scp1/scr1 size 17 dvt report scp1-17-16-t-2.00-d/scr1-17...
TRANSCRIPT
Project Number: Tracking Code: TC0618--1028
Requested by: Brandon Harpenau Date: 5/2/2006 Product Rev: 0
Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Lot #: 0 Tech: Troy Cook Eng: Dave Scopelliti
Part description: Size 17 Acclimate Qty to test: 6
Test Start: 06/05/2006 Test Completed: 8/28/2006
Page 1 of 26
SCP1/SCR1 Size 17 DVT Report
SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D
Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate
Page 2 of 26
CERTIFICATION
All instruments and measuring equipment were calibrated to National Institute for Standards and Technology (NIST) traceable standards according to IS0 10012-l and ANSI/NCSL 2540-1, as applicable. All contents contained herein are the property of Samtec. No portion of this report, in part or in full shall be reproduced without prior written approval of Samtec. SCOPE To perform the following tests: CCC on one mated set, and Durablility on last 5 sets. We will save all data until full test is complete, then the report can be written. APPLICABLE DOCUMENTS Standards: EIA Publication 364 TEST SAMPLES AND PREPARATION
1) All materials were manufactured in accordance with the applicable product specification. 2) All test samples were identified and encoded to maintain traceability throughout the test sequences. 3) After soldering, the parts to be used for LLCR and DWV/IR testing were cleaned according to TLWI-0001. 4) Either an automated cleaning procedure or an ultrasonic cleaning procedure may be used. 5) The automated procedure is used with aqueous compatible soldering materials. 6) Parts not intended for testing LLCR and DWV/IR are visually inspected and cleaned if necessary. 7) Any additional preparation will be noted in the individual test sequences. 8) Solder Information: None Used 9) Re-Flow Time/Temp: See accompanying profile. 10) Internal Test PCBs used: None Used
Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate
Page 3 of 26
OVEN PROFILE (Soldering Parts to Test Boards) – NO TEST BOARDS USED
Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate
Page 4 of 26
FLOWCHARTS
Mating/Unmating
TEST GROUP A
STEP 5 Cables / 100 Cycles
01 Mating / Unmating
02 Data Review
03 100 Cycles
04 Mating / Unmating
05 Data Review
06 Thermal Aging (Mated)
07 Mating / Unmating
08 Data Review
09 Humidity (Mated)10 Mating / Unmating
Thermal Aging = EIA-364-17, Test Condition 4, 105 deg C;Time Condition 'B' (250 hours)
Humidity =EIA-364-31, Test Condition 'B' (240 Hours) and Method III (+25 ° C to +65 ° C @ 90%RH to 98% RH)ambient pre-condition and delete steps 7a and 7b
Mating/Un-Mating Forces = EIA-364-13
Current Carrying Capacity
TEST GROUP A STEP 1 cable min
All Contacts in series, clustered if possible
01 CCC
Tabulate calculated current at RT, 65° C, 75° C and 95° Cafter derating 20% and based on 105° C
CCC, Temp rise = EIA-364-70
Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate
Page 5 of 26
FLOWCHARTS (Continued)
Water & Dust - Connectors
6 Mated Connectors 6 Mated ConnectorsTEST GROUP A GROUP A1
STEP SCP1-17-16-T-2.00-D / SCR1-17-16-T-0.25-D SCP1-17-16-T-2.00-D / SCR1-17-16-T-0.25-D
01 LLCR-1 LLCR-1
02 Dust Test Water
03 LLCR-2 LLCR-2
3 Mated Connectors 3 Mated ConnectorsTEST GROUP B GROUP B1
STEP SCP1-17-16-T-2.00-D / SCR1-17-16-T-0.25-D SCP1-17-16-T-2.00-D / SCR1-17-16-T-0.25-D
01 IR
02 Dust Test Water
03 IR IR
3 Mated Connectors 3 Mated ConnectorsTEST GROUP C GROUP C1
STEP SCP1-17-16-T-2.00-D / SCR1-17-16-T-0.25-D SCP1-17-16-T-2.00-D / SCR1-17-16-T-0.25-D
01 DWV
02 Dust Test Water
03 DWV DWV
Dust/Water Testing = Per CEI/IEC 60529 Code IP67LLCR Note: only report the changes not the initial readingsLLCR = EIA-364-23, LLCR
use Keithley 580 in the dry circuit mode, 10 mA MaxIR = EIA-364-21DWV = EIA-364-20
Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate
Page 6 of 26
FLOWCHARTS (Continued)
Water & Dust - DC-01 Dust Cover
3 Connectors 3 ConnectorsTEST GROUP A GROUP A1
STEP SCP1-17-16-T-2.00-D / DC-01 Dust Cover SCP1-17-16-T-2.00-D / DC-01 Dust Cover
01 Visual Visual
02 Dust Test Water Test
