screenings washer monster - centex fluid products · the self-contained, ... stringy debris from...

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Overview The Screenings Washer Monster (SWM) produces ultra-clean dis- charge using a patented system to grind, wash, compact and dewater debris captured by a screen. The self-contained, hopper-fed system produces a cleaner, more compact end product. The key to the SWM’s discharge is grinding. It breaks open rags, plas- tics and trash to expose more surface area for washing and removing soft organics. Liquefied organics return to the plant flow and allow the SWM to achieve dry solids content up to 50%. Ground material also compacts more tightly, allowing the system to reduce volume up to 95%. The result is savings in time and money since far fewer dumpster pick-ups are needed. The discharge can be nearly free of fecal content eliminating odor and vector problems, safety issues, unsightly discharge, leaking dumpsters and hazardous waste fees charged by haulers and landfills. Paired with JWC’s high-flow fine screens, this complete headworks system forms our award winning Monster Separation System ® . Features & Benefits www.jwce.com SWM-12 Screenings Washer Monster ® From this... ...to this! It takes a Monster to get screenings this clean! The Cleanest Screenings Possible Muffin or Macho Monster Dual-Shafted Grinder Pre-conditions solids to produce noticeably cleaner, drier and more compact screenings discharge • Protects screen trough by reducing large solids and inhibits stringy debris from wrapping around the auger Triple Zone Spray Washing • Hopper wash provides primary wash • Upper wash cleans screenings and removes the soft organics (patented) • Lower wash keeps the perf screen free flowing and clear Smart Controller (patented) • Switches automatically between four cleaning cycles for maximum cleaning efficiency • Sensors protect the system and collect data • Ethernet and SCADA integration • Operator interface screen allows on-the-fly changes to run cycle and spray wash parameters Screen Trough and Wash System • 1/4” (6mm) perforated screen separates liquids from solids (5/64” or 1/8” (2, 3mm) perf also available) • Multiple access ports for easy inspections Dual-Helix Auger • Rugged, thick steel spiral provides superior strength for compaction and dewatering • Exclusive brush attachment design eliminates material catch points and keeps screen clean

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Page 1: Screenings Washer Monster - Centex Fluid Products · The self-contained, ... stringy debris from wrapping around the auger ... Screenings Compactor Monster Screenings Washer Monster

OverviewThe Screenings Washer Monster (SWM) produces ultra-clean dis-charge using a patented system to grind, wash, compact and dewater debris captured by a screen. The self-contained, hopper-fed system produces a cleaner, more compact end product.

The key to the SWM’s discharge is grinding. It breaks open rags, plas-tics and trash to expose more surface area for washing and removing soft organics. Liquefied organics return to the plant flow and allow the SWM to achieve dry solids content up to 50%.

Ground material also compacts more tightly, allowing the system to reduce volume up to 95%. The result is savings in time and money since far fewer dumpster pick-ups are needed.

The discharge can be nearly free of fecal content eliminating odor and vector problems, safety issues, unsightly discharge, leaking dumpsters and hazardous waste fees charged by haulers and landfills.

Paired with JWC’s high-flow fine screens, this complete headworks system forms our award winning Monster Separation System®.

Features & Benefits

www.jwce.com

SWM-12

ScreeningsWasher Monster®

From this... ...to this! It takes a Monster to get screenings this clean!

The Cleanest

ScreeningsPossible

Muffi n or Macho Monster Dual-Shafted Grinder• Pre-conditions solids to produce noticeably cleaner, drier

and more compact screenings discharge• Protects screen trough by reducing large solids and inhibits

stringy debris from wrapping around the auger

Triple Zone Spray Washing• Hopper wash provides primary wash• Upper wash cleans screenings and removes the

soft organics (patented)• Lower wash keeps the perf screen free fl owing and clear

Smart Controller (patented)• Switches automatically between four cleaning cycles for

maximum cleaning ef� ciency• Sensors protect the system and collect data• Ethernet and SCADA integration • Operator interface screen allows on-the-fl y changes to run

cycle and spray wash parameters

Screen Trough and Wash System• 1/4” (6mm) perforated screen separates liquids from solids

(5/64” or 1/8” (2, 3mm) perf also available) • Multiple access ports for easy inspections

Dual-Helix Auger• Rugged, thick steel spiral provides superior strength for

compaction and dewatering• Exclusive brush attachment design eliminates material

catch points and keeps screen clean

Page 2: Screenings Washer Monster - Centex Fluid Products · The self-contained, ... stringy debris from wrapping around the auger ... Screenings Compactor Monster Screenings Washer Monster

Screenings Washer Monster®

Before

Patented Smart Controller protects the system and records performance data

After

A close view of the Smart Controller interface

PerformanceFeature Rating

Screenings Capacity* Up to 150 ft3/hr (4.3 m3/hr)

Liquid Capacity** Up to 330 gpm (21 l/s)

Dryness Up to 50%

Volume Reduction Up to 95%

OptionsDischarge bagger; roller base; custom hoppers; custom discharge lengths

* Based on forward only operation and 40000 Macho Monster.** Based on 6mm perforations and both drains open. Volume reduced for 2 and 3 mm perforations.

