sd warren the warren paper estimating guide

7/29/2019 SD Warren the Warren Paper Estimating Guide

1/50

T he Warren Paper Estimating Guid

* * uy


2/50

The W arren Paper Estimating Guide


3/50

Contents3 INTRODUCTION4 HO W PAPER IS MADE

TYPES OF PAPER5 PRINTING METHODS6 GLOSSARY8 TEXT 17V2 x IV-k

10 TEXT 19x2512 TEXT 23x2914 TEXT 23x3516 TEXT 24x3618 TEXT 25x3820 TEXT 35x4522 TEXT 38x5024 COVER 20x2626 COVER 23x2928 COVER 35x4630 WEB173/4x2331 WEB 23x1832 WEB23V2x3533 WEB45V2x3534 REGULAR VS . IRREGULAR SIZES

HOW TO FIGURE M WEIGHTSREAM W EIGHT AN D M W EIGHT OF IRREGULAR SIZES

35 REGULAR SIZES AN D EQUIVALENT M WEIGH TSCARTON PACKING SCHEDULES

36 COMPARISON OF BASIS WEIGH TSBASIS W E IG H T S- METRIC EQUIVALENTS3 7 PAPER SPOILAGE ALLOWA NCES

38 WARREN PRINTIN G PAPERS40 SHEET STOCKING INFORMATION45 ROLL STOCKING INFORMATION46 WARREN PAPER MER CHA NTS


4/50

more to paper estimatingan a dictionary definition wouldmuch paper you 11job, buterstan ding is also necessary

s (or types of paper) and thei ras well as the different sizes ofses bein g used to dayTh is is a beginner's m a n u a l O u ris no t to give you all th e to give you the tools

tudying the elementaryyou familiarize yourself wit h thee glossary. The seur discusPerhaps one of the m ost im portant

y by creating a stan

additional savings.If you want to go into m ore d epthHOW TO PLANS.D. Warren Company,02101.


5/50

HowPaper Is Made Types Of PaperIt all starts with logs th at aredebarked, turned into woodchips,then placed in digesters, which arelike hug e pressure cookers. T hiscooking process separates cellulosefiber the most important paper-making ingredient from the gums,resins and other impure materialsthat b ind them together. Theseimpurities are the n washed away, thecellulose is screened ou t, an d ch em ical wood pulp is created.

Mu ltiple stages of bleach ing com enext, because the whiter the pulp,the w hiter th e finished pap er will be.Co nstan t quality checks are mandatory along the way to insure maximu m brightness without damage tofiber strength. Over-bleaching canweaken paper in muc h th e same waythat i t can ruin clothing.After bleaching, the pulp isrefined and blended with otherpaperm aking m aterials, using a special, prede termin ed formula for eachgrade. T he n it is piped on to th e

uwetend" of the paper ma chine.It is interesting to note that paperis 99% filtered water and only 1%papermaking ingredients in thebeginning. But, as the paper movestoward the dry end of the ma chine,all bu t 5 % of this water is remo ved bygravity, mechanical means, andevaporation through heated drums.Some "plain" papers require nofurther finishing, w hile others can b ecoated on the paper ma chine . For

still others , th e coating takes placeoff the paper machine as a separateoperation.Generally speaking, coated papersare supercalendered by being passedbetween a series of polished steel andcompressed cotton rollers, underpressure, to increase their gloss andsmoothness.

Th e papers manufactured by S.D .Warren Com pany come in a varietyof weights and finishes, w ith eachbest suited for a particular purpose.We will discuss each category in general terms her e, and a detailed listingof available Warren grades is locatedon page 38.U N C O A T E D O R" P L A I N " P A P E R SA N T I Q U EA n a ntiq ue surface is relativelyrough, and th e paper itself is bulky.A good example is Old e Style Wov e.It and other antique papers are limited to type and line engravings byletterpress and may be used for thereprodu ction of simple halftones byoffset. Commercially publishedbooks are an important end use,because high bulk is generally animportant considerat ion.M .F (M ACHINE FINISH)M.F. papers are used for basically th esame purposes as antique, except thatthey are smoothe r and h ave less bulk.Thu s, they can be printed with mo redetailed illustrations. Warren's "1854"is in this category.W OV E OFFSETWo ve Offset is an unc oated paperwith a smooth surface tha t can be usedas an economical text paper. ScottOffset is an ex am ple of this quality.

C O A T E D P A P E R SM A T T EM atte paper, such as Patina , has alayer of mineral particles called"coating pigm ents" applied to its surface which makes it smoother andmore ink receptive. Designed forboth sheet-fed and web offset printing, these papers are suitable for single and process color w ork.

C O A T E DThis paper is created when a muc hthic ker layer or layers of coatings areapplied, imparting greater smoothness and, consequently, better printing quality than that of pigmentedpaper. It com es in bo th gloss and dusurfaces, as well as embossed finisheTop quality grades like Cameo willreproduce the finest halftones byoffset lithography.Co ated papers like Lustro Web ardesigned to meet the requirements oweb offset printing, while others aresuitable for gravure.W A R R E N F L OFlokote, Warrenflo, WarrenfloWeb, and Webflo are made by theWarrenflo process? Thes e papersrepresent a dramatic innovation inpapermaking, which el iminatessupercalendering. It is exclusive tothe Warren Company.Warrenflo papers offer the printincapabilities of regular coateds, buthav e substantially greater bulk, givinth e heft and feel of a high er basisweight. They also offer considerablesavings on postage for mailing piecesbecause of the higher bulk to weightrat io, when compared to conventionally coated and calendered papers.Flokote was the first Warrenflo paperto be introduced.C A S T - C O A T E DAn other m ethod, k nown as cas t-coating, results in a mirror-like finiswith exceptionally h igh gloss, givingthe finest possible printing surface.Lusterkote Cover One Side is anexample .


6/50

Printing MethodsW h at is going to be printe d in a

wh at particular paper to use.st, to o, is an imp ortan t factor.Com panies tend to choose the f in

d, budgetary problems andg requirem ents will often callr the use of more econo micals as impo rtant to learn

W arren offers a large selection ofnd printed prom otionsin intelligent paperocal paper m ercha nton page 46) , or byto S.D. Warren Company, a

Franklin St . , Boston, M A 02101.

O F F S E T L I T H O G R A P H YOffset, or planog raphic prin ting, isbased on the principle that oil andwater do no t m ix. Offset presses contain three cylinders, and the printingsurface is no t raised. On e cy linderholds the plate, parts of which havebeen chemically treated to repel ink,and parts of which have been madeink receptive. T his cylinder transfersthe image to the second (blanket)cylinder, which then transfers theimage to the paper carried by thethird (impression) cylinder.W E B O F F SE T L I T H O G R A P H YThis high-speed print ing methoddiffers from regular offset lithographybecause a roll of printin g p aper isfed into the press, paper is usuallyprinted on both sides simultaneouslyand the ink is usually oven-driedbefore being sheeted or folded intosignatures.G R A V U R EGrav ure is an intaglio process, asopposed to letterpress printing's reliefprocess. This means that the image isetched below the surface of the plate.A gravure press has tw o cylinders one for printing and the other forimpression in add ition to a systemthat applies ink to the printing cylinder, then scrapes away the excesswith a blade.

LETTERPRESSIn letterpress printing, ink is appliedto a raised surface and transferred tothe pap er by pressure. Th ree familiartypes of presses are plat en , flat-bedand rotary.F L E X O G R A P H YThis is an inexpensive printingmethod, used primarily for reproduction where exceptional fidelity is notnecessary. The system is a simpletwo-roller type, utilizing rubberplates with a raised image, a nd w ateror solvent based inks for fast drying.Flexograph y is often used to prin t oncellophane, milk cartons, vinyl,business forms and notion tags.


7/50

GlossaryA C C O R D I O N F O L DHaving folds like the bellows of anaccordion, created by the paperbeing folded two or more times in aparallel direct ion. See page 13 forexample,B A C K I N G U PPrinting the opposite side of a sheet,after th e first has already b eenprinted.BARREL FOLDW he n paper is folded two or moretimes in the same direction, sometimes called a wrap-around fold. Seepage 25 for example.B A S I S W E I G H TTh e weight of a ream of paper (500sheets) based on a standard size foreach type of paper, which is: Bookpaper 25 x 38, C over 20 x 26,Bristol 22!/2 x 28Vi or 22Vi x 35 ,Index 25^2 x 30V2, Business pape r(including bond, ledger, mimeograph, duplicator an d manifold) 1 7 x 2 2 , and Tag 2 4 x 3 6 . O n eream of 25 x 38, 80 lb. book paperwill weigh 80 lbs.BLEEDW he n the pr inted image extends tothe trim edge of a sheet or page.BULKThe thickness of a single sheet ofpaper, expressed in points. A point isone thousandth of an inch.C A L E N D E R I N GW he n paper is passed betw een astack of horizontal rollers, underpressure, to increase the smoothnessand gloss of its surface and reduce itsbulk.