03 Visual Visual
Dust/Water Testing = Per CEI/IEC 60529 Code IP67 Water & Dust - DC-02 Dust Cover
3 Connectors 3 ConnectorsTEST GROUP A GROUP A1
STEP SCP1-17-16-T-2.00-D / DC-02 Dust Cover SCP1-17-16-T-2.00-D / DC-02 Dust Cover
01 Visual Visual
02 Dust Test Water Test
03 Visual Visual
Dust/Water Testing = Per CEI/IEC 60529 Code IP67
IR / DWV
TEST GROUP A GROUP B GROUP C
STEP 2 Boards 2 Boards 2 BoardsAmbient Thermal Humidity
01 IRDWV Initial Thermal Humidity
02 IR/DWV after Thermal IR/DWV after Humidity
Thermal Aging = EIA-364-17, Test Condition 1, Except 60 deg C;Time Condition 'A' (96 hours)
Humidity =EIA-364-31, Test Condition 'A' (96 Hours) and Method III (+25 ° C to +65 ° C @ 90%RH to 98% RH)ambient pre-condition and delete steps 7a and 7b
IR = EIA-364-21DWV = EIA-364-20
Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate
Page 7 of 26
FLOWCHARTS (Continued)
Durability/Thermal Age/Cyclic Humidity
TEST GROUP A
STEP 160 Points(5 Cables)
01 LLCR-1
02 Data Review
03 100 Cycles
04 LLCR-2
05 Data Review
06 Thermal Age
07 LLCR-3
08 Data Review
09 Cyclic Humidity
10 LLCR-4
Thermal Aging = EIA-364-17, Test Condition 4, 105 deg C;Time Condition 'B' (250 hours)
Humidity =EIA-364-31, Test Condition 'B' (240 Hours) and Method III (+25 ° C to +65 ° C @ 90%RH to 98% RH)ambient pre-condition and delete steps 7a and 7b
LLCR = EIA-364-23, LLCRuse Keithley 580 in the dry circuit mode, 10 mA Max
Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate
Page 8 of 26
ATTRIBUTE DEFINITIONS
The following is a brief, simplified description of attributes. THERMAL:
1) EIA-364-17, Temperature Life with or without Electrical Load Test Procedure for Electrical Connectors. 2) Test Condition 4 at 105° C. 3) Test Time Condition B for 250 hours. 4) Connectors are sometimes mated and all samples are pre-conditioned at ambient.
HUMIDITY:
1) Reference document: EIA-364-31, Humidity Test Procedure for Electrical Connectors. 2) Test Condition B, 240 Hours. 3) Method III, +25° C to + 65° C, 90% to 98% Relative Humidity excluding sub-cycles 7a and 7b. 4) Connectors are sometimes mated and all samples are pre-conditioned at ambient.
TEMPERATURE RISE (Current Carrying Capacity, CCC):
1) EIA-364-70, Temperature Rise versus Current Test Procedure for Electrical Connectors and Sockets. 2) When current passes through a contact, the temperature of the contact increases as a result of I2R (resistive)
heating. 3) The number of contacts being investigated plays a significant part in power dissipation and therefore
temperature rise. 4) The size of the temperature probe can affect the measured temperature. 5) Copper traces on PC boards will contribute to temperature rise:
a. Self heating (resistive) b. Reduction in heat sink capacity affecting the heated contacts
6) A de-rating curve, usually 20%, is calculated. 7) Calculated de-rated currents at three temperature points are reported:
a. Ambient b. 65о C c. 75о C d. 95о C
8) Typically, neighboring contacts (in close proximity to maximize heat build up) are energized. 9) The thermocouple (or temperature measuring probe) will be positioned at a location to sense the maximum
temperature in the vicinity of the heat generation area. 10) A computer program, TR 803.exe, ensures accurate stability for data acquisition. 11) Hook-up wire cross section is larger than the cross section of any connector leads/PC board traces, jumpers,
etc. 12) Hook-up wire length is longer than the minimum specified in the referencing standard.
MATING/UNMATING:
1) Reference document: EIA-364-13, Mating and Unmating Forces Test Procedure for Electrical Connectors. 2) The full insertion position was to within 0.003” to 0.004” of the plug bottoming out in the receptacle to
prevent damage to the system under test. 3) One of the mating parts is secured to a floating X-Y table to prevent damage during cycling.
Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate
Page 9 of 26
INSULATION RESISTANCE (IR):
To determine the resistance of insulation materials to leakage of current through or on the surface of these materials when a DC potential is applied.
