scp1/scr1 size 17 dvt report scp1-17-16-t-2.00-d/scr1-17...

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Project Number: Tracking Code: TC0618--1028 Requested by: Brandon Harpenau Date: 5/2/2006 Product Rev: 0 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Lot #: 0 Tech: Troy Cook Eng: Dave Scopelliti Part description: Size 17 Acclimate Qty to test: 6 Test Start: 06/05/2006 Test Completed: 8/28/2006 Page 1 of 26 SCP1/SCR1 Size 17 DVT Report SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D

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Project Number: Tracking Code: TC0618--1028

Requested by: Brandon Harpenau Date: 5/2/2006 Product Rev: 0

Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Lot #: 0 Tech: Troy Cook Eng: Dave Scopelliti

Part description: Size 17 Acclimate Qty to test: 6

Test Start: 06/05/2006 Test Completed: 8/28/2006

Page 1 of 26

SCP1/SCR1 Size 17 DVT Report

SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D

Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate

Page 2 of 26

CERTIFICATION

All instruments and measuring equipment were calibrated to National Institute for Standards and Technology (NIST) traceable standards according to IS0 10012-l and ANSI/NCSL 2540-1, as applicable. All contents contained herein are the property of Samtec. No portion of this report, in part or in full shall be reproduced without prior written approval of Samtec. SCOPE To perform the following tests: CCC on one mated set, and Durablility on last 5 sets. We will save all data until full test is complete, then the report can be written. APPLICABLE DOCUMENTS Standards: EIA Publication 364 TEST SAMPLES AND PREPARATION

1) All materials were manufactured in accordance with the applicable product specification. 2) All test samples were identified and encoded to maintain traceability throughout the test sequences. 3) After soldering, the parts to be used for LLCR and DWV/IR testing were cleaned according to TLWI-0001. 4) Either an automated cleaning procedure or an ultrasonic cleaning procedure may be used. 5) The automated procedure is used with aqueous compatible soldering materials. 6) Parts not intended for testing LLCR and DWV/IR are visually inspected and cleaned if necessary. 7) Any additional preparation will be noted in the individual test sequences. 8) Solder Information: None Used 9) Re-Flow Time/Temp: See accompanying profile. 10) Internal Test PCBs used: None Used

Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate

Page 3 of 26

OVEN PROFILE (Soldering Parts to Test Boards) – NO TEST BOARDS USED

Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate

Page 4 of 26

FLOWCHARTS

Mating/Unmating

TEST GROUP A

STEP 5 Cables / 100 Cycles

01 Mating / Unmating

02 Data Review

03 100 Cycles

04 Mating / Unmating

05 Data Review

06 Thermal Aging (Mated)

07 Mating / Unmating

08 Data Review

09 Humidity (Mated)10 Mating / Unmating

Thermal Aging = EIA-364-17, Test Condition 4, 105 deg C;Time Condition 'B' (250 hours)

Humidity =EIA-364-31, Test Condition 'B' (240 Hours) and Method III (+25 ° C to +65 ° C @ 90%RH to 98% RH)ambient pre-condition and delete steps 7a and 7b

Mating/Un-Mating Forces = EIA-364-13

Current Carrying Capacity

TEST GROUP A STEP 1 cable min

All Contacts in series, clustered if possible

01 CCC

Tabulate calculated current at RT, 65° C, 75° C and 95° Cafter derating 20% and based on 105° C

CCC, Temp rise = EIA-364-70

Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate

Page 5 of 26

FLOWCHARTS (Continued)

Water & Dust - Connectors

6 Mated Connectors 6 Mated ConnectorsTEST GROUP A GROUP A1

STEP SCP1-17-16-T-2.00-D / SCR1-17-16-T-0.25-D SCP1-17-16-T-2.00-D / SCR1-17-16-T-0.25-D

01 LLCR-1 LLCR-1

02 Dust Test Water

03 LLCR-2 LLCR-2

3 Mated Connectors 3 Mated ConnectorsTEST GROUP B GROUP B1

STEP SCP1-17-16-T-2.00-D / SCR1-17-16-T-0.25-D SCP1-17-16-T-2.00-D / SCR1-17-16-T-0.25-D

01 IR

02 Dust Test Water

03 IR IR

3 Mated Connectors 3 Mated ConnectorsTEST GROUP C GROUP C1

STEP SCP1-17-16-T-2.00-D / SCR1-17-16-T-0.25-D SCP1-17-16-T-2.00-D / SCR1-17-16-T-0.25-D

01 DWV

02 Dust Test Water

03 DWV DWV

Dust/Water Testing = Per CEI/IEC 60529 Code IP67LLCR Note: only report the changes not the initial readingsLLCR = EIA-364-23, LLCR

use Keithley 580 in the dry circuit mode, 10 mA MaxIR = EIA-364-21DWV = EIA-364-20

Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate

Page 6 of 26

FLOWCHARTS (Continued)

Water & Dust - DC-01 Dust Cover

3 Connectors 3 ConnectorsTEST GROUP A GROUP A1

STEP SCP1-17-16-T-2.00-D / DC-01 Dust Cover SCP1-17-16-T-2.00-D / DC-01 Dust Cover

01 Visual Visual

02 Dust Test Water Test

03 Visual Visual

Dust/Water Testing = Per CEI/IEC 60529 Code IP67 Water & Dust - DC-02 Dust Cover

3 Connectors 3 ConnectorsTEST GROUP A GROUP A1

STEP SCP1-17-16-T-2.00-D / DC-02 Dust Cover SCP1-17-16-T-2.00-D / DC-02 Dust Cover

01 Visual Visual

02 Dust Test Water Test

03 Visual Visual

Dust/Water Testing = Per CEI/IEC 60529 Code IP67

IR / DWV

TEST GROUP A GROUP B GROUP C

STEP 2 Boards 2 Boards 2 BoardsAmbient Thermal Humidity

01 IRDWV Initial Thermal Humidity

02 IR/DWV after Thermal IR/DWV after Humidity

Thermal Aging = EIA-364-17, Test Condition 1, Except 60 deg C;Time Condition 'A' (96 hours)

Humidity =EIA-364-31, Test Condition 'A' (96 Hours) and Method III (+25 ° C to +65 ° C @ 90%RH to 98% RH)ambient pre-condition and delete steps 7a and 7b

IR = EIA-364-21DWV = EIA-364-20

Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate

Page 7 of 26

FLOWCHARTS (Continued)

Durability/Thermal Age/Cyclic Humidity

TEST GROUP A

STEP 160 Points(5 Cables)

01 LLCR-1

02 Data Review

03 100 Cycles

04 LLCR-2

05 Data Review

06 Thermal Age

07 LLCR-3

08 Data Review

09 Cyclic Humidity

10 LLCR-4

Thermal Aging = EIA-364-17, Test Condition 4, 105 deg C;Time Condition 'B' (250 hours)

Humidity =EIA-364-31, Test Condition 'B' (240 Hours) and Method III (+25 ° C to +65 ° C @ 90%RH to 98% RH)ambient pre-condition and delete steps 7a and 7b

LLCR = EIA-364-23, LLCRuse Keithley 580 in the dry circuit mode, 10 mA Max

Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate

Page 8 of 26

ATTRIBUTE DEFINITIONS

The following is a brief, simplified description of attributes. THERMAL:

1) EIA-364-17, Temperature Life with or without Electrical Load Test Procedure for Electrical Connectors. 2) Test Condition 4 at 105° C. 3) Test Time Condition B for 250 hours. 4) Connectors are sometimes mated and all samples are pre-conditioned at ambient.

HUMIDITY:

1) Reference document: EIA-364-31, Humidity Test Procedure for Electrical Connectors. 2) Test Condition B, 240 Hours. 3) Method III, +25° C to + 65° C, 90% to 98% Relative Humidity excluding sub-cycles 7a and 7b. 4) Connectors are sometimes mated and all samples are pre-conditioned at ambient.

TEMPERATURE RISE (Current Carrying Capacity, CCC):

1) EIA-364-70, Temperature Rise versus Current Test Procedure for Electrical Connectors and Sockets. 2) When current passes through a contact, the temperature of the contact increases as a result of I2R (resistive)

heating. 3) The number of contacts being investigated plays a significant part in power dissipation and therefore

temperature rise. 4) The size of the temperature probe can affect the measured temperature. 5) Copper traces on PC boards will contribute to temperature rise:

a. Self heating (resistive) b. Reduction in heat sink capacity affecting the heated contacts

6) A de-rating curve, usually 20%, is calculated. 7) Calculated de-rated currents at three temperature points are reported:

a. Ambient b. 65о C c. 75о C d. 95о C

8) Typically, neighboring contacts (in close proximity to maximize heat build up) are energized. 9) The thermocouple (or temperature measuring probe) will be positioned at a location to sense the maximum

temperature in the vicinity of the heat generation area. 10) A computer program, TR 803.exe, ensures accurate stability for data acquisition. 11) Hook-up wire cross section is larger than the cross section of any connector leads/PC board traces, jumpers,

etc. 12) Hook-up wire length is longer than the minimum specified in the referencing standard.

MATING/UNMATING:

1) Reference document: EIA-364-13, Mating and Unmating Forces Test Procedure for Electrical Connectors. 2) The full insertion position was to within 0.003” to 0.004” of the plug bottoming out in the receptacle to

prevent damage to the system under test. 3) One of the mating parts is secured to a floating X-Y table to prevent damage during cycling.

Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate

Page 9 of 26

INSULATION RESISTANCE (IR):

To determine the resistance of insulation materials to leakage of current through or on the surface of these materials when a DC potential is applied.

1) PROCEDURE: a. Reference document: EIA-364-21, Insulation Resistance Test Procedure for Electrical Connectors. b. Test Conditions:

i. Between Adjacent Contacts ii. Electrification Time 2.0 minutes iii. Test Voltage (500 VDC) corresponds to calibration settings for measuring resistances.

2) MEASUREMENTS: 3) When the specified test voltage is applied (VDC), the insulation resistance shall not be less than 5000

megohms. DIELECTRIC WITHSTANDING VOLTAGE (DWV):

To determine if the sockets can operate at its rated voltage and withstand momentary over potentials due to switching, surges, and other similar phenomenon. Separate samples are used to evaluate the effect of environmental stresses so not to influence the readings from arcing that occurs during the measurement process.

1) PROCEDURE: a. Reference document: EIA-364-20, Withstanding Voltage Test Procedure for Electrical Connectors. b. Test Conditions:

i. Between Adjacent Contacts ii. Rate of Application 500 V/Sec

iii. Test Voltage (VAC) until breakdown occurs 2) MEASUREMENTS/CALCULATIONS

a. The breakdown voltage shall be measured and recorded. b. The dielectric withstanding voltage shall be recorded as 75% of the minimum breakdown voltage. c. The working voltage shall be recorded as one-third (1/3) of the dielectric withstanding voltage (one-

fourth of the breakdown voltage). SUPPLEMENTAL TESTS WATER TESTING

1) Reference document: CEI/IEC 60529 Code IP67 2) Torque Requirements for Testing:

A. Connector Torque: 5.0 - 10.0 In.-Lb. B. Panel Mount Torque: 5.0 - 10.0 In.-Lb. C. Dust Cover Torque: 5.0 - 10.0 In.-Lb D. Machine Screw Torque to Fixture: 10.0 In.-Lb. Min.

Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate

Page 10 of 26

Fig. 1 – Water Chamber & Fixtures DUST TESTING:

1) Reference document: CEI/IEC 60529 Code IP67

2) Torque Requirements for Testing: A. Connector Torque: 5.0 - 10.0 In.-Lb. B. Panel Mount Torque: 5.0 - 10.0 In.-Lb. C. Dust Cover Torque: 5.0 - 10.0 In.-Lb D. Machine Screw Torque to Fixture: 10.0 In.-Lb. Min.

Fig.2 – Dust Chamber & Fixtures

Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate

Page 11 of 26

LLCR:

1) EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets. 2) A computer program, LLCR 221.exe, ensures repeatability for data acquisition. 3) The following guidelines are used to categorize the changes in LLCR as a result from stressing

a. <= +5.0 mOhms: --------------------------- Stable b. +5.1 to +10.0 mOhms:--------------------- Minor c. +10.1 to +15.0 mOhms: ------------------- Acceptable d. +15.1 to +50.0 mOhms: ------------------- Marginal e. +50.1 to +2000 mOhms: ------------------ Unstable f. >+2000 mOhms:---------------------------- Open Failure

Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate

Page 12 of 26

RESULTS

Temperature Rise, CCC at a 20% de-rating

• CCC for a 30°C Temperature Rise -----------------------2.6 A per contact with all adjacent contacts powered

Mating – Unmating Forces

• Initial o Mating

Min --------------------------------------12.4 Lb. Max--------------------------------------24.4 Lb.

o Unmating Min --------------------------------------11.0 Lb. Max--------------------------------------22.7 Lb.

• After 100 Cycles o Mating

Min --------------------------------------14.4 Lb. Max--------------------------------------32.8 Lb.

o Unmating Min --------------------------------------- 9.7 Lb. Max--------------------------------------18.4 Lb.

Water Testing – Connectors Initial (Before Exposure) After Exposure

• LLCR (Max.) 111.5 mOhms 112.1 mOhms • IR (Min.) 25,000 Meg-Ohms 25,000 Meg-Ohms • Breakdown (Min.) 2,200 VAC 1,800 VAC

o DWV (Min.) 1,650 VAC 1,350 VAC o Working Voltage (Min.) 550 VAC 450 VAC

Dust Testing – Connectors Initial (Before Exposure) After Exposure

• LLCR (Max.) 111.5 mOhms 111.2 mOhms • IR (Min.) 25,000 Meg-Ohms 50,000 Meg-Ohms • Breakdown (Min.) 2,200 VAC 1,800 VAC

o DWV (Min.) 1,650 VAC 1,350 VAC o Working Voltage (Min.) 550 VAC 450 VAC

Water & Dust Testing – Connector - Connector Initial (Before Exposure) After Exposure

