Scientific CommitteeDiran Apelian · WPI, USALars Arnberg · NTNU, University of Trondheim, NorwayMarcello Badiali · Brabant Alucast, ItalyFranco Bonollo · DTG, Università di Padova, ItalyCarlos Caceres · Brisbane University, AustraliaLorella Ceschini · Università di Bologna, ItalyGianluigi Chiarmetta · Consultant, ItalyMario Conserva · Edimet, ItalyMarisa Di Sabatino · NTNU - University of Trondheim, NorwayEnrico Evangelista · Università Politecnica delle Marche, Ancona, ItalyGian Luca Garagnani · Università di Ferrara, ItalyElisabetta Gariboldi · Politecnico di Milano, ItalyJohn Jorstad · JLJ Technologies, USALothar Kallien · University of Aalen, GermanyPlato Kapranos · The University of Sheffield, UKWilfried Kurz · Swiss Federal Institute of Technology, Switzerland

Roberto Molina · Teksid Aluminum, ItalyAmelia Montedoro · F.O.M.T., ItalyClaudio Mus · AIM, ItalyAdel Nofal · CMRDI, EgyptPiero Parona · Enginsoft, ItalyAldo Peli · Consultant, ItalyMichel Rappaz · Swiss Federal Institute of Technology, SwitzerlandFarhad Rézaï-Aria · Ecole des Mines, FranceRoberto Roberti · Università degli Studi di Brescia, ItalyDidier Rollez · Grillo-Werke Aktiengesellschaft, GermanyMario Rosso · Politecnico di Torino, ItalyIngvar L. Svensson · School of Engineering, Joenkoeping University, SwedenGiulio Timelli · DTG, Università di Padova, Italy Alberto Tiziani · DTG, Università di Padova, ItalyDaniele Ugues · Politecnico di Torino, ItalyMaurizio Vedani · Politecnico di Milano, Italy

Organising CommitteeFederica Bassani · Associazione Italiana di Metallurgia, ItalyFranco Bonollo · DTG, Università di Padova, Italy

Piero Parona · Enginsoft, ItalyGiulio Timelli · DTG, Università di Padova, Italy

Conference ChairmanFranco Bonollo · DTG, Università di Padova, Italy

Throughout the years, the High Tech Die Casting Conference, whose first meeting was held in Vicenza in 2002, has become a key-event for the international industrial and academic community involved in casting processes of light alloys. HTDC has grown steadily through the following Conferences, organised in 2004, 2006 and 2008.

Now, due to the radical changes in the industrial scenario induced by a critical economic situation, it is clear that only the capability of integrating and applying a wide range of information and technologies will offer light alloys foundries the opportunity to be successful in a competition-dominated international arena.

To sustain the development of this capability, HTDC 2012 intends to offer foundries, suppliers and end-user, a comprehensive overview on the innovations (from alloys to processes, from design to applications), which are available to face the increasing demand for competitiveness, efficiency, high performance.

The scientific and technical program of HTDC 2012 was elaborated by a Scientific Committee, representing the most esteemed International Technical Associations involved in Die Casting and related technologies. HTDC 2012 will confirm itself as an exhaustive Conference concerning scientific, technical and management innovations in the field of Pressure DieCasting (including low and high pressure as well as squeeze and semi-solid technologies).

Papers and contributions will be presented by a very qualified panel of experts, both academic and industrial. Presentation

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February 9, 2012

9.30 OpeningCeremonies

9.45 OpeningLecture ThixoformingA201aluminiumalloy-isthereafutureinaerospaceapplications? P.Kapranos - The University of Sheffield, Sheffield, UK

10.30 OverviewofPosterSession

SESSIONI:EVALUATINGTHEPOTENTIALOFDIECASTINGALLOYS Chairman:GianLucaGaragnani

10.45 Keynote State-of-the-artcharacterizationtoolsforAlfoundryalloys M.DiSabatino,S.Akhtar,L.Arnberg- Norwegian University of Science and Technology - NTNU, Trondheim, Norway

11.10 Thesynthesisofdie-castablenano-particlereinforcedaluminummatrixcompositematerialsbyin-situgas-liquidreactions

C.Borgonovo,M.M.Makhlouf- Worcester Polytechnic Institute, Worcester, USA

11.30 InfluenceofnaturalageingontheartificialageingresponseofAl-Sicastingalloys E.Sjölander,S.Seifeddine- Jönköping University - School of Engineering, Jönköping, Sweden