1) PROCEDURE: a. Reference document: EIA-364-21, Insulation Resistance Test Procedure for Electrical Connectors. b. Test Conditions:
i. Between Adjacent Contacts ii. Electrification Time 2.0 minutes iii. Test Voltage (500 VDC) corresponds to calibration settings for measuring resistances.
2) MEASUREMENTS: 3) When the specified test voltage is applied (VDC), the insulation resistance shall not be less than 5000
megohms. DIELECTRIC WITHSTANDING VOLTAGE (DWV):
To determine if the sockets can operate at its rated voltage and withstand momentary over potentials due to switching, surges, and other similar phenomenon. Separate samples are used to evaluate the effect of environmental stresses so not to influence the readings from arcing that occurs during the measurement process.
1) PROCEDURE: a. Reference document: EIA-364-20, Withstanding Voltage Test Procedure for Electrical Connectors. b. Test Conditions:
i. Between Adjacent Contacts ii. Rate of Application 500 V/Sec
iii. Test Voltage (VAC) until breakdown occurs 2) MEASUREMENTS/CALCULATIONS
a. The breakdown voltage shall be measured and recorded. b. The dielectric withstanding voltage shall be recorded as 75% of the minimum breakdown voltage. c. The working voltage shall be recorded as one-third (1/3) of the dielectric withstanding voltage (one-
fourth of the breakdown voltage). SUPPLEMENTAL TESTS WATER TESTING
1) Reference document: CEI/IEC 60529 Code IP67 2) Torque Requirements for Testing:
A. Connector Torque: 5.0 - 10.0 In.-Lb. B. Panel Mount Torque: 5.0 - 10.0 In.-Lb. C. Dust Cover Torque: 5.0 - 10.0 In.-Lb D. Machine Screw Torque to Fixture: 10.0 In.-Lb. Min.
Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate
Page 10 of 26
Fig. 1 – Water Chamber & Fixtures DUST TESTING:
1) Reference document: CEI/IEC 60529 Code IP67
2) Torque Requirements for Testing: A. Connector Torque: 5.0 - 10.0 In.-Lb. B. Panel Mount Torque: 5.0 - 10.0 In.-Lb. C. Dust Cover Torque: 5.0 - 10.0 In.-Lb D. Machine Screw Torque to Fixture: 10.0 In.-Lb. Min.
Fig.2 – Dust Chamber & Fixtures
Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate
Page 11 of 26
LLCR:
1) EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets. 2) A computer program, LLCR 221.exe, ensures repeatability for data acquisition. 3) The following guidelines are used to categorize the changes in LLCR as a result from stressing
a. <= +5.0 mOhms: --------------------------- Stable b. +5.1 to +10.0 mOhms:--------------------- Minor c. +10.1 to +15.0 mOhms: ------------------- Acceptable d. +15.1 to +50.0 mOhms: ------------------- Marginal e. +50.1 to +2000 mOhms: ------------------ Unstable f. >+2000 mOhms:---------------------------- Open Failure
Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate
Page 12 of 26
RESULTS
Temperature Rise, CCC at a 20% de-rating
• CCC for a 30°C Temperature Rise -----------------------2.6 A per contact with all adjacent contacts powered
Mating – Unmating Forces
• Initial o Mating
Min --------------------------------------12.4 Lb. Max--------------------------------------24.4 Lb.
o Unmating Min --------------------------------------11.0 Lb. Max--------------------------------------22.7 Lb.
• After 100 Cycles o Mating
Min --------------------------------------14.4 Lb. Max--------------------------------------32.8 Lb.
o Unmating Min --------------------------------------- 9.7 Lb. Max--------------------------------------18.4 Lb.
