seco group company presentation 2015

Company presentation2015

Seco GROUP, a.s.

Seco GROUP, a.s. Jičín

Strana 2

Brno

Praha

Kosmonosy

Jičín

FOUNDRY

and ENGINEERING PLANT

Seco GROUP a.s.

Jungmannova 11

506 48 Jičín

Czech Republic

web: www.secogroup.cz

e-mail: [email protected]

Contacts

TRANSPORT and LOGISTICS

Seco GROUP a.s.

Průmyslová 1161

293 06 Kosmonosy

Czech Republic

PolandGermany

AustriaSlovakia

Praha

Kosmonosy

Jičín

Brno

Main activities

ENGINEERING PLANTMowing equipment

Other machinery production

Tooling shop

FOUNDRYCastings of nodular cast iron

Machined castings

Cylinder liners for diesel engines

TRANSPORT AND LOGISTICS

Tradition of the firm

1888 – Foundation of the factory Knotek a spol.

Ploughs, sowing machines, weeders, swatch turners and raking machines. Later on, also crushing machines.Progressive using of own iron castings.

1891 – The assortment was extended with grain and grass mowing machines

1899 – The number of 100 employees was exceeded

1904 – The first self-binder in the then Austria-Hungary

1913 – Cast iron was builtfoundry

1945 – The factory was nationalized - Agrostroj

1967 - Production of cylinder liners has begun

1995 – Privatization after 50 years - Seco GROUP a.s

2004 - Company restructuring

Corporate structure

General meeting of shareholders

Board of directors

Engineering plant

Supervisory board

FinancesHR department

Services

TransportFoundry

Transportand Logistics

servicesLogistics

Otherproduction

Toolingshop

Mowingequipment

Machinedcastings

Cylinder liners

Castings

Basic capital of the company: 314 649 100 CZK (12 000 000 €)

Forwardingagency

2010 2011

10

0 2012 2013 2014 2015

38

34

4543 43

OČ

EK

ÁV

ÁN

Í

20

30

40

50

38

Page 6

Income by individual activities (in M EUR)

Foundry Engineering plant Other

OUTLOOK

2011

700

600

500

400

300

200

100

02012 2013 2014

648

20152010

669

567

645 631672

OČ

EK

ÁV

ÁN

Í

Page 7

Total number of employees

OUTLOOK

Company vision

PRIORITYMowing equipment

Iron castings, incl. machining


OBJECTIVESDominant position in the Czech Republic

Important position in Europe

TARGET GROUPDemanding users – quality, flexibility

ISO 14001:2004 ISO/TS 16949:2009 ISO 9001:2008

Page 9

Quality system management

Generální partner festivalu od roku 2008

Page 10

Sponsored activities and charity

Machinery production - Basic division

Other machineryproduction

Mouldsand models

Mowing machines

Page 11

Mowing machines - main range of goods

Page 12

www.seco-traktory.cz

10 000

9 000

8 000

7 000

6 000

5 000

4 000

3 000

2 000

1 000

0

5 294 5 545

9 955

4 714

2006 2007 2008

6 659

20102009

7 843

2011

6 137

2012

5 886

2013 2014 2015

OU

TL

OO

K

6 6856 173

Mowing machines – Sales development (pcs)

Page 13

www.seco-traktory.czPage 14

Mowing machines - Periodically maintained lawns collection/mulch

www.seco-traktory.czPage 15

Mowing machines - Periodically or temporarily maintained lawns

Mowing machines - Temporarily maintained lawns or neglected areas – mulch

sweeping brush enginesweeping brush

verticutator highgrass moving deck 110/132 mm

snow thrower

folding trailer additional weight snow chains snow blade transport ramp

Page 17

Mowing machines - Accessories

EMAK S.p.A. - Member of Yama Group (Italy)

Adolf Telsnig – Forst – und Gartentechnik ( )Germany

Von Heyking GmbH und Co.KG (Germany) Masport Ltd. (New Zealand, Australia)

Doyle´s Importers and Distributors (Ireland)

Marián Šupa (Slovakia) Meccanica Benassi (Italy)

Irish Farm and Garden Machinery (Ireland) Unisaw (Russia)

Master Garden (Belarus)

Mowing machines - TOP suppliers

Mowing machines - TOP sport customers

Germany

Czech Republic

France

Italy

Slovakia

Poland

New Zealand, Australia

Great Britain

USA

Russia

South Korea

Others

27%

26%

26%

5%

5%

2%

2%

2%

1%

1%

1%

2%

Page 20

Mowing machines – Major markets

Engines INTEK (USA) Engines VANGUARD (Japan)

Gearboxes (USA)

Plastic materials (Czech republic)

PROMENS

Engines (China)

Gearboxes (USA)Engines (Japan)

Mowing equipment - TOP suppliers

Page 21

Other machinery production - Production technologies

Chip machining

Metal sheet pressing and treatment

CNC bending of tubes and closed profiles

Welding

Surface and pre-surface treatment

Additional services


CNC machining centers, CNC turing center OKUMA LU300MY-C600,

CNC lathes and conventional machining machines.

