scott craig - delhaize america mark lyktey and jason gintert - pepsico warehouse delivered

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Improve Store In-Stock Rates. Customer Demand Driven Replenishment. Reduce Overall Inventory. Reduce Supply Chain Costs . Scott Craig - Delhaize America Mark Lyktey and Jason Gintert - PepsiCo Warehouse Delivered. January 2012. Agenda. Supply Chain Big Bets. Case Study Defined. - PowerPoint PPT Presentation

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Page 1: Scott Craig - Delhaize  America Mark Lyktey and Jason Gintert - PepsiCo Warehouse Delivered
Page 2: Scott Craig - Delhaize  America Mark Lyktey and Jason Gintert - PepsiCo Warehouse Delivered

Scott Craig - Delhaize AmericaMark Lyktey and Jason Gintert - PepsiCo Warehouse Delivered

January 2012

Improve Store In-Stock Rates

Reduce Supply Chain Costs

Reduce Overall Inventory

Customer Demand Driven Replenishment

Page 3: Scott Craig - Delhaize  America Mark Lyktey and Jason Gintert - PepsiCo Warehouse Delivered

Agenda

Supply Chain Big Bets

Case Study Defined

POS Impact

Store Inventory Impact

Customer Demand Driven Replenishment

Q2 Inventory Tracking

Year on Year Inventory Tracking

What’s Next

Page 4: Scott Craig - Delhaize  America Mark Lyktey and Jason Gintert - PepsiCo Warehouse Delivered

4

Supply Chain Big Bets

Customer Demand Driven Replenishment Business Benefits (Source: Retail Solutions,

Inc)

12% To 27% Lower DC Inventory 21% To 77% Decrease In DC Out Of Stocks 20% Decrease In Store Level Out Of Stocks

Delhaize Piloted Program With Another CPG Vendor

Forecast Accuracy Improved By 30% Met Or Exceeded All Goals

Estimated Inventory Reduction 30%

Predecessor - Rapid Replenishment Upside Includes Increases In Stock, Reduces

Reclaim, Etc.

Page 5: Scott Craig - Delhaize  America Mark Lyktey and Jason Gintert - PepsiCo Warehouse Delivered

Agenda

Supply Chain Big Bets

Case Study Defined

POS Impact

Store Inventory Impact

Customer Demand Driven Replenishment

Q2 Inventory Tracking

Year on Year Inventory Tracking

Year on Year Inventory Tracking

Page 6: Scott Craig - Delhaize  America Mark Lyktey and Jason Gintert - PepsiCo Warehouse Delivered

Case Study Defined

Pepsi Plant Pepsi DC Food LionStore

Vendor Managed Inventory (VMI)

Food Lion Warehouse

What is standard VMI:

Reduce Supply Chain Costs by

0.5%

Increase Store In-

Stock Rates by 0.75%

Decrease Food Lion overall

Inventory by 5%

VMI Pilot Goals - Penetrate to Store

PilotUpstream Supply Chain

Page 7: Scott Craig - Delhaize  America Mark Lyktey and Jason Gintert - PepsiCo Warehouse Delivered

Agenda

Supply Chain Big Bets

Case Study Defined

POS Impact

Store Inventory Impact

Customer Demand Driven Replenishment

Q2 Inventory Tracking

Year on Year Inventory Tracking

What’s Next

Page 8: Scott Craig - Delhaize  America Mark Lyktey and Jason Gintert - PepsiCo Warehouse Delivered

POS Impact

Pepsi DC Food Lion Store

Customer Replenishment Planning

Food Lion Warehouse

POS identifies trends 3 days faster

Pilot

• POS accelerates customer demand visibility to the manufacturer• Able to react within the promotional period • Provides a better more accurate demand signal that can be leveraged through the Supply

Chain

Store to DC every 2 to 4 days

DC to DC 1 day

Headlines:

Page 9: Scott Craig - Delhaize  America Mark Lyktey and Jason Gintert - PepsiCo Warehouse Delivered

POS Promotional Sales Growth

Day 1

50%

50%

Day:

Planned Deliver

y

Actual Deliver

y

Day 4 Day 7 Day 10 Day 13 Day 16 Day 19 Total

30%

30%

20%

20%In S

tock

Effi

cienc

y

Event POS Overselling

Headlines:

• Sales Growth through higher in-stock• Customer Demand Driven Replenishment based of POS• POS data yields information to support decisions

100%

110%

111%

+10%

Net Gain: Promotional Event Oversell

Page 10: Scott Craig - Delhaize  America Mark Lyktey and Jason Gintert - PepsiCo Warehouse Delivered

POS Inventory EfficiencyIn

vent

ory

Efficie

ncy

Promotional Event Undersell

Headlines:

• POS data yields information to support decisions

• Inventory Efficiency• Fewer Returns/Expired

Day 1

50%

50%

Day:

Planned Deliver

y

Actual Deliver

y

Day 4 Day 7 Day 10 Day 13 Day 16 Day 19 Total

30% 20%

15%

Event POS Undersell

100%

70%

57%

5%

Page 11: Scott Craig - Delhaize  America Mark Lyktey and Jason Gintert - PepsiCo Warehouse Delivered