Water Testing – Connectors Initial (Before Exposure) After Exposure
• LLCR (Max.) 111.5 mOhms 112.1 mOhms • IR (Min.) 25,000 Meg-Ohms 25,000 Meg-Ohms • Breakdown (Min.) 2,200 VAC 1,800 VAC
o DWV (Min.) 1,650 VAC 1,350 VAC o Working Voltage (Min.) 550 VAC 450 VAC
Dust Testing – Connectors Initial (Before Exposure) After Exposure
• LLCR (Max.) 111.5 mOhms 111.2 mOhms • IR (Min.) 25,000 Meg-Ohms 50,000 Meg-Ohms • Breakdown (Min.) 2,200 VAC 1,800 VAC
o DWV (Min.) 1,650 VAC 1,350 VAC o Working Voltage (Min.) 550 VAC 450 VAC
Water & Dust Testing – Connector - Connector Initial (Before Exposure) After Exposure
Water No Water Present No Water Present Dust No Dust Present No Dust Present
Water & Dust Testing – DC-01 Dust Cover Initial (Before Exposure) After Exposure
Water No Water Present No Water Present Dust No Dust Present No Dust Present
Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate
Page 13 of 26
Water & Dust Testing – DC-02 Dust Cover Initial (Before Exposure) After Exposure
Water No Water Present No Water Present Dust No Dust Present No Dust Present
IR/DWV Results – Tested in Mated Condition Only Initial IR (Min.) ---------------------------------- 7000 Meg Ohms Initial Breakdown (Min.)---------------------- 1,300 VAC Initial DWV (Min.) --------------------------------975 VAC Initial Working Voltage (Min.) -----------------325 VAC (Cable Limiting Factor, 300 VAC) After Thermal - IR (Min.)------------------- 50,000 Meg Ohms After Thermal - Breakdown (Min.) --------- 1,300 VAC After Thermal - DWV (Min.) -------------------975 VAC After Thermal -Voltage (Min.) -----------------325 VAC (Cable Limiting Factor, 300 VAC) After Humidity - IR (Min.) ----------------- 50,000 Meg Ohms After Humidity - Breakdown (Min.)-------- 1,400 VAC After Thermal - DWV (Min.) ---------------- 1,050 VAC After Humidity -Voltage (Min.)----------------350 VAC (Cable Limiting Factor, 300 VAC) LLCR Durability (96 LLCR test points)
• Initial --------------------------------------------------------------- 28.0 mOhms Max • Durability, 100 Cycles
o <= +5.0 mOhms ------------------------------------ 93 Points ------------------------- Stable o +5.1 to +10.0 mOhms -----------------------------------3 Points ------------------------- Minor o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
• Thermal o <= +5.0 mOhms ------------------------------------ 95 Points ------------------------- Stable o +5.1 to +10.0 mOhms -----------------------------------0 Points ------------------------- Minor o +10.1 to +15.0 mOhms ---------------------------------1 Points ------------------------- Acceptable o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure o
• Humidity o <= +5.0 mOhms ------------------------------------ 84 Points ------------------------- Stable o +5.1 to +10.0 mOhms -----------------------------------4 Points ------------------------- Minor o +10.1 to +15.0 mOhms ---------------------------------1 Points ------------------------- Acceptable o +15.1 to +50.0 mOhms ---------------------------------7 Points ------------------------- Marginal o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate
Page 14 of 26
DATA SUMMARIES TEMPERATURE RISE (Current Carrying Capacity, CCC):
1) High quality thermocouples whose temperature slopes track one another were used for temperature monitoring.
2) The thermocouples were placed at a location to sense the maximum temperature generated during testing. 3) Temperature readings recorded are those for which three successive readings, 15 minutes apart, differ less
than 1° C (computer controlled data acquisition). 4) Adjacent contacts were powered:
a. Linear configuration with all conductors/contacts powered
TC0618--102816 Contacts poweredSCP1/SCR1 (Size 17)
4.0 Amps
5.65.6
4.54.5
3.83.8
3.13.13.33.3
2.72.7
1.91.9
1.51.5
0.0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
15 25 35 45 55 65 75 85 95 105 115
Ambient Temperature, ° C
Max
imum
Cur
rent
, Am
p pe
r Con
tact