Turning, milling, drawing, drilling, smoothing of shaft

and production of teethed gearing.

Typical products: shafts, flanges, bushes, cogwheels,

machined cast iron etc.

- Box parts with dimensions max. 500 x 500 x 500 mm

- Flange parts to diameter of 350 mm

- Shafts to length of 600 mm

- Cogwheels – face gearing with direct teeth to M 10

Chip machining


Stamping and metal sheet processing

The machines for preparation and cutting of material

(hydraulic cutters, wheel saws etc.). Eccentric presses for

cold pressing with different sizes and burden from 100 to 500 t.

Special bending machines for tube metallurgical profiles.

Accurate processing of metal sheets on professional technology

of the firm TRUMPF (laser cutting machine L 3030, CNC cutting

press TC 5000 and press brake Trumaband V 130).

- Accurate cutting of steel metal sheets up to thickness of 10 mm and format of 3000x1500 mm

- Bending of metal sheets up to the length of 3000 mm

- Drawing of pressed parts from metal sheet on LUD 500

- Cutting of metal sheets on CNC cutting press, including thread rolling and profiling


CNC bending of tubes and closed profilesHighly productive bending of metal semi-product

on CNC machine from CRIPPA manufacturer

with limit of diameters to 63 mm and thickness

to 2,5 mm and posibility of 3D (space) bending

and punching.

Welding1 pcs of two-position welding robot TIESE Robot

and 3 pcs of two position welding robot Motoman MA 1900.

Welding units Fronius.

Welding of assemblies with dimensions of 2500 x 2000 x 1000 mm.

Welding only concerns iron metals.


Surface and pre-surface treatmentPhosphating and powder paint application. Painting

semi-automatic line Ideal and manual spraying box

Gema for more complex products.

- max. dimension of painted part 1500 x 500 x 1200 mm

Additional services- CAD/CAM design and programming

- Measuring of products by 3D CMM ZEISS UMC 850

- Meteorological measurements and calibration

CNH Polska Sp. z. o.o (Poland) – agricurtural manufacturing company

KNORR-BREMSE – manufacturing group (Germany, Austria, Hungary) – parts for systems for railroad

FESTO AG u.Co.KG (Germany) – components for pneumatic machines used in automotive

RUUKKI NORGE AS (Norway) – trade company for engineering products

MAX M. WIELAND GmbH u. Co. KG (Germany) – trade company for engineering products

Other machinery production - TOP customers

Moulds and models

core box forge tool

low pressure permanent mould die casting mould

Moulds and models - Production activities

Manual workplace

Finishing works on machined components, cast-iron moulds, pressure moulds, model equipment, dies and fixtures.

Classic machining

Milling, turning, grinding, drilling and boring operation.

Also gun drilling of super-deep holes on drilling machines.

CNC machining

Production shop is equipped with CNC machines (3x CNC milling machines 1680x810 a 1x CNC lathe

with diameter 320 mm above the turning cutter) and turntable Nikken 5AX-350 enable operating ht thin 4 and 5 vertically driven axes. Our programmers work with CAD/CAM systems by Pro/engineer,

PTC Creo and Works a HSM Works.

Electro-erosive workplace

Machining of quenched and hard components and surfaces with the use of electro-erosion.

Wire cutting

Inner and outer shapes in hard and quenched materials (grooves, holes and various more complex shapes).

Beneš a Lát, a.s. Průhonice -

Unikov, spol.s r.o. Jičín - manufacturer of tooling

Slévárna Heunisch a.s. Brno - manufacturer of aluminum castings

Top Alulit, s.r.o. Benešov - manufacturer of aluminium cast-iron mould castings

ALUMETALL CZ s.r.o. Týnec nad Sázavou - manufacturer of castings from alloys of aluminium

Slévárna Heunisch a.s. Brno - manufacturer of aluminum castings

Jesva s.r.o. Hořice - commercial OEM of welding machines

manufacturer of castings from alloys of aluminium, zinc and plastic materials

Moulds and models - TOP customers

Foundry production – Basic division

Iron castings Machined castings Cylinder liners

Sweden

Czech Republic

Finland

Italy

Hungary

Netherlands

Brazil

Germany

Norway

Poland

Belarus

Turkey

27%

21%

11%

8%

7%

7%

6%

6%

2%

2%

2%

1%

Foundry production – Major markets

55,15%

43,64%

1,21%

52,45%

35,30%3,50%6,66%

2,09%

Foundry - Market segments

Cylinder liners Iron castings

Passenger carsOff-roadTrucksRailwaysOther

TrucksOff-roadOther

Iron castings

Iron castings – Basic description

Metal is poured statically to bentonite mixtures in quality: nodular cast iron

pursuant to EN 1563

EN-GJS 400-15

EN-GJS 500-7

EN-GJS 600-3

EN-GJS 700-2

Weight:

0,1 to 3 kg

Moulding frame:

400 x 500 x 315 mm

2 automatic moulding machines DISAMATIC 2110 Mk2 with vertical division

Cores are made in shooting machines with the HOT-BOX method.

