sany sf558/808/818 multi-purpose electro-hydraulic track pile

SANY SF558/808/818 Multi-purpose Electro-hydraulic Track Pile Driving Rig

The copyright is reserved by SANY, and any content is forbidden to be used for other purpose without written permission of SANY. ©China print no.: BZAJX0303EN(10-09)-SF

Add: SANY Industrial Region, Beiqing Road, Huilongguan, Changping District, Beijing

Zip code: 102206

Customer support: 0086-10-80727122 Fax: 0086-10-80727043

Website: http//:www.bjsany.com

Materials and specifications are subject to change without notice. Featured machines in photos may include additional equipment.

Final data and configuration are according to contract or real rig. The price varies according to the configuration.

Content

Page 5

Page 10 Page 14

Page 14CabChassis

Erecting Mechanism Customer Support

Page 15-16Construction Cases

Page 1

Order

Technical data

Page 3Features

Page 4Dimensions

Page 6

Page 7

Power System

Hydraulic System

Page 8

Page 9

Control System

Leader System

Page 10Lifting Platform

Page 11-13Working Equipments

Order

Tonnage of chassis: 55 - 55t crawler crane chassis, 80 - 80t crawler crane chassis, 81 - 90t crawler crane

Leader diameter:Ⅰ-Φ720mm,Ⅱ 880mm(SF558 matches 720,SF808/818 matches both)-Φ Φ

Forms of leader guideway and cathead:1 - Symmetrical arrangement, 8 -"八"shape arrangement, 9 - 90° arrangement

The third winch with free fall function: 1-with，0- without

The fourth winch with free fall function:1- with，0-without

Remote controller for long-distance controlling main winch and rotary drive：1- with，0-without

The Mali effect detection system of CFA drill for monitoring construction process of CFG pile：1- with，0-without

100m cables for connecting main machine and socket power：1- with，0-without

Bulldozing blade:1- with，0-without

Display system for measuring the pile depth and inclination:1- with，0-without

Diesel generator set: 1-with, 0-without

S F

DP

8 -

WG DD TW FW YK ME DL TT CS FD GZ

+

Working equipments

SYD653-3× 65 SMW triaxial drill



SL400- 40 continuous flight auger drill




Φ 0mm

Φ 0mm

Φ1 0mm

Φ 0mm

Φ5 0mm

Φ6 0mm

Φ8 0mm

ST110-110kW Twin rotary drive drill

ST150-150kW Twin rotary drive drill

D46-4.6T diesel hammer, D62-6.2T diesel hammer

D80-8T diesel hammer D100-10T diesel hammer

DZ45-45kW vibratory hammer DZ60-60kW vibratory hammer

DZ90-90kW vibratory hammer

SH80-8T hydraulic hammer SH110-11T hydraulic hammer

SH140-14T hydraulic hammer SH200-20T hydraulic hammer

Company

Linkman Tel Fax

Customer Information

Rotatable leader：1- with，0-without

Lifting platform：1- with，0-without

XZ SJ

Technical Data

SANY SF Multi-purpose Electro-hydraulic Track Pile Driving Rigs 2

SF818SF808SF558

Dimensions

SANY SF Multi-purpose Electro-hydraulic Track Pile Driving Rigs3 4

Features

Telescopic crawler ensures safe and reliable performance

under operation and transportation condition

Large-torque hydraulic motor and reducer; it can't happen that

the leg of step type pile drilling rig falls into earth due to difficult

movement, so the construction efficiency may enhance 2-3

times.

The leader verticality can be adjusted by backstay cylinder and

leader cylinder; Three-point support and two-direction

adjustment of leader optimize borehole verticality compared to

suspended pile driving rig.

Fault rate and maintenance cost of electrical motor is much

lower than hydraulic drive system.

Advanced CFG construction management monitor system and

whole machine stability monitor system greatly improve

construction efficiency and safety.

Simple functions of crane are achieved by bottom leader; some

professional crane operations are performed by the

replacement of special crane boom.

The cab is equipped with anti-overturn, falling object protective,

air -conditioner and cozy adjustable chair; high-level seal; good

sound insulation; wild visual field.