Base CurveDerated 20 %RT Peak AmpRT Derated AmpMeasured Current65 ° C65 ° C Peak Amp65 ° C Derated Amp75 ° C75 ° C Peak Amp75 ° C Derated AmpLimit95 ° C Peak Amp95 ° C Derated Amp95 ° CRoom Temp
105° CLimit
Useful Range
Room Temp= 17.8 C
MATING/UNMATING: Initial After 100 Cycles Mating Unmating Mating Unmating
Force (Oz)
Force (Lbs)
Force (Oz)
Force (Lbs)
Force (Oz)
Force (Lbs)
Force (Oz)
Force (Lbs)
Minimum 198.9 12.43 176.6 11.04 229.8 14.36 155.8 9.74 Maximum 390.9 24.4 362.7 22.7 525.3 32.8 293.6 18.4 Average 323.6 20.2 253.7 15.9 356.3 22.3 212.5 13.3
Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate
Page 15 of 26
DATA SUMMARIES Continued
WATER & DUST TEST –CONNECTOR LLCR:
Date 9/7/2006 9/8/2006 9/8/2006 9/8/2006 9/8/2006 Room Temp C 17 17 17 17 17
RH 40% 40% 41% 40% 40%
Name Tony
Wagoner Troy Cook Troy Cook Troy Cook Troy Cook mOhm values After After Delta Delta
Initial Water Dust After Water After Dust Average 107.11 107.33 107.38 0.76 1.69 St. Dev. 1.61 1.56 2.12 0.56 1.25
Min 105.50 105.10 103.50 0.00 0.00 Max 111.50 112.10 111.20 2.20 3.50
Count 16 16 16 16 16 WATER & DUST TEST – CONNECTOR - IR:
Initial
After 30 Minutes in
Water
After 90 Minutes in
Dust
Insulation Resistance
Insulation Resistance
Insulation Resistance
Average 41667 25000 50000
Min 25000 25000 50000 Max 50000 25000 50000
WATER & DUST TEST – CONNECTOR - DWV:
Initial
After 30 Minutes in
Water
After 90 Minutes in
Dust Initial
After 30 Minutes in Water
After 90 Minutes in Dust Initial
After 30 Minutes in
Water
After 90 Minutes in
Dust
Breakdown Breakdown Breakdown DWV DWV DWV Working Voltage
Working Voltage
Working Voltage
Average 2425 2300 1800 1818.75 1725 1350 606.25 575 450 Min 2200 1800 1800 1650 1350 1350 550 450 450 Max 2600 2900 1800 1950 2175 1350 650 725 450
Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate
Page 16 of 26
DATA SUMMARIES Continued
WATER & DUST TEST – DC-01 DUST COVER- VISUAL:
SCP1/SCR1 - DC-01 Dust Cover
Sample # Visual Inspection-Water Visual Inspection-Dust
1 No water in connector No dust in connector
2 No water in connector No dust in connector
3 No water in connector No dust in connector WATER & DUST TEST – DC-02 DUST COVER- VISUAL:
SCP1/SCR1 - DC-02 Dust CoverSample # Visual Inspection-Water Visual Inspection-Dust
1 No water in connector No dust in connector
2 No water in connector No dust in connector
3 No water in connector No dust in connector
IR – Connector Only-Tested in Mated Condition Only
Initial After Thermal After Thermal
Insulation Resistance
Insulation Resistance
Insulation Resistance
Average 11000 75000 50000 Min 7000 50000 50000 Max 15000 100000 50000
VOLTAGE BREAKDOWN – Connector Only-Tested in Mated Condition Only Initial, VAC Mated Thermal, VAC Mated Humidity, VAC Mated
Breakdown
Voltage DWV Working Voltage
Breakdown Voltage DWV
Working Voltage
Breakdown Voltage DWV
Working Voltage
Average 1400 1050 350 1400 1050 350 1400 1050 350 Min 1300 975 325 1300 975 325 1400 1050 350 Max 1500 1125 375 1500 1125 375 1400 1050 350
Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate
Page 17 of 26
DATA SUMMARIES Continued
LLCR-DURABILITY
Date May 29 2007 6/4/2007 6/22/2007 July 12, 2007 Room Temp C 23 24 24 23
RH 57% 44% 44% 13%
Name Tony
Wagoner Tony
Wagoner Tony Wagoner Tori Meek mOhm values Actual Delta Delta Delta
Initial 100 Cycles Thermal Humidity Average 12.9 -0.1 -1.2 2.6 St. Dev. 2.2 2.1 2.3 7.1
Min 10.5 -6.3 -13.2 -9.5 Max 28.0 9.4 11.3 37.4
Count 96 96 96 96
Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate
Page 18 of 26
DATA
MATING/UNMATING: Initial After 100 Cycles
Mating Unmating Mating Unmating
Sample# Force (Oz)
Force (Lbs)
Force (Oz)
Force (Lbs) Force (Oz) Force (Lbs) Force (Oz) Force (Lbs)
1 369.4 23.09 274.2 17.14 517.3 32.33 255.5 15.97 2 390.9 24.43 362.7 22.67 525.3 32.83 293.6 18.35 3 305.0 19.06 227.7 14.23 229.8 14.36 155.8 9.74 4 198.9 12.43 176.6 11.04 260.8 16.30 180.3 11.27 5 353.8 22.11 227.4 14.21 248.3 15.52 177.4 11.09
Mating/Unmating Compare
20.22
22.27
15.86
13.28
0.0
5.0
10.0
15.0
20.0
25.0
Initial After 100 Cycles
Stress
Forc
es, l
bs.
