scheduling/capacity planning in project system sam stinnett cell 404.229.8004 [email protected]...
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Scheduling/Capacity Planning in Project System
Sam Stinnett Cell [email protected]
Session Code: 3801
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Scheduling: Most important item within Project Systems
Dates: System calculates Early (Early Start, Early Finish) & Late (Late Start, Late Finish) dates which determines critical path and float.
Capacities: System calculates resource requirements planned on the network schedule.
Costs: System distributes costs planned on the network based on the network schedule.
Materials: System calculates material requirements dates from the network schedule.
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Best Transaction for Project Scheduling (CJ2B) Project Planning Board
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SAP AG 1999
Dates Involved in Projects
WBS elements
Network header
Network activity
Activity element
Basic datesForecast datesScheduled datesActual dates
Basic datesScheduled datesActual dates
Constraints (basic dates)Earliest (scheduled) datesLatest (scheduled) datesActual dates
Earliest (scheduled) datesLatest (scheduled) datesActual dates
Project definition Basic dates
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Early & Late DatesEarly dates (early start and early finish) are calculated by a forward pass using a specified start date. Late dates (late start and late finish) are calculated by a backward pass using a specified finish date. Both early and late dates are always calculated but the scheduling type determines the direction of the first pass and therefore the type of scheduling calculation.
Early Start Early Finish
Late Start Late Finish
ES EFActivity
LS LF
With the Scheduling Type in the Network Header you determine if the Network is first scheduled FORWARDS or BACKWARDS
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Factors influencing Network Scheduling
• Work Centers (Operating Time, Calendars, Formulas)• Duration of the Network Activity• Relationships (time intervals of relationships, calendars, type
SF, SS, FS, FF)• Constraints• Factory Calendar• Control Key has to allow Scheduling
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SAP AG 1999
Scheduling Scenarios
Scheduling
Scheduling Scenario
Planning method WBS
Sched. parameters for activities
Basic date Forecst. date
WBS sched. profile
Top-down scenario
Sched. type
Scheduling form.
Max.red.level
Reduction type
Start in the past
Mat. latest
Adjust basic dates
Shift order
Auto. log
Autom. schedul.
Top-Down Top-Down
Forwards
WBS determines dates
Do not reduce
All activities of the order
Scheduling
Scheduling Scenario
Planning method WBS
Sched. parameters for activities
Basic date ForecstDate
Start in the past
Bottom-up scenario
Forwards
Network determines dates
Do not reduce
All activities of the order
Bottom-up Bottom-up
Mat. latest
Adjust basic dates
Shift order
Auto. log
Autom. schedul.
WBS sched. profile
Sched. type
Scheduling form.
Max.red.level
Reduction type
2 predefined scenariosor
freely-definable scheduling
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Scheduling ExampleProject Copied from another Operative Project with
Relationships, Durations, etc.
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Schedule Bottom Up
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WBS Dates
Bottom Up Scheduling rolls the dates from the Network Activities up to through the Project Hierarchy. Now you can adjust your WBS Dates appropriately and then switch back to Top Down Scheduling
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Factory Calendar:
Forward Scheduling -Basic Start Date: 9/24/02
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Forward Pass:Forward Pass calculates the Early Dates (early start, early finish)
Start date is 9/24/02
calendar = 5 day calendar (5 work days a week)
Begin with the first activity in the sequence and work forward using the ES and EF positions of each task. The first activity starts on 9/24 so this is the ES date. EF = ES + Duration. The duration for activity ‘Select Blueprint’ is 5 days so the EF date is 9/30. The earliest activity ‘Obtain Permits’ can start is 10/1 so this is the ES date. When the top and bottom paths converge on activity ‘Approval’ use the latest EF.
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Scheduling Requirements:
To calculate the schedule:• Activities • Relationships: FS, SS, SF, FF• Duration (D = days)• Basic Start or Finish date / Calendar
10/31 Obtain Permits
(5D)
Hire Contractors
(5D)
Safety Training
(2D)
Approval
(5D)
Site Prep (2D)
10/24 10/30 Select Blueprint (5D)
FS
Start: 9/24/02
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Backward Pass:
Backward pass calculates the late dates (late start, late finish)
The finish date for this network activity is 11/19.
