sanitary valves by schubert & salzer -...
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Sanitary valves bySchubert & Salzer
1
In many industries, purity commands top
priority. Sanitary valves from Schubert & Salzer
operate to the highest requirements for purity
with maximum efficiency: The bodies are CIP and
SIP capable, to avoid contamination by bacteria as
these valves have no dead zones.
Right angle valves
Very good control and ideal sanitary conditions
are often a contradiction in terms. 6020
and 6021 asceptic control valves from Schubert &
Salzer Control Systems satisfy both tasks
perfectly. These right angle valves offer ideal
prerequisites for the food and beverage
industries. Elastomers available for FDA and USP
Class VI.
Pinch valves
The 7077 control valve for endless tubes offers
a modern alternative to conventional pinch
or diaphragm valves. The pinch valve can be
used at any position on an endless tube
for on/off and control operations. With no dead
space, the highest sanitary demands can
be met. For those applications where flexibility
is not a priority, the 7079 pinch control
valve offers an alternative and is integrated
permanently in pipelines. As well, the
entire design can be used in food-related and
sterile processes. Pinch valves can also be ope-
rated as control valves with a positioner retrofit.
Sanitary valves bySchubert & Salzer
Pinch Control Valve
with integrated positioner
Schubert & Salzer Control Systems GmbH, Bunsenstr. 38, 85051 Ingolstadt, Tel: +49 (0)841-9654 0, Fax: +49 (0)841 9654 590 [email protected], www.schubert-salzer.com
DN 6 up to DN 14
for endless tube 7077
e.g.:- Optical position indicator- External I/P-converterType 8045
- Ex-electropneumatic positioner( II 2 G EEx ib IIC T6)
• Integrated positioner
• Fast and simple change of tube
• Cavity free can be sterilized using steam or hot gas
• No fluid contact to the valve
• working pressure up to 4 bar
Options:
nut for fixing for adjustment screw
adjusting screw for tight-ness function
rotatable bonnet
locating piece
PositionerFor technical information of our positioners please refer to the corresponding data sheets.
Pneumatically operated control valves for applications in chemistry, food industry and pharmaceutics.
body
exterior lip sealing
integrated digital positioenr
internal stroke feedback
valve stem
actuating pin
PA
2
with integrated positioner
Pinch Control Valve for endless tubes 7077
Technical Information Valve
Ordering Number System
Ordering Example: 7077/014V91A2C1--3Pinch control valve for endless tubes , DN 14, material of the lower part 1.4301, actuator Ø 80 mm stainless steel 1.4408, digital positioner 4 wire, adjustment of the stroke 17mm, fittings and tubing made of stainless steel 1.4571
Nominal size DN 6 - 10 - 14Tube (outer diameter) 10 - 14 - 18 mm3 interchangeable fixing pieces 10 - 14 - 18 mmAdjustment of stroke complete stroke 17mm (Standard)
4, 5, 6 , 7, 9, 11, 13, 15 mm (with software adjustable)Body material stainless steel 1.4301Working pressure 0 - 4 bar according to the quality of the tube,
the shore hardness and the thickness of the tube materialTube types all types of elastomer up to shore hardness 65°APilot pressure 3 - 6 barThread for pilot connection G 1/8"Fluid temperature -30°C up to +170°C (according to the quality of the tube)Weight 4,4 kg
1 2 3 4 5 6 7 8 9 10 11 127 0 7 7 / V 9 S 1 - 5 : Please quote all 6 sections.