Available SW MAGMA for simulation of cast and hardening of castings.

Metal is poured in medium-frequency furnace ABB 2 x 30 FS

and stabilized in 6,3 t pouring forehearth REALISTIC.

Náz.souč.

Z0011738

Operátor

MasterČ.dílu inkrementálně

4

* drawingno *Všechny charakteristikyTepl. souč. Last program modification

* changedate *Date of the last program modification

* vda_auditno *Process sheet level

Programme

Čas

2:01:29

Datum

17 Oktober 2012

Iron castings – Dimensional inspection

Due to the sand moulding roughness it can happen, that results from contacting dimensional

inspection made by CMM machine are not accurate. For casting dimensional inspection we use

laser scanned method. Principle of this method is comparison of real full casting surface

with 3D model. Result in this case shows us all casting surface precision, not only dimensioned

parameters.

Dimensional inspection of castings

Iron castings

7 000

6 000

5 000

4 500

4 000

3 500

3 000

2 500

2 000

1 500

1 000

500

02006 2007 2008 2009

4 724

3 182

2011

5 837

2010

5 839

3 807 3 957

2012

6 175

2013

5 151

OU

TL

OO

K

6 250

2014 2015

6 229

Iron castings - Sales development (t)

VALEO Compressor Europe Ltd. (Czech Republic) – parts for compressors for air-conditioning for cars

Gnutti Carlo s.p.a. (Italy) - valve rocker arms – John Deere, CAT, Perkins

Brabant Alucast Products b.v. (Netherlands) - inserts for BMW engines

Gnutti Carlo Sweden AB (Sweden) - valve rocker arms – Volvo

AGCO POWER Inc. (Finland, Brazil) - inserts for engines

KNORR-BREMSE – manufacturing group (Germany, Austria, Hungary) – parts for systems for railroad

JOPP Automotive (Czech Republic) – gearbox parts – Ford, John Deere

MFT MOTOREN UND FAHRZEUGTECHNIK GmbH. (Germany) - inserts for AUDI engines


Kongsberg Automotive ASA (Norway) - engine parts – Scania, DAF

Neapco Europe Sp.z o.o. (Poland) - front axle support - FORD, GM, BMW

DELPHI Thermal Hungary Ltd. (Hungary) – components for compressors of air condition used in passenger cars

Iron castings - TOP customers

Machining of nodular cast iron,incl. assembly and surface treatment

Machined castings

2006 2007 2008 2009

1 400

1 200

1 000

800

600

400

200

0

1 351

636

2011

1 043

2010

1 279

2012

1 302

882

2013

900

2014

1 118

OO

TL

OO

K

1 012

2015

882

Machined castings - Sales development (in K pcs)

Machined castings

Machined castings - TOP customers


VALEO Compressor Europe Ltd. (Czech Republic) – parts for compressors for air-conditioning for cars

AGCO POWER Inc. (Finland, Brazil) - inserts for engines

Kongsberg Automotive ASA (Norway) - engine parts – DAF

KNORR - BREMSE – manufacturing group (Germany, Austria, Hungary) – parts for railway systems


Metal is poured centrifugally into sand lining (croning method)

Size limits:

Casting:

Up to weight of 16 kg

Machining:

Outer diameter max. 155 mm, inner diameter min. 90 mm/max. 131 mm,

maximum length 305 mm.

Metal is cast in low-frequency induction furnaces and kept in 3,2 t casting forehearth.

Casting takes place centrifugally on a 12-position casting carousel.

The machining shop is equipped with two machining lines consisting of CNC lathes

HYUNDAY HIT, SP 30 CNC and HAAS.

Honing is realized on NAGEL machines.

Cylinder liners

700

650

600

550

500

450

400

350

300

250

200

150

100

50

02006 2007 2008 2009 2010

267250

457

2011

349

477500

652

2012

532

2013 2014

634

2015

OU

TL

OO

K

560

Cylinder liners - Sales development (in K pcs)

Cylinder liners - TOP customers

SCANIA CV AB (Sweden)

AGCO POWER Inc. (Finland, Brazil)

OSTCHIM (Belarus)

ZETOR TRACTORS a.s. (Czech Republic)

MINSK MOTOR PLANT (Belarus)

Praha

Brno

Kosmonosy

Transport and logistics

PolandGermany

AustriaSlovakia

Transport and logistics - Transport

Delivery of spare parts for Škoda Auto a.s.Dispatching services within EU and also outside EU

Transport certified pursuant to ISO 9001 – 2008

21 500 m21 500 m21 500 m21 600 m21 900 m

A

B

C

D

E

B

CE

A

D

Hall: Area:

Transport and logistics - Logistics

Warehouse premises to be rented - Logistic services

Transport and logistics - Truck transport, forwarding agency

Domestic and international transport and forwarding agency

from quantity of 1 pallet up to oversized load.

Thank you for attention.

Page 53

seco group company presentation 2015

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