11.50 CreepbehaviourofdeepcryogenictreatedAZ91magnesiumalloy E.Gariboldi,Q.Ge,N.Lecis- Politecnico di Milano, Milano, Italy S.Spigarelli,M.ElMehtedi- Università Politecnica delle Marche, Ancona, Italy

12.10 Evaluationofanisotropicmechanicalpropertiesofdie-castZamak5 A.Pola,R.Roberti- Università degli Studi di Brescia, Brescia, Italy D.Rollez- Grillo Werke Aktiengesellschaft, Duisburg, Germany

12.30 Welcomebuffet

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SESSIONII:ADVANCEDHPDCTOOLINGANDEQUIPMENTS Chairman:PieroParona

14.00 Keynote Highthermalconductivitytoolsteelsfordiecasting I.Valls,A.Hamasaiid- Rovalma S.A., Terrassa, Spain H.Eibisch,R.Heid- AUDI AG, Ingolstadt, Germany D.Casellas,S.Molas- CTM Technological Centre, Manresa, Spain

14.25 Heattreatmentandsurfacetreatmentsfordiecastingaluminumdies A.Magnacca- Bodycote Italia, Gorgonzola, Italy

14.45 Thetoolsteelproducer’scontributiontosuccessfuldiecastingofstructuralcomponents I.Schruff- Kind & Co., Wiehl, Germany

15.05 Shotsleeveandplungertechnology.Strategicchoiceforproductionofhighqualitycastings A.Peli- AR Consult di Peli Aldo & C., Manerba del Garda, Italy D.Brondolin- Brondolin, Cassano Magnago, Italy

15.25 Coffeebreak

16.00 NoxOL4200SHPDCstructuralcomponentsmachine,injectioncharacteristicsandprocesscontrolfeatures R.Boni- Idra Group, Travagliato, Italy

16.20 Optimizationofdieventingdesignthroughanalyticalcalculations A.Panvini- Università di Brescia, Brescia, Italy C.Gislon- Co.Stamp, Sirone, Italy

16.40 Theultimatediecasttoolingsystem:plungersandshotsleevesinthehighqualitydiecastingwithvacuum F.Miglierina- Omina Tecno, Gallarate, Italy

17.00 HPDCsimulationfortherightmachine.Lesspressure,lessforce,lessenergy,lesscost L.Valente- Ecotre, Brescia, Italy

17.20 Theautomationfortheproductionofstructuralandcomplexgeometrycastings:differentsolutionsindieandgravitycasting.Currentconstraintsandfutureopportunities

E.Codenotti- Gauss Automazione, Rodengo Saiano, Italy A.Locati- Italpresse, Capriano del Colle, Italy

20.00 ConferenceDinner

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February 10, 2012

9.00 OpeningLecture ProductionofhollowcomponentsinHPDCthroughtheuseofceramiclostcores R.Molina- Teksid Aluminum, Carmagnola, Italy R.Moschini- MAPROF, Bologna, Italy

SESSIONIII:FOUNDRYOFTHEFUTURE Chairman:LarsArnberg

9.45 Keynote Highpressurediecasting:contradictionsandchallenges F.Bonollo,G.Timelli- Università di Padova - DTG, Vicenza, Italy N.Gramegna- Enginsoft, Padova, Italy

10.10 Theuseofmetaltreatmenttocontrolthequalityofanaluminiumcastingproducedbythehighpressurediecastingprocess

R.Kendrick- Foseco Europe, Tamworth, England G.Muneratti,S.Consoli- Vesuvius Foundry Division, Vermezzo, Italy F.Voltazza- Saen, Brugine, Italy

10.30 Coffeebreak

11.00 Howtoreducetheflashformation:deformationanalysisaboutaLPDCmoldinathermalsteadystate D.Bianchi,L.Pirola- Fonderie Mario Mazzucconi, Ambivere, Italy

11.20 Thescrapreductionindiecastingthroughautomaticoptimizationanalysis A.Garlet- Ferroli, Alano di Piave, Italy G.Scarpa,N.Gramegna- Enginsoft, Padova, Italy