C O L L A T I N GGathering or arranging printedsheets or signatures into the desiredsequence, eithe r by han d or bymachine .FOLIOA page number; also the numberingof pages.F O R MT he positioning of positives or negatives ready for platemaking, sometimes known as a flat.F O R M A TThe final physical form of a printedpiece, including size, design, typestyle, margins and printing requirements .F R E N C H F O L DA sheet folded twice to make a4-page folder, and usually printed onon e side only. A n e xam ple is a greeting card.GATEFOLDA n outside page of a boo k folded soas no t to exten d beyond the edges.An additional fold-out like onewould see in a magazine that hasextended its cover. See page 10 forexample.I MPOSI TI ONThe positioning of type pages, negatives or plates in proper relationshipto each other, so tha t th e pages willfollow in sequence whe n the printedsheets are folded. The imposition isusually determine d by the prin ter inconsultation with the binder.I NSERTA separate printed piece th at is collated, tipped, or stitched into thebinding of a book or magazine.L A Y O U TA sketch or drawing of a subjectwh ich is going to be p rinted.

M E C H A N I C A L B I N D I N GA meth od of punching holes nearthe spine of a book and insertingmetal or plastic bindings so the b ookwill lie flat when opened.M E C H A N I C A L SA rt work and type proofs mou nted ina camera-ready p osition.M W E I G H TTh e weight of one thousand sheets ofpaper, any size.O B L O N GA book, catalog, or other printedpiece bound on the short dimension.PAPER DUMM YA n un printed sample of a book orother printed piece, bound and presented in th e correct size, usuallyusing the desired grade of paper.PERFECT BINDINGA style of binding in wh ich all pagesare trimm ed at the bindin g edge andheld together by glue. Large telephone directories, catalogs and most"paperbacks" are bound in this way.PRESS PROO FA press proof may be submitted to aclien t by a printer for color correction and copy O.K. It is an exactsample of the finished product inpress sheet form.PROGRESSI VE PROOFProofs of each individu al plate showing each color to be prin ted separately and in combination, in thesequence they will run on the press.R E P R O P R O O FA carefully ma de proof of type m atteron coated paper, which serves asphotographic copy.RIGHT A N G L E F O L DTwo or m ore folds at 90 degree anglesto eac h oth er. See page 19 forexample.


8/50

R O U G H P R O O FA rough example of what a finishedproduct will look like.SADDLE WI RI NG,S E W I N G O R S T I T C H I N GA me thod of binding sheets by opening the sheets to the center of thefold and fastening all togethe r bymeans of wire or thread. The foldedsheets ride on a saddle while this typeof stitching is being done.SALT PRINTPho tograp hic copy of type and illustrations in position, generally no tshowing color break-up. Also calledblue line, brown line, FotoproofOzalid,and Dylux.S C O R I N GMaking an indentation, generally inthe h eavier weights of paper, to facilitate cleaner and easier folding.

he n the inside stock of a bookleterves as th e co ver, an d is usually

of wh ich are gathered in16's or 32 s. The sewing threadssible at the cent er of each sig

o pages, for bot h sidesthe sheet of paper.SHEETWI SEhe n each side of a sheet is printed

ID E W I R I N G O R S T I T C H I N G

he side near the spine.

S I G N A T U R EA folded, printed sheet forming asection of a printed piece or book.The number of pages in a signature isusually a multiple of four, and moreoften a multiple of eight. The word isgenerally om itted in specifications, asgathered or sewn in 16 s, etc .SLI TTI NGThe use of cutting wheels or knives onthe press or folding m achin es to separate signatures into sections.SPINE (BACKBONE)Th e part of a book's binding whichconnects the front and back covers.S T O C KTh e m aterial, paper or otherwise,which is to be prin ted.S U B S T A N C EAlternative word for basis weight,used commonly when referring tobond papers.TIP-INOne or more sheets or signaturesinserted and glued into a book ormagazine, often on a different qualitypaper.WORK ANDTURNWhen the same plate or form is usedfor printin g b oth sides of a sheet, byturning the sheet using the samegripper, but opposite side guide.WORK A N D T U M B L EWhen the opposite side of a sheet isprinted by turning the sheet from thegripper to the tail edge, using thesame side guide.

On the following pages you willfind a com prehensive description ofcommon printing jobs applicable toWarren's standard press sheet sizes.Offered for your convenience aredetailed illustrations of the variouspress layout configurations. For eachpress sheet size we have shown howto calculate the required numb er ofsheets for a given qu antity of on e ofthe jobs illustrated.Also included in this section is rollinformation for web offset printing(see page 3 0 ) .Anyone who is interested inreceiving similar examples to thoseillustrated in this section is invited towrite th e following address:Idea ExchangeS.D. Warren CompanyA Division of Scott Paper Compan225 Franklin StreetBoston, MA 02101


9/50

Standard Sheet SizesText Wi x TDh

FOUR PAGE OBLO NG FOLDER -4 pagefolder,bleed design, page size 83/8" x 53/8",flat size 16%" x 53/s", the sheet layout is 2 upwork and turn, 4 out of sheet.EIGHT PAGE UPRIG HT BOOKLET -The page size isV/i" x 8W' bleed design, saddle-stitched on the 8 VV side. The sheet layoutis three books up sheetwise.


10/50

Th is size is often th e work-horse she et of small presses.I t wil l accomm odate 4 sheets out %Vi" x 11", or 8 pages,or the eq uivalen t area using other size optio ns. In theeve nt of heavy bleed, it is recom me nded the size of theprinte d piece be reduce d slightly as show n in som e ofthe examples below.


11/50

Text 19 x 25

/*,1 f i i TM:Li

Aftfebster'sN ewCollegiate JDicticmarw

1"

11/4"1/2"

1/4'M

L- f

!C

11 v 4 %

ir

O

IX)

rguppci

1 1 "1 1

11/4"

j 1y 4 "

Vs"

h - V i "y2"

"74"Z ^

C

1

O

f

'/2"J

guppciSIX PAGE G ATE FOLDER - T h e flat size is 11 " x17V2" with one panel 8V2" x 11 " and 2 panels. Thelayout is on e up work and tu rn, 2 per sheet.

B O O K JACKET - Flat size book jack et 9Vie " x 24 "bleed design. Th e she et layout is 2 up sheetwise.


12/50

T h e 19" x 25 " she et size gives an efficient layout for page size 4 " x 9",6" x 9", and 9" x 12", Ho wev er, thes e sizes may ha ve to b e reduc ed slightlyif the job is a heav y bleed design. Man y jobs with a n 8W x 11" pag e sizeshould also be printed o n this size sheet w hen the design has heav y inkcoverage. Th is size can b e cut from 2 5" x 38 " giving a 25 " x 19" grainshort sheet.

y2" 12"-

| fold

lA"

Vs"

Vi"

Vi"Vz"

FO UR PAGE F O L D E R - Flat size 12" x 18", folded9 " x 12". Print 2 up sheetwise. TW ELV E PAGE RAC K F O L D E R - Flat size9" x 24" and 4" x 9" folded, bleed design. Th e sh eetlayout is 2 up sheetwise. If the design is non^bleed orthe size reduced, work an d tum ble layout is possible.


13/50

Text and Cover 23 x 29

Vi"

I r1 " J

_ T L J

1 '111 r

L

1111

ib 1 1TWELVE PAGE SQ UAR E BOOK-Size 7" x 7"printing one up work and turn, 2 per sheet.

Vi"-8V2"-

- l 3 / 4 "Vi "

Vh"

-gnpper-

Wi"-

l3/4"-

SIX PAGE FOLDER-Flat size 11" x 25Vi", page8V2" x 11" upright, no bleed laid out to print one upwork and tumb le, 2 per sheet.


14/50

T he 2 3 " x 2 9" sheet co uld be called a special size to be used for certain jobs. T he re isalso a press size with a ma xim um size of 2 3 " x 29". A co m m on use of this size is for a6-page folder, pag e size 8V2" x 11", printing two up. The size will also accommodate a12-page book, size Vi" x 11", either oblong or upright. T he upright book lays out as aneight page plus a four page. O th er page sizes that lay out w ith a m inim um of waste are7" x 10", 7" x 11" an d a square b ook size 7" x 7".

TIMBEROCK FARM ASSO CIATION

Kingoftfieroad?

