scada solutions - honeywell process solutions

Sustain.Ability.

2012 Honeywell Users Group Americas

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Experion PKS SCADA Solutions Paul Vellacott & Jack Lobingier

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Experion SCADA Product History

Innovation, Continuous Evolution, Investment Protection

HVS6 on DPS6000 Computer

UNIX on Personal Computer

X-Windows SCO Unix

GCOS on DPS6 Computer

Windows NT Te

chn

olo

gy

SN60

Windows XP

Windows 2003

Web Technology and DSA

DVM Mobile MS Windows Operator Stations

PC and Networking

PC Operator Stations

Minicomputers with Character graphics terminals

HMIWeb Video Analytics

Inn

ova

tio

n

Enterprise Model

Unified CMS

Windows Vista SQL2005

Windows 2000 SQL2000

SoA

Win 2008 R2 Windows 7 SQL 2008

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82

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87

19

90

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94

19

98

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00

PCDM

SCAN 3000

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02

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04

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06

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08

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10

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Experion PKS SCADA

Digital Video Manager

Experion HS/LS

VMWare

Mobile Access Virtualization

PlantScape

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Experion PKS SCADA Solutions

• Experion PKS: A Versatile SCADA Solution

– Powerful Core SCADA Features

– Architectures for Today and Beyond

– Holistic Solutions

• Experion PKS Orion Enhancements

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Experion SCADA: Core Server Features

• Backbone of Experion‟s SCADA offering

• Provides….

– History (Continuous and Discrete)

• Including history Backfill from RTU

– SCADA Engineering Repository with online changes

– Subsystem Connectivity: RTUs, PLCs, single loop controllers...

– Infrastructure for Open Interfaces (ODBC, OPC, APIs etc)

– Alarm Management sub-system

• Can be made optionally redundant

• Suite of SCADA drivers including standards like

Modbus, DNP3, IEC 61850

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Reliability and Availability

• High System Availability with

– Server redundancy

– Network redundancy

– Online database and

HMI changes

– Virtual platforms supported by

Honeywell

– Backup Control Center solution

Sustain Production

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Experion SCADA Points

• Composite data structure: Several field values in one point

• One Analog point for a control loop

– PV, SP, OP, Mode, Aux1-4, Alarms

• One Status point for a valve

– PV, OP, Mode, Alarms

• E.g. temperature loop uses 1 analog point: • Process variable (PV) to record the current oven temperature

• Output variable (OP) to change the temperature of the oven

• Setpoint (SP) to specify the correct oven temperature

• Mode (MD) to change the loop from manual to automatic control

• 4 auxiliary parameters for other uses (e.g. PID tuning constants)

• Unlimited User Defined parameters (e.g. storing related calculations or

a device serial number)

• 300,000 points per server

One Experion point = many “tags” on other systems

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– Incorporating Industry Leading Research



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Scalable System Design

• Experion can scale from a small system to …

SCADA system must meet current and future needs

Operator Station

Serial Links

Server

Ethernet Links

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Scalable System Design

• Experion can scale from a small system to …

… a very large system

…..It will grow as you grow

SCADA system must meet current and future needs

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Distributed System Architecture (DSA)

... and Continue to Grow Further

• Integrated alarm summaries and reporting

• Single global database

– build points once (no mapping!)

• History stored on local server

– no duplication to support trending

• Highly Efficient Communication between servers

– uses caching, subscription and publish on change

– Supports WANs with speeds as low as 64 Kbps

– Tolerant of high latency, e.g. satellite based

communications

– Securely Traverses Network Firewalls

Performance Breakthrough

Multiple Experion SCADA servers operate as one secure, efficient

and integrated system

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Holistic Solutions for SCADA

• Video as a sensor with DVM

• Security and Access Control with EBI

• Fire and Gas Solutions

• SCADA, DCS, SIS all integrated

• Experion Mobile Access

• Advanced Applications

– Equipment Performance

– Process Improvement

– Operations Management

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Integrated Video: Digital Video Manager

Faster Incident Response

Live video automatically shown

to the operator

Critical alarm received in Experion SCADA

Camera will automatically turn to the alarm location

Automatic recording is started and includes the period before the alarm (pre-recording)

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Experion PKS Orion Themes

• Control and IO

• Architecture and Communication

• Batch Automation

• High Value Pre-Integrated Subsystems

• Operator Effectiveness and Incident Avoidance

• Engineering Efficiency and Human Factors

• Instrument Asset Management

• Lifecycle Sustainability

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Architecture and Communication

• Remote Station Restart

• System Wide SOE

• Automatic Daylight

Saving Time Adjustment

for Controllers

• Server Peer Responder

• Inter-Community

Exchange Blocks

• ACE PCDI Support

• OPC Server

Enhancements

• SCADA Point Increases

• Role Based Security

• DSA Advanced Security

• USB Port Disable

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300,000 SCADA Points per Experion Cluster

Support for Mega-SCADA Projects

R31x R400 R410

ActiveAlarms

R31x R400 R410

Points

R31x R400 R410

RTUs

R31x R400 R410

Stations

Moving from

multiple

servers... ...to one

server.

