sand wash and dry facility equipment and process flow diagrams
TRANSCRIPT
Appendix A
Sand Wash and Dry Facility Equipment and Process Flow Diagrams
Total H.P. 7070
Canadian Premium SandFrac Sand Processing Plant Material : 100 lbs/cu.ft.Wanipigow, MB SiteEQUIPMENT LISTING WITH OPERATIONG PARAMETERSItem Equipment H.P. Design Operating Control
TPH TPHProcess Equipment - Primary Wet Plant
0 0 0 n/a n/a >30% moistureVGF101 62" x 24' Long VGF 50 n/a n/a >30% moisture0 0 0 n/a n/a >30% moistureCR101 5165LP Horizontal Shaft Impactor 250 n/a n/a >30% moisture0 0 0 n/a n/a >30% moisture0 0 0 n/a n/a >30% moistureC101 54” x 35’ front discharge conveyor 30 n/a n/a >30% moisture0 0 0 n/a n/a >30% moistureSTU101 Portable Chassis with hopper extens 0 n/a n/a >30% moistureC102 42" x 100' Portable jumper Conveyo 20 600 600 >30% moistureC103 42" x 100' Portable jumper Conveyo 20 600 600 >30% moistureC104 42" x 100' Portable jumper Conveyo 20 600 600 >30% moistureC105 42" x 100' Portable jumper Conveyo 20 600 600 >30% moistureC106 42" x 100' Portable jumper Conveyo 20 600 600 >30% moistureC107 42" x 100' Portable jumper Conveyo 20 600 600 >30% moistureFH101 Feed Hopper Skid - Portable 9' x 16 0 600 600 >30% moistureBF101 42" x 28' Belt Feeder 50 600 600 >30% moistureC108 42" x 125' portable conveyor 40 600 600 >30% moisture0 Hydraulic Raise 5 n/a n/a >30% moistureSCR101 5' x 12' Deister Screen 15 600 600 >30% moisture0 Screen Media 0 n/a n/a >30% moistureSU101 Sump 0 n/a n/a >65% moisture0 Small Sump Feedwell - rubber lined 0 n/a n/a >65% moisture0 Sump Level sensor 0 n/a n/a >65% moisture0 6" control valve - electric actuated b 0 n/a n/a >65% moisture0 14" x 5' suction hose 0 n/a n/a >65% moistureSP101 14x12 Slurry Pump - Rubber 0 n/a n/a >65% moisture0 Pump Stand 0 n/a n/a >65% moisture0 400 hp drive package 400 n/a n/a >65% moisture0 12" Dia. slurry hose 0 n/a n/a >65% moistureBP101 14x12 Slurry Pump - Rubber Booste 0 n/a n/a >65% moisture0 Pump Stand 0 n/a n/a >65% moisture0 400 hp drive package 400 n/a n/a >65% moisture0 12" Dia. slurry hose 0 n/a n/a >65% moistureSTU102 Skid structure to support the above 0 n/a n/a n/aPW-C03 36" x 25' Collection Conveyor 7.5 100 75 >30% moisture0 Modification to supports and mounti 0 n/a n/a n/aPW-C04 30" x 100' radial stacker 7.5 100 75 >30% moisture0 16" DR11 HDPE Black Plastic Pipe 0 n/a n/a n/a0 20" DR11 HDPE Black Plastic Pipe 0 n/a n/a n/a0 Decant system pumps 0 n/a n/a >65% moisture0 Decant system pumps 0 n/a n/a >65% moisture0 Decant system pumps 0 n/a n/a >65% moisture0 Demo and relocate existing primary 0 n/a n/a >65% moisture0 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 0
Equipment List Confidential