A variety of construction methods can be realized by modular

combination, such as SMW、CFG、CFA、DRA、PRD.

It is driven by electric motor, low noise, no exhaust emission and

eco-friendly; suitable for unban construction.

Rotatable leader within 90° to realize two or three construction

methods in one base machine.

Different length of combined leader with 90° rail is optional to

satisfy different construction methods.

Multi-purpose lifting platform is convenient for rotary drive

maintenance and drilling pipe assembly. It works with 90° rail

leader.

Overload alarming of main winch pull, torque display alarming

and rig inclination prevention are available.

Power system adopts electric motor and gearbox,

which is high efficiency, energy-saving, low noise,

and environment-friendly. Cummins generator is

optional to satisfy power supply instead of external

power. 150kw generator is for SF558, while 180kw for

SF808/SF818.


SF558/808/818 Pile Driving Rig adopts telescopicl chassis of large-tonnage track crane .

Item/Model

Overall width (retracted)

Overall width (extended)

Crawler projected length

Center distance between wheels

Min. terrain clearance

Crawler ground contact area

Ground pressure (no-load)

SF558

4400mm/11΄2˝

5600mm/18΄4˝

4790mm/15΄8˝

365mm/1΄2˝

7.66m²/82.45 ft²

0.109 MPa/15.8 psi

SF808

4900mm/16΄1˝

6328mm/20΄9˝

5400mm/17΄8˝

440mm/1΄5˝

9.18 m²/98.81 ft²

0.1056MPa/15.3 psi

3400mm/11 2΄ ˝

SF818

3450mm/11΄4˝

5200mm/17΄1˝

6542mm/21΄6˝

5400mm/18΄4˝

464mm/1΄6˝

9.52 m²/102.47 ft²

0.108MPa/15.7 psi

Power System

Power Comparison

Item

Power Performance

Reliabil i ty

Economy

Cost

Max. rotating

speed(r/min)

Operation

and

Maintenance

Mechanical

eff iciency

Electric Motor

Overcome strong instant overload.

Long overload are not allowed;

Power is influenced by voltage.

Less fault , reliable

Low maintenance cost

Low manufacturing cost.

But total cost depends on transmission

line and other electrical equipment.

Simple operation and maintenance.

Automatic remote control

Diesel Engine

Strong overload capacity in short term.

It can perform variable speed work.

Regulate speed and power within big

scale range

Much more fault

High maintenance cost

High manufacturing cost.

Big number of parts.

Manufacturing and maintenance cost is

20% higher than gasoline engine,

no need for any attached equipment.

Complicated operation and maintenance,

Hard start-up in winter

Un-turbocharged 0.78-0.85

Turbocharged 0.8-0.92

Gasoline Engine

Strong overload capacity in short

term, and it can perform variable

speed work. Wider range for power

and speed.

Much more fault

Low maintenance cost

High manufacturing cost.

No need for attached equipment.

Complicated operation and

maintenance.hard start-up

Internal Combustion Engine

2900

>0.95

1800-2200 3000-5000

0.7-0.9

Chassis

I tem / Model

Main winch motor

Luffing winch motor

Auxil iary winch motor

Oil pump motor

SF558

30 kW / 40 hp

22 kW / 29 hp

9 kW / 12 hp

45 kW / 60 hp

SF808

37kW / 50 hp

22 kW / 29 hp

9 kW / 12 hp

55 kW / 74 hp

SF818

37kW / 50 hp

22 kW / 29 hp

9 kW / 12 hp

55 kW / 74 hp

Control System

nThe electric control system of SF558/808/818 console makes the operation smooth, accurate and fast. Intelligent instrument and

imported MITSUBISHI transducer are adopted.

nElectromagnetic valve control system: electromagnetic valves are driven directly by switches, simple circuitry and easy to mainte-

nance.

nFrequency control system is made up of Mitsubishi FR - A740 series frequency converter, main winch motor and luffing winch motors

which can individually controls main winch and luffing winch easily.

nInclination and Pulling monitoring system (optional) composed of SPN display, ORS - DDS inclination sensor and HG - 1 can make

the real-time measurement for the leader Inclination, main winch pulling, main/auxiliary anti-overwinding alarm.