MatingUnmating
Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate
Page 19 of 26
DATA Continued
WATER & DUST TEST –CONNECTOR LLCR: mOhm values Actual After After Delta Delta
Sample# Position Color Code Initial Water Dust After Water
After Dust
1 P1 Black 107.70 107.70 111.20 0.00 3.50 1 P2 Brown 107.00 107.10 104.60 0.10 2.40 1 P3 Red 105.50 106.50 105.80 1.00 0.30 1 P4 Orange 106.60 107.40 108.20 0.80 1.60 1 P5 Yellow 108.60 107.60 110.70 1.00 2.10 1 P6 Blue 111.50 112.10 108.10 0.60 3.40 1 P7 Red/Black Stripe 106.60 106.90 106.60 0.30 0.00 1 P8 Blue/Black Stripe 106.60 107.50 109.90 0.90 3.30 1 P9 Orange/Black Stripe 109.60 108.30 106.70 1.30 2.90 1 P10 Yellow/Black Stripe 107.60 107.30 109.40 0.30 1.80 1 P11 Brown/Black Stripe 106.50 107.70 107.00 1.20 0.50 1 P12 Black/Red Stripe 106.10 106.80 103.50 0.70 2.60 1 P13 Blue/Red Stripe 105.60 107.80 105.80 2.20 0.20 1 P14 Orange/Red Stripe 106.10 105.10 106.20 1.00 0.10 1 P15 Yellow/Red Stripe 106.30 106.20 107.30 0.10 1.00 1 P16 Brown/Red Stripe 105.80 105.20 107.10 0.60 1.30
DATA Continued
WATER & DUST TEST – CONNECTOR - IR:
Initial After 30 Minutes in
Water After 90 Minutes in
Dust
Color Code Insulation Resistance
Insulation Resistance
Insulation Resistance
Black/Brown 25000 25000 25000 Sample # 1 Brown/Red 25000 25000 50000
Red/Orange 50000 25000 50000 Orange/Blue 50000 25000 50000
Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate
Page 20 of 26
WATER & DUST TEST – CONNECTOR - DWV:
Initial
After 30 Minutes in
Water
After 90 Minutes in
Dust
Color Code Breakdown Breakdown Breakdown Black/Brown 2200
Sample # 1 Brown/Red 2600 Red/Orange 2400 Orange/Blue 2500 Yellow/Blue 1800 Blue/Red&Black 2900 Red&Black/Blue&Black 2200 Blue&Black/Orange&Black 2300 Black/Brown 1800
Sample # 2 Brown/Red 2900 Red/Orange 2200 Orange/Blue 2300
IR DATA – Connector Only-Tested in Mated Condition Only
Initial After Thermal After Thermal
Sample #
Insulation Resistance
Insulation Resistance
Insulation Resistance
1 15000 50000 50000 2 7000 100000 50000
Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate
Page 21 of 26
DATA Continued
VOLTAGE BREAKDOWN DATA – Connector Only-Tested in Mated Condition Only Initial, VAC Mated Thermal, VAC Mated Humidity, VAC Mated
Sample# Breakdown
Voltage DWV Working Voltage
Breakdown Voltage DWV
Working Voltage
Breakdown Voltage DWV
Working Voltage
1 1500 1125 375 1300 975 325 1400 1050 350 2 1300 975 325 1500 1125 375 1400 1050 350
LLCR-DURABILITY mOhm values Actual Delta Delta Delta
Board Position Initial 100
Cycles Thermal Humidity 1 -Sample/Pos#1 11.3 0.1 -0.3 0.5 1 -Sample/Pos#2 11.3 0.9 -0.3 0.5 1 -Sample/Pos#3 12.1 -0.3 -1.2 0.2 1 -Sample/Pos#4 11.3 0.3 -0.1 0.9 1 -Sample/Pos#5 12.6 -0.4 -1.8 -1.0 1 -Sample/Pos#6 11.7 0.2 -0.9 -0.2 1 -Sample/Pos#7 14.7 2.6 -0.8 1.7 1 -Sample/Pos#8 11.7 -0.2 -0.8 -0.3 1 -Sample/Pos#9 12.2 0.8 -0.4 0.2