Processing Equipment-Thickener SystemWT101 Water Tank 0 n/a n/a n/a0 Piping and valvesThickener system 0 n/a n/a n/a0 16" DR11 HDPE Black Plastic Pipe 0 n/a n/a n/a0 20" DR11 HDPE Black Plastic Pipe 0 n/a n/a n/aBWP101 Booster Water Pump - Rubber Boos 0 n/a n/a n/a0 Pump Stand 0 n/a n/a n/a0 5 hp drive package 5 n/a n/a n/a0 slurry hose 0 n/a n/a n/aDF101 Dry Floc Feed System 0 n/a n/a n/aSF101 Screw Feeder 2 n/a n/a n/a0 0 0 n/a n/a n/aMT101 Floc - Mix Tank 0 n/a n/a n/a0 Mixer 2 n/a n/a n/a0 0 0 n/a n/a n/aMP101 Mix Tank - Transfer Pump 0 n/a n/a n/a0 Pump Stand 0 n/a n/a n/a0 5 hp drive package 5 n/a n/a n/a0 Slurry hose 0 n/a n/a n/aAT101 Floc - Aging Tank 0 n/a n/a n/a0 Mixer 0 n/a n/a n/a0 0 0 n/a n/a n/aAP101 Age Tank - Transfer Pump 0 n/a n/a n/a0 Pump Stand 0 n/a n/a n/a0 5 hp drive package 5 n/a n/a n/a0 Slurry hose 0 n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/aCAT101 CAT Tank 0 n/a n/a n/a0 0 n/a n/a n/aCP102 CAT - Transfer Pump 0 n/a n/a n/a0 Pump Stand 0 n/a n/a n/a0 2 hp drive package 2 n/a n/a n/a0 Slurry hose 0 n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/aTHK101 PHOENIX HIFLO™ THICKENER, M 0 n/a n/a n/a0 Drive Motor 7.5 n/a n/a n/a0 Rake Motor 2 n/a n/a n/a0 PHOENIX Auto-Chem Dose Control 0 n/a n/a n/a0 PHOENIX Density Control System 0 n/a n/a n/a0 Phoenix Model D3400-137T Dry Che 0 n/a n/a n/a0 0 0 n/a n/a n/a0 0 0 n/a n/a n/a0 0 0 n/a n/a n/aSP102 8 x 6 Pump Underflow Pump – Rubb 0 n/a n/a n/a0 Pump Motor 15 n/a n/a n/a
Equipment List Confidential
Process Equipment - Wet PlantBLD-102 Building - Wet Plant 0 n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/aPW-SU01 Sump 0 570 430 >65% moisturePW-SP01 Pump 0 570 430 >65% moisture0 Pump Stand 0 n/a n/a n/a0 250 hp drive package 250 570 430 >65% moisture0 Slurry hose 0 n/a n/a n/a0 0 0 n/a n/a n/a0 0 0 n/a n/a n/aPB101 Pump box 0 600 450 >65% moistureSTU103 Structure For Pump Box 0 n/a n/a n/a0 Building Enclosure Modifications 0 n/a n/a n/a0 0 0 n/a n/a n/aPW-SCR01 8' X 20' SCREEN 25 570 430 >69% moisture0 Motor 25 n/a n/a n/a0 Media 0 n/a n/a n/a0 Structure 0 n/a n/a n/aPW-SU02 Sump 0 570 430 >69% moistureBP01 Booster Slurry Pump - Rubber Boos 0 570 430 >69% moisture0 Pump Stand 0 n/a n/a n/a0 250 hp drive package 250 n/a n/a n/a0 slurry hose 0 n/a n/a n/aSL-C05 Transfer Conveyor 30 600 600 >30% moisture0 0 n/a n/a n/aSL-C06 Transfer Conveyor 30 600 600 >30% moistureSL-BS03 Belt Scale 0 n/a n/a n/a0 0 n/a n/a n/aSL-C07 Stacking Conveyor 25 600 600 >30% moisture0 0 n/a n/a n/aWP01 Water Pump - 5000gpm 0 n/a n/a n/a0 Pump Stand 0 n/a n/a n/a0 300 hp drive package 300 n/a n/a n/a0 0 n/a n/a n/aWP02 Water Pump - 5000gpm 0 n/a n/a n/a0 Pump Stand 0 n/a n/a n/a0 300 hp drive package 300 n/a n/a n/a0 0 n/a n/a n/aWP101 Water Pump - 6500gpm 0 n/a n/a n/a0 Pump Stand 0 n/a n/a n/a0 200 hp drive package 300 n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/aWT-103 Water Tank 0 n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/aPW-SU03 Sump 0 26 20 >98% moistureSWP03 Water Pump - ??gpm 0 26 20 >98% moisture0 Pump Stand 0 n/a n/a n/a0 ? hp drive package ? n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/aWP04 Water Pump - ??gpm 0 n/a n/a n/a0 Pump Stand 0 n/a n/a n/a0 ? hp drive package ? n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/aWP05 Water Pump - 15gpm 0 n/a n/a n/a0 Pump Stand 0 n/a n/a n/a0 3 hp drive package 3 n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/a
Equipment List Confidential