8

Hydraulic System

nHydraulic components, such as main pump, motor, gearbox . are all from worldwide famous brand. The crawler moving and upper-

structure slewing adopt the combination of levers and pedal, which makes the operation convenient, fast and accurate.

nHydraulic system is made up of two parts: Upper-structure hydraulic system and undercarriage hydraulic system and centre

revolving joint.

n Upper-structure hydraulic system includes four landing leg cylinders, one A-shape lifting cylinder, two backstay cylinders, and one

level cylinder.

nEight hydraulic cylinders are controlled by eight electromagnetic valves respectively. The slewing of upper-structure is hydraulic

driven.

nundercarriage hydraulic system includes right and left traveling and extension oil circuit. The crawler traveling is driven by left and

right motors and gearbox. Slewing and traveling adopt pilot control, and it can realize inching control when starting or braking.

SANY SF Multi-purpose Electro-hydraulic Track Pile Driving Rigs7

Leader System Erecting Mechanism

The erecting for SF558/808/818 Track Pile Driving Rig adopts A-shape mode, which

can realize 30m/33m leader erected without the assistance of crane.

mechanism

SANY SF Multi-purpose Electro-hydraulic Track Pile Driving Rigs

Auxiliary lifting platform

Main lifting platform

ladder

Slewing cylinder Positioning device

Clamp GP

Guide pulley GP

Fixing pedestal

Slung-load and safeguard

Lifting Platform

As the fast development of the piling machinery and SMW popularity , how to increase the efficiency and reduce the construct

time has become an urgent problem. When assembling or disassembling the drill pipe, maintaining rotary drive and pile frame, the

operator has to work above the ground; if there is no lifting platform, the operator can only climb or use a crane which are difficult to

ensure safety and efficiency. For the reasons above, SANY developed this lifting platform.

in China

Drive form

Up and down speed

Pull

Dia. of the rope

Main l i f t ing platform

Auxil iary l i f t ing platform

Slewing angle

Work level

Hydraulic system pressure

Max. capacity

Max.total weight

Double hydraulic winch

10 m/min

2×2t

12mm

2400×710×2000mm

1920×700×2000mm

>130 °

4

13MPa

200kg

1t

9 10

nSF558/808/818 Track Pile

Driving Rig is equipped with

180 double-face rail (center

distance of rail 330mm

/600mm). A shape and 90°

arrangement are optional.

nLeader adopts round flange

connection, and leader length

can be selected according to

needs.

n Different working equipments can be equipped: SMW,

hydraulic hammer, diesel hammer, vibratory hammer, twin

rotary drive drill, CFA, etc.

nOptional rotatable leader can be rotated within 90°by double cylinder in the leader.

SF818

36

Composition of leader, backstay and pendant rope

27

33

30

24

Leader length(m)

Backstay

pendant rope

Leader

39

6000

7000

3180

6000

1300

3000 6000

6000 3000

10003000 60006000

3000

2800. Cylinder

80028005600560059004000

4000 5900 5600 5600 2800800

2800. Cylinder

6000 6000 1000600030001300 60007000

3000300060003180 6000

60003180 6000 3000

7000 60001300 6000 100060006000

2800. Cylinder

8005600560059004000

60003180 6000

7000 60001300 3000 100060006000

2800. Cylinder

8002800560059004000

60003180 3000

7000 60001300 100060006000

2800. Cylinder

800560059004000

4000 5900 2800800

2800. Cylinder

6000 100030001300 60007000

3180 6000

SF808

1000

1000

3000

1300

7000

4100

3000

60004100

30004100

1300 6000

6000

1000

1000

1000

6000

6000

6000

3000

30006000

6000

3000

Leader

pendant rope

7000

Backstay

21

Leader length(m)