OverviewThe model XE Screenings Washer Monster is JWCE’s top-of-the-line washer compactor. The patented XE is a fully automated grinding, washing and compacting system. It is finely tuned to optimize the cleanliness and dry-ness of screenings based on the feed rate. Our technology incorporates two decades of R&D and listening to our customers to produce the industry’s finest washer compactor.

Features• Pre-conditioning with Macho Monster or

Muf� n Monster®

• Triple-Zone Wash Water System• Motion Failure Protection• SMART Motor Control• Automatically adjusts to changing fl ow

conditions

Smart Controller• Switches automatically between

four cleaning cycles for maximum cleaning ef� ciency

• Sensors protect the system and collect data

• Ethernet and SCADA integration • Operator interface screen allows

on-the-fl y changes to run cycle and spray wash parameters

Clean Discharge“We’ve reduced the weight of our

screenings from 16,000 lbs to 660 lbs per month.”— CT Treatment Plant Manager

“Screenings are so compact and dry, they simply drop to the fl oor; later scooped into the grit bin.”— IL Treatment Plant Manager

(patented)

Page 3: Screenings Washer Monster - Centex Fluid Products · The self-contained, ... stringy debris from wrapping around the auger ... Screenings Compactor Monster Screenings Washer Monster

Screenings Compactor Monster

Screenings Washer Monster®

Performance

Performance

Performance

Feature Rating

Capacity Up to 150 ft3/hr (4.3 m3/hr)

Liquid Capacity** Up to 150 gpm (9.5 l/s)

Dryness Up to 30% - Passes Paint Filter Test

Volume Reduction Up to 50%

OptionsDischarge bagger; roller base; custom hoppers; custom discharge lengths

Feature Rating

Capacity* Up to 75 ft3/hr (2m3/hr)

Liquid Capacity** Up to 300 gpm (19 l/s)

Dryness Up to 40%

Volume Reduction Up to 85%

OptionsDischarge bagger; roller base; custom hoppers; custom discharge lengths

* Based on forward only operation with model 30005 grinder; 150ft3/hr (4.3 m3/hr) with 40000** Based on 6mm perforations and both drains open. Volume reduced for 2 and 3 mm perforations.

OverviewThe model XEM Screenings Washer Monster provides most of our cutting edge washer compactor technologies in a smaller, more compact footprint. This efficient system produces outstanding screenings discharge and is just as rugged as our XE model so it can handle large slugs of wastewater and storm debris.

OverviewThe Screenings Compactor Monster (SCM) is our most cost effective way of dewatering screenings. With no grinder and limited washing capabilities, this unit is our basic dewatering and compacting system.

®

Features• Pre-conditioning with Macho Monster or

Muf� n Monster®

• Multiple Wash Water Systems

**Based on 6mm perforations and both drains open. Volume reduced for 2 and 3 mm perforations.

Page 4: Screenings Washer Monster - Centex Fluid Products · The self-contained, ... stringy debris from wrapping around the auger ... Screenings Compactor Monster Screenings Washer Monster

SWM-12

www.jwce.com

©2012 JWC Environmental. JWCE’s Santa Ana and Costa Mesa California facilities are registered by UL to ISO9001:2008 #10001313 QM8. JWC International Congleton, UK is registered by QAS to ISO9001:2008 File #A13056. U.S. patents apply: 4,919,346; 5,060,872; 5,320,286; 5,333,801; 5,354,004; 5,478,020; 5,505,388; 5,593,100; 6,176,443; 6,332,984; 7,073,433; 7,080,650; 7,081,171; 7,086,405; 7,383,842; 7,771,589; RE37,550E; RE37,349E; RE40,422; RE39,948E. Additional patents pending and international patents also apply. (SWM-12-EN)

Materials of ConstructionTank and Hopper: Stainless SteelPiping: Stainless SteelAuger: Alloy SteelGrinder: Coated Ductile Iron housing; Hardened Alloy Steel Cutters

Optional roller base makes moving the system quick and easy

Custom hoppers Rags and trash are flushed into the cutters, where grinding and washing

dislodge fecal matter.

Screenings Washer Monster OptionsModel SCM SWM-XEM SWM-XE

SMART Controller

Dual-Helix Auger

Triple Zone Spray Washing

Solids Pre-Conditioning

Screen Trough and Wash System

Wash Water Basket Filter

Volume Reduction Basic Standard Optimal

Cleanliness Basic Standard Optimal

Dryness Basic Standard Optimal

Screenings Washer Monster Comparisons

Headquarters290 Paularino Ave.Costa Mesa, CA 92626 USAToll Free: (800) 331-2277Phone: (949) 833-3888Fax: (949) [email protected]

Western Product Support2600 S. Garnsey St.Santa Ana, CA 92707, USAToll Free: (800) 331-2277Phone: (949) 833-3888Fax: (714) [email protected]

Eastern Product Support4485 Commerce Dr, Ste 109Buford, GA 30518, USAToll Free: (800) 331-8783Phone: (770) 271-2106Fax: (770) [email protected]