Process Equipment - Wet PlantSW-CY01 SS Cyclone 0 570 430 >69% moisture0 Overflow Pipe 0 n/a n/a n/a0 0 n/a n/a n/aSW-CY02 SS Cyclone 0 570 430 >69% moisture0 Overflow Pipe 0 n/a n/a n/a0 0 n/a n/a n/aSW-CY03 SS Cyclone (3000 gpm) 0 570 430 >69% moisture0 Overflow Pipe 0 n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/aSW-DS01 Hydrosizer - 10x10 0 570 430 >69% moisture0 0 n/a n/a n/aSW-DS02 Hydrosizer - 10x10 0 570 430 >69% moisture0 0 n/a n/a n/aSW-DS03 Hydrosizer - 12x12 0 570 430 >69% moisture0 Cyclone and Hydrosizer Structure 0 n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/aSU101 Slurry Sump - 7000gal Capacity 0 395 300 >30% moistureSP101 Slurry Pump 0 395 300 >30% moisture0 Pump Stand 0 n/a n/a n/a0 300 hp drive package 300 n/a n/a n/a0 0 n/a n/a n/aSP102 Slurry Pump 0 395 300 >30% moisture0 Pump Stand 0 n/a n/a n/a0 300 hp drive package 300 n/a n/a n/a0 0 n/a n/a n/aSW-CY04 SS Cyclone 0 570 430 >69% moisture0 Overflow Pipe 0 n/a n/a n/aSW-CY05 SS Cyclone 0 570 430 >69% moisture0 Overflow Pipe 0 n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/aSW-DWS05 Dewatering Screen 10 570 430 >69% moisture0 Motor 10 n/a n/a n/a0 Dewateing Screen Structure 0 n/a n/a n/aSW-SU01 Overflow Sump 0 n/a n/a n/aSW-P01 Slurry Water Pump 0 n/a n/a n/a0 Pump Stand 0 n/a n/a n/a0 150 hp drive package 150 n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/aSL-C06 Transfer Conveyor 30 600 600 >30% moisture0 0 n/a n/a n/aSL-C09 Transfer Conveyor 30 600 600 >30% moistureSL-BS04 Belt Scale 0 n/a n/a n/aSL-C10 Stacking Conveyor 25 600 600 >30% moisture0 0 n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/aWT102 Water Tank - 3000gal 0 n/a n/a n/a0 0 n/a n/a n/aWP102 Water Pump - 450gpm 0 n/a n/a n/a0 Pump Stand 0 n/a n/a n/a0 30 hp drive package 30 n/a n/a n/a
Equipment List Confidential
Process Equipment - Wet PlantBLD-103 Building - Wet Plant 0 n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/aSW-CY06 SS Cyclone 0 26 20 >98% moisture0 Overflow Pipe 0 n/a n/a n/aSW-CY07 SS Cyclone 0 26 20 >98% moisture0 Overflow Pipe 0 n/a n/a n/aSW-CY08 SS Cyclone 0 26 20 >98% moisture0 Overflow Pipe 0 n/a n/a n/aSW-CY09 SS Cyclone 0 26 20 >98% moisture0 Overflow Pipe 0 n/a n/a n/aSW-CY10 SS Cyclone 0 26 20 >98% moisture0 Overflow Pipe 0 n/a n/a n/aSW-CY11 SS Cyclone 0 26 20 >98% moisture0 Overflow Pipe 0 n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/aSW-DWS04 Dewatering Screen 10 51 38 >96% moisture0 Motor 10 n/a n/a n/a0 Dewateing Screen Structure 0 n/a n/a n/aSU301 Overflow Sump 0 51 38 >96% moistureSUP301 Slurry Water Pump 0 51 38 >96% moisture0 Pump Stand 0 n/a n/a n/a0 ??? hp drive package 150 n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/aC301 Stacking Conveyor ? 28 21 >30% moisture0 0 n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/aPW-EH01 Ehouse 0 n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/aPW-EH02 Ehouse 0 n/a n/a n/a0 0 n/a n/a n/a0 0 n/a n/a n/a
Equipment List Confidential
Decanting Circuit-Section 200SU203 6000 gallon sump 0 n/a n/a n/a
0 Large Sump Feedwell - rubber lined 0 n/a n/a n/a0 Level Sensor 0 n/a n/a n/a0 12" x 5' suction hose 0 n/a n/a n/a