24

7000

1300

4100

7000

1300 6000

4100

7000

30

33

27

6000

1300


6000

6000

6000

6000

367000

4100

6000

40001300 3000

6000

6000 3000

10003000

3000

60003000

3000 6000

60003000

60003000

60003000

5900 56002800

2800800

2800. Cylinder

2800. Cylinder800

28002800

560059004000

4000 5900 5600 2800800

2800. Cylinder

2800. Cylinder

800560059004000

2800. Cylinder

800280059004000

4000 5900800

2800. Cylinder

SF558

9000

9000

9000

9000

1000

1950 Cylinder

1950.Cylinder

1000

3000

13007000

4562

3000

6000

5600

5600

4562

30004562

4000

1300 6000

4000

9000

1000

1950.Cylinder

1000

1950 Cylinder.

1000

1950 Cylinder.

28005600

56005600

4000

6000

6000

6000

3000

2800

5600

3000

5600

6000

6000 3000

Leader

pendant rope

7000

Backstay

21

Leader length(m)

24

7000

4000

1300

4562

7000

1300

4000

6000

4562

7000

30

33

27

6000

1300


5600

6000

5600

6000

5600

6000

5600

2800

SANY SF -purpose Electro-hydraulic Track Pile Driving RigsMulti

Model

SL800

SL600

SL500

Sl400

Input power

55 kW×2/74 hp×2

45 kW×2/60 hp×2

45 kW×2/60 hp×2

37 kW×2/50 hp×2

Output torque

48000 N.m/40159 lbf.ft

32000 N.m/26773 lbf.ft

32000 N.m/26773 lbf.ft

32000 N.m/26773 lbf.ft

Output rotating speed

21 r/min

31 r/min

31 r/min

31 r/min

Hole size

Φ800mm; depth≤30m/Φ31.5 in; depth≤98 ft




Model

SYD653

SYD853

SYD1003

Input power

55 kW×2 / 74 hp×2

75 kW×2 / 101 hp×2

90 kW×2 / 121 hp×2

Drill pipe torque

60000 N m/44293 lbf.ft

90000 N m/66440 lbf.ft

120000 N m/88587 lbf.ft

.

.

.

Output rotating speed

21 r/min

16 r/min

15 r/min

Drilling diameter

3×Φ 650 mm / 3×Φ 25.6 in

3×Φ850 mm / 3×Φ 33.5 in

3×Φ1000 mm / 3×Φ 39.4 in

Model

SH80

SH110

SH140

Sh200

Max. hammering energy

150 kN m/110734 lbf.ft

170 kN m/125498 lbf.ft

210 kN m/155027 lbf.ft

300 kN m/221468 lbf.ft

.

.

.

.

Max.Stroke of hammer

1500 mm/4′ 11″

1500 mm/4′ 11″

1500 mm/4′ 11″

1500 mm/4′ 11″

Frequency (times/min)