11.40 InnovativesolutionsforHPDCofaluminiumalloys N.Basile,V.Ilotte- Fonderie 2A, Santena, Italy

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12.00 Advancementsontherheocastingroutetowardthinandthickautomotiveparts M.Rosso,I.Peter- Politecnico di Torino, Torino, Italy G.Chiarmetta- Consultant, Torino, Italy I.Gattelli- ATS, Lugo Ravenna, Italy

12.20 EffectofAl-3Ti-0.15CgrainrefinerandAl-10SrmodifieronA356alloyslurrycastbyRSFprocess A.Sharma- Malaviya National Institute of Technology, Jaipur, India

12.40 Lunch

SESSIONIV:DIECASTINGSWITHENGINEEREDSURFACES Chairman:MarioRosso

13.45 Keynote Relationbetweendiesurfacetemperatureandpaintadhesion:acasehistory F.Cecchetto,C.Raone,S.Salini- Motultech Baraldi, Castel San Pietro, Italy

14.10 Performanceofplasmaelectroxidationcoatingsforlightalloys R.Bayon,A.Igartua- Tekniker-ik4, Guipúzcoa, Spain

14.30 Thenewitalianstandardonpaintedaluminiumdiecastings:guidelinesandexamples R.Boi- Qualital, Novara, Italy

14.50 InfluenceofinjectionparametersonthefinalsurfacequalityofAl-Si-Cudiecastcomponents D.Casari,M.Merlin,G.L.Garagnani- Università di Ferrara, Ferrara, Italy

15.10 Coldspraytechnologyformaintenanceandrepairofaluminiumalloysaeronauticalcomponents S.Vezzù,S.Rech,A.Trentin- Associazione CIVEN, Marghera, Italy

15.30 BESTPOSTERAWARDANDCLOSINGOFTHECONFERENCE

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BeecolonyalgorithminrobotautomationofmetalcastingfoundryR.S.Wadhwa,T.Lien- NTNU, Trondheim, Norway

IronfoundryautomationR.S.Wadhwa- NTNU, Trondheim, Norway

StructuralcomponentswithvacuumtecnologyinHPDC,LPDCandgravitydie-castingL.Valente- Ecotre, Brescia, Italy

Micromechanicalanalysisofresidualthermalstressesinanuni-directionalcompositeM.Khaldi- University of Mascara, Mascara, AlgeriaZ.Sereier- University of Science and Technology Mohamed Boudiaf, Oran, Algeria

AluminiumbasedcomponentswithenhancedcharacteristicsthroughadvancessqueezecastingprocessM.Rosso,I.Peter- Politecnico di Torino, Torino, ItalyR.Molina- Teksid Aluminum, Carmagnola, ItalyA.Montedoro,G.Tonno- F.O.M.T., Grugliasco, ItalyP.Claus- Tecnopres, Chieri, Italy

OptimizationofastepcastingdiegeometrytoevaluatethepotentialmechanicalperformanceofAM60BmagnesiumalloysN.Facchinelli,G.Timelli- Università di Padova - DTG, Vicenza, Italy L.Trevisan- EnginSoft, Padova, Italy

NewapproachforthesynthesisofAl-basedcellularmaterialsS.Vezzù,S.Rech,A.Trentin- Associazione CIVEN, Marghera, ItalyF.Bonollo- Università di Padova - DTG, Vicenza, Italy

Computedtomographyasapromisingsolutionforindustrialqualitycontrol:howaccurateisit?S.Carmignato- Università di Padova - DTG, Vicenza, Italy

DesignandrealizationofaexperimentalcoldcruciblelevitationmeltingsystemforlightalloysG.Timelli,G.Chitarin,A.Tiziani,F.Bonollo- Università di Padova - DTG, Vicenza, Italy

PredictionoftensilepropertiesofcastAl-Si-MgautomotivecomponentsAn.Morri,L.Ceschini,Al.Morri- SMETEC - Dept. of Metallurgy, Bologna, ItalyI.Todaro- DIEM - Dept. of Mechanical Engineering Constructions, Bologna, Italy

AdvancesinthedeterminationofhydrogenconcentrationsinaluminiumalloysG.Muneratti- Vesuvius Foundry Division, Vermezzo, Italy

FrictionstirprocessingforlocalizedstrengtheningofdiecastcomponentsN.Sun,D.Apelian- Worcester Polytechnic Institute, Worcester, USA

Automaticworkingcellswithtwoplatendiecastingmachines:advantagesandtechnologicalinnovationstoproduceautomotive,structural,safety,complexgeometryandlargecastingsA.Albertini,A.Benini - Italpresse, Capriano del Colle, Italy

AstudyontherelationshipbetweensolidificationconditionsandmicrostructureofanA356gravitydiecastcylinderheadL.Ceschini,Al.Morri,An.Morri- Università di Bologna

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CONFERENCEVENUETheconferencewillbeheldatUniversityofPadovabuildingsinVicenza-VialeMargher-ita87,Vicenza(Italy).

