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Scrubbers, alternative fuels and innovative technologies Konstantinos Sfetsioris Research Associate, CERTH “Air Quality (emissions) measurement in Ports” Αίθουσα Εκδηλώσεων Ο.Λ.Π. ΑΕ, 16 Φεβρουαρίου 2018, Πειραιάς

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Page 1: Scrubbers, alternative fuels and innovative technologies · • LNG • Scrubbers • New compliant oil blends • Distillate fuels Milestone: 0,5% SOx in marine sector worldwide

Scrubbers, alternative fuels and innovative technologies

Konstantinos SfetsiorisResearch Associate, CERTH

“Air Quality (emissions) measurement in Ports”

Αίθουσα Εκδηλώσεων Ο.Λ.Π. ΑΕ, 16 Φεβρουαρίου 2018, Πειραιάς

Page 2: Scrubbers, alternative fuels and innovative technologies · • LNG • Scrubbers • New compliant oil blends • Distillate fuels Milestone: 0,5% SOx in marine sector worldwide

• Hydrogen – Fuel Cells

• Hybrid/Fully Electric

• Methanol

• LNG

• Scrubbers

• New compliant oil blends

• Distillate fuels

Milestone: 0,5% SOx in marine sector worldwide by 2020

Current: 0,1% SΟx in ECA – 0,1% SΟx in all EU ports

How can we achieve the targets set by current and upcoming regulations?

Scrubbers, alternative fuels and innovative technologies

Mature

Innovative

Page 3: Scrubbers, alternative fuels and innovative technologies · • LNG • Scrubbers • New compliant oil blends • Distillate fuels Milestone: 0,5% SOx in marine sector worldwide

Low-Sulphur Oil

Low-Sulphur distillate oil (MDO-MGO) Hybrid fuels – Oil blends

No CAPEX

X High fuel costX Lower viscosity and lubricity than HFO X Different ignition and combustion

characteristics Increased maintenance to piston rings and valves

X Availability of the fuel - refineries

No CAPEX Better fuel characteristics in terms of

viscosity, lubricity than low-Sulphur distillate oil

X Compatibility with HFO engines?X Fuel quality – ship safety?X Availability of the fuel - refineries

Scrubbers LNG Methanol Fuel CellsHybrid/ electric

Scrubbers, alternative fuels and innovative technologies

Page 4: Scrubbers, alternative fuels and innovative technologies · • LNG • Scrubbers • New compliant oil blends • Distillate fuels Milestone: 0,5% SOx in marine sector worldwide

Open loop Closed Loop Hybrid

Use HFO Low CAPEX (100-180€/kW) Low required space

X Prohibited to some European ports/

X Difficult to operate in swallow ports due to sand

X Efficiency dependable on water alkalinity

Use HFO Compatible to all ports

X High CAPEX (350-400€/kW)X Chemicals (caustic soda) for

the freshwater medium inside the ship

X High required space (Space for freshwater tank, heat exchanger, sludge management)

Use HFO Compatible to all ports Flexibility

X Complicated operationX High CAPEX/OPEX

How it works?

Scrubbers, alternative fuels and innovative technologies

Low-Sulphur Oil Scrubbers LNG Methanol Fuel CellsHybrid/ electric

Source: PureSOx, Alfa Laval (edited)

Page 5: Scrubbers, alternative fuels and innovative technologies · • LNG • Scrubbers • New compliant oil blends • Distillate fuels Milestone: 0,5% SOx in marine sector worldwide

Proven technology (100+ vessels in operation)

No SOx, PM (Regulation coming?) Low NOx CO2 reduction (MRV – higher CO2 costs

next years) Lower price than MGO

X High CAPEX for ship retrofit (3-20 M$) –Attractive payback where LNG market exists

X Space for LNG tanks on ship (lower energy capacity than diesel)

X Limited (but growing) availability of bunkering infrastructure in South Europe/Non-ECA Areas

Source: DNV GL

Source: DNV GL

Source: GIE

Scrubbers, alternative fuels and innovative technologies

Low-Sulphur Oil Scrubbers LNG Methanol Fuel CellsHybrid/ electric

Page 6: Scrubbers, alternative fuels and innovative technologies · • LNG • Scrubbers • New compliant oil blends • Distillate fuels Milestone: 0,5% SOx in marine sector worldwide

Fuel Source: Natural Gas, Biomass, CO2

Environmental-friendly (Similar to LNG) No need for cryogenic tanks Available technology Low infrastructure costs (liquid fuel) Lower retrofit cost than LNG (5-10m€) Green source, if produced by RES

X Low energy capacity X High energy content price (similar or

higher than MGO) X High energy demanding process – high

production costs (need for RES electricity?)