Agenda

Supply Chain Big Bets

Case Study Defined

POS Impact

Store Inventory Impact

Customer Demand Driven Replenishment

Q2 Inventory Tracking

Year on Year Inventory Tracking

What’s Next

Page 12: Scott Craig - Delhaize  America Mark Lyktey and Jason Gintert - PepsiCo Warehouse Delivered

Store Inventory Effect

Pepsi DC Food Lion Store

Customer Replenishment Planning

Food Lion Warehouse

Pilot

X Days total network

Y Days WarehouseGo

al

X - 2 days Y - 2 daysVMI

Traditional VMI shipped promo + 2Ship

X + 2 days Y - 2 days Z + 4 daysPilo

t

Page 13: Scott Craig - Delhaize  America Mark Lyktey and Jason Gintert - PepsiCo Warehouse Delivered

Agenda

Supply Chain Big Bets

Case Study Defined

POS Impact

Store Inventory Impact

Customer Demand Driven Replenishment

Q2 Inventory Tracking

Year on Year Inventory Tracking

What’s Next

Page 14: Scott Craig - Delhaize  America Mark Lyktey and Jason Gintert - PepsiCo Warehouse Delivered

Customer Demand Driven Replenishment

Pre-Pilot Conventional VMI

Pilot DataEnhanced VMI

DC Inventor

y

Forecast

Safety Stock

Headlines:

DC Inventor

y

Forecast

Safety StockPOS

Store Inventor

y

DC Warehouse Withdrawals

DC Warehouse Withdrawals

Customer Demand Driven

Replenishment (CDDR)

DC Customer

Replenishment

Return/Expired2nd Quarter Total POS Store In Stock DC On Hand Store On Hand Total On Hand Reclaim

2010 vs. 2011 +36.11% +0.82% -32.24% +16.66% -14.74% -0.63%

Sales Growth Inventory Efficiency

• Sales Growth• Inventory Efficiency• Enhance replenishment• Enhance promo forecast

Pilot Goals

Page 15: Scott Craig - Delhaize  America Mark Lyktey and Jason Gintert - PepsiCo Warehouse Delivered

Agenda

Supply Chain Big Bets

Case Study Defined

POS Impact

Store Inventory Impact

Customer Demand Driven Replenishment

Q2 Inventory Tracking

Year on Year Inventory Tracking

What’s Next

Page 16: Scott Craig - Delhaize  America Mark Lyktey and Jason Gintert - PepsiCo Warehouse Delivered

Q2 Inventory Tracking

Q2 Distribution Center Inventory

Reduction

32.24%

1 2 3 4 5 6 7 8 9 10 11 12 13

Inve

ntor

y Ca

ses

PepsiCo Week

Food Lion Gatorade Tracker Summary

2010 DC On Hand 2011 DC On Hand

April May June

Page 17: Scott Craig - Delhaize  America Mark Lyktey and Jason Gintert - PepsiCo Warehouse Delivered

Agenda

Supply Chain Big Bets

Case Study Defined

POS Impact

Store Inventory Impact

Customer Demand Driven Replenishment

Q2 Inventory Tracking

Year on Year Inventory Tracking

What’s Next

Page 18: Scott Craig - Delhaize  America Mark Lyktey and Jason Gintert - PepsiCo Warehouse Delivered

2010 vs. 2011 Results by Period

Store In Stock

1 2 3 4 5 6 7 8 9 10 11 12 13

1 2 3 4 5 6 7 8 9 10 11 12 13

2010 2011

Point of Sale

2.05%

20.9%

Page 19: Scott Craig - Delhaize  America Mark Lyktey and Jason Gintert - PepsiCo Warehouse Delivered

2010 vs. 2011 Results by Period

Reclaim

1 2 3 4 5 6 7 8 9 10 11 12 132010 2011

1 2 3 4 5 6 7 8 9 10 11 12 13

DC on Hand

15.5%

0.5%

Page 20: Scott Craig - Delhaize  America Mark Lyktey and Jason Gintert - PepsiCo Warehouse Delivered

Agenda

Supply Chain Big Bets

Case Study Defined

POS Impact

Store Inventory Impact

Customer Demand Driven Replenishment

Q2 Inventory Tracking

Year on Year Inventory Tracking

What’s Next

Page 21: Scott Craig - Delhaize  America Mark Lyktey and Jason Gintert - PepsiCo Warehouse Delivered

What’s Next

Collaboration

Blue Printing

Proof of Concept

Automation

Expansion

• Q1 2011• Brainstorm VMI Enhancements• Manufacturer/Retailer jointly devise strategy

• Q1 2012• Apply automation & enable EDI 830• Enhance Processes• Perfect on Food Lion Gatorade lanes

• Q2, Q3 & Q4 2011• Manually perform Customer Demand Driven Replenishment• Enhance Processes • Measure & Publish Results

• Q2 2012• Expand automated processes• Roll Out to all Delhaize lanes• Measure & Publish Results

Demand Intelligence

• • Jointly Grow Sales• Improve Inventory Utilization • Increase Collaboration• Anticipate Customer Demand• Build Efficiencies

Goals