scroll saw workbook, 3rd edition - fcpweb.com · scroll saw workbook, 3rd edition. 2014 o ompany...

© 2014 by Fox Chapel Publishing Company, Inc.

1

Scroll Saw Workbook, 3rd Edition

Out

OutIn

InA

AB

BC

CD

DD

EE

Exercise 1¾" x 5½"–7¼"#5 Skip-Tooth Blade

Rota

teRo

tate

Rota

te

Left

Han

dIn

dex

Fing

er


2

Exercise 2¾" x 4½"–5½"#5 Skip-Tooth Blade

Left HandIndex Finger

Make a continuous, smooth, �owing cut

In



3



Make sharp points at “A” - “B” - “C” - “D” - “E”

In

Loop

Loop

Loop

Loop

E

A

B

C

D

1⁄16"-diameter hole(Optional)

Rotate

RotateRotate



4

¾" x 4½"–5½"#5 Skip-Tooth Blade

Exercise 4


Important—Always make all interior cuts �rst

In

Cut Out Cut Out

Cut Out Cut Out

Cut OutCut Out

Cut Out

Cut Out

1⁄8"-diameterstarter hole

(8)



5


Make interior cut(s) �rst

Lightly glue or tape wood to cardboard

In

Wood Cardboard

Exercise 5A4½"–5½" Cardboard¼" x 1¾"–2" Wood#3 Skip-Tooth Blade

Cut Out



6


In

Exercise 5B4½"–5½" Cardboard1⁄16" x 3¼"– 4¼" Wood#3 Skip-Tooth Blade


Masking Tape



7

1⁄8"-diameter holeExercise 6(3) ¼" x 4½"–5½" #5 Skip-Tooth Blade

Staple Method

In

Saw Kerf

Saw Kerf



8

Exercise 7(2) ¼" x 4½"–5½" #5 Skip-Tooth BladeMasking Tape

Cut Out

Masking Tape

In

Starter Hole

Tape Method

1⁄8"-diameter hole

Loops



9

Exercise 8(6) 1⁄8" x 4½"–5½" #5 Skip-Tooth Blade(3) Small Brads


Cut brads �ush with top surface

Brad Method

A Brad

C Brad

B Brad

In



10

Cut brads �ush with top surface

Exercise 9(6) 1⁄8" x 4½"–5½" #5 Skip-Tooth Blade(2) Small Brads

In

Ear Method

A Brad

B Brad



11

Masking Tape

1⁄16"-diameter hole (2)

Exercise 10(2) 1⁄8" x 4½"–5½" (40) 4¼"–5½" Colored Paper#5 Skip-Tooth BladeMasking Tape

In



12

8½"

Cut Out

Line up top & sideswith stack of paperCut Out

CutOut

Starter Holes

Exercise 11(2) 1⁄8" x 5"–8½" (40) 8½" x 11" Paper#5 Standard BladeMasking Tape



13

Exercise 12(2) 1⁄8" x 4½"–5½" (4) 4½"–5½" Aluminum Flashing#5 Standard BladeMasking Tape

In

Out

¼"-diameter hole

Cut Out

(Make interior cuts �rst)

(Drill before cutting)

Cut Out

Cut Out

Cut Out

(4) Starter Holes



14

Cut Out

Cut Out

Cut Out

Cut Out

CutOut

CutOut

In

¼"-diameter hole(Drill before cutting)

(7) Starter Holes

Cut Out

(Make interior cuts �rst)

Exercise 13(3) 1⁄8" x 4½"–5½" Plexiglas®Duct TapeMasking Tape#5 Crown-Tooth Blade



15

Relie

f Cut

ting

Blad

e ⁄ A

ngle

Test

er

Relie

f Cut

ting

Blad

e ⁄ A

ngle

Test

er

Exer

cise

14

¾

" x 4

½"–

7¼"

#5

Skip

-Too

th B

lade

Left

Side

Dow

n

2½°

3½°

4½°

5½°

2½°

3½°

4½°

5½°2½

°3½

°4½

°5½

°

2½°

3½°

4½°

5½°In

InIn

InIn

In

InIn

InIn

InIn

In

InIn

In

Left

Side

Dow

n

Use

this

half

for

Exer

cise

14

Save

this

half

for

othe

r bla

de te

sts

Cut i

n ha

lf

5

Bla

de

5

Bla

de



16

XX

Cut O

ut

Cut O

utCu

t Out

Cut O

ut

Cut O

ut

Cut O

ut

See

next

pag

e

Cut O

ut

(10)