-gnpper-

3 /4 "

w IA"

1' /2 "3 / 4 " I| 1

1 1 s

1 11 11 11 1

3

TW ELVE PAGE OB LO NG B O O K - Page size11" x 8V2" printing one up sheetwise. E I G H T P A G E A C C O R D I O N F O L D E R - Pa ge size6^2" x lOYz", flat IOV2" x 26", one up work and tumble,2 per sheet. Score before folding, if necessary.


15/50


9>F

3 /4 "

1"

l'/2"3 / 4 " " - 3 / 4 " 3 /4 "

gnpperEIGHT PAGE RACK BOOKLET- Soft-folded,page size 8" x 9", saddlewire and soft-fold to 4" x 9".Run one up work and turn, 2 per sheet.

Vi"

lA"

L y2"Vi"-

- gnpper -

17"

' /4"

BLEED POSTER-A 17" x 2 2" poster, bleeddesign printing one side only, 2 per sh eet.


16/50

Th is size is used so frequently th at prin ters quickly mem orize the M w eights forbasis 50 poun d thro ugh 100 pound. Made to print an 8V2" x 11" page size, the sheetwill yield a 16-page signature, or two 8-page signatures, or four 4-page signatures orfolders. The 8Yz" x 11" size may be either oblong or upright. T hi s size is also usedfor page size SVi" x 8V2" and w ill print 32 pages. If 8V2" x 5W oblong, the designmust be non-bleed.

gnpper-EIGHT PAGE B O O K L E T - Size 8*4" x 11",running one up work and turn, 2 per sheet. TWELVE PAGE BOOKLET- Bleed , s ize 8W x11", print one up sheetwise.


17/50

Text 24 x 36

NEWWARRENSIOCK mmDviMAFI1T79/80

36"

gnpper VN O N - B L E E D P O S T E R - 2 4 " x 3 6 " po ste rprinting one up sheetwise, non-bleed. Job usesentire sheet size.

3 / 4 "

>/4"

- Vi"

lA"

3/4 "' / 2" -

T - f

Vz"

8V2"-

-gnpper-SIXTEEN PAGE BOOKLET-A16 pageself-cover sad dle-stitch ed boo k, size 8V2" x 11",bleed design. Th e shee t layout is on e book u psheetwise.


18/50

T he 24 " x 36 " sheet is a relatively new size com pared to all the other s. W h e n this size was no tavailable and the printin g form had too m uch ink coverage to prin t on a 23 " x 35 " sheet, it wasnecessary to use 25 " x 38 " stock. N ow , the 24 " x 36 " size will han dle bleed forms and save paperand mon ey whe n compared to the use of 25" x 3 8 " paper. Basically, this size will print all the pagesizes listed for th e 2 3 " x 3 5 " sheet but w ill also accom mo date heavy coverage. It is also an efficientsize to use for a 6-page folder with a bleed design.

m The famous shoes h at mate you took 2 inches tallerelevators4 0 t hAnniversary^ CatalogIrDataGeneral

"Our CS/40 will let us!" >/>% -. in size.. .wiihout any Increase Ino ur productiofKontroI oraccountingclericaly ;rffr

SIXTEEN PAGE BOOKLET- A 5Yi" x m" bleeddesign, 16 pages, saddle-stitched on 8x/2" side. Thesheet layout is on e up work and tu rn, 2 out per sheet.E IGH T PAGE F O L D E R - Flat size 11" x 34",folded % lh" x 11". Job to print on e up work andtumble, 2 per sheet .


19/50


DiscoverHershey.HERSHEY, PENNSYLVANIA J

lA"

Vi"gnpp

< 4 9Vs"JtL. 1

W~

SIX P A G E R A C K FOLDER-The flat size is 9Wx 12" bleed design, folding to 4" x 9Vs". Job to print4 up work and tu rn, 8 out per sheet.

gnpper-EIGHT PAGE BOOKLET - S a d d l e ^ wired booklet9" x 12" upright . Ru n on e up work and turn, 2 persheet .


20/50

T he 2 5 " x 38 " sheet size is ideal for a 6" x 9" o r a 9" x 12" page. If page size 6" x 9", the sheet will prin t a 32 -pagesignature, or 2 16's, or 4 8's or 8 4's. If size 9" x 12", the s heet w ill yield a 16-page signature or two 8-pages, orfour 4-page signatures. The size may be either upright or oblong; however, a 9" x 6" oblong must be non-bleed orreduced to 9" x 5 % " if bleed. Th is is the size tha t historically be cam e th e basis weight size for book papers. T h eweights of all oth er sizes are obtaine d by pro-rating up o r down from the 950 square inc h area of this 25 " x 3 8 " sheet.Also note that many cover weights are available in the 25" x 38" sheet size.

-18"-

Vi"

gnpper-

Vi"-A

O N E - S I D E D P O S T E R - A n 18" x 2 4" poster,bleed design, printing one side only. Run 2 upsheetwise.SIXTEEN PAGE BOOKLET-Self-cover booklet ,page size 6" x 9" upright. Sh eet layout up work a ndturn, 2 out per sheet .


21/50

Text 3 5 x 45

"We jn e e dm o r ero-oni/Q i

iMiiiti

> / 4 "

Vs"

l/o" Vo" -' /2"

I

V s " V s " -

-gnpper-


22/50

This size is manufactured for use on medium size sheet-fed presses. Th e size will print aJZ-page signature one up sheetwise, o r a 16-page signature two up, or an 8-page signatureK ? K r a i l T g e S i g n ao T " f e f e 8 VP- T h ? ,pa gf size maV b e a M 81/2" x 11" if non-bleed,but should be nearer 8% x 10%" if a heavy bleed design. O n an SVi" x 11" upright book thegram of the stock is parallel with the eleven inch d imension, a feature that often aids thefolding and binding operations.

Antique Furniture ReprodudbrisS ifS M V ; ; -

THIRTY-TWO PAGE BOOKLET-A 32 pagesaddle-stitched booklet, size 53/s" x 83/s" non-bleed.Sheet layout one up work and turn, 2 per sheet.EIGHT PAGE OBLONG B OO KL ET - Size 10" x8" non-bleed. Run 2 up work and turn 4 per sheet.Job can layout for e ither 1 up or 2 up folding an dbinding.


23/50

Text 38 x 50

Vi"

Vi"

lA" W-Vi"

AA" lA"-\ lA" lA"-

-4 12"-

AA" lM"-A\

SIXTEEN PAGE BOOKLET - Saddk-stitchedbooklet, page size 9" x 12" upright, bleed design.Layout one up work and turn , 2 per sheet.BLEED P O S T E R - Poster size 24" x 36" f lat, b leeddesign, printing with different caps on 2 sides.Sheet layout one up work and turn, 2 per sheet.


24/50

h e 3 8 " x 50 " size can be used by medium size presses or as a m ediumze she et o n large sheet fed presses. It c an also be c ut in half to a size" x 25" when a grain short sheet is required for smaller presses. Thisze will yield 64 pages 6" x 9 " or 32 pages 9" x 12" , either upright orlong . T his size is also used to pri nt large size posters or ban ners or face

MAR/9a:N MON T U E S W E D T H U R S F R ! SAT

11

18

25

5[ 6

12 13

m 20

1

7

14

2r

% 'if 28'

8

22

29

2 3

9 10

16 F

23; 24

3a 31

1 V - : :l^ K-

II Augus : idea is worththe pap er its printed on ...

"

l"

1 2" 1 I1"

L . . . . _ . lA"

',

' /2"

L -gnp

Vi"

- ^ 4 - 1 2 "

y2" w

TWELVE LEAF C A L E N D A R - Size 12" x 12",non-bleed, printing two sides. Sheet layout one upof 12 leaves sheetwise. Plastic comb binding .T W E L V E P A G E A C C O R D I O N FOLDER-Flatsize 12 " x 36 " bleed, folded size 6" x 12" . Run 2 upwork and turn, 4 per sheet.


25/50

20 x 26

MasuryDelivers

-i"

gnpperSHEET POSTERA one out poster or poin t ofpurcha se display. O B L O N G F O L D E R - O n e 4 page - 1 up 2 outwork and tum ble or 2 up 2 out sheetwise ob longcover, size 12 " x 9" .


26/50

over size 2 covers out 8!/2" x 11" or 9" x 12";5Vi" x 8V2" or 6" x 9" booklet. Thi s is again th eorse for th e small press size. Upright or oblongobtainable . One may use work and

rightat home...a

r

t. - 2 \~ i/i" vi"-4L T p" fc^ O ^

V z " -

gripper

FOUR PAN EL M AIL ER - A 3 out folder page size4 " x 8 " foldswith grain. It may be barrel,parallel, double gate folder.FOUR PAGE COV ER - On e 4 page - 1 up 2out work and tu rn or 2 out sheetwise upright cover,size 9 " x 12".


