sany pavers - global · pdf file3 4 sany pavers quality orld hunan sany road machinery co.,...

Dealer Information

Due to technological improvement, technical specifications may change without prior notification.Machines in pictures may include attachments. All rights are retained by Sany Heavy Industry. Nocontent of this catalogue may be copied for any purpose without the prior written permission from SanyHeavy Industry.

www.sany.com.cn

SANY PAVERS

MSany Industrial Town, Changsha Economic and Technological DevelopmentZone, Hunan, ChinaZip Code: 410100Tel: 0086(0)731-84031888 Fax: 0086(0)731-84031888Post Sales Service Hotline: 4008879318Complaints Email: [email protected]

QUALITY CHANGES THE WORLD

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ContentsP03

P05

P13

P15

P17

The company won "Number One Brand for Paver in China" in 2011Paver sales ranked number one in China for 5 consecutive years

LEADING BRAND IN CHINA WITHWORLD CLASS QUALITY

SANY ROAD MACHINERY

SANY SAP SERIESASPHALT PAVER

LEAN MANUFACTURING

TEST SYSTEM

CASES

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4 3 SANY PAVERS

Hunan Sany Road Machinery Co., Ltd, a subsidiary of Sany Heavy Industry, is one of the largest whole-set road machinery suppliers in China. Its products portfolios inlcude six product series: the asphalt paver series, the roller series, the asphalt mixing equipment series, the motor grader series, the cold planer series, and the casting-style asphalt paving equipment series.

With its motto of "Quality changes the world," and the mission of "Creating Max. value for customers," the company has set up the Sany Road Machinery Research Institute in the US and the Sany Road Machinery Research Institute in Germany. Its products imbody the most cutting-edge technologies in the world. Among them, the heavy-duty motor graders designed in America and the tandem drum compactors designed in Germany are the best of the best in the world. Its asphalt pavers and asphalt batching plants have had the largest market share in China for five years in a row and have been sold to over 60 countries as China's number one brand. The company's eco-friendly and energy saving asphalt batching plants, dubbed the "green asphalt plants," are industry-leading products in environment conservation. Its casting-style asphalt paving equipment will make history in road building.

For construction of highways, airports and higher-grade roads in cities and the global market, we provide our customers with whole-set road-building equipment and seral solutions. We have built a truly exceptional service system to rid our customers of any worry or concern. We have been voted the first place for three consecutive years in a national customer satisfaction survey conducted by the China Quality Association, which shows how much confidence our customers have put on us. We make road-building machinery for China and the world. We will strive non-stop to contribute to global economic development and road building.

SANY ROAD MACHINERY

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SANY SAP SERIES ASPHALT PAVER

STABLE AND RELIABLE

EXCELLENT PAVING PERFORMANCE ◆ High strength screed -- strongest rigid design in the industry, adopting frame structure and

double-layer antitwisting beam design, producing more even and stable work ◆ Anti-segregation technology in material conveying and distribution -- full proportion material

conveying and distribution control, matched with pump - motor fuzzy control, can realize prediction of material supplying trends, improvement of stability of material supply and reliability of system, and dramatically improve its adaptability to the paving materials.

◆ Temperature-controlled heating technology -- auto temperature control and constant temperature heating technology can help prevent quality problems resulting from waiting for materials during work, leading to perfect surface work effect.

◆ Remote program updating and monitoring -- providing the most in-time technical updating and service support.

◆ Electric wires harnessed with automobile standards -- thoroughly preventing loose wires, poor contact and line faults.

◆ Excellent radiation modes -- Non-stop 24-hour work with heavy load and 50 degree Celsius working environment.

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Model SAP130C-5 SAP200C-5 SAP240C-5

Engine Model Cummins QSB4.5 BF6M1013EC BF6M1013FC

Rated Power of Engine (Kw) 97 149 183

Rated Rotating Speed of Engine (rpm) 2200 2000 2000

Paving Capacity (t/h) 450 900 1100

Max. Paving Thickness (cm) 30 35 35

Paving Speed (m/min) 32.5 16 24

Max. Travel Speed (Km/h) 4.3 3 4.5

Auger blade (mm) Φ360/280 (Φ480、Φ400)/350 (Φ480、Φ400)/350

Hopper Capacity (m3) 5 8.5 8.5

Screed OptionsSF200 SF250 SF250

SE370 SE570 SE570

Size Code SAP130C-5 SAP200C-5 SAP240C-5

A(mm) 3740 3890 3890

B(mm) 3050 3230 3230

C(mm) 2570 3278 3278

D (° ) 12 13 13

E (° ) 15 15 15

F(mm) 2050 2600 2600

G(mm) 1505 2022 2022

H(mm) 3200 3670 3670

L(mm)5600 (Optional SF200) 6780 (Optional SF250) 6780 (Optional SF250)