LANGUAGEEnglish will be the official Conference lan-guage. A simultaneous translation service(English-Italian)willbeprovided.

PROCEEDINGSTheproceedingswillbepublishedonCD-Rom and issued to delegates on arrival attheConference.

REGISTRATIONINFORMATION

ConferenceRegistrationfeesincludeadmit-tancetotechnicalsessions,Conferencebagwith CD-Rom proceedings, coffee breaks,welcomebuffet(9February),lunch(10Feb-ruary)andConferencedinner(9February).For non-members the fee includes AIMMembershipfortheyear2012.Cumulativeregistrations for over 3 delegates from thesamecompanywillentitletoadiscountof15%ofthetotalamount.Cumulativeregis-trationformsshouldbesenttogether.

(F) Speakers are required to register and pay the Conference registration fee not later than 15 December 2011. Otherwise their paper will be re-moved from the programme and the proceedings.

(FF)Students will have to provide valid proof of student status. Student registration fee includes admittance to technical sessions, Conference bag with CD-Rom proceedings, coffee breaks, welcome buffet (9 February) and lunch (10 February). It does not include the Conference dinner.

ADVANCEDREGISTRATIONIfyouplantoattend,pleasefill in thereg-istration form on the conference website(www.aimnet.it/htdc2012.htm) or the en-closedregistrationformandsendintotheConferenceSecretariatatyourearliestcon-venience, but not later than January 13,2012. Pleaseusea separate form foreachdelegate.Photocopiescanbeused.Pleasecontact the Conference Secretariat by e-mail(info.aim@aimnet.it),ifpossible.

PAYMENTANDREMITTANCE•bynon-transferablebankdraftorcheque,

negotiable in Italy,totheorderofAssoci-azioneItalianadiMetallurgia(AIM).

•bybanktransfer,totheorderofAssociazi-oneItalianadiMetallurgia-AIMat“BancaPopolare Commercio e Industria”, Branchno.2-Milano,Accountno.000000022325- Code ABI 05048 - CAB 01602 - CIN L,IBAN: IT92L0504801602000000022325,swift code POCIITM1002. The transfer or-dermustspecifythenameofthedelegateandthereference“HTDC2012”.AcopyofthetransferordermustbesenttoAIM,to-getherwiththisRegistrationForm.

•by credit card online (www.aimnet.it/htdc2012.htm).

RegistrationFees(BEFOREJanuary13,2012) StandardRates AimMembersRatesDelegates: Eur460(*) Eur380(*)Speakers(F)/Academics/ChairmenoftheSession: Eur410(*) Eur330(*)Students(FF): Eur250(*) Free (*) Revenue Stamp Included

RegistrationFees(AFTERJanuary13,2012) StandardRates AimMembersRatesDelegates: Eur560(*) Eur480(*)Speakers(F)/Academics/ChairmenoftheSession Eur510(*) Eur430(*)Students(FF) Eur350(*) Free (*) Revenue Stamp Included

ACCOMPANYINGPERSONSEur97(VATincluded)-IncludesonlywelcomebuffetandConferencedinner.

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CANCELLATIONANDREFUNDPOLICYArefund,less20%deductionforadministra-tivecosts,willbeissuedforwrittencancel-lationsreceivedbyJanuary20,2012.Forattendeeswhonotify theircancellationaf-ter January20,2012orwillnotattendtheconference,achargeof100%oftheCon-ference registration fee will be with-heldandacopyoftheproceedingswillbesentaftertheevent.

INSURANCETheOrganisingSecretariatandUniversityofPadova, Vicenza Campus, can not assumeany responsibility for personal accident,loss or damage to the private property ofparticipants and accompanying persons,whichmayeitheroccurduringorarisefromtheconference.Participantsshouldthereforetakewhateverstepstheyconsidernecessaryasregardsin-surance.