27/50


V8"

W

l 3 / 4 "3 / 8 "1 gripper 1

L

'

Q1/->" fc-8/ 2

r

iv 4"

SIX PAG E MAILER - Th is may b e a six pagecover w ith perforatio n for a business reply card ormay be a three panel folder. Sheet layout runs1 up, 2 out work and tum ble or 2 out sheetwise.

lA"

lA"

\ i,\v i -

1\ - w lA"\

v j - v l -p - w U >/4" L- 'A -

BLEED P O S T C A R D - Po stca rd us in g co mp letearea. 30 pieces out sheetwise.


28/50

T h e utilization of a standard size cover shee t allows m anyvariations of printed pieces a 6-page cover 8^2" x 11";an ob long cover 11" x 8%"; post card V-h" x 5V iffy ora portfolio w ith an area for pockets. T his shee t is ma de toutilize t he press size 23 " x 29".

y2"

Vi"

V2"

- P A "Vi"

-Vi" - V i " Vf-

.,~

i

i

- 6 ^1

,4

i 3 / 4"-

THR EE PANEL M A IL E R - P iece p r in t ed 8 ou tsheetwise or 4 up 8 out work and turn , th e piecemay ha ve a perforated pane l for a business replycard.

F O U R P A GE O B L O N G M A I L E R - 1 1 " x SVi" oblong cover or folder run 3 out. This will printsheetwise.


29/50

Text and Cover 3 5 x 46

Get ready toget hungr y!

i1 5'/2"

5/s" lA"Vs"

grip

Wpe r

J * 1HOOI I;t 1001 i I5/8"40 0^ 1 11 " b.

SIX PAG E FOLD ER - 6 page folder or cover withbusiness reply cards run 2 up, 4 out work & turn or4 out sheetwise.

J Vf 1 11 1 1

1 _ l 11 1 1

1 1 11 1 11 1 1I 1 11 1 1

1

r i i P B B 1

! 1 f 1 !1 1 J \^5Vi"M1 l 5? l 1I | 0 0 ]. 1 4 - 1 . - 1

1 1 ll 1 il l l1 1 1l l Il 1 1l l ll 1 1

i"41 1 11 1 11 1 1SIXTEEN PAGE FOLDER-A16 page folder, flatsize 17" x 22", folded to SVi" x 8Vz" run 2 up workand turn, 4 out per sheet.


30/50

This is the largest standard size for cover stock and offers many sheetlayout possibilities. Large an d m ediu m size presses use this size to p rin tlarge quantities econom ically with m ultiple covers or pieces up persheet. T he 3 5 " x 46 " size may also be cut to sizes 3 5 " x 2 3 " or \l lh" x2 3 " to run on smaller presses.

W^^^KmMSM

lA"

-gnpper-

Vf-

ooi_11"

-

JEIGH T PAGE FOLDER - This m ay be an 8 page,gate fold cover, or a 4 panel bro chure either ru n 2up, 4 out work and turn ; or 4 out sheetwise.

w

lA"

5/s" lA " Vi"1 gripp e r -

'/4"

- 4 -oo1

-11"

W \

FOU R PAG E CO V E R - 4 page cover s - 8Y2" x 11"4 up 8 out work & turn or 8 out sheetwise.


31/50

Web 1734 x 23(Cutoff m)

Th is popular size has becom e kno wn as "the half web". From it weobta in 8 pages8Y2" x 11", or 16 pages, 5Yz" x 9>Yi". If the w eb is runinto the sheeter, a four page broadside 11" x 17" is produced , or weobtain an 8-page 41/2" x 8Y2", 2 out or 12 pages 4" x 8V2", 2 up. T h ewid th of the w eb may vary from VIY2 up to either 23 or 26 dependingupo n the m anufacturer of the press.

Plate GapOn e 8 page 8V2" x 11" one up or two 4's 2 up.

Som e models of this press may be equipped to prin t a double web and therebyincrease productivity on long runs.


32/50

Web 23 x 18(Cutoff 23)Th is size press is ma nufac tured to fold w ith t he grain for 8 pages %Vi" x 11".With a double parallel folder one can obtain two up, SVz" x 8Vzff 8-page signature s, either hea d to foot for two up saddle stitching, or head to head com eand go imposition (2 up reverse) for perfect binding. A four-page broadside11" x 17" can be printed two up.

3 / 8 "Plate GapO n e 8-page 8V2" x 11" one up.

Th is size press is often referred to as a jobber w eb. Because of its ability tomak e ready quickly the press is adaptable to q uantities as low as 10,000 copies.


33/50

eb 23>/2 x 35(Cutoff 23V4)

Th is size has becom e th e workhorse of the p ublication and trade web offsetprinters. Depending on folding capacity, this press will print 8 pages 2 up or16 pages 1 up size 8y2" x 11", or 16 pages 2 up. T h e 8V2" x 11" folds with thegrain while 5Yi" x 8V2" is cross grain. Th is size is pop ular w ith sm all to m ediu mrun newspapers 17" x 23". T he layout possibilities increase wit h n um berof roll stands and th e kind of finishing eq uipm ent after th e printing units.

3 / 8 "Plate GapO ne 16 page SW! x 11" one u p or two 8 page 2 up or 4-4's 4 up.

Th ere may be as many roll stands as perfecting units. Finishing units are folding parallel units, combination chopper units, sheeting units, die cuttingunit, or rewind rolls.


34/50

W eb 451/2 x 35(Cutoff 45/2)Th is doubles the capacity of 21Vi" x 3 5 " using the standard roll size 35 "which is easy to hand le. W e now obtain 8 pag es/4 up or 16 pages/2 up or 32pages/1 up, size 83/s x 10%. T he possibili ties depend again on th e equipm entbefore an d after th e printin g units . Mo st of these presses are built to c ustomspecifications and conditions.

0

< 4 5 1 /2" *

+107/8"

0 0

- w *OO

11lA" 3/8"

One 32 paj

3 / 8"

e signature

1 1Vi"

3 / 8" ' / 4 " -y 2 "13/

Pla t e

i

uc

1

8*G ap

r

Mo st lithographic web presses are limited by the cu t off and som ewh at on th ewid th of the w eb. Because of this there is standardization of products.


35/50

Regular Sizes vs.Irregular Sizes:A Cost Comparison CalculationOf M WeightsThe differential for irregular sizes in lots of 2,400 to4,99 9 pound s is 10%. In many cases th e adding of thisdifferential makes an irregular size order cost more thanthe same num ber of sheets in th e ne xt larger regular size.Often, therefore, it is cheap er for the customer to orderthe next larger regular size.The following table will be of help in figuring theadva ntage ous size to buy.REGULAR SIZES38 x 50 If an irregular size in betw een 38 x 50 and36 x 48 is required, use 38 x 50. For exam ple: 36V2 x 48V2 with the 10% differential

added will cost more tha n 38 x 50.36 x 48 T he regular size 36 x 48 is cheape r th an anirregular 35% x 45 Vi.35 x 45 If 32% x 44% is need ed, you can use 35 x45 for th e sam e price or slightly less.28 x 40 T h e 28 x 40 is cheape r tha n any irregularsize down to the next regular size.26 x 40 A ny irregular size in betw een 26 x 40 and25 x 38 will cost mo re tha n 26 x 40. Use 26x 40 as a saving.25 x 38 Use the 25 x 38 size as mo re econo mical

than any size in between these two.24 x 36 Use 24 x 36 as cheape r th an any irregularsize in betwe en th ese tw o.23x35

Use the trade basis weight to calculate the ream weightusing three decimal places.EXAM PLE: To calculate the ream weight for 80 pou ndcover size IVs x 8%: IVs x 8Vs = 57.890 x80 = 4631.2 -=- 520 - 8.906/500.For sheets 24 x 36, 8 64 square inches an d larger, adjustthe ream weight to the nearest whole pound andmultiply by two.EXAMPLE:Rea m weight 1 49.4 adjusts to 149 pou nds per reamand is doubled to make an M weight of298.Rea m weight 1 49.5 adjusts to 150 poun ds per reamand is doubled to make an M weight of300 .For sheets less th an 24 x 36 , 864 square inches dow n toand in cludin g 11 x 17, 187 square inch es, adjust th eream weight to the nearest half pound and multiplyby two.EXAMPLE:Ream weight 73.24 adjusts to 73 .0 pounds per reamand is doubled to make an M weight of146.Ream Weight 73.25 adjusts to 73.5 pounds per reamand is doubled to make an M weight of147.For sheets less than 11 x 17, 187 square inches, adjustthe ream weight to the nearest two decimal places andmultiply by two.EXAMPLE:Ream weight 10.77 pou nds per ream is doubled tomake an M weight of 21.54.