5960 (Optional SE370) 7200 (Optional SE570) 7200 (Optional SE570)

Paver Configuration Standard Optional Attachment

SAP130C-5

Engine Stage Ⅲ \ \

Diesel spraying device Electrical Manual \

Levelling System SANY (Control+Sensor) MOBA (Control+Sensor) \

Miscellaneous \ \ High Altitude Config.

Screed Configuration Standard Optional Remarks

SF200 Bolt- on Screed

Heating Mode Gas-Heated Electric Heated \

Vibration Mechanism \ Single Vibration \

Length 2.0m4.5m 6.5m Screed

3m 5m Screed

SE370Extensive

Screed


Length3.7m (2~3.7m, Stepless

Extension)

2.3m 6m Screed

1.5m 5.2m Screed

0.8m 4.5m Screed

TECHNICAL PARAMETERSSAP Series Asphalt Paver Technical Parameters SAP Series Asphalt Paver Standard and Optional Configurations

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TECHNICAL PARAMETERSSAP Series Asphalt Paver Standard and Optional Configurations SAP Series Asphalt Paver Standard and Optional Configurations


SAP200C-5

Engine Stage Ⅱ Stage Ⅲ \

Diesel spraying device Electrical Manual \




SF250 Bolt- on Screed



Length 2.5m

7.5m 10m Screed

6.5m 9m Screed

5.5m 8m Screed

3.5m 6m Screed

SE570Extension

Screed


Length5.7m (3~5.7m, Stepless

Extension)

3.3m 9m Screed

2m 7.7m Screed

1.3m 7m Screed


SAP240C-5

Diesel spraying device Electrical Mannual \




SF250 Bolt- onScreed



Length 2.5m

9.5m 12m Screed

8.5m 11m Screed

7.5m 10m Screed

6.5m 9m Screed

5.5m 8m Screed

3.5m 6m Screed

SE570Extensive

Screed


Length 5.7m (3~5.7m, SteplessExtension)

3.3m 9m Screed

2m 7.7m Screed

1.3m 7m Screed

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SANY SAP100T-5 TIRE PAVER

FULL HYDRAULIC DESIGN

FLEXIBLE

THE 4WD "HERCULES"

◆ Fully hydraulic wheeled asphalt pavers. Scrapers and auger both designed to be independent. Pump-motor driven traveling mode. Simple vehicle power transmission, reliable and efficient.

◆ 2-meter travelling width, 5-meter turning radius, and "auto gear" stepless speed shifting, very convenient to drive.

◆ Easy placing and cleansing of material with a single push of the button.

◆ Suspension front wheels system. Four wheel suspension support, stable in travelling.

◆ Patented hydraulic 4WD auto-matching and anti-skid control technology, providing powerful driving force.

SAP100T-5 Tire Paver Technical Parameter

TECHNICAL PARAMETERS

Model SAP100T-5

Engine Model Dongfeng Cummins 4BTAA3.9-100

Engine Rated Power (Kw) 74

Engine Rated Rotating Speed (rpm) 2200

Paving Capacity (t/h) 250

Max. Paving Thickness (cm) 25

Paving Speed (m/min) 25

Travelling Speed (Km/h) 15

Auger blade (mm) Φ300/320

Hopper Volume (m3) 5

Screed Option SE370

Max. Paving Width (m) 4.5

Camber Adjustment Range -1%~+3%

Tamper Mode Single Tamper

Tamper Frequency (Hz) 0~25

Vibration Mode Single Vibration

Vibration Frequency (Hz) 50

Heating Mode Electrical

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Imported Machining Production Line Imported Horizontal Machining Centre Professional Inventory Management and Damage-

Prevention Measures

Dust-free Constant Temperature Precision Transmission Workshop World's Biggest Vehicle Assembly Line

Unique design, optimized layout, revolutionary technology, attention to quality control, and modern manufacturing workflow.Digitalized production management, fully-automated welding robots, AGV trolleys, automated 3-D depot…Continued automation and smart technology research, extensive application of new technologies, equipment, and materials, together with extremely strict quality control. All these have made each and every one of our road machinery bordering perfection and able to excel in any complex working environment.We at Sany pursue a brand new path of development, depending on technology and innovation, and setting a new benchmark in the industry.