6 - 12 : Quote only if required.Symbol: "V": Valve
Type Size "A": Actuator (valve without body)"R": Repair kit (sealings)
1. Body type 2. Material of the 3. 4. 5. Actuator 6. Springslower part
1 pinch control A stainless 1 brass, chrome - without 1 piston 80 mm - withoutvalve for endless steel plated 6 p/p positioner significancetubes 1.4301 2 stainless steel 7 i/p positioner 1 spring to openType 7077 1.4408 8 i/p positioner with plug (only with digital
3 plastic connection M12x1 positioner)9 i/p positioner ex-proof
(II 2 G Eex ib IIC T6), plugconnection M12x1
C digital positioner, type 80494 wire
R digital positioner type 80492 wire
T digital positioner type 8049AS-i version
W digital positioner type 80492-wire, ex-version
7. Adjustment ofthe stroke
8. Fittings 9. Accessories 10. Special versions 11. Adjustment ofthe positioner
12. Adjustment ofthe supply air
- complete stroke - without - without S State, if further sections - standard - standard(17 mm) 1 fittings and tubing 6 pilot-valve DN2 are quoted 0 0 - 20 mA 1 adjustment of the
4 adjustment 4 mm made from PA 230V AC 3 inverse function positioner with5 adjustment 5 mm 2 fittings and tubing 7 pilot-valve DN2 20 - 4 mA 5 bar supply air6 adjustment 6 mm made of brass 24V DC 7 0 - 10 V G positioner with 7 adjustment 7 mm nickel-plate C pilot-valve DN2 low air consumption9 adjustment 9 mm 3 fittings and tubing 24V/50Hz H positioner with A adjustment 11 mm made of high air consumptionB adjustment 13 mm stainless steelC adjustment 15 mm 1.4571
Material of the actuator
Positioner
3
with integrated positioner
Pinch Control Valve for endless tubes 7077
Data sheet 7077e/Version: 27.08.2012
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Dimensions and Weights
digital positioner, Type 8049
Weight: 4,7 kg
8050
80
30
80
9O
0
25
50
75
100
y%
0
25
50
75
100
y%
116
96O
121
PA
G1/8"
356
442
2x M16x1,5 65
90
4
Positioner
Sensing pin
Support bolt
Piston spring
Pilot line
Piston
Actuator
Guide rings
Valve stem
Body
Control plug
Flange
Details
6
3
Hygienic right angle valves (1)
1 Clamp connection
2 Stem seal
3 Body seal
4 Seating seal
5 Control plug
231
5
4
Aseptic right angle valves (2)
1 Clamp connection
2 Body seal with
diaphragm
3 Seating seal with
diaphragm
4 Control plug
Pinch valves (3)
1 Valve stem
2 Actuating pin
3 Pinch tube
4 Body
5 Actuator
Endless tube pinch valve (4)
1 Body
2 Actuating pin
3 Pinch tube
4 Body
5 Actuator
1
3
4
1
5
2
1
2
5
4
2
34
3
7
2) Aseptic right angle control
valve 6021
Nominal size: 1/2” - 1 1/2”(2” tri-clamps)
Nominal pressure: 160 psi
Media temperature: -4°F to +275°F optional
to +160°C
Material: 316L Stainless steel
Positioner: pneumatic,
analog electro-pneumatic,
digital electro-pneumatic,
Ex-i version, AS-i bus connection
(3) Pinch control valve 7079
Nominal size: 1/2” - 2”
Operating pressure: to 88 psi
Media temperature: -22°F to +266°F
Tube material: NBR and
EPDM (conforming to FDA), Viton
Positioner: pneumatic,
analog electro-pneumatic,
digital electro-pneumatic,
Ex-i version, AS-i bus connection
4) Endless tube control valve 7077
Tube diameter: 10 - 18 mm, 3/8”-5/8”
Operating pressure: to 58 psi
(depending on tube)
Media temperature: -22°F to +338°F
(depending on pinched tube)
Material: Stainless steel
Positioner: pneumatic,
analog electro-pneumatic,
digital electro-pneumatic,
Ex-i version, AS-i bus connection
(1) Hygienic right angle control
valve 6020
Nominal size: 1/2” - 1 1/2”(2” tri-clamps)
Nominal pressure: 232 psi
Media temperature: -4°F to +392°F
Material: 316L Stainless steel
Positioner: pneumatic,
analog electro-pneumatic,
digital electro-pneumatic,
Ex-i version, AS-i bus connection
All control valves on this page are also available with pneu-
matic on/off actuator (types of 6010, 6011, 7078, 7072).