Water No Water Present No Water Present Dust No Dust Present No Dust Present

Water & Dust Testing – DC-01 Dust Cover Initial (Before Exposure) After Exposure

Water No Water Present No Water Present Dust No Dust Present No Dust Present

Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate

Page 13 of 26

Water & Dust Testing – DC-02 Dust Cover Initial (Before Exposure) After Exposure

Water No Water Present No Water Present Dust No Dust Present No Dust Present

IR/DWV Results – Tested in Mated Condition Only Initial IR (Min.) ---------------------------------- 7000 Meg Ohms Initial Breakdown (Min.)---------------------- 1,300 VAC Initial DWV (Min.) --------------------------------975 VAC Initial Working Voltage (Min.) -----------------325 VAC (Cable Limiting Factor, 300 VAC) After Thermal - IR (Min.)------------------- 50,000 Meg Ohms After Thermal - Breakdown (Min.) --------- 1,300 VAC After Thermal - DWV (Min.) -------------------975 VAC After Thermal -Voltage (Min.) -----------------325 VAC (Cable Limiting Factor, 300 VAC) After Humidity - IR (Min.) ----------------- 50,000 Meg Ohms After Humidity - Breakdown (Min.)-------- 1,400 VAC After Thermal - DWV (Min.) ---------------- 1,050 VAC After Humidity -Voltage (Min.)----------------350 VAC (Cable Limiting Factor, 300 VAC) LLCR Durability (96 LLCR test points)

• Initial --------------------------------------------------------------- 28.0 mOhms Max • Durability, 100 Cycles

o <= +5.0 mOhms ------------------------------------ 93 Points ------------------------- Stable o +5.1 to +10.0 mOhms -----------------------------------3 Points ------------------------- Minor o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure

• Thermal o <= +5.0 mOhms ------------------------------------ 95 Points ------------------------- Stable o +5.1 to +10.0 mOhms -----------------------------------0 Points ------------------------- Minor o +10.1 to +15.0 mOhms ---------------------------------1 Points ------------------------- Acceptable o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure o

• Humidity o <= +5.0 mOhms ------------------------------------ 84 Points ------------------------- Stable o +5.1 to +10.0 mOhms -----------------------------------4 Points ------------------------- Minor o +10.1 to +15.0 mOhms ---------------------------------1 Points ------------------------- Acceptable o +15.1 to +50.0 mOhms ---------------------------------7 Points ------------------------- Marginal o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure

Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate

Page 14 of 26

DATA SUMMARIES TEMPERATURE RISE (Current Carrying Capacity, CCC):

1) High quality thermocouples whose temperature slopes track one another were used for temperature monitoring.

2) The thermocouples were placed at a location to sense the maximum temperature generated during testing. 3) Temperature readings recorded are those for which three successive readings, 15 minutes apart, differ less

than 1° C (computer controlled data acquisition). 4) Adjacent contacts were powered:

a. Linear configuration with all conductors/contacts powered

TC0618--102816 Contacts poweredSCP1/SCR1 (Size 17)

4.0 Amps

5.65.6

4.54.5

3.83.8

3.13.13.33.3

2.72.7

1.91.9

1.51.5

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

15 25 35 45 55 65 75 85 95 105 115

Ambient Temperature, ° C

Max

imum

Cur

rent

, Am

p pe

r Con

tact

Base CurveDerated 20 %RT Peak AmpRT Derated AmpMeasured Current65 ° C65 ° C Peak Amp65 ° C Derated Amp75 ° C75 ° C Peak Amp75 ° C Derated AmpLimit95 ° C Peak Amp95 ° C Derated Amp95 ° CRoom Temp

105° CLimit

Useful Range

Room Temp= 17.8 C

MATING/UNMATING: Initial After 100 Cycles Mating Unmating Mating Unmating

Force (Oz)

Force (Lbs)

Force (Oz)

Force (Lbs)

Force (Oz)

Force (Lbs)

Force (Oz)

Force (Lbs)

Minimum 198.9 12.43 176.6 11.04 229.8 14.36 155.8 9.74 Maximum 390.9 24.4 362.7 22.7 525.3 32.8 293.6 18.4 Average 323.6 20.2 253.7 15.9 356.3 22.3 212.5 13.3

Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate

Page 15 of 26

DATA SUMMARIES Continued

WATER & DUST TEST –CONNECTOR LLCR:

