

PORT CONNECTIONS

Suction cup and fitting sold separately.

AUTOMATIC VACUUM CYLINDER

17


AUTOMATIC VACUUM CYLINDER WITH AX PUMP

0.22 [5.6]Thru Hole2 Places

0.0

0.6

[15.

2]1.

0 [2

5.4]

2.3

[58.

4]

3.7

[94]

4.52

[11

5]

0.00.26 [6.6]

1.21 [30.7]1.71 [43.4]

A

0.21 [5.3]

0.0

0.73 [18.5]

0.0

0.39

[9.

9]

0.33 [8.4]

0.0

0.51

[13

]0.

78 [

19.8

]

0.0

0.32 [8.11.44 [36.6]

0.1 [2.5]

SpeedControl

Exhaust1

3 2

1.77 [45]Stroke

CODE FUNCTION THREAD1 Air Supply G1/8 NPSF2 Cup End G1/8 NPSF3 Gauge/Blow-off Port M5 x 0.8 (10-32 UNF)

PORT CONNECTIONS

AIR SUPPLY @ 72 psi (5 bar)

in. (mm) SCFM (Nl/min)AXCYL-16X45 2.61 (66.3) 2.0 (66.3)

AX2CYL-16X45 3.01 (76.5) 4.0 (76.5)

MODEL A

Suction cup and fitting sold separately.

AXCYL is similar to ACYL except an AX pump is integrated into one side of the cylinder to provide a vacuum source for powering the cylinder. A compressed air source is applied to the rear head to operate the AX pump and from that point the operation and features are as described for the ACYL version. For high porosity applications use an AX2CYL that includes two pump modules for higher vacuum flow.

MODEL: AXCYL-16X45 Spring-retract automatic cylinder with 16mm bore x 45mm stroke and AXL1N pump Air Supply: 72 psi (5 bar) Air Consumption: 2.0 SCFM (56.6 Nl/m)

MODEL: AX2CYL-16X45 Spring-retract automatic cylinder with 16mm bore x 45mm stroke and AXL2N pump Air Supply: 72 psi (5 bar) Air Consumption: 4.0 SCFM (113 Nl/m)

section 17 - airvacuumate.com 17 quick change system ... cylinders tooling ® 17 17:2 ©2011 edco...

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