1 -
Sample/Pos#10 10.5 1.2 0.0 0.8
1 -
Sample/Pos#11 10.6 0.0 0.0 0.2
1 -
Sample/Pos#12 12.6 -0.8 -1.7 -1.3
1 -
Sample/Pos#13 12.8 2.4 -1.2 -0.1
1 -
Sample/Pos#14 11.2 1.3 -0.2 0.9
1 -
Sample/Pos#15 11.5 1.5 -0.1 26.5
1 -
Sample/Pos#16 11.5 1.3 0.4 2.5
3 3 -
Sample/Pos#1 12.8 0.5 -4.2 16.2
3 3 -
Sample/Pos#2 14.1 -2.1 -0.7 4.8
3 3 -
Sample/Pos#3 16.2 9.0 -3.6 6.4
3 3 -
Sample/Pos#4 11.3 0.0 -3.2 5.2
3 3 -
Sample/Pos#5 13.8 -1.9 -6.8 35.3
3 3 -
Sample/Pos#6 15.6 -1.3 -2.0 12.2 3 3 - 13.0 -1.0 0.3 15.4
Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate
Page 22 of 26
Sample/Pos#7
3 3 -
Sample/Pos#8 13.9 4.6 11.3 37.4
3 3 -
Sample/Pos#9 14.5 -3.3 -3.3 5.8
3 3 -
Sample/Pos#10 12.7 -2.9 -3.7 3.4
3 3 -
Sample/Pos#11 15.2 -2.4 -4.7 0.0
3 3 -
Sample/Pos#12 16.4 -3.4 -0.6 17.8
3 3 -
Sample/Pos#13 12.5 6.4 -2.4 3.8
3 3 -
Sample/Pos#14 15.5 0.9 4.6 25.9
3 3 -
Sample/Pos#15 14.5 -3.6 -0.4 4.7
3 3 -
Sample/Pos#16 11.0 9.4 0.4 4.7
4 4 -
Sample/Pos#1 15.4 -2.5 -3.3 3.8
4 4 -
Sample/Pos#2 11.5 -0.8 -1.1 0.0
4 4 -
Sample/Pos#3 12.2 0.4 0.3 2.7
4 4 -
Sample/Pos#4 13.1 -0.8 -2.3 -1.0
4 4 -
Sample/Pos#5 12.0 -0.1 -0.3 0.9
4 4 -
Sample/Pos#6 10.9 -0.2 0.3 0.6
4 4 -
Sample/Pos#7 11.3 0.3 -0.5 0.0
4 4 -
Sample/Pos#8 10.7 0.4 0.5 2.6
4 4 -
Sample/Pos#9 10.9 -0.5 -0.5 0.9
4 4 -
Sample/Pos#10 13.0 -1.0 -0.9 -0.1
4 4 -
Sample/Pos#11 13.9 1.9 -2.2 -0.8
4 4 -
Sample/Pos#12 11.5 0.4 -0.9 1.9
4 4 -
Sample/Pos#13 12.9 0.3 -1.7 0.0
4 4 -
Sample/Pos#14 13.0 -1.7 -2.3 0.2
4 4 -
Sample/Pos#15 10.8 0.9 0.3 1.8
4 4 -
Sample/Pos#16 13.1 0.5 -1.4 0.0
6 6 -
Sample/Pos#1 11.9 -0.4 -0.7 0.6
6 6 -
Sample/Pos#2 18.1 -4.9 -4.4 -0.2
6 6 -
Sample/Pos#3 12.1 -0.5 -0.3 3.0
6 6 -
Sample/Pos#4 11.9 -0.2 -0.5 0.5
6 6 -
Sample/Pos#5 12.6 -0.3 -1.5 0.2
6 6 -
Sample/Pos#6 11.4 0.0 -0.3 1.2
6 6 -
Sample/Pos#7 13.2 -0.4 -0.6 3.2 6 6 - 16.0 -0.6 -3.6 0.0
Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate
Page 23 of 26
Sample/Pos#8
6 6 -
Sample/Pos#9 13.0 -0.7 -1.5 -0.8
6 6 -
Sample/Pos#10 17.0 -1.9 -4.2 -0.5
6 6 -
Sample/Pos#11 12.3 -0.1 -0.7 0.3
6 6 -
Sample/Pos#12 10.7 0.2 0.5 0.6
6 6 -
Sample/Pos#13 11.6 0.5 -0.5 0.3
6 6 -
Sample/Pos#14 10.9 0.6 0.1 2.2
6 6 -
Sample/Pos#15 11.7 -0.3 -0.6 0.4
6 6 -
Sample/Pos#16 12.6 1.2 -1.0 1.5
7 7 -
Sample/Pos#1 12.9 -0.8 -1.8 -0.6
7 7 -
Sample/Pos#2 15.5 -0.3 -4.2 -2.6
7 7 -
Sample/Pos#3 13.2 -0.1 -0.9 0.8
7 7 -
Sample/Pos#4 12.6 -0.2 -1.7 0.2
7 7 -
Sample/Pos#5 12.2 -0.8 -0.4 3.1
7 7 -
Sample/Pos#6 13.4 -0.3 -1.8 1.6
7 7 -
Sample/Pos#7 13.3 -0.1 -1.3 -0.8
7 7 -
Sample/Pos#8 12.3 -0.3 -1.9 1.0
7 7 -
Sample/Pos#9 11.4 0.1 -0.9 6.2
7 7 -
Sample/Pos#10 16.1 -2.7 -4.8 -2.8
7 7 -
Sample/Pos#11 11.0 0.0 0.0 1.7
7 7 -
Sample/Pos#12 13.5 -1.1 -2.4 -1.4
7 7 -
Sample/Pos#13 13.6 0.0 -2.6 -1.1
7 7 -
Sample/Pos#14 12.7 -1.8 -2.1 -1.0
7 7 -