Date 9/7/2006 9/8/2006 9/8/2006 9/8/2006 9/8/2006 Room Temp C 17 17 17 17 17

RH 40% 40% 41% 40% 40%

Name Tony

Wagoner Troy Cook Troy Cook Troy Cook Troy Cook mOhm values After After Delta Delta

Initial Water Dust After Water After Dust Average 107.11 107.33 107.38 0.76 1.69 St. Dev. 1.61 1.56 2.12 0.56 1.25

Min 105.50 105.10 103.50 0.00 0.00 Max 111.50 112.10 111.20 2.20 3.50

Count 16 16 16 16 16 WATER & DUST TEST – CONNECTOR - IR:

Initial

After 30 Minutes in

Water

After 90 Minutes in

Dust

Insulation Resistance

Insulation Resistance

Insulation Resistance

Average 41667 25000 50000

Min 25000 25000 50000 Max 50000 25000 50000

WATER & DUST TEST – CONNECTOR - DWV:

Initial

After 30 Minutes in

Water

After 90 Minutes in

Dust Initial

After 30 Minutes in Water

After 90 Minutes in Dust Initial

After 30 Minutes in

Water

After 90 Minutes in

Dust

Breakdown Breakdown Breakdown DWV DWV DWV Working Voltage

Working Voltage

Working Voltage

Average 2425 2300 1800 1818.75 1725 1350 606.25 575 450 Min 2200 1800 1800 1650 1350 1350 550 450 450 Max 2600 2900 1800 1950 2175 1350 650 725 450

Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate

Page 16 of 26

DATA SUMMARIES Continued

WATER & DUST TEST – DC-01 DUST COVER- VISUAL:

SCP1/SCR1 - DC-01 Dust Cover

Sample # Visual Inspection-Water Visual Inspection-Dust

1 No water in connector No dust in connector

2 No water in connector No dust in connector

3 No water in connector No dust in connector WATER & DUST TEST – DC-02 DUST COVER- VISUAL:

SCP1/SCR1 - DC-02 Dust CoverSample # Visual Inspection-Water Visual Inspection-Dust

1 No water in connector No dust in connector

2 No water in connector No dust in connector

3 No water in connector No dust in connector

IR – Connector Only-Tested in Mated Condition Only

Initial After Thermal After Thermal

Insulation Resistance

Insulation Resistance

Insulation Resistance

Average 11000 75000 50000 Min 7000 50000 50000 Max 15000 100000 50000

VOLTAGE BREAKDOWN – Connector Only-Tested in Mated Condition Only Initial, VAC Mated Thermal, VAC Mated Humidity, VAC Mated

Breakdown

Voltage DWV Working Voltage

Breakdown Voltage DWV

Working Voltage

Breakdown Voltage DWV

Working Voltage

Average 1400 1050 350 1400 1050 350 1400 1050 350 Min 1300 975 325 1300 975 325 1400 1050 350 Max 1500 1125 375 1500 1125 375 1400 1050 350

Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate

Page 17 of 26

DATA SUMMARIES Continued

LLCR-DURABILITY

Date May 29 2007 6/4/2007 6/22/2007 July 12, 2007 Room Temp C 23 24 24 23

RH 57% 44% 44% 13%

Name Tony

Wagoner Tony

Wagoner Tony Wagoner Tori Meek mOhm values Actual Delta Delta Delta

Initial 100 Cycles Thermal Humidity Average 12.9 -0.1 -1.2 2.6 St. Dev. 2.2 2.1 2.3 7.1

Min 10.5 -6.3 -13.2 -9.5 Max 28.0 9.4 11.3 37.4

Count 96 96 96 96

Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate

Page 18 of 26

DATA

MATING/UNMATING: Initial After 100 Cycles

Mating Unmating Mating Unmating

Sample# Force (Oz)

Force (Lbs)

Force (Oz)

Force (Lbs) Force (Oz) Force (Lbs) Force (Oz) Force (Lbs)

1 369.4 23.09 274.2 17.14 517.3 32.33 255.5 15.97 2 390.9 24.43 362.7 22.67 525.3 32.83 293.6 18.35 3 305.0 19.06 227.7 14.23 229.8 14.36 155.8 9.74 4 198.9 12.43 176.6 11.04 260.8 16.30 180.3 11.27 5 353.8 22.11 227.4 14.21 248.3 15.52 177.4 11.09

Mating/Unmating Compare

20.22

22.27

15.86

13.28

0.0

5.0

10.0

15.0

20.0

25.0

Initial After 100 Cycles

Stress

Forc

es, l

bs.