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SCADA Point Enhancements (1/2)

• Control Inhibit

• Manual PV

• Data quality exposed as

SCADA point params

– “xxSTATUS” xx is PV, MD,

OP, SP, A1, A2, A3, A4,

e.g. PVSTATUS

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SCADA Point Enhancements (2/2)

• New calculation algos

– Algo 20 – Analog calculation, e.g. sqrt ((a+1)*b+c^2)/d+e

– Algo 21 – Status calculation, e.g. (a&b)|(c&~d)+ e

– where a, b, c, d, e are point parameters – e.g. FIC101.PV

• InState parameters on Status points

– InState0 to InState7

• Journal Only for SCADA points

• Bias & Scale parameter for Analog points

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Server Peer Responder

Sustained Integration

Experion Server

SCADA / TPS / DSA

C300/C200E/ACE (CEE is master)

• Direct point referencing

• No OPC “mail boxing”

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OPC Server Client Independence

• Enhanced Availability

– 5 independent instances of

the Experion OPC Server

• Enhanced Reliability:

– Segregate & prioritize OPC

clients across all 5 OPC

Servers

Sustained Connectivity

ABC Overview

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DSA Advanced Security

• Add low privileged Windows account on publisher and subscriber

• Add the account as an „Automated System‟ type Experion operator on

the publisher and assign SOR.

• Specify account on DSA Configuration Display on subscriber

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Advanced Parameter Security

• User Defined Security at Parameter Level

• Configure Access Levels for Roles

System Security With Role Based Access

Configure Parameter

Access

Assign Role to Operator

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High Value Pre-Integrated Subsystems

• Safety Manager Integration

• OneWireless Integration

• Enhanced SCADA Integration for ControlLogix

• IEC 61850 SCADA Interface Improvements

• MasterLogic Integration

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Today: Allen-Bradley SCADA Interface

• No separate PCs

• Does NOT allow native

ControlLogix addressing

– Uses PLC5 naming

• Requires RSLinx

– (Ethernet)

ControlLogix

Experion Server

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Today: ControlLogix via OPC

• Allows native CLX

addressing

• Requires separate PC(s)

for OPC Server

• “Finger pointing”

– Multiple vendors

Wanted: Best of Both Worlds

OPC Server

ControlLogix

Experion Server

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R410 ControlLogix Interface

• Experion Server and

OPC Server in one

• Matrikon technology*

• Tested and supported

Best of Both Worlds

OPC Server

ControlLogix

Experion Server

Experion AND OPC Server

* Use RSLinx for systems with ControlNet Supervisory Networks

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SCADA Controller Structure

New diagnostic

OPC item for

controller fail alarm

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SCADA Controller Diagnostic Alarm

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SCADA Point Structure

• SCADA OPC Client Points

– Standard Experion point types: ANA, STA, ACC

– Addressed by Allen-Bradley tag names & parameters

• Standard parameters (PV, SP, OP, MODE, etc.)

– Up to 8 Scanned parameters

– Alarm configuration etc.

• Non-scanned parameters (for any other related data)

– Accessed from PLC on demand E.g.:

• PID configuration options

• Diagnostic information

One point can have all related data for a loop

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Configure Non Scanned Parameters

Select to Browse for Item

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Configure Non Scanned Parameters

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Example Use Case for Non Scanned Params

PLC Configuration Options such as PID Tuning

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Enhanced ControlLogix SCADA Integration

• Improved Ease of Use

• Simplified Topology

– PC Gateways Eliminated

• Improved System Alarming

• Directly Reference PLC Tags

• Access related point data on demand

Lifecycle Sustainability

Experion Server Experion Station

ControlLogix PLC

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IEC 61850 SCADA Interface

• Electrical Substation

Automation

– First Supported in Experion

R311

• Automated Point Build in

Configuration Studio

– Direct from Device

– ICD file import for 1 Device

– New in R410: SCD file

import for whole sub-station

• Device Status in System

Status Display

Builds Further on Our Industry Leading Solution

TMU

61850 Server Compliant Device

Honeywell RTU

Intelligent breaker

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MasterLogic SCADA Interface

• Integrates MasterLogic functionality currently available only in Experion

Small Systems (HS/LS) R311/R400

• MasterLogic appears and behaves as a standard Experion SCADA

interface

• MasterLogic interface is a licensable feature of Experion

• Provides integrated MasterLogic support:

– QuickBuilder (and help)

– Knowledge Builder

– licensing status displays

– diagnostic log captures

– security settings

– UI detail displays

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Operator Effectiveness and Incident Avoidance

• Tabbed Displays

• HMI Style Updates

• Alarm Tracker

• Dynamic Alarm

Suppression

• Alarm Configuration

Manager Alarm Help

Integration

• Asset Assignment for

System Alarms

• System Alarms

Documentation

• Alert Function Block

• Alarm Debounce

• New Annunciation and

Contact Options

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Engineering Efficiency and Human Factors

• On-Line CEE Changes

• Text Comment Function

Block

• IO Channel Rename on

CM Deletion

• Enhanced Search in

Configuration Studio

• Additional Function Block

Libraries

• REGCTL Faceplates

• Control Builder

– Better Performance

– New View / Print Options

– Import / Export

Enhancements

– Importing Dependent

Control Strategies

• HMIWeb Display Builder

Validator

• Alarm Group Generator

• OPC Tag Validation

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A great Place to Be!

Experion PKS

SCADA

Long

Lifecycle

Scalability

&

Performance

Easy

Upgrades

Reliability

&

Security

Online

Changes

Come talk

to us in

the demo

room

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