35/90

30/90

30/90

30/90

Hammer weight

8000 kg/17637 lbs

11000 kg/24251 lbs

14000 kg/30864 lbs

20000 kg/44092 lbs

Working pressure

24 MPa/240 bar

24 MPa/240 bar

24 MPa/240 bar

24 MPa/240 bar

Flow

450 L/min / 27461 in3/min

450 L/min / 27461 in3/min

580 L/min / 35394 in3/min

760 L/min / 46378 in3/min

Hammer Weight

13500 kg/29762 lbs

16000 kg/35273 lbs

21500 kg/47399 lbs

30000 kg/66138 lbs

Model

Impact frequency

Max. diameter of wire rope

Total weight

Center distance between guides

D46

145305-70850 Nm

107268-52303 lbf.ft

37-53 r/min

38 mm / 1.5 in

8800 kg / 19400 lbs

6285×785×848 mm

20.61×2.57×2.78 ft

330 mm / 13.0 in

D62

218960-107050 Nm

161642-79027 lbf.ft

35-50 r/min

38 mm / 1.5 in

11870 kg / 26169 lbs

6910×800×970 mm

22.66×2.62×3.18 ft

600 mm / 23.6 in

D80

266830-171085 Nm

196981-126299 lbf.ft

36-45 r/min

30 mm / 1.2 in

16365 kg / 36078 lbs

7200×890×1110 mm

23.61×2.92×3.64 ft

600 mm / 23.6 in

D100

333540-213860 Nm

246228-157877 lbf.ft

36-45 r/min

30 mm / 1.2 in

19820 kg / 43695 lbs

7358×890×1110 mm

24.12×2.92×3.64 ft

600 mm / 23.6 in

Impact energy

Overall dimensions

Model

Motor Power

Exciting force

Allowable pull

Weight

Center distance between guides

DZ45

45 kW / 60 hp

350 kN / 78750 lbf

200 kN / 45000 lbf

4840 kg / 10670 lbs

1240×1580×2140 mm

4.07×5.18×7.02 ft

330 mm / 13.0 in

DZ60

60 / 80 hp

500 kN / 112500 lbf

300 kN / 67500 lbf

6810 kg / 15013 lbs

1320×1660×2350 mm

4.33×5.44×7.70 ft

600 mm / 23.6 in

DZ90

90 / 121 hp

520 kN / 117000 lbf

300 kN / 67500 lbf

7100 kg / 15653 lbs

2400×1700×2100 mm

7.87×5.57×6.89 ft

600 mm / 23.6 in

Overall dimensions

ST-110LS-A2

55 kW×2 / 74 hp×2

26.9 r/min

13.4 r/min

10.3 r/min

5.1 r/min

38.94 kN m / 28746 lbf.ft

77.89 kN m / 57500 lbf.ft

101.18 kN m / 74694 lbf.ft

202.37 kN m / 149395 lbf.ft

8.4 t / 8.3 gross ton

490 kN / 110250 lbf

53/105 mm / 2.1/4.1 in

.

.

.

.

ST-150LS-A2

75 kW×2 / 101 hp×2

26.6 r/min

13.3 r/min

9.8 r/min

4.9 r/min

53.81 kN m / 39724 lbf.ft

107.63 kN m / 79455 lbf.ft

145.8 kN m / 107633 lbf.ft

291.61 kN m / 215274 lbf.ft

14.2 t / 14.0 gross ton

784 kN / 176400 lbf

53/105 mm / 2.1/4.1 in

.

.

.

.

Model

Power

Rotary drive weight

Allowable extraction force

Aperture of grouting joint

Rotating speed

Torque

Drill pipe

Drill sleeve

Drill pipe

Drill sleeve

High speed

Low speed

High speed

Low speed

High speed

Low speed

High speed

Low speed

Soil Mixing Wall Multi-drill

Multi-drill is designed for SMW method. It has the following advantages: little influence to surrounding formation, good impermeability,

lower noise, shockproofness, short construction period, little spent soil output, without mud contamination, large wall thickness and

depth, high vertical precision of hole, low construction cost,etc.

SMW multi-drill can be applied to soft layer, sandy gravel, cobble layer with its diameter less than 100mm, and strong weathered rock

layer.

Continuous Flight Auger Drill

Be suitable for urban construction environment and all kinds of geological conditions

The drill is suitable for CFA and CFG pile (cement fIying-ash gravel pile). It owns following advantages: low noise, without slurry

contamination, no vibration when pore-forming, little influence to adjacent piles and it can penetrate hardpan, sand layer, gravel layer

and cobble layer with its diameter less than 60mm.

Twin Rotary Drive Drill

Adapting to high water level soft ground in south coastal area

Twin rotary drive drill is suitable for high water level soft ground, and it also can embed the concrete precast pile or steel pipe pile.

Hydraulic Hammer

nHydraulic hammer has been the representative of the piling equipments, which has many varieties with perfect functions and divided

into single-action and double-action. It is without noise and pollution.

nThe energy transfer efficiency is as high as 70-95%，which is far away from 30 - 40% of diesel hammer efficiency.

nIt is easy operating for electro-hydraulic control and it can make stepless adjustment for hammering frequency and stroke. It can also

control the piling energy accurately, action time between impact block and pile according to geological conditions to assure the actual

energy transfer and avoid pile damage.

nComputer control system can automatically record construction information and the operating parameters such as penetration, ham-

mering energy, hammering frequency and time between each hammering. It can also stop hammering automatically to established

criterion of stopping hammering through presetting the parameters of final penetration, total embedded depth and so on.

nAs the upgrade of diesel hammer, hydraulic hammer owns merits in decreasing noise, vibration and oil fume. Noise can be reduced to

70db around 10m , so it is especially suitable for urban construction.