MatingUnmating

Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate

Page 19 of 26

DATA Continued

WATER & DUST TEST –CONNECTOR LLCR: mOhm values Actual After After Delta Delta

Sample# Position Color Code Initial Water Dust After Water

After Dust

1 P1 Black 107.70 107.70 111.20 0.00 3.50 1 P2 Brown 107.00 107.10 104.60 0.10 2.40 1 P3 Red 105.50 106.50 105.80 1.00 0.30 1 P4 Orange 106.60 107.40 108.20 0.80 1.60 1 P5 Yellow 108.60 107.60 110.70 1.00 2.10 1 P6 Blue 111.50 112.10 108.10 0.60 3.40 1 P7 Red/Black Stripe 106.60 106.90 106.60 0.30 0.00 1 P8 Blue/Black Stripe 106.60 107.50 109.90 0.90 3.30 1 P9 Orange/Black Stripe 109.60 108.30 106.70 1.30 2.90 1 P10 Yellow/Black Stripe 107.60 107.30 109.40 0.30 1.80 1 P11 Brown/Black Stripe 106.50 107.70 107.00 1.20 0.50 1 P12 Black/Red Stripe 106.10 106.80 103.50 0.70 2.60 1 P13 Blue/Red Stripe 105.60 107.80 105.80 2.20 0.20 1 P14 Orange/Red Stripe 106.10 105.10 106.20 1.00 0.10 1 P15 Yellow/Red Stripe 106.30 106.20 107.30 0.10 1.00 1 P16 Brown/Red Stripe 105.80 105.20 107.10 0.60 1.30

DATA Continued

WATER & DUST TEST – CONNECTOR - IR:

Initial After 30 Minutes in

Water After 90 Minutes in

Dust

Color Code Insulation Resistance

Insulation Resistance

Insulation Resistance

Black/Brown 25000 25000 25000 Sample # 1 Brown/Red 25000 25000 50000

Red/Orange 50000 25000 50000 Orange/Blue 50000 25000 50000

Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate

Page 20 of 26

WATER & DUST TEST – CONNECTOR - DWV:

Initial

After 30 Minutes in

Water

After 90 Minutes in

Dust

Color Code Breakdown Breakdown Breakdown Black/Brown 2200

Sample # 1 Brown/Red 2600 Red/Orange 2400 Orange/Blue 2500 Yellow/Blue 1800 Blue/Red&Black 2900 Red&Black/Blue&Black 2200 Blue&Black/Orange&Black 2300 Black/Brown 1800

Sample # 2 Brown/Red 2900 Red/Orange 2200 Orange/Blue 2300

IR DATA – Connector Only-Tested in Mated Condition Only

Initial After Thermal After Thermal

Sample #

Insulation Resistance

Insulation Resistance

Insulation Resistance

1 15000 50000 50000 2 7000 100000 50000

Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate

Page 21 of 26

DATA Continued

VOLTAGE BREAKDOWN DATA – Connector Only-Tested in Mated Condition Only Initial, VAC Mated Thermal, VAC Mated Humidity, VAC Mated

Sample# Breakdown

Voltage DWV Working Voltage

Breakdown Voltage DWV

Working Voltage

Breakdown Voltage DWV

Working Voltage

1 1500 1125 375 1300 975 325 1400 1050 350 2 1300 975 325 1500 1125 375 1400 1050 350

LLCR-DURABILITY mOhm values Actual Delta Delta Delta

Board Position Initial 100

Cycles Thermal Humidity 1 -Sample/Pos#1 11.3 0.1 -0.3 0.5 1 -Sample/Pos#2 11.3 0.9 -0.3 0.5 1 -Sample/Pos#3 12.1 -0.3 -1.2 0.2 1 -Sample/Pos#4 11.3 0.3 -0.1 0.9 1 -Sample/Pos#5 12.6 -0.4 -1.8 -1.0 1 -Sample/Pos#6 11.7 0.2 -0.9 -0.2 1 -Sample/Pos#7 14.7 2.6 -0.8 1.7 1 -Sample/Pos#8 11.7 -0.2 -0.8 -0.3 1 -Sample/Pos#9 12.2 0.8 -0.4 0.2