SP203 12x14 Slurry Pump - Rubber 0 480 450 >100% moisture0 350 hp drive package 350 n/a n/a n/a0 pump stand 0 n/a n/a n/a0 10x14 Lined reducer 0 n/a n/a n/a0 14" Dia. slurry hose 0 n/a n/a n/a0 16" DR11 HDPE Black Plastic Pipe 0 n/a n/a n/a0 Two-way manifold - rubber lined 0 n/a n/a n/a0 8" pinch valve 0 n/a n/a n/a0 8" pinch valve 0 n/a n/a n/a
CY201 33" SS Cyclone 0 n/a n/a n/aCY202 33" SS Cyclone 0 n/a n/a n/a
0 14" SSC overflow pipe 0 n/a n/a n/a0 14" SSC overflow pipe 0 n/a n/a n/a0 Cyclone overflow box, unlined (2 cyc 0 n/a n/a n/a0 16" DR17 HDPE Black Plastic Pipe 0 n/a n/a n/a
SW-DWS01 Customer Provided 6x12 Dewatering 10 240 225 >100% moisture0 Support Structure for Dewatering Sc 0 n/a n/a n/a
SW-DWS02 Customer Provided 6x12 Dewatering 10 240 225 >100% moisture0 Spray Bars 0 n/a n/a n/a
SU204 7000 gallon sump 0 n/a n/a n/a0 Large Sump Feedwell - rubber lined 0 n/a n/a n/a0 Level Sensor 0 n/a n/a n/a
SP204 12x14 Slurry Pump - Rubber 0 n/a n/a n/a0 250 hp drive package 250 n/a n/a n/a0 pump stand 0 n/a n/a n/a0 10x18 Lined Reducer 0 n/a n/a n/a0 10" Dia. slurry hose 0 n/a n/a n/a0 18" DR17 HDPE Black Plastic Pipe 0 n/a n/a n/a
SU205 750 gallon sump 0 n/a n/a n/aSP205 4x4 Slurry Pump - Rubber 0 n/a n/a n/a
0 15 hp drive package 15 n/a n/a n/a0 4" DR17 HDPE Black Plastic Pipe 0 n/a n/a n/a
C200 36x325' Tripper conveyor with electr 25 480 450 >30% moisture0 Tripper Drive 5 n/a n/a n/a
RC201 36" X 65'Reclaimer boom type Conv 30 240 225 >6% moisture0 Carriage Drive 3 n/a n/a n/a0 Hoist Trolley Drive 15 n/a n/a n/a
RC202 36" X 65'Reclaimer boom type Conv 30 240 225 >6% moisture0 Carriage Drive 3 n/a n/a n/a0 Hoist Trolley Drive 15 n/a n/a n/a
SL-FH01 Customer Provided Emergency Rec 0 600 500 >6% moistureSL-BF01 Customer Provided Belt Feeder Con 40 600 500 >6% moisture
0 Lower Cover & Support 0 n/a n/a n/aC201 36" x 350' Collection Conveyor 25 300 250 >6% moistureC202 36" x 196' Dryer feed bin conveyor 50 300 250 >6% moistureBS201 Siemens-Milltronics MUS Belt Scale 0 n/a n/a n/aBLD201 Decanting Building 130' x 252' with t 0 n/a n/a n/a
0 Dewatering Screen Structure 0 n/a n/a n/aDRN201 Drainage System (pumps and piping 0 n/a n/a n/a
0 6" water control valves 0 n/a n/a n/aEH201 Ehouse Structures, stairs & landings 0 n/a n/a n/a
0 Rail for Track Support Steel on Recl 0 n/a n/a n/a0 Liners for cross bracing 0 n/a n/a n/a0 Walkway on opposite side of Trippe 0 n/a n/a n/a0 0 0 n/a n/a n/a0 0 0 n/a n/a n/a0 0 0 n/a n/a n/a0 0 0 n/a n/a n/a0 0 0 n/a n/a n/a0 0 0 n/a n/a n/a
Equipment List Confidential
Dry Circuit-Section 300FT301 250 Ton Feed Tank 0 300 250 >6% moistureHS301 High Level Sensor 0 n/a n/a n/aLS301 Low Level Sensor 0 n/a n/a n/aBF301 48" X 74' Feed Belt-250 tph 19.1' lift 40 300 250 >6% moistureBS301 Siemens-Milltronics MUS Belt Scale 0 n/a n/a n/aDRY301 Fluid Bed Dryer System 25 300 250 >6% moistureMA301 Moisture Analyzer 0 n/a n/a n/aFN301 Fan (Drying) 300 n/a n/a n/aFN302 Fan (Cooling) 100 n/a n/a n/a
BH301 Bag House 0 n/a n/a17,784 sq. ft. of media with a ratio of
4.2 :1 @ 75.000 CFM