Compact positioners in analogue and digital
versions for adaptaion to pneumatic control
valves
Positioners bySchubert & Salzer
Mounting the positioner on top of the valve
actuation, no external moving parts. This increa-
ses operating efficiency, provides better control
and less hysterisis
Extremely compact, space saving design when
integrating into systems
Suitable for linear & rotary actuation
Visual and electronic display of valve position
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-
-
-
8
9
Digital Positioner 8049
Connections: G 1/8”, NPT 1/8”
Input signal: 0/4 - 20 mA,
optional 0/2 - 10 V
Adaptation to actuator: self-learning
Adaptability: 3 - 28 mm (sliding stem),
max. 270° (rotary stem)
Versions: 2 and 4-wire
Configuration: via PC software
Ambient temperature: -20°C to +75°C /
-4°F to +167°F
Also in ATEX version
Optional feedback module available
Version for rotational actuation
available
Accessories: Set point signal
AS-i profile, Bluetooth, remote mount
Electrical connections: M12 or 1/2”
conduit
Communication Software with interface
Dongle or Bluetooth: logs Maintenance
Data and allows easy change of valve
characteristics
Digital Positioner 8049 IPC
Positioner with process controller with
integrated process controller
Input signal: 0/4 - 20 mA, PT-100
Sampling rate: ca. 50 ms
Set point setting: external/internal
Configuration: via PC software
Ambient temperature:
-20°C to +75°C / -4°F to +167°F
Positioner 8047 p/p
Input signal range:
pneumatic 3 - 15 psi
Stroke range: 5 - 22 mm / 0.2”- .87”
(depending on stroke return spring)
Pilot energy: 43 - 87 psi
Hysteresis: < +/- 1%
Air consumption: 400 - 600 Nl/h
(depending on air supply)
Digital Positioner 8049
(stainless steel)
Entirely in stainless steel
Connections: G 1/8”, NPT 1/8”
Accessories: Set point signal
AS-i profile
Input signal: 0/4 - 20 mA, optional
0/2 - 10 V
Adaptation to actuator: self-learning
Stroke range: 3 - 28 mm
Versions: 2 and 4-wire
Configuration: via PC software
Ambient temperature:
-20°C to +75°C / -4°F to +167°F
Also in ATEX version
Positioner 8047 i/p
Input signal range:
electro-pneumatic 0/4 - 20 mA
Stroke range: 5 - 22 mm / 0.2”- .87”
(depending on stroke return spring)
Pilot energy: 43 - 87 psi
Hysteresis: < +/- 1%
Air consumption: 400 - 600 Nl/h
(depending on air supply)
Also in ATEX version
M12 connection
Digital position indicator 2040
Optical and electronic position
indicator for mounting on pneumatic
valves with linear or quarter turn actuator
Valve position output via switching contacts
Display of error messages
Display of maintenance intervals
Supply voltage: 24 V DC
Temperature range: -20°C to +75°C /
-4°F to +167°F
Configuration: via PC software
10
Besides a precise throttling element, a precise
actuator is also required for solving complex
control applications.
This requirement is achieved by electrical
Schubert & Salzer actuators, model 2030 and
2032. These actuators are focused
on control accuracy, high positioning speed
and reliability. These actuators are field configurable through
Schubert & Salzer‘s device config communications software,
complete with diagnostics capabilitiy. All motors are
interchangeable with existing actuators (including Belimo).
Electric actuators
Actuator 2030
Fast and high-resolution actuator
Regulating speed up to 0.75 mm/s (.03 ”/s)
Dead band: ±0.2% of the valve stroke
Repeatability: approx. ±0.1%
Actuating force: 2.0 kN
Protection class: IP67
Ambient temperature: -10 °C to +60 °C / 14°F
to 140°F
Low temperature version to -40° C/ F
Automatic valve adaption
Diagnostics functions
Also available with safety position in
case of power failure
Actuator 2032
Compact and precise actuator
Regulating speed up to 1.5 mm/s (.06 ”/s)
Dead band: ±0.6% of the valve stroke
Repeatability: approx. ±0.3%
Actuating force: 0.8 kN
Protection class: IP65
Ambient temperature: -10 °C to +60 °C / 14°F
to 140°F
Automatic valve adaption
Diagnostics functions
Also available with safety position in case
of power failure
www.schubertsalzerinc.com
Schubert & Salzer Inc.4601 Corporate Drive NWSuite 100Concord, N.C. 28027
Tel: +1 (704) 789 - 0169Fax: +1 (704) 792 - 9783Toll Free U.S. & Canada(877) 414-9664
info@schubertsalzerinc.comwww.schubertsalzerinc.comwww.schubert-salzer.com