1 -

Sample/Pos#10 10.5 1.2 0.0 0.8

1 -

Sample/Pos#11 10.6 0.0 0.0 0.2

1 -

Sample/Pos#12 12.6 -0.8 -1.7 -1.3

1 -

Sample/Pos#13 12.8 2.4 -1.2 -0.1

1 -

Sample/Pos#14 11.2 1.3 -0.2 0.9

1 -

Sample/Pos#15 11.5 1.5 -0.1 26.5

1 -

Sample/Pos#16 11.5 1.3 0.4 2.5

3 3 -

Sample/Pos#1 12.8 0.5 -4.2 16.2

3 3 -

Sample/Pos#2 14.1 -2.1 -0.7 4.8

3 3 -

Sample/Pos#3 16.2 9.0 -3.6 6.4

3 3 -

Sample/Pos#4 11.3 0.0 -3.2 5.2

3 3 -

Sample/Pos#5 13.8 -1.9 -6.8 35.3

3 3 -

Sample/Pos#6 15.6 -1.3 -2.0 12.2 3 3 - 13.0 -1.0 0.3 15.4

Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate

Page 22 of 26

Sample/Pos#7

3 3 -

Sample/Pos#8 13.9 4.6 11.3 37.4

3 3 -

Sample/Pos#9 14.5 -3.3 -3.3 5.8

3 3 -

Sample/Pos#10 12.7 -2.9 -3.7 3.4

3 3 -

Sample/Pos#11 15.2 -2.4 -4.7 0.0

3 3 -

Sample/Pos#12 16.4 -3.4 -0.6 17.8

3 3 -

Sample/Pos#13 12.5 6.4 -2.4 3.8

3 3 -

Sample/Pos#14 15.5 0.9 4.6 25.9

3 3 -

Sample/Pos#15 14.5 -3.6 -0.4 4.7

3 3 -

Sample/Pos#16 11.0 9.4 0.4 4.7

4 4 -

Sample/Pos#1 15.4 -2.5 -3.3 3.8

4 4 -

Sample/Pos#2 11.5 -0.8 -1.1 0.0

4 4 -

Sample/Pos#3 12.2 0.4 0.3 2.7

4 4 -

Sample/Pos#4 13.1 -0.8 -2.3 -1.0

4 4 -

Sample/Pos#5 12.0 -0.1 -0.3 0.9

4 4 -

Sample/Pos#6 10.9 -0.2 0.3 0.6

4 4 -

Sample/Pos#7 11.3 0.3 -0.5 0.0

4 4 -

Sample/Pos#8 10.7 0.4 0.5 2.6

4 4 -

Sample/Pos#9 10.9 -0.5 -0.5 0.9

4 4 -

Sample/Pos#10 13.0 -1.0 -0.9 -0.1

4 4 -

Sample/Pos#11 13.9 1.9 -2.2 -0.8

4 4 -

Sample/Pos#12 11.5 0.4 -0.9 1.9

4 4 -

Sample/Pos#13 12.9 0.3 -1.7 0.0

4 4 -

Sample/Pos#14 13.0 -1.7 -2.3 0.2

4 4 -

Sample/Pos#15 10.8 0.9 0.3 1.8

4 4 -

Sample/Pos#16 13.1 0.5 -1.4 0.0

6 6 -

Sample/Pos#1 11.9 -0.4 -0.7 0.6

6 6 -

Sample/Pos#2 18.1 -4.9 -4.4 -0.2

6 6 -

Sample/Pos#3 12.1 -0.5 -0.3 3.0

6 6 -

Sample/Pos#4 11.9 -0.2 -0.5 0.5

6 6 -

Sample/Pos#5 12.6 -0.3 -1.5 0.2

6 6 -

Sample/Pos#6 11.4 0.0 -0.3 1.2

6 6 -

Sample/Pos#7 13.2 -0.4 -0.6 3.2 6 6 - 16.0 -0.6 -3.6 0.0

Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate

Page 23 of 26

Sample/Pos#8

6 6 -

Sample/Pos#9 13.0 -0.7 -1.5 -0.8

6 6 -

Sample/Pos#10 17.0 -1.9 -4.2 -0.5

6 6 -

Sample/Pos#11 12.3 -0.1 -0.7 0.3

6 6 -

Sample/Pos#12 10.7 0.2 0.5 0.6

6 6 -

Sample/Pos#13 11.6 0.5 -0.5 0.3

6 6 -

Sample/Pos#14 10.9 0.6 0.1 2.2

6 6 -

Sample/Pos#15 11.7 -0.3 -0.6 0.4

6 6 -

Sample/Pos#16 12.6 1.2 -1.0 1.5

7 7 -

Sample/Pos#1 12.9 -0.8 -1.8 -0.6

7 7 -

Sample/Pos#2 15.5 -0.3 -4.2 -2.6

7 7 -

Sample/Pos#3 13.2 -0.1 -0.9 0.8

7 7 -

Sample/Pos#4 12.6 -0.2 -1.7 0.2

7 7 -

Sample/Pos#5 12.2 -0.8 -0.4 3.1

7 7 -

Sample/Pos#6 13.4 -0.3 -1.8 1.6

7 7 -

Sample/Pos#7 13.3 -0.1 -1.3 -0.8

7 7 -

Sample/Pos#8 12.3 -0.3 -1.9 1.0

7 7 -

Sample/Pos#9 11.4 0.1 -0.9 6.2

7 7 -

Sample/Pos#10 16.1 -2.7 -4.8 -2.8

7 7 -

Sample/Pos#11 11.0 0.0 0.0 1.7

7 7 -

Sample/Pos#12 13.5 -1.1 -2.4 -1.4

7 7 -

Sample/Pos#13 13.6 0.0 -2.6 -1.1

7 7 -

Sample/Pos#14 12.7 -1.8 -2.1 -1.0

7 7 -