VISAAPPLICATIONFORMIf you need and official invitation pleasesend your request to the Organising Sec-retariat before January 13, 2012 com-pletewithfamilyandfirstname,birthdate,passport number, arrival and departuredates, nationality and Italian Embassy faxnumber.

SUGGESTEDHOTELPleasemakeyourhotelreservationatyourearliestconvenience.

TherewillbenoofficialConferenceagency.

HotelPalladio(★★★★)ViaContràOratoriodeiServi2536100VicenzaTel+390444325347Fax+390444393632www.hotel-palladio.it

AlbergoCampoMarzio(★★★★)VialeRoma2136100VicenzaTel+390444545700Fax+390444320495www.hotelcampomarzio.com

HotelContinental(★★★)VialeG.G.Trissino8936100VicenzaTel+390444505476Fax+390444513319www.continental-hotel.it

HotelCristina(★★★)CorsoSanFelice3236100VicenzaTel+390444323751/324297Fax+390444543656www.hcristina.it

HotelGiardini(★★★)VialeGiuriolo1036100VicenzaTel+390444326458Fax+390444326458www.hotelgiardini.com

THECITYOFVICENZAANDITSPROVINCETheVicenzadistrictliesattheheartofthattriangleofnorth-east Italywhere theAlps,the Adriatic, the River Po and Lake GardadefineancientVenetia.Thisauthentic‘gardenoftheVeneto’ispar-ticularlyfavouredbythebeautyandvarietyof its landscape, by the mildness of its cli-mate and by the exceptional presence ofnumerous elements of great cultural andtouristinterest. Vicenza, an ancient Paleovenetian settle-ment,expandedalongthePostumiawhenit became a Roman Municipium in 49 BC.The old city of Vicenza, enclosed withinitsmedievalwallsandcrossedbytheBac-chiglione and Retrone rivers, is dominatedby the imposing mass of the Basilica Pal-ladiana.Along with the other historic buildings, itdistinguishesoneofthemostelegantartis-tic piazze in Italy: the Piazza dei Signori. Itispreciselythebuildingsthatfaceontothepiazzeandlinethecentralstreets,designedby Andrea Palladio (1508-1580), that makeVicenza a fascinating ‘architect’s city’; ex-ceptionaltestimonyofanagethatsawthe

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magnificent inventions of the most cele-bratedoftheatres,theTeatroOlimpico,andthe‘Rotonda’,whichsymbolisestheVenetovillasaroundtheworld.ButtheentireVicenzadistrictisdottedwithhundredsofvillasthat,insplendidisolationbeyondtheircurtainsofstoneandwroughtiron,revealluxuriantparksorextensivegar-dens decorated with magnificent statues.TheharmoniousfacadesandsplendidwallsfrescoedbygreatmastersofVenetopaint-ingdocumentthedevelopmentofartandtastesoverthreecenturiesofhistory.This is also true of the castles. Some ofthese have been converted into prestig-ious homes, such as those of Montegaldaand Thiene; others recall history and leg-endsthathavecreated fantastic traditions,suchasthecastlesofMarostica,whichlookdownon theChessgamewith livepiecesincostume,orthoseofRomeoandJulietinMontecchio Maggiore, which inspired themostfamouslovestoryintheworld.TheprovinceofVicenzaoffersthechancetomake numerous and interesting itinerariesaround its tourist areas: the Colli Berici, anoasis of calm and Mediterranean warmth,withthecalm,greenish-blueLakeFimon,an

inexhaustible attraction for the naturalistsofyesterdayandtoday;the‘monticastellari’withtheirsunnyandwelcomingpromonto-ries,theatreofbloodyMedievalbattlesbe-tweenthedisputedcastlesthatriseineveryvillage,fromMontebellotoMontecchioandfrom Arzignano to Malo; the irrigated andfertile ‘pieditèsina’ with its villas betweenricepaddiesandopenpasturestowardstheBrenta;cornersofruralpeaceworthyofthemostclassicalVirgilianlandscape;theopenspacesoftheTonezzaandAsiagoplateaus,withtheirprettyhamlets,joyousinsunshineand mountain perfumes, but also mysteri-ousliketheNordictraditionstheymaintainamongtheirdenseforestsandsteepcrags;the spectacular scenery of the Astico andValsugana-Brenta Canal valleys, with theirdelightfulrivers,naturalwaterwaystowardsTrentofromArsieroorBassanodelGrappa.The picturesque‘pedemonte’ with its villasonthemostcharminghillocksdottedwithcherries and olives; finally, Recoaro Termeand the Piccole Dolomiti, which completethis marvellous Vicenza landscape, withtheiriridescentarchitectureofrocklookingoutfrombetweenwingsandbackdropsofgreenandblue.