Sample/Pos#15 10.9 -0.3 -0.6 1.0
7 7 -
Sample/Pos#16 12.0 -0.6 -0.8 2.4
8 8 -
Sample/Pos#1 12.8 0.2 -1.2 -0.3
8 8 -
Sample/Pos#2 13.3 2.1 -1.6 -1.0
8 8 -
Sample/Pos#3 12.1 -0.7 -1.0 -0.7
8 8 -
Sample/Pos#4 28.0 -6.3 -13.2 -9.5
8 8 -
Sample/Pos#5 12.1 -0.1 -0.6 -0.2
8 8 -
Sample/Pos#6 16.2 0.5 -1.5 0.1
8 8 -
Sample/Pos#7 11.6 -0.2 -0.3 0.1
8 8 -
Sample/Pos#8 12.1 -0.5 -0.1 0.4 8 8 - 12.2 -0.5 -0.7 -0.2
Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate
Page 24 of 26
Sample/Pos#9
8 8 -
Sample/Pos#10 13.3 -1.5 -2.1 -1.7
8 8 -
Sample/Pos#11 12.5 -0.4 -1.2 -0.3
8 8 -
Sample/Pos#12 12.3 -0.1 -0.9 0.0
8 8 -
Sample/Pos#13 11.6 -0.4 -0.5 0.1
8 8 -
Sample/Pos#14 11.7 0.4 0.3 0.8
8 8 -
Sample/Pos#15 11.7 0.1 -0.6 0.4
8 8 -
Sample/Pos#16 12.3 -0.3 -0.6 -0.1
Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate
Page 25 of 26
EQUIPMENT AND CALIBRATION SCHEDULES
Equipment #: THL-02 Description: Temperature/Humidity Chart Recorder Manufacturer: Dickson Model: THDX Serial #: 00120351 Accuracy: Temp: +/- 1C; Humidity: +/-2% RH (0 - 60%) +/- 3% RH (61 - 95%). … Last Cal: 06/16/06, Next Cal: 06/16/07 Equipment #: MO-02 Description: Multimeter /Data Acquisition System Manufacturer: Keithley Model: 2700 Serial #: 0780546 Accuracy: See Manual … Last Cal: 05/12/06, Next Cal: 05/12/07 Equipment #: MO-04 Description: Multimeter /Data Acquisition System Manufacturer: Keithley Model: 2700 Serial #: 0798688 Accuracy: See Manual … Last Cal: 01/31/06, Next Cal: 01/31/07 Equipment #: PS-01 Description: System Power Supply Manufacturer: Hewlett Packard Model: HP 6033A Serial #: (HP) 3329A-07330 Accuracy: See Manual … Last Cal: 05/12/06, Next Cal: 05/12/07 Equipment #: TC090601-103/105 Description: IC Thermocouple-103/105 Manufacturer: Samtec Model: Serial #: TC090601-103/105 Accuracy: +/- 1 degree C … Last Cal: , Next Cal: Equipment #: HPM-01 Description: Hipot Megommeter Manufacturer: Hipotronics Model: H306B-A Serial #: M9905004 Accuracy: 2 % Full Scale Accuracy … Last Cal: 5/12/06, Next Cal: 05/12/07
Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate
Page 26 of 26
Equipment #: MO-01 Description: Micro-Ohmeter Manufacturer: Keithley Model: 580 Serial #: 0772740 Accuracy: See Manual See Manual … Last Cal: 05/12/06, Next Cal: 05/12/07 Equipment #: MO-03 Description: Multimeter /Data Acquisition System Manufacturer: Keithley Model: 2700 Serial #: 0791975 Accuracy: See Manual … Last Cal: 05/12/06, Next Cal: 05/12/07 Equipment #: OV-03 Description: Cascade Tek Forced Air Oven Manufacturer: Cascade Tek Model: TFO-5 Serial #: 0500100 Accuracy: Temp. Stability: +/-.1C/C change in ambient … Last Cal: 05/12/06, Next Cal: 05/12/07 Equipment #: THC-01 Description: Temperature/Humidity Chamber Manufacturer: Thermotron Model: SM-8-7800 Serial #: 30676 Accuracy: See Manual … Last Cal: 8/18/2006, Next Cal: 8/18/2007 …