R E A M W E I G H T A N D M W E I G H T O F I R R E G U L A R S IZ ESTo calculate the ream weight of any sheet size multiply the sheet len gth by the sheet w idth by the basis weight an ddivide by the nu mb er of square inches associated with th e basis weight, i .e.BO OK = 950 (25 x 38); CO VE R = 520 (20 x 26); BR ISTO L = 641.25 (22Vi x 2 8 % ) ;INDEX = 777.75 (25Vi x 301/2); TA G = 864 (24 x 36); BU SINE SS PA PERS = 374 (17 x 22)EXA MPLE : To calculate the ream w eight for 20 x 30 Basis 8 0 # Cov er:2 0 x 3 0 x 8 0520 = 92.3076Adjust results as outlined in calculation of M Weights. T his will give the adjusted ream weight.To calculate th e VLweight multiply the adjusted re am weigh t by two.EXA MPL E: 92.307 6 rounds to 92.5 x 2 - 185M for 20 x 30 Basis 8 0 # Cove r.


36/50

? E2n> ^ p (T7 co s-ON -VO ON4 O O

JtO O

o to V toJ o to -oO

VO

to OOito ON MON o

OOLOL)O

xxxxxx

O

O

Q\ULNK

NOO\HUiO

OOOOOO

O4

UNM

04

O0o

OOoOtoO

O4i4

UUK

-

OOO4

4

O0o0O

LONUIUUO

XXXXXX

_4

OOJoo

ONOOOVON

UNNHHH

-

oo^4

CDCCC^

C

^

NCOM

toOOO-O

OOOVOo

ONOMO\

_xtOtOtO

OONU

ONOJ

t

0

O

to

-o

4

x

i>-o

O

J

w o

OSOIOJUJO'JIOUIOJUOOIOUIUJUJO

xxxxxxxxxxxxxxxxx

OOOOIONONOOOOIVOONONOOOOIVOON

toooooOOOOOoOo

Oo

UJ^Ni^ÔOUiOHJON-OO

onOOOOOiOOOOOOOOOOO

ooooooooooooooooo

> H o c I r cCO H pO Hm

N)O\0OUi4

NMM0

aUiUi0

Oi4U

OOND0

^

xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx

ON-O

O\U)MOOOO\aLUiO\0

Ô\UiO\

OJ

O-OOO\aOaOON)

NOa0ON0O

O\OLH

HoU)NiouaJOv

vvaHMOv

ooL

a\OM4vN0\0\0\OOK)OO00OOO%IO>.OiOOiH'\0

L

OJUJU)UJOJ)NNNN)N)HHHtHH

OOOOOOONONOOONOOOOOO-OOtoOO-O-ÔOONOOiO^

tO

O

O

ÔO

O>Q0OUvO-OO

OSnUHVOvlHM-lMO

-oOOOOUiUHOHOOOOOa

ONOtoONO-OtooONtooONOOONOONOONtoOJOOOOOOJONOo

4OO

0

OO

OO

VO

ObO

O

0O0oO4O4OO4

0O0O-

0

Oi0

OtoOik

0

O\07OlOlOiU)UH>OJOJNNK)MHMMh

HM

Ô^^-Î-'VOHNJOOOOOÔJUIUMOOO-VJO-^M-ÔONOOOV]

tOOOOOtOtOONNtO-OOOOtOONOOtOOOVOOO-OOl'OV

^00

O\O\n

NiNN)N)N)S)HMHHih

VOOSNOÔJHMUJO

AOOOSUIHOÔOO-^HOOGAOINI^NOVO^

00OON-

N)0\MOOOa\000\00N)NO0000l>J0-

HO\0\04k

e Cf C O ON O o 0 o V o 1k oo l_ to o goHCLARS IIGHTS O

^ ITG= < >t H

ZH

-OOOOOOOkhkK>Hkh>

OU)0O\

O\O0>a

OJ)K)HHOO\00

0UiUi

OtoOONOtoOOOtoONOONOONOcOVOtNJOtoOOOUiOOONOOOO

HH

^^^

îoNoOtOOO

4

iO\070

0OOOtN'N'NU)

Q\

OO4

N

oooooooooooooooooooooooooooooooo

oooooooooooooooooooooooooooooooo

\ONOO>4MH\Ova\Oi

UiNMOOO\OOOva\ON(>4kkU)NN)

ONtoooONOOOtoooOOOOOi-UiOoON-xOtoOONOONO

Ui

OiLLONOSOOM

v

vgOOOOOOOOKiHM

oooooooooooooooooooooooooooooooooo

oooooooooooooooooooooooooooooooooo

s 1 ^ * o f e O 3 2 1Q ST 0 e O r So > PHO zo i 1 Oow o D mC X

>O^

kH00

P1e

I SQ s< CC c > O o o tn H C

HOf QQ re 3C

O

1e QTQ

CO 8 e


37/50

Comparison Of Basis bights*Ov er th e years, as various kinds ofpapers were perfected, eac h developed its own category of basis weightsand sizes. You'll note that the weightsof the papers on this table are determined on the basis of different sizes.(Refer to "Basis Weight" and "Substance" in the glossary for a betterunderstanding of this.)It is possible, as the chart indicates,to interchange these types of paper.For example, if you wan ted a 20 lb.bon d paper and it was no t available,yo u could specify (providing thesurface characteristics were suitable)a 50 lb. book paper for the job.

B ASIS W E I G H T S -M E T R I C E Q U I V A L E N T SGrams perBook Basis Squ are Me ter25 X 38 W eigh t (g /m 2)

Bon d and Pr int ingB o o k L e d g e r C o v e r Bristol I n d e x T a g

2 5 x 3 8 1 7 x 2 2 2 0 x 2 6 22Vz x 28Vz ZWixlOVi 2 4 x 3 6B o o k

Cover20X26

455060708010 012 0

BasisWeight

677489104118148178Grams perSquare Meter(g/m2)

55606365688082100

148162170176184216222270

B o n d a n dL e d g e r

C o v e r

P r i n t i n gB r i s t o l

Tag

3040455060708090100120

12161820242831353947

16222527333844495566

202730344047546067

33415161718191102

1316202428323640

1822283339455056

2227344148556269

100110115119124146164183201219

404345475058657279

55606365688090100110120

7478808599111124136148

100120148176207237

33394758708293

4654658197114130

576780100120140160

110137165192220275

4354657687109

607590105120151

7493111130148186

253337414957657482

273342505867758382909497103120135150165179

8198121146170194

2736414555647382911093037465664748393911001051081151341491661831997791

109135162189216

Index 110135170208

43536782

607493114

7491115140

90110140170

100122156189

90113135158180225

100125150175200250(Basis Weights in Bold)*Based on Ream Weight


38/50

Paper Spoilage Allowances*T he offset press work and bindin gspoilage allowances are based onsheets of stock required for the joband no t impressions for the job. Awork and turn job of 5,000 quanti typrinted in one co lor is calculated as2,500 sheets (quantity required forwork and tu rn form wh ich will allowtwo out of a sheet) .Care should be taken to m akecertain to use the correct figure w he ndetermining the num ber of sheets .For instance, 5,000 press sheetsof 25 x 38 would take the 5,000 figurewh en figuring press work but wouldtake the 10,000 figure when figuringfolding, etc., if this sheet had to becut in half to 19 x 25 before th e binding operation.Based on the experience of eachplant, these figures may be modified.The percentage of spoilage can bereduced slightly on large runs w hereplant experience so dictates.