HOWTOGETTHEREByPlane:There are two convenient passenger air-portsnearVicenza,whereallmajorcompa-niesoperateforbothnationalandinterna-tional scheduled flights: Venezia Tessera (Venice Marco Polo Airport)andVerona Villafranca (Verona Valerio Catullo Air-port). From these airports it is possible toget to Vicenza in 90 minutes by fast trainaftershortcoachlinks.

Bytrain:Vicenza is on the main Brescia-Padua (Mi-lan-Venice)trainrouteandisthereforewell-servedandeasilyreachablebytrain:Milan · 2hoursVenice-Mestre ·40/60min.;Venice-SantaLucia(centre)addictional10min.Verona ·30min.(frequentconnectionstoRomein4,30hs)Padua ·20min.(frequentconnectionstoRomein5,30hs)

· FerroviedelloStato(NationalRailwayCompany)www.trenitalia.it

Bycar:· MotorwayA4(Milan/Venice),exitVicenza· MotorwaySociety-www.autostrade.it/

www.autobspd.it

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m 5th HTDC 2012registrationFees(BEFOREJanuary13,2012) STANDARD RATES AIM MEMBERS RATES

DELEGATES: EUR460(*) EUR380(*)

SPEAKERS(F) / ACADEMICS /

CHAIRMEN OF THE SESSION: EUR410(*) EUR330(*)

STUDENTS(FF): EUR250(*) FREE

(*) Revenue Stamp included

registrationFees(AFTERJanuary13,2012) STANDARD RATES AIM MEMBERS RATES

DELEGATES: EUR560(*) EUR480(*)

SPEAKERS(F) / ACADEMICS /

CHAIRMEN OF THE SESSION: EUR510(*) EUR430(*)

STUDENTS(FF): EUR350(*) FREE

(*) Revenue Stamp included

ACCOMPANYINGPERSONS EUR97(VATincluded)(includes only welcome buffet and Conference dinner)

ConferenceRegistrationfeesincludeadmittancetotechnicalsessions,ConferencebagwithCD-Romproceedings,coffeebreaks,welcomebuffet(9February),lunch(10February)andConferencedinner(9February).Fornon-membersthefeeincludesAIMMembershipfortheyear2012.

(F)Speakersarerequiredtoregisterandpaytheconferencefeenotlaterthan15December2011.Otherwisetheirpaperwillbere-movedfromtheprogrammeandtheProceedings.

(FF)Studentswillhavetoprovidevalidproofofstudentstatus.Studentregistrationfeeincludesadmittancetotechnicalsessions,Confer-encebagwithCD-Romproceedings,coffeebreaks,welcomebuffet(9February)andlunch(10February).ItdoesnotincludetheConferencedinner.

Cumulative registrationsforover3delegatesfromthesamecompanywillentitletoadiscountof15%ofthetotalamount.

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PleasecompleteandreturnthisformbyJanuary20,2012to:ASSOCIAZIONEITALIANADIMETALLURGIA-AIMPiazzaleRodolfoMorandi2-I-20121Milano,Italy

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February 9, 2012 9.30 OPENINGCEREMONYandOPENINGLECTURE

10.30 OVERVIEWOFPOSTERSESSION

10.45 EVALUATINGTHEPOTENTIALOFDIECASTINGALLOYS

12.30 WELCOMEBUFFET

14.00 ADVANCEDHPDCTOOLINGANDEQUIPMENTS

20.00 CONFERENCEDINNER

February 10, 2012 9.00 OPENINGLECTURE

9.45 FOUNDRYOFTHEFUTURE

12.20 LUNCH

13.45 DIECASTINGWITHENGINEEREDSURFACES

15.30 BESTPOSTERAWARDandCLOSINGOFTHECONFERENCETime Table

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