Sta

rter

Hol

es A



17

Exer

cise

15

¾"

x 8½

"–12

½" H

ardw

ood

#5 S

kip-

Toot

h Bl

ade

(3) S

mal

l Bra

ds

Star

t Cu

t

End

Cut

XX

Brad

Foot

Brad

Brad

Bask

et F

ram

e

Roun

d Ed

ge

DC

B

E



18


Make SharpCorners

In In In 312



19

InIn

In

InIn

In

1½°

1°½

°

2½°

2°3°

DD

EE

FF

AA

CC

BB

Inla

y An

gle

/ Bla

de Te

ster

#3 S

kip-

Toot

h Bl

ade

Mat

eria

l Thi

ckne

ss: ¼

"(L

eft s

ide

dow

n)

Step

12 To

p Vi

ew

Step

10

Step

8

Step 14Step 16

Step 18



20

Exercise 18¼" x 4½"–5½" (Dark)¼" x 4½"–5½" (Light)#3 Skip-Tooth BladeMasking Tape

Tilt table per Inlay Blade/ Angle Tester in Exercise 17Left Side Down

Starter Hole



21

In In4th Cut

3rd Cut Fold 90°

2nd Cut

Top View

Front View

1st Cuts

5th Cut

Exercise 19¾" x 1"–5½" #3 Skip-Tooth Blade



22

Level B¼" x 3¼"–5¾"(Make 3)

Bottom3⁄16" x 3¼"–5¾" (Contrasting Wood)(Make 1)

Use a #2 Skip-Tooth Bladefor All Pieces

Starter HoleLine–up Dot

Level A¼" x 3¼"–5¾"(Make 3)

Line–up DotStarter Hole


23

Handle3⁄8" x 3"–3¼"(Make 1)

Grain Direction

Notch for Handle

Top Rim3⁄16" x 3¼"–5¾" (Contrasting Wood)(Make 1)

Starter Hole

3⁄8" Handle



24

Exercise 21¾

" x ¾"–5" W

ood#5 Skip-Tooth Blade

1⁄8"-diameter hole

1⁄8"-diameter

dowel

Rotate 90°Rotate 90°

45°

Tilt Table

0° Cut at 0°

0°0°

Cut at 0°Cut at 45°(All 4 Corners)

Cut to Center – Stop

Step 3Step 4

Steps 5, 6, 7Steps 8, 9, 10

Step 11


25

Paint front and back surfacesbefore cutting

Cut Out Exteriorof Bear First

First Interior Cut

In

Exercise 22A¾" x 4½"–7"#5 or #2 Standard Blade



26

Exer

cise

22B

Use

whe

n m

akin

g ph

otog

raph

s int

o pu

zzle

s ¼

" x 5

"–7"

Woo

d5"

x 7

" Pho

to(2

) 1⁄8"

x 5

"–7"

Ply

woo

d#5

Ski

p-To

oth

Blad

e



27

Tilt table left side down

Exercise 23¾" x 4¾"–67⁄8" #3 Skip-Tooth BladeExam

ple

Starter Hole D

irection of Cut

Tilt table left side down

Exer

cise

23

¾" x

4¾

"–67

⁄8"

#3 S

kip-

Toot

h Bl

ade

Example

Starter HoleDirection of Cut



28

“Round” all edges of each piece

Exercise 24½" x 7¼" x 7¼"#5 Skip-Tooth Blade

B

B

W

B BB

B

O O

O

O

O

O

Y

Y

Color Key: B = Black O = Orange Y = Yellow W = White



29

Backing1⁄8" x 7" x 7" Plywood#5 Skip-Tooth Blade



30

Exercise 25½" x 7½"–9¼" #3 Skip-Tooth Blade

Starter Holes1⁄64"-Diameter Hole

61 Places

Line-up Lines

Basket(6"-Diameter)

BA

C

D

Foot

Body

1⁄8"-Diameter Hole

Enlarge 130%



31

Brad

Brad

Brad

Assembly

Basket(Rotate 90°)


scroll saw workbook, 3rd edition - fcpweb.com · scroll saw workbook, 3rd edition. 2014 o ompany...

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