Sany's Digitalized Asphalt Batching Plant Base in Changde City

LEAN MANUFACTURINGWe try very hard to produce the best machines.And we are constantly updating the records we have made.Behind all the honorsis our dedication to our customers.

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New ProductDevelopment Test

Vehicle Test

Performance Test CoreTechnology Test

Cross-DisciplinarySimulation

Road HoldingTest

Structure andStrength Test

VehicleReliability Test

BasicComponent Test

Simulation TestParts Test

Compactness Meter

Infrared Thermal Imager

Screed Test Depth Measurement of Surface Texture

Gradeability and Approach Angle

Profilometer

R&D and Test SystemTo build a leading road machinery R&D platform in the world, Sany Road Machinery now has at its disposal 9 testing and checking centers and 58 labs to form a cross-disciplinary and cross-sector product development work flow . The 9 testing and checking centers include: the Construction Machinery Remote Monitoring Service and Fault-Diagnosis Lab, the Hydraulics Lab, the Mechanical-Electrical-Hydraulic and Simulation Lab, the Diesel Engine Lab, the Equipment Fatigue (Working Life) Lab, the Welding Lab, the Strength (Stress) Test Lab, the Wear-Resistant Material Test Lab, and the Automobile Chassis Auto Check Lab. Through working on the testing infrastructure, new product development test, customer experience platform, and the work conditions simulation data base, we have put in place a three-Stage testing system comprising vehicle test, parts and components test, and simulation test. So far the system has the capacity to develop asphalt batching plants, asphalt pavers, motor graders, rollers, and cold planers and the research and testing capacity of relevant core technologies, so as to uplift our core competitiveness for research in an all-round way.

TEST SYSTEM

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CASES

Name of Project:Construction of Russian Federal Inter-State Road3 units of LTU80SII asphalt pavers and 4 units of DTU95 multifunctional stabilized soil paver used for building the 2000km Chita - Haba Highway

Name of Project:KISUMU - Uganda Road2 units of DTU75 asphalt pavers were used for constructing the first national road leading from Kisumu in Kenya to Uganda. A total of 400 million USD was invested for this standard national road in Kenya, which is just over 100 km long.

Name of Project:Hanoi - Haiphong Highway in Viet Nam3 unitsof SMP90EC asphalt pavers used for building the first highway in Viet Nam. The Hanoi - Haiphong Highway in Viet Nam is 150km and was divided into 10 tender sections. The road has 4 lanes in one direction which are 16 meters wide and 8 lanes in two directions which are 32 meters wide.Viet Nam Road and Bridge was charged with the K23 tender section, which is 14 km in total. The project was started in October 2013 and is expected to complete in May 2015.

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PutzmeisterGermany

Sany America

Sany Brazil

Putzmeister (International Headquarters of Sany Concrete Machinery)

Sany's Industrial Parks

Sany Sales & Service Offices in ChinaSany Sales & Service Offices overseasSany Global Coverage

Sany Indonesia

Sany India

Xin Jiang Industrial Park: Sany Heavy Industry Northwest Co., Ltd.

Shenyang Industrial Park: SANYHE International Holdings Co., Ltd.

Beijing Industry Park: Beijing Sany Heavy Machinery Co., Ltd. / Sany Heavy Energy Machinery Co., Ltd.

Zhuhai Industrial Park: Sany Marine Heavy Industry Co., Ltd.

Shanghai Industrial Park Zones: Sany Heavy Machinery Co., Ltd. / Shanghai Sany Precision Machinery Co., Ltd.

/ Sany Turbine Machinery Co., Ltd.

Sany Group Headquarters / Sany Heavy Industry Co., Ltd.

sany pavers - global · pdf file3 4 sany pavers quality orld hunan sany road machinery co.,...

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