Begin with the last activity in the sequence (Approval) and work backwards using the LF and LS positions of each task. The last activity ends on 10/24 so this is the LF date. LS = LF- Duration. The duration for activity ‘Approval’ is 5 days so the LS date is 10/18. The latest activity ‘Contractor Safety Training’ and ‘site’ can finish is 10/17 so this is the LF date. When the top and bottom paths converge on activity ‘Obtain Permits’ use the earliest LS.
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Results: Early & Late Dates
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Adjust Dates
If the ADJUST DATES indicator is activated, then the subsequent backwards scheduling (if the Network Header is set to Forward Scheduling) is executed from the scheduled finish date of the for forward scheduling. If the indicator is not set, then forward and backward scheduling is executed from the entered basic dates. If no date is entered then the respective scheduling is executed from the scheduled date.
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Scheduling Constraints
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Calculate Float:
Check it: LS-ES = LF-EF
Free Float: The amount of time an activity can be delayed without delaying the early start of next activity.
Total Float: The amount of time an activity can be delayed before it impacts the overall project schedule is called Total Float.
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Critical Path Scheduling
•Scheduling analyzes the sequence of activities and their duration to determine the overall project duration.
•Typically a project has more than one path or sequence of activities therefore scheduling also defines which path has the least amount of flexibility (float).
•The path with the least float is called the critical path. Activities on paths other than the critical path inevitably have scheduling flexibility.
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Check Dates of the Activities for a WBS Element (Top Down Scheduling)
Created a Lag between Hire Contractor and Safety Meeting of 10 Days
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Check Dates of the Activities for a WBS Element
Date Variance within the PPB pop up because the network activities are outside of the WBS dates
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Shutdown Project Year 2000
Heat Recovery UtilitiesFuels Onsite
Heating Boiler Powerformer
Networks & Activities
Exchanger Flue tube
Change Tube bundle
Date 09/15/00-09/16/00
Work center: Mech
Cost center: 203
Material: 50000
Work orders Operation1 Operation2 Operation3
Bundle
Vaporizer
Component 1
WBS Elements
Project Definition
PM
PS
PS/PM Integration for Scheduling
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Project Baselines
•Simulation Version
•Project Version
•Forecast Dates in the Planning Board
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Project Version ‘Baseline’
Once the project is Released this Project Version ‘Baseline’ is automatically created and can be evaluated in the Information System
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Project Version Evaluation in the PS Info System
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Project Version in CNS41
Different Views of the Comparison of Operative Data with Project Version data
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Confirmation to update the Activity Actual Dates
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Baseline vs. Current Data
Notice that the Baseline Version doesn’t have any actual start or finish dates
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Gantt Chart with Basic and Actual Date Comparison
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Project Version Highlighting
Schedule Differencesbetween the Current Data and the Baseline
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Section of the Project that has Slipped
Bring in the Early State Dates. Then switch the view:View > version comparison > reset. This will put the Current Structure on the Top of the screen and the Baseline at the bottom of the screen.
Select the early start dates column and then do the following:
Edit> Comparisons > Project Versions
> Select current data and this displayed to the right will show up.
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Distribution Costs/Capacity based on the Schedule
Quantity distribution (capacity) Cost distribution Price
[h]
1 2 3 4
Period
[$]
1 2 3 4
Period
Valuation Variant Customizing:
• “Pricing by period” indicator
Distribution Keys:
• Used to distribute capacity requirements and costs
• Maintained in work center or activity
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Network Valuation Variant
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TimeTime
CostsCosts
Invoicing Plans
Invoicing PlanDate Descrptn F(*) Value 100999 Contract 4 50000
200999 Delivery 1 70000
101199 Transfer 1 40000Invoicing PlanDate Descrptn F(*) Value
200699 Final invoice 3 80000
(*) Date category: 4 = Down payment (not cost relevant)
01 02 03 04 05 06 07 08 09 10 11 12
Invoicing PlanDate Descrptn F(*) Value
070198 Down paymt 4 20000200399 Final invoice 3 70000
ProcurementProcurement
Material (N)Material (N)
100 HService100 HService
$70000Transportation$70000Transportation
TransportationTransportation
ProcurementProcurement
ServiceService
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Projects Scheduled in 2002including Simulated Projects
Same Data with different Time Scale (Years/Quarters) instead of Months
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SAP Scheduling OSS Note
OSS Note #151551Things to watch out for when Scheduling
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Project Statistics
Activities Started AHEAD of Schedule
Planned and Actual Dates on the Gantt Chart
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Project Progressing
Task Level details of scheduled and actual dates