Vibratory Hammer

Suitable for urban construction environment and different kinds of geological conditions

Vibratory Hammer utilizes periodic exciting force to make the surrounding soil liquefied and reduce the friction to pile to make pile

embedded. Vibratory hammer can be used for pile sinking and pile pulling. It owns the advantages of shock absorption, low noise, no

pollution, easy operation and maintenance.

soil

Diesel Hammer

Diesel hammer gradually replaces the steam hammer to become one of the leading equipment for large-scale foundation construction.

11 12

It is suitable for projects of subway, high-rise deep foundation, river dam diaphragm wall and so on. Ve applied to urban construction environment and all kinds of geological conditions..

Cab

nSteel welding structure with FOPS-It has passed the

national professional testing. The glass toughened. The door

can be opened till 180°.

nAir conditioner-It creates a comfortable work environment for

the operator even in the bitter cold or heat. The adjustable air

vents keeps the air fresh, and the windows clear of fog or frost.

nAdjustable seat-The seat can be adjusted at all directions,

and the mechanical suspension under the seat relieves the

vibration to the maximum and ensures comfortable operation.

nQuiet cab-With the doors closed, interior sound level is

between 75~84dB (A). The quiet environment reduces the

operator strain and fatigue.

nConvenient operation-The buttons and pedals are within the

operator's reach. The adjustable control panel may meet

operator's need of the different build; the advanced screen

may display the drilling condition.

n Wide visual field-The front and side visual windows allow the

operator see the state of construction and the surrounding

environment; the great design of rear window and engine

cover height provides wide rear visual field.

SANY SF Multi-purpose Electro-hydraulic Track Pile Driving Rigs

Percussion Rotary Drill

In Korea, Percussion rotary drill method is more and more widely

used for drilling large diameter holes at rock layers. This method

adopts principle of air-lift (reverse circulation), not just mountain

areas, also could be used at urban area, marine constructions

and so on. To the rock layers, crushed rock layers and other

obstacles on the ground, this method could achieve 600-1500mm

line drilling.

Screw rotation speed (rpm)

DC-200HD

75 kW×8P×2

DC-240HD

90 kW×8P×2

Rated torque (kg.m)

Power supply

Weight (kg)

Motor

Model

in

out

in

out

4.4

1.7

32500

84200

4.7

1.8

30500

79500

5

1.9

28640

75400

3.37

1.29

50990

133200

3.57

1.37

48130

124300

3.77

1.45

45580

118500

(AC)220V×60HZ

12500 15800

Grinding head

13 14

Drilling at rock layer, the pipe vibrates while drilling

Customer Support

Sany has established branches and 300 offices over 100 countries and regions. In china, there are 29 branches and 208 offices to

ensure a service center within 150km.

After receiving the service call from customer or distributor, the service engineer will afford technical support by communicating to

customer by phone or at the site.

The service engineer must arrive at the site on time by appointment with customer.

24 hours waiting-on-orders system for service engineers.

The service engineer shall not leave the site before successfully solving the malfunctions, and shall be permitted by the customers.

In case of not solving the problem within three days, technical support and guide will be supplied from headquarter.

Service commitment

16品质改变世界

SF808 in Jindu building site, Hangzhou SF808 in commercial center construction

commercial house construction, Hangzhou SF808 in national grain reserve reconstruction, Jiangsu

SF808 in Hongqiao Road construction, Shanghai SF808 in Wenling development zone, Zhejiang

SF558 Huatai road construction,Shanghai

Construction Cases

Excellent quality can only be proved after market test. Through advanced technique, high reliability of the quality and perfect after-sale

service, Sany SF558/808/818 Track Pile Driving Rig is widely accepted and trusted by customers. Sany has made positive contribution

to pile foundation engineering construction around the world and has gotten the recognition from the market.

SF808g with triaxial drill in Nanjing construction site.

SF558 with triaxial drill in the 2nd phase project of Shanghai Seg square.

SF558 with triaxial drill in Zhejiang construction site.

SF558g in construction site with CFG method.assembly line.SF558 in Tianjin open ceremony of Airbus A320 series final


sany sf558/808/818 multi-purpose electro-hydraulic track pile

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