SHEET-FED OFFSETPercentage Represents Press Size Sheets , Not ImpressionsThe f igures below do not include waste sheets used to run up color as i t is assumed that \stock is used for this purpose.1 , 0 0 0 2 , 5 0 0 5 , 0 0 0 10,000

Two Color EquipmentTwo colors , one s ideTwo colors , work and turn or work

and tumbleEach addit ional two colors (per s ide)

5%8%3 %

4%6%2 %

2 5 ,000 andoverSingle Color EquipmentOn e color , one s ide 8% 6% 5% 4% 3%One color , work and turn or work

and tumble 13% 10% 8% 6% 5%Each addit io nal color (per s ide) 5% 4% 3 % 2 % 2 %

3%5%2 %

Four Color EquipmentFour colors , one s ide onlyFour colors , work and turn or work

and tumbleBindery Spoi lageFold ing , s t i t ch ing , t r immingCut t ing , punch ing o r d r i l l ingVarn i sh ing and gumming

-4 %2 %7%

-3 %2 %5 %

-

3 %2%4 %

6%8%2 %2%3 %

5%7%2%2%3 %

The chart below includes waste for core, wrappers and damaged paperwhich is estimated at 2V2%.The chart is for blanket-to-blanket presses runnin g tw o colors on twosides of the w eb, o n unc oate d paper 40 to 60 lbs., an d using on e folder.The chart includes makeready spoilage.W EB OFFSET

Waste %of TotalImpressions

Press RunUp to 25MOver 25M to 50MO v e r 5 0 M t o l 0 0 MOver 100M to 200MOver 200M

181513119

Penalt ies to be added:For each addit ional web over 1For using 2 foldersFo r 3 , 4 or 5 colorsFor Coa t ed PaperFor L igh t Papers under 4 0#For Heavy Papers over 60 #

*These 1979 paper spoilage al lowa nce charts have been reprodu ced thro ugh th e courtesyof the "Printing Indus t ri e s of Met ropo l i t an N ew York" and dem ons t ra te ho w paper spo i l age is calculated by printers belonging to this associat ion.


39/50

Warren Printing PapersL U S T E R K O T E C O V E RLusterkote is a cast coated pap er w itha glossy mirror-like finish on one sideand a coated surface on th e othe r.We reco mm end this grade for prestigious broch ure covers, table ten ts,product bulletins and where the castcoated surface is need ed to pro videthe ult imate in printed reproduction.It is available for sheet a nd w eb offsetlithography.C A M E O G L O S SCameo Gloss is a premium-qualitycoated p aper th at possesses a highdegree of brightness a nd gloss. M etallic inks, gloss inks, press varnish andprotective coatings show to advantage on this paper. A vailable in bookand cover weights.

C A M E O D U L LA premium quality coated paperembod ying a high degree ofbrightness. An exceptionally finesurface for com binin g legibility oftype and precision color work. It isalso manu factured in Saxony finish.It is available in cover and bookweig hts, for sheet or web offsetprint ing.

L U S T R OLustro is a quality co ated sheetdesigned for sheet-fed or web lithography and has the refinement andlevelness to support quality halftoneprinting, plus excellent ink holdoutfor high quality process color reproduc tion. It is available in Gloss, Duland S axony finishes an d a specialcream shade, book and cover weightF L O K O T EFlokote is an uniq ue kind of coatedpaper with a bulk that exceeds coatepapers that are conventionally calendered. Plus it gives you brilliant inkgloss and excellent press performance . It is man ufactured in book andcover weights for sheet-fed or weboffset printing.W A R R E N F L OWarrenflo is a complete line ofcoated papers with a high bulk toweight ratio. This new printing surface offers excellent printability,foldability and gloss ink holdout inaddition to the exclusive advantageof a high er bulk at a lower weigh t.Warrenflo is available in book andcover weights for sheet-fed or weboffset printing.P A T I N AA bright white paper with a refinedcoated matte surface for sheet-fed orweb offset lithography. Recommended for quality reproduction ofwork normally planned for wove offset. Patina is man ufactured in bookand cover weights.


40/50

OLDE STYLEOld e Style is a well established, distinctive wove finish paper noted forits refineme nt and pleasing texture .Th is water marked grade is suitablefor type and line sheet-fed and weboffset printing . A n im porta nt featureof Olde Style is its built-in permanen ce. It is man ufactured in bookweights in white."1854"A m ellow text paper m anufacturedprimarily for book p ublishing e nd usewhere thin bulk is a requirement.Suitable for sheet-fed and web offsetlithography. Pe rm anen ce is adesirable feature of this grade.Available in Regular and Mediumfinishes in a cream shade.N O . 66A high bulking antique papermanu factured primarily for bookpublishing en d use. Th is grade issuitable for sheet-fed and web offsetlithography. Permanence is adesirable feature of this grade. No. 66is manufactured in Antiqu e andEggshell finishes, in a cream shade.

W E B O F F S E TC A M E O WEB DULLA premium quality paper of exceptional uniformity and brightness free of glare. Su itable for prestigeadvertising and promotional pieces.LUSTROWEBA quality web grade available inGloss and Dull finishes. O urtraditional highly refined c oatedsurface suitable for high qualityprinting.FLOKOTEWEBTh is grade is ma de by the Warrenfloprocess and provides more bulkthan conventional coateds of thesame weight. Permits savings inweight w ithou t sacrificing bulk orprinting quality.W A R R E N F L O W E BWarrenflo W eb is available in te xtand cover weights. This grade offershigher bulk to weight plus excellentprint quality and runnability at aneconomical price.P A T I N A W E BRecommended for quality reproduction of work normally plan ned forwove offset. Patina Web is manufactured in book weights.W EBFLOA n econom ical high bulk to weightprodu ct designed for long run workwhere coated quality is a requirement.This grade offers excellent inkhold out and press runnability.


41/50

Sheet Stocking InformationC am e o DulSize1 9 X 2 52 3 X 2 923X352 4 X 3 62 5 X 3 83 5 X 4 53 8 X 5 0

C a m e o D u lSize2 3 X 3 52 4 X 3 62 5 X 3 83 8 X 5 0

8 0 lb s .2,000801,30011 21,10013 61,00014 61,00016 06 0 02 6 65003 2 0

8 0 l b s .19 ,00013 61 8 , 0 0 014 61 6 , 0 0 016 0

C am e o D u l l C o v e rSize 6 0 l b s .2 0 X 2 62 3 X 3 52 5 X 3 82 6 X 4 03 5 X 4 6

1,2001208 0 018 67 002 2 06 0 02 404 0 03 7 2

100 lb s .

1,0001409 0 016 98 0 018 28 0 020 050 03 324 0 04 0 0

10 0 lbs .15,00016 91^,000182]3,00020 06,0004 0 0

8 0 lb s .1,00016 060 02 4 850 02 9250 03 2 03 0 04 9 6

100 lb s .

5003 1 04 0 03 6 64 0 04 0 0

Cartons

Skids

Cartons

C am e o D u l l C ove rSize2 3 X 3 52 5 X 3 82 6 X 4 0

C a m e o G l o s sSize 80 l bs .2 3 X 2 92 3 X 3 52 5 X 3 83 5 X 4 53 8 X 5 0

1,30011 21,10013 61,00016 0

50 032 0

C a m e o G l o s s C o v e rSize 60 l bs .2 0 X 2 62 3 X 2 92 3 X 3 52 5 X 3 82 6 X 4 0

8 0 018 6

6 0 02 4 0

8 0 lb s .10,0002 4 89,00029 28,0003 2 0

100 lb s .

9 0 016 98 0 02 0050 033 24 0 04 0 0

8 0 lb s .1,00016 070020 56 0 024 85002925003 2 0

Skids

Cartons

Cartons

No te: I nformat ion for each i t em inc ludes t he num ber of shee t s per car tonor skid on the f i rst l ine and the M weight on the second l ine.


42/50

FlokoteSize 70 lbs, 80 lbs. 100 lbs.

FlokoteSize 70 lbs. 80 lbs. 100 lbs.

Flokote CoverSize 55/6 pt. 68/8 pt.

Cartons17.5X22.5

19X25

23X29

23X35

24X36

25X38

2,400582,000701,600981,2001191,2001281,00014060 023250 0280

2,400662,000801,3001121,1001361,0001461,00016060 026650 0320

1,6001001,00014090016980018280020050 0332400400

Skids23X29

23X35

24X36

25X38

35X45

38X50

26,0009821,00011920,00012818,00014011,0002329,000280

23,00011219,00013618,00014616,0001609,500266

18,00014015,00016914,00018213,000200

Cartons20X2623X29

23X35

25X38

26X40

5X46

1,000141900170800200700220400340

1,10013690017470021160024860 0272400422

Lusterkote Cover/1 SideSize 8pt. 10 pt. 12 pt.

Lustro DullSize 70 lbs. 80 lbs. 100 lbs.

Cartons20X2623X2923X3535X2325X3826X4040X2635X46

1,00070060 060 050 050 0

300

80060050 050 0400400400250

70050 0400400400350

Cartons17.5X22.5

19X25

23X29

23X35

24X36

25X3835X45

38X50

Lustro DullSize23X35

24X36

25X38

1,600981,200119

1,000140600232

70 lbs.21,000119

18,000140

2,400662,000801,3001121,1001361,0001461,00016060 026 650 0320

80 lbs.19,00013618,00014616,000160

1,6001001,00014090016980018280020050 0332400400

100 lbs.15,00016914,00018213,000200

Skids


43/50

Sheet Stocking InformationLustro Dull CoverSize 80 lbs .2 0 X 2 62 3 X 2 92 3 X 3 52 5 X 3 82 6 X 4 0

1,00016 070020 560024850029 250032 0

Lustro Dull CoverSize 8 0 lb s .2 3 X 3 52 5 X 3 8

Lustro DiSize2 3 X 3 5

2 5 X 3 83 5 X 4 53 8 X 5 0

10,00024 89,00029 2

ill Cream80 lbs .1,10013 61,00016 060026 6500320

Lustro Dull CreamSize 8 0 l b s .2 3 X 3 52 5 X 3 8

19,00013 616,00016 0

10 0 lb s .