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•Work Center ‘WC_MECH’ •Plant CHAR
Capacity Planning
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Requirements of Capacity Planning
• Network Header: Capacity Requirements• Network Activity Control Key for Capacity Requirements
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Capacity Evaluation per Person
Drilldown into Week 14
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Capacity Evaluation per Person (Graphics)
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Capacity Evaluation Per Day/Week/Month
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Capacity Evaluation by Project
This report selects all Work Centers planned on a Project and brings them into the Capacity Evaluation Report
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Work Center Hierarchy
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Capacity Evaluation of Information Services
Drilldown of April
Utilizing the Work Center Hierarchy to pull all subordinate work centers into the report and accumulate their capacity and requirements
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Capacity Evaluation of Materials Mgmt & Plant Maint. Team
Drilldown of April
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Examples:• Multiple Work Center Selection on the First Screen• See Work Center Hierarchy Requirements in conjunction
with Simulation Capacity Versions
Capacity Planning Reports Customizable
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Detailed Capacity List
Selected fields based on configuration
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Transaction CM32
Capacity Leveling
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Highlight the Object that you want to dispatch and then hit the Dispatch icon
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In configuration we set up Capacity Leveling so that it asks the user if they want to utilize the Early or Late Dates
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Notice that the object moves from the lower panel to the upper dispatched area and specifically to the ENG Work Center on the early dates for this activity (June 1st)
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Save the Capacity Leveling information
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Notice that the Dispatched Activity now has the system status ‘DSPT’
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Notice that the Dispatched Activity doesn’t allow constraints to be set anymore and that the floats are now 0. Also, note that the dates show that the activity has been dispatched with a Start Date of 6/1 and a finish date of 6/12.
Dispatched Activities
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OpenPS Presentation
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Mapping of MSP & SAP
SAP Project Objects:
Project Definition Work Breakdown Structure
Network Header Network Activities Work Centers are assigned to
Network Activities to perform work
Microsoft Project Objects
Project Information/Properties
Summary Tasks
Tasks
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Uses of Open PS for Microsoft Project
• Bi-directional interface between SAP and MS Project• Share files with Customers• Reporting• Offline Project creation and updating• Used for Structuring and Scheduling your Project. • Developed and Supported by SAP
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• Open PS Help Files are included with the Installation• Open PS MSP View is included with the Installation
Documentation
Help Topics
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MS Project Settings
Initial Settings for Open PS
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Mapping Microsoft Project Objects to the R/3 Project System
• PS requires unique Project Definition and WBS element numbers• WBS elements as such do not exist in Microsoft Project. Open PS
maps summary tasks to WBS elements in PS. The first task in your project must be a summary task. Otherwise it cannot be transferred to R/3 PS.
• Tasks in Microsoft Project are the equivalent of activities in the Project System. Since an activity number in PS can have up to four characters, you can only use this number of characters in Microsoft Project.
• Resources and Work Centers (Text20 and Text21 for the plant and the work center)
• Milestones (WBS Milestones and Network Activity Milestones)• Relationships
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MS Project 2000
SAP Project Builder
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Tips•If you want to create WBS’s without Network Activities beneath them, you can put WBS in the Text 16 field and the interface will create it as a WBS element.
•MS Project WBS code goes to the SAP PS Short ID Code
•The Project cannot be OPEN in SAP if you want to transfer from MS Project to SAP
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Mapping R/3 Project SystemObjects to Microsoft Project
• Project Definition does not appear in the Gantt chart or on any other MS Project screen. The Project Information or the Properties are the closest items to the Project Definition
• WBS’s are mapped as summary tasks in Microsoft Project. If a WBS element does not have any subordinate objects, for example activities or subordinate WBS elements, it becomes a task in Microsoft Project. Open PS enters the object type in the Text16
• No Network Header
• Plant & Work Center (Work center Assembly in plant 1000 would become resource 1000/Assembly in Microsoft Project)
• Work
• Activity Elements (Microsoft Project itself does not have any objects that are hierarchically subordinate to tasks)
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P3 to SAP Interface
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Thank you for attending!Please remember to complete and return your evaluation form following this session.
Session Code: 3801