AL301 Air Lock 1.5 n/a n/a >3% moisture-EnclosedSC301 Screw Conveyor 15 18 15 >3% moisture-EnclosedSC302 Screw Conveyor 15 18 15 >3% moisture-EnclosedFN303 Fan (Exhaust) 350 n/a n/a Enclosed in duct work
ES301 Exhaust Stack 0 n/a n/a54" dia x 76 ft tall from grade
elevation
DP301 Dense Phase System 0 n/a n/a >3% moisture-Enclosed0 Process Controls 0 n/a n/a n/a0 Engineering & Project Management 0 n/a n/a n/a0 Installation Review , Start-up & Ship 0 n/a n/a n/a0 Piping 0 n/a n/a n/a0 Support 0 n/a n/a n/a
SC303 16"Dia x 21'-3" Screw Conveyor 7.5 n/a n/a n/aBE301 18x8 x 107' Single Wide Bucket Elev 40 330 250 >3% moisture-Enclosed
0 Work Platform w/ Ladder 0 n/a n/a n/a0 Chute Work 16" x16" x 16' AR with E 0 n/a n/a n/a
FT302 40 Ton Feed Tank 0 330 250 >3% moisture-EnclosedHS302 High Level Sensor 0 n/a n/a n/aLS302 Low Level Sensor 0 n/a n/a n/aG301 16" Pneumatic Actuated gate 0 n/a n/a >3% moisture-Enclosed
0 Chute Work 16" x16" x 15' AR with E 0 n/a n/a >3% moisture-EnclosedG302 16" Pneumatic Actuated gate 0 n/a n/a >3% moisture-Enclosed
0 Chute Work 16" x16" x 15' AR with E 0 n/a n/a >3% moisture-EnclosedG303 16" Pneumatic Actuated gate 0 n/a n/a >3% moisture-Enclosed
0 Chute Work 16" x16" x 15' AR with E 0 n/a n/a >3% moisture-EnclosedG304 16" Pneumatic Actuated gate 0 n/a n/a >3% moisture-Enclosed
0 Chute Work 16" x16" x 15' AR with E 0 n/a n/a >3% moisture-EnclosedG305 16" Pneumatic Actuated gate 0 n/a n/a >3% moisture-Enclosed
0 Chute Work 16" x16" x 15' AR with E 0 n/a n/a >3% moisture-EnclosedWBF301 30" X 32'-8" Weigh belt Feeder 3 75 50 >3% moisture-EnclosedWBF302 30" X 12'-8" Weigh belt Feeder 3 75 50 >3% moisture-EnclosedWBF303 30" X 10'-2" Weigh belt Feeder 3 75 50 >3% moisture-EnclosedWBF304 30" X 12'-8" Weigh belt Feeder 3 75 50 >3% moisture-EnclosedWBF305 30" X 32'-8" Weigh belt Feeder 3 75 50 >3% moisture-Enclosed
0 Start-up 0 n/a n/a n/a0 PC Program & Cables 0 n/a n/a n/a
SCR301 Rotex 3180-4 Screen 20 75 50 >3% moisture-Enclosed0 Rotex Suspension Stand 0 n/a n/a n/a
Equipment List Confidential
Dry Circuit-Section 3000 0 0 Screen Cloth 0 n/a n/a n/a0 0 0 Chute Work 10" x10" x 22' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 22' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 26' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 26' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 42' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 42' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 42' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 42' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 24' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 24' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 SCR302 Rotex 3180-4 Screen 20 75 50 >3% moisture-Enclosed0 0 0 Rotex Suspension Stand 0 n/a n/a n/a0 0 0 Screen Cloth 0 n/a n/a n/a0 0 0 Chute Work 10" x10" x 22' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 22' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 26' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 26' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 42' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 42' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 42' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 42' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 24' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 24' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 SCR303 Rotex 3180-4 Screen 20 75 50 >3% moisture-Enclosed0 0 0 Rotex Suspension Stand 0 n/a n/a n/a0 0 0 Screen Cloth 0 n/a n/a n/a0 0 0 Chute Work 10" x10" x 22' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 22' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 26' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 26' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 42' AR with E 0 n/a n/a >3% moisture-Enclosed
Equipment List Confidential
Dry Circuit-Section 3000 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 42' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 42' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 42' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 24' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 24' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 SCR304 Rotex 3180-4 Screen 20 75 50 >3% moisture-Enclosed0 0 0 Rotex Suspension Stand 0 n/a n/a n/a0 0 0 Screen Cloth 0 n/a n/a n/a0 0 0 Chute Work 10" x10" x 22' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 22' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 26' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 26' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 42' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 42' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 42' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 42' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 24' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 24' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 SCR305 Rotex 3180-4 Screen 20 75 50 >3% moisture-Enclosed0 0 0 Rotex Suspension Stand 0 n/a n/a n/a0 0 0 Screen Cloth 0 n/a n/a n/a0 0 0 Chute Work 10" x10" x 22' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 22' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 26' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 26' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 42' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 42' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 42' AR with E 0 n/a n/a >3% moisture-Enclosed
Equipment List Confidential
Dry Circuit-Section 3000 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 42' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Manual Gate 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 24' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 24' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 C301 30" X 111' Box Conveyor 150 tph-0 10 200 150 >3% moisture-Enclosed0 0 0 Chute Work 18" x18" x 8' AR with Ex 0 n/a n/a >3% moisture-Enclosed0 0 BS302 Siemens-Milltronics MSI Belt Scale 0 n/a n/a n/a0 0 BE302 18" x 8" x 63'-0" Single Wide Bucket 20 200 150 >3% moisture-Enclosed0 0 0 Work Platform w/ Ladder 0 n/a n/a n/a0 0 0 Chute