50 03 104 003 664 004 00

10 0 lb s .90016 980020 050 03324 004 00

Cartons

Skids

Cartons

Skids

Lustro Dull Cover CreamSize 8 0 l b s .2 0 X 2 62 3 X 3 52 5 X 3 82 6 X 4 0

1,00016 060 02 4850 029250 032 0

Lustro GlossSize 70 lbs .17 .5X22.51 9 X 2 52 3 X 2 92 3 X 3 52 4 X 3 62 5 X 3 83 5 X 4 53 8 X 5 0

2,400582,000701,600981,20011 91,20012 81,00014 060023250028 0

Lustro GlossSize 70 lbs .19X252 3 X 2 9

2 3 X 3 52 4 X 3 62 5 X 3 83 5 X 4 53 8 X 5 0

26,0009821,00011 920,00012 818,00014 0

9,000280

8 0 lb s .2,400662,000801,30011 21,10013 61,00014 61,00016 060 026 650 032 0

8 0 lb s .32,0008023,00011 219,00013 618,00014 616,00016 09,5002668,0003 20

10 0 lb s .

1,60010 01,00014 090016 980 018 280020 05003324 004 00

10 0 lb s .

18,00014 015,00016 914,00018 213,000200

Cartons

Cartons

Skids


44/50

Lustro Gloss CoverSize 60 lbs.20X2623X2923X3535X2325X3826X4035X46

1,200120

800186

70022060 024 0

ustro Gloss CoverSize20 X 2623X3525X3826X40

Lustro SaxonySize 70 lbs.1 9 X 2 523X2923X3525X3835X4538X50

2,00070

1,200119

Lustro SaxonySize25X38

80 lbs.1,00016070020560 024860 024850 029250 032 030 049 6

80 lbs.

10,00024 89,0002928,0003205,000496

80 lbs.2,000801,3001121,1001361,00016060 026650 0320

80 lbs.16,000160

100 lbs.80 020060 025750 0310

40 036 640 040 0

100 lbs.13,0002008,0003107,00036 6

100 lbs.

90 016980 020 0

Cartons

Skids

Cartons

Skids

Lustro Saxony CoverSize 80 lbs. Car tons20X26 1,00016023X35 60 024825X38 50 02922 6 X 4 0 50 0320

Olde StyleSize 50 lbs. 60 lbs. 70 lbs. Car tons25X38 1,600 1,200100 120 1,00014035X45 800198 60 02325 0 X 3 8 800200 60 024 0 50 0280

PatinaSize17 .5 X22 .51 9 X 2 523X2923X352 4 X 3 625X3835X45

38X50

50 lbs.

1,80085

1,600100900166

60 lbs.3,200502,400601,800841,5001021,4001101,20012080 019860 024 0

70 lbs.2,400582,000701,600981,2001191,2001281,00014060 023250 028 0

80 lbs.2,400662,000801,3001121,1001361,0001461,00016060 026650 032 0

100 lbs. Cartons

1,00014090 0169

80 020050 0332


45/50

Sheet Stocking InformationPatinaSize2 3 X 3 52 4 X 3 62 5 X 3 83 5 X 4 5

5 0 l b s .30,00085

25,00010 015,00016 6

Patina CoverSize 65 lbs .2 0 X 2 62 3 X 3 52 5 X 3 82 6 X 4 03 5 X 4 6

1,20013 070020 160 02 3 86 0 02604 0 040 2

Patina PostcardSize 7 pt .2 3 X 2 92 3 X 3 52 5 X 3 8

1,00014 190 017 080 020 0

60 lbs .25,00010 223,00011 021,00012 013,00019 8

70 lbs .21,00011 920,00012818,00014011,00023 2

80 lbs .19,00013 618,00014 616,000160

100 lbs .15,00016 9

13,000200

Skids

Cartons

Cartons

WarrenfloSize17.5X22.51 9 X 2 52 3 X 2 92 3 X 3 52 4 X 3 62 5 X 3 83 5 X 4 53 8 X 5 0

WarrenfloSize2 3 X 2 92 3 X 3 52 4 X 3 62 5 X 3 83 5 X 4 53 8 X 5 0

Warrenflo CSize2 0 X 2 62 3 X 2 92 3 X 3 52 5 X 3 82 6 X 4 0

6 0 l b s .3,200502,400601,800841,50010 21,4001101,20012 08 0019 86 00240

60 lbs .

25,00010 223,00011 021,00012 0

"over5 5 / 6 pt.

9 0017 0

7 0022 0

70 lbs .2,400582,000701,600981,20011 91,2001281,00014 06 0 023 250 02 80

7 0 l b s .26,0009 821,00011 920,00012 818,00014011,0002 329,0002 8 0

6 3 / 7 p t1,20012 61,00016 28 0 019 56 0 02 3 060 02 5 2

8 0 l b s .2,400662,0008 01,30011 21,10013 61,00014 61,00016 06 0 02 6650 032 0

8 0 lb s .23,00011 219,00013618,00014 616,0001609,5002 6 68,0003 2 0

. 6 8 / 8 p t .1,10013 6

70 02 1 16 0 02 4 86 0 02 72

10 0 lb s .

1,60010 01,00014 09 0 016 9

8 0 02 00

10 0 lb s .

13,0002 0 0

8 2 / 1 0 pt.1,00016 4

6 0 02 5450 03 0 05 0 03 2 8

Cartons

Skids

Cartons


46/50

Roll Stocking InformationMOBILEWarrenflo W ebRoll Width171/2182323^235V2

6 0 lbs .K 5 9 1K592K593K576K577

7 0 lbs .K594K595K596K526K527

WESTBROOK

MUSKEGONLustro W eb GlossRoll WidthIIV2182323i/235Vz

Lustro W eb DullRoll Width171/2182323V 235Vi

Patina W ebRoll Width171/2182323i/235Vi

70 lbs .K603K604K605K507K508

70 lbs .K609K610K611K518K519

70 lbs .K615K 6 1 6K617K618K516

8 0 lb s .K606K607K608K509K510

8 0 lb s .K612K613K614K520K521

8 0 lb s .K 6 1 9K620K621K622K517

1 0 0 / 7 p t .K623K624K625K626K627

Flokote W ebRoll Width17*41823231/235i/2

Warrenflo W ebRoll Width171/21823231/235i/2

70 lbs .K628K629K630K522K523

7 0 lbs .K594K595K596K526K527

8 0 l b s .K631K632K633K524K525

8 0 lb s .K597K598K599K578K528

100/6 pt.K600K601K602K529K530

Warrenflo W eb CoverRoll Width 6 3 / 7 p t .nvi1823231/235i/2

K634K635K636K637K638

*The stock number is designated by a "K" prefix.


47/50

Warren Paper MerchantsA L A B A M ABirminghamMobi le

S loan Paper Co .S t r i ck land Paper Co .U n i j a x , Inc .

M o n t g o m e r yA L A S K AA n c h o r a g eA R I Z O N AP h o e n i xA R K A N S A SLitt le Rock

Weaver Paper Co .Ze l le rbach Paper Co .Ze l le rbach Paper Co .Wes te rn Paper Co .

C A L I F O R N I AFresnoLos AngelesS a c r a m e n t oSan DiegoSan Francisco

Ze l le rbach Paper -Co .Ze l le rbach Paper Co .Ze l le rbach Paper Co .Ze l le rbach Paper Co .Ze l le rbach Paper Co .

C O L O R A D OColorado Spr ingsD e n v e r

G r a n d J u n c t i o nPueblo

Dixon Paper Co .Carpen te r Paper Co .Dixon Paper Co .Ze l le rbach Paper Co .Dixon Paper Co .Dixon Paper Co .

C O N N E C T I C U THartford

N e w H a v e n

Carter Rice Storrs &Bement

Lindenmeyr Paper Corp .Carter Rice Storrs &

B e m e n tD I S T R I C T O FW a s h i n g t o n C O L U M B I AStanford Paper Co .Virginia Paper Co.F L O R I D AJacksonvil leM i a m iO r l a n d oTampa

Virginia Paper Co.Pa lmer Paper Co .Virginia Paper Co.Pa lmer Paper Co .Virginia Paper Co.Pa lmer Paper Co .Virginia Paper Co.