Sample/Pos#15 10.9 -0.3 -0.6 1.0

7 7 -

Sample/Pos#16 12.0 -0.6 -0.8 2.4

8 8 -

Sample/Pos#1 12.8 0.2 -1.2 -0.3

8 8 -

Sample/Pos#2 13.3 2.1 -1.6 -1.0

8 8 -

Sample/Pos#3 12.1 -0.7 -1.0 -0.7

8 8 -

Sample/Pos#4 28.0 -6.3 -13.2 -9.5

8 8 -

Sample/Pos#5 12.1 -0.1 -0.6 -0.2

8 8 -

Sample/Pos#6 16.2 0.5 -1.5 0.1

8 8 -

Sample/Pos#7 11.6 -0.2 -0.3 0.1

8 8 -

Sample/Pos#8 12.1 -0.5 -0.1 0.4 8 8 - 12.2 -0.5 -0.7 -0.2

Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate

Page 24 of 26

Sample/Pos#9

8 8 -

Sample/Pos#10 13.3 -1.5 -2.1 -1.7

8 8 -

Sample/Pos#11 12.5 -0.4 -1.2 -0.3

8 8 -

Sample/Pos#12 12.3 -0.1 -0.9 0.0

8 8 -

Sample/Pos#13 11.6 -0.4 -0.5 0.1

8 8 -

Sample/Pos#14 11.7 0.4 0.3 0.8

8 8 -

Sample/Pos#15 11.7 0.1 -0.6 0.4

8 8 -

Sample/Pos#16 12.3 -0.3 -0.6 -0.1

Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate

Page 25 of 26

EQUIPMENT AND CALIBRATION SCHEDULES

Equipment #: THL-02 Description: Temperature/Humidity Chart Recorder Manufacturer: Dickson Model: THDX Serial #: 00120351 Accuracy: Temp: +/- 1C; Humidity: +/-2% RH (0 - 60%) +/- 3% RH (61 - 95%). … Last Cal: 06/16/06, Next Cal: 06/16/07 Equipment #: MO-02 Description: Multimeter /Data Acquisition System Manufacturer: Keithley Model: 2700 Serial #: 0780546 Accuracy: See Manual … Last Cal: 05/12/06, Next Cal: 05/12/07 Equipment #: MO-04 Description: Multimeter /Data Acquisition System Manufacturer: Keithley Model: 2700 Serial #: 0798688 Accuracy: See Manual … Last Cal: 01/31/06, Next Cal: 01/31/07 Equipment #: PS-01 Description: System Power Supply Manufacturer: Hewlett Packard Model: HP 6033A Serial #: (HP) 3329A-07330 Accuracy: See Manual … Last Cal: 05/12/06, Next Cal: 05/12/07 Equipment #: TC090601-103/105 Description: IC Thermocouple-103/105 Manufacturer: Samtec Model: Serial #: TC090601-103/105 Accuracy: +/- 1 degree C … Last Cal: , Next Cal: Equipment #: HPM-01 Description: Hipot Megommeter Manufacturer: Hipotronics Model: H306B-A Serial #: M9905004 Accuracy: 2 % Full Scale Accuracy … Last Cal: 5/12/06, Next Cal: 05/12/07

Tracking Code: TC0618--1028 Part #: SCP1-17-16-T-2.00-D/SCR1-17-16-T-0.25-D Part description: Size 17 Acclimate

Page 26 of 26

Equipment #: MO-01 Description: Micro-Ohmeter Manufacturer: Keithley Model: 580 Serial #: 0772740 Accuracy: See Manual See Manual … Last Cal: 05/12/06, Next Cal: 05/12/07 Equipment #: MO-03 Description: Multimeter /Data Acquisition System Manufacturer: Keithley Model: 2700 Serial #: 0791975 Accuracy: See Manual … Last Cal: 05/12/06, Next Cal: 05/12/07 Equipment #: OV-03 Description: Cascade Tek Forced Air Oven Manufacturer: Cascade Tek Model: TFO-5 Serial #: 0500100 Accuracy: Temp. Stability: +/-.1C/C change in ambient … Last Cal: 05/12/06, Next Cal: 05/12/07 Equipment #: THC-01 Description: Temperature/Humidity Chamber Manufacturer: Thermotron Model: SM-8-7800 Serial #: 30676 Accuracy: See Manual … Last Cal: 8/18/2006, Next Cal: 8/18/2007 …