X High toxicity

World’s first methanol-powered ferry: Ro-PAX : Stena Germanica

Operates in Baltic Sea from 2015

LHVMethanol: 21,2 MJ/kgMGO: 42,4 MJ/kg

1 tonne MGO– 2 tonnes methanol

Methanol price in Euro per tonne

Scrubbers, alternative fuels and innovative technologies

Low-Sulphur Oil Scrubbers LNG Methanol Fuel CellsHybrid/ electric

Page 7: Scrubbers, alternative fuels and innovative technologies · • LNG • Scrubbers • New compliant oil blends • Distillate fuels Milestone: 0,5% SOx in marine sector worldwide

Reduce emissions, noise when in port/low speeds Run engines at optimum loads Avoid transient engine loads Use shore power Be able to combine RES and other technologies

X No change to fuelX High battery costs (projected to 500 USD/kWh or lower in few years)

Scrubbers, alternative fuels and innovative technologies

Low-Sulphur Oil Scrubbers LNG Methanol Fuel CellsHybrid

Mechanical propulsion – on board power battery hybrid system Electric propulsion (only batteries/only generators/mixed) Distributed battery system to each propeller system (suitable for

high propulsion thrust) Hybrid battery, electrical, mechanical propulsion and DC

distribution Combination with different fuels/shore power/fuel cell/RES

Hybridization types

1st carbon-fibre battery/hybrid ferry (2016)“Vision of the Fjord”

1st LNG/battery hybrid passenger ferry (2016)“Fannefjord”

Page 8: Scrubbers, alternative fuels and innovative technologies · • LNG • Scrubbers • New compliant oil blends • Distillate fuels Milestone: 0,5% SOx in marine sector worldwide

Zero Emission Lower energy consumption than

conventional fuels (up to 50%) High efficiency (Li-Ion up to 99%) Public Acceptance

X High battery prices X Infrastructure (boost-charging)X Suitable only for short-distances

1st zero emission Electric Car Ferry (2015)“Ampere”

2 Energy Storage modules ( 2 x 520 KWh) - lithium-polymer battery pack – Fully charged in 10 minutes!

Scrubbers, alternative fuels and innovative technologies

Low-Sulphur Oil Scrubbers LNG Methanol Fuel CellsFully electric

Source: Li-ion batteries

CEF Transport EL Project (recently approved by EU)

SuperGreen (19.7M€ budget)

• 3 all-electric commuter vessels• 1 hybrid LNG/electric catamaran vessel

Page 9: Scrubbers, alternative fuels and innovative technologies · • LNG • Scrubbers • New compliant oil blends • Distillate fuels Milestone: 0,5% SOx in marine sector worldwide

Fuel Cells for Shipping

Solid Oxide Fuel Cell (SOFC)

Proton Exchange Membrane (PEM) / HT PEM

Source:EMSA

No CO2 emissions (hydrogen only) High power to weight ratio (100- 1000W/kg)

X Only purified hydrogen as fuel–Sensitive to contamination

X Need external reforming for HCX No waste heat recovery – low

working temperature (PEM)

Fuel flexibility (LNG, methanol) Internal reforming High efficiency (60% (with heat

recovery up to 85%)

X Higher required space than PEM

Suitable for auxiliary engines/hybrid ships

Scrubbers, alternative fuels and innovative technologies

Low-Sulphur Oil Scrubbers LNG Methanol Fuel CellsFully electric

Page 10: Scrubbers, alternative fuels and innovative technologies · • LNG • Scrubbers • New compliant oil blends • Distillate fuels Milestone: 0,5% SOx in marine sector worldwide

Scrubbers, alternative fuels and innovative technologies

Low-Sulphur Oil Scrubbers LNG Methanol Fuel CellsFully electric

Fuel Cells for Shipping - Projects

ZemShip –Alsterwasser100kW PEM tested

Hornblower Hybrid Hybrid ferry with diesel, batteries, PV, wind and fuel cell 32kW PEM

SF-BREEZEFeasibility study of a high-speed hydrogen fuel cell passenger ferry 120 kW PEM per module Total 2.5 MW

Hydrogen Methanol Diesel

METHAPU Undine20kW SOFC tested “Viking Lady”

E4Ships Pa-X-ell60kW modularized HT-PEM “MS MARIELLA”

E4Ships ShiBZ100 kW containerized SOFC “MS FORESTER”

Page 11: Scrubbers, alternative fuels and innovative technologies · • LNG • Scrubbers • New compliant oil blends • Distillate fuels Milestone: 0,5% SOx in marine sector worldwide

Scrubbers, alternative fuels and innovative technologies

Summary

Scrubbers and distillate fuels/oil blends are a viable option to comply with the new emission regulations by 2020

BUT• Open-Type scrubbers are prohibited to some European ports• Viable with HFO as main fuel (Will be available in the market after 2020?)• Distillate fuel/oil blends require investments in refineries

LNG is the most promising and viable alternative fuel, but requires high investments in ship retrofit/new builds and terminal infrastructure

Methanol is ready-to market and could be a viable option, but it is currently expensive compared to MGO and HFO

Battery/Hybrid and fully electric ships are hot technological applications nowadays, best suitable for low speed operation (hybrid) and short-distance ships (ferries) (fully electric)

Fuel Cells in shipping sector is a high efficient innovative technology, ready to be combined with other fuels in hybrid ships, but currently expensive, with limited availability, reaching power of hundreds of KW.

Page 12: Scrubbers, alternative fuels and innovative technologies · • LNG • Scrubbers • New compliant oil blends • Distillate fuels Milestone: 0,5% SOx in marine sector worldwide

Thank you!

Scrubbers, alternative fuels and innovative technologies