G E O R G I AA t l a n t aC o l u m b u s

Sloan Paper Co .Virginia Paper Co.S loan Paper Co .

H A W A I IH o n o l u l u H O P A C OZel le rbach Paper Co .

I D A H OBoiseI L L I N O I SC h a m p a i g nC h i c a g o

PeoriaRock Is landI N D I A N AFort WayneInd ianapo l i sSou th BendI O W ACeder Rap idsDes MoinesK A N S A SW i c h i t aK E N T U C K YLexing tonLouisvilleL O U I S I A N ABaton RougeLafayetteNew Or leansShrevepor t

M A I N EPor t l andM A R Y L A N DBalt imore

Columbia

Dixon Paper Co .Ze l le rbach Paper Co .Crescen t Paper Co .Bradner Smi th & C o .Chicago Paper Co .H o b a r t - M c i n t o s h

Paper Co .LaSalle Messinger

Paper Co .Marque t te Paper Corp .Mid land Paper Co .Tobey Peoria Paper Co.Leslie Paper

Taylor-Martin PaperC o . , I n c .

C .P Lesh Paper Co .Crescen t Paper Co .C .P Lesh Paper Co .Midwes te rn Paper Co .Midwes te rn Paper Co .Wes te rn Paper Co .Sou the rn Paper Co .Lou isv i l l e /Sou theas te rnPaper Co .C o n s o l i d a t e dMarke t ing , Inc .C o n s o l i d a t e dMarke t ing , Inc .C o n s o l i d a t e d

Marke t ing , Inc .Palmer Paper Co.Conso l ida ted Marke t ing

I n c .Weste rn Paper Co .

C M . Rice Paper Co .C .H . R o b i n s o n C o .Ba l t imore -Warner Paper

C o . , I n c .The Bar ton , Duer & Koch

Paper Co .Wi lcox Wal te r Fur long

Paper Co .

M A S S A C H U S E T T SBos ton

SpringfieldWorces te rM I C H I G A NDet ro i tGrand Rap ids

LansingSaginawM I N N E S O T AM i n n e a p o l i sSt . PaulM I S S I S S I P P IJacksonM I S S O U R IKansas CitySt. Louis

M O N T A N ABillingsN E B R A S K ALinco lnO m a h aN E V A D ALas VegasReno

Carter Rice Storrs &B e m e n t

The Cen tu ry PaperC o . , I n c .

L indenmeyr Paper Co .Carter Rice Storrs &

B e m e n tCarter Rice Storrs &

B e m e n tChope-Stevens Paper Co .Seaman-Pa t r i ck Paper Co .C a r p e n t e r P a p e r C o .Q u i m b y - W a l s t r o m

Paper Co .Copco-Dudley PapersCopco-Dudley PapersLesl ie PaperIn te r -Ci ty Paper Co .S loan Paper Co .

Midwes te rn Paper Co .Tobey Fine PapersS h a u g h n e s s y - K n i e p - H a w e

Paper Co .Tobey Fine PapersDixon Paper Co .Carpen te r Paper Co .Carpen te r Paper Co .Field Paper Co.Ze l le rbach Paper Co .Ze l le rbach Paper Co .

N E W H A M P S H I R EC o n c o r d C M . R i c e P a p e r C o .N E W J E R S E YEast RutherfordN e w a r kRuther fo rdT r e n t o n

Bulk ley Dunton L indeLa th rop , Inc .Cen t ra l Paper Co .L indenmeyr Paper Corp .Cen t ra l Paper Co .


48/50

N E W M E X I C OA l b u q u e r q u e Dixon Paper CoN E W Y O R KAlbanyB i n g h a m t o nBuffaloNew York Ci ty

Roches t erSyracuseUtica

Hudson Val l ey Paper Co.Hudson Val l ey Paper Co.S e n e c a P a p e r C o .A i l i n g a n d C o r yS e n e c a P a p e r C o .Ai l ing and CoryBaldwin Paper Co. , I nc .Bulk l ey Dunton Linde

L a t h r o p , I n c .Lindenmeyr Paper Corp .M a r q u a r d t & C o . , I n c .Ai l i ng and CoryS e n e c a P a p e r C o .Ai l ing and CorySeneca Paper Co.Ai l ing and Cory

N O R T H C A R O L I N ACha r lo t t e Caskie Paper Co .

G r e e n s b o r oRale ighW i l m i n g t o nW i n s t o n - S a l e m

Di l l a rd Paper Co.Vi rg in i a Paper Co.Dil lard Paper Co.Vi rg in i a Paper Co.Di l l a rd Paper Co.Vi rg in i a Paper Co.Di l l a rd Paper Co.Di l l a rd Paper Co.

O H I OA k r o nC i n c i n n a t i

l eve l ando l u m b u s

D a y t o n

Ai l ing and CoryT h e D i e m & W i n gPaper Co.

Nat ionwide Paper sAi l ing and CoryClevel and Paper Co.Cordage of ColumbusT h e D i e m & W i n g

P a p e r C o .C o m m e r c e P a p e r C o .Western Paper Co.M e a d M e r c h a n t sWestern Paper Co.

or t l and

P E N N S Y L V A N I AA l l e n t o w nErieHarr isburgPhi l adelphiaPi t t sburghS c r a n t o n

Ai l ing and CoryLehigh Val ley Paper Co rp .Ai l i ng and CoryAi l ing and CoryAi l ing and CoryL i n d e n m e y r P a p e r C o .Ai l ing and CoryAi l ing and Cory

R H O D E I S L A N DP a w t u c k e tRumford

Car ter Rice Storrs &Bement

T h e R o u r k e - E n o P a p e rC o . , I n c .

S O U T H C A R O L I N AColu mbia Di l la rd Paper Co .Virginia Paper Co.

Green vi l l e Caskie Paper Co . ,Di l l a rd Paper Co.

T E N N E S S E EBristolC h a t t a n o o g aKnoxvi l l eM e m p h i sN a s h v i l l e

T E X A SAmarilloA u s t i nDal lasEl PasoFor t Wor thH o u s t o n

L u b b o c kS a n A n t o n i oW a c o

Di l l a rd Paper Co.S l o a n P a p e r C o .S o u t h e r n P a p e r C o .Di l l a rd Paper Co.S o u t h e r n P a p e r C o .Western Paper Co.A t h e n s P a p e rC l e m e n t s P a p e r C o .Dixon Paper Co.M o n a r c h P a p e r C o .M o n a r c h P a p e r C o .Olmsted-Kirk Paper Co.Dixon Paper Co.Olmsted-Ki rk Paper Co.Boswor th Paper s , I nc .M o n a r c h P a p e r C o .Olmsted-Ki rk Paper Co.Dixon Paper Co.M o n a r c h P a p e r C o .Olmsted-Kirk Paper Co.

U T A HSal t Lake Ci ty D i x o n P a p e r C o .Zel l e rbach Paper Co.

V E R M O N TBur l ington Hud son Val ley Paper CoV I R G I N I ABristolL y n c h b u r gNorfolkR i c h m o n dR o a n o k e

Dil lard Paper Co.Caskie Paper Co. , ]Di l lard Paper Co.Di l l a rd Paper Co.Vi rg in i a Paper Co.Dil lard Paper Co.

W A S H I N G T O NSeat t l eS p o k a n e

Zel l e rbach Paper Co.Zel l e rbach Paper Co.

W E S T V I R G I N I ACha r l es ton Ai l i ng and CoryFai rmo nt Ai l i ng and CoryW I S C O N S I NA p p l e t o nBrookfieldM a d i s o nNew Ber l in

Univer sa l Paper Corp .Rel i ab l e Paper Co.Univer sa l Paper Corp .Univer sa l Paper Corp .

E X P O R T A N DNew York, N.Y.C a n a d aCalgary

E d m o n t o nM o n t r e a lO t t a w aReginaS a s k a t o o nT o r o n t oV a n c o u v e rW i n n i p e g

Aust r a l i a

F O R E I G NMol ler & R o t h e , I n c .Barber-EllisBarber-El l isLauzier Li t t le, Inc.Bunt in Reid PaperBarber-El l isBarber-El l isBunt in Reid PaperBarber-El l isBarber-El l isEdwards Dun lop and

B. J. Ball

Zel l e rbach Paper Co.


49/50

Text: Lustro Web Gloss-80#Cover: Lusterkote Cover 1 Side-10 p tPlates: QS 100Typeface: Goudy Old Style

1981, S.D. Warren Co., a Division of Scott Paper Comp


50/50

sd warren the warren paper estimating guide

Documents