Work 16" x16" x 18' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 SCR306 Rotex 6360-1 Screen 15 200 150 >3% moisture-Enclosed0 0 0 Rotex Suspension Stand 0 n/a n/a n/a0 0 0 Screen Cloth 0 n/a n/a n/a0 0 0 Chute Work 10" x10" x 22' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 22' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 26' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 0 Chute Work 10" x10" x 26' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 DP303 Dense Phase System 0 7 5 >3% moisture-Enclosed0 0 0 Process Controls 0 n/a n/a n/a0 0 0 Engineering & Project Management 0 n/a n/a n/a0 0 0 Installation Review , Start-up & Ship 0 n/a n/a n/a0 0 0 Piping 0 n/a n/a n/a0 0 0 Support 0 n/a n/a n/a0 0 C302 30" X 158' Box Conveyor 200 tph-0 10 260 200 >3% moisture-Enclosed0 0 0 Chute Work 18" x18" x 3' AR with Ex 0 n/a n/a >3% moisture-Enclosed0 0 BS303 Siemens-Milltronics MSI Belt Scale 0 n/a n/a n/a0 0 BE303 16" x 8" x 125'-2" Double Wide Buck 50 260 200 >3% moisture-Enclosed0 0 0 Work Platform w/ Ladder 0 n/a n/a n/a0 0 0 Chute Work 16" x16" x 25' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 C303 30" X 158' Box Conveyor 200 tph-0 15 260 200 >3% moisture-Enclosed0 0 0 Chute Work 18" x18" x 3' AR with Ex 0 n/a n/a >3% moisture-Enclosed0 0 BS304 Siemens-Milltronics MUS Belt Scale 0 n/a n/a n/a0 0 BE304 16" x 8" x 125'-2" Double Wide Buck 50 260 200 >3% moisture-Enclosed0 0 0 Work Platform w/ Ladder 0 n/a n/a n/a0 0 0 Chute Work 16" x16" x 25' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 C304 30" X 158' Box Conveyor 200 tph-0 15 260 200 >3% moisture-Enclosed0 0 BS305 Siemens-Milltronics MUS Belt Scale 0 n/a n/a n/a0 0 0 Chute Work 18" x18" x 3' AR with Ex 0 n/a n/a >3% moisture-Enclosed0 0 BE305 16" x 8" x 125'-2" Double Wide Buck 50 260 200 >3% moisture-Enclosed0 0 0 Work Platform w/ Ladder 0 n/a n/a n/a0 0 0 Chute Work 16" x16" x 25' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 C305 30" X 158' Box Conveyor 200 tph-0 15 260 200 >3% moisture-Enclosed0 0 0 Chute Work 18" x18" x 3' AR with Ex 0 n/a n/a >3% moisture-Enclosed0 0 BS306 Siemens-Milltronics MUS Belt Scale 0 n/a n/a n/a0 0 BE306 16" x 8" x 125'-2" Double Wide Buck 50 260 200 >3% moisture-Enclosed
Equipment List Confidential
Dry Circuit-Section 3000 0 0 Work Platform w/ Ladder 0 n/a n/a n/a0 0 0 Chute Work 16" x16" x 25' AR with E 0 n/a n/a >3% moisture-Enclosed0 0 C306 Hudco 24" x 41'-3" Air Conveyor-200 5 260 200 >3% moisture-Enclosed0 0 0 Hudco Blower Drive 3 n/a n/a n/a0 0 0 Vandegraaf Belt Brush 1 n/a n/a n/a0 0 0 Chute Work 18" x18" x 6' AR with Ex 0 n/a n/a >3% moisture-Enclosed0 0 C307 Hudco 24" x 41-3' Air Conveyor-200 5 260 200 >3% moisture-Enclosed0 0 0 Hudco Blower Drive 3 n/a n/a n/a0 0 0 Vandegraaf Belt Brush 1 n/a n/a n/a0 0 0 Chute Work 18" x18" x 6' AR with Ex 0 n/a n/a >3% moisture-Enclosed
0 0 BH302 Bag House 0 n/a n/a10894 Sq. ft. of media with and air to
media ratio of 7.2:1 @ 78342 CFM.
0 0 0 Distribution Arm 1 n/a n/a n/a0 0 0 Blower Package 10 n/a n/a n/a0 0 0 Lower Level enclosure 0 n/a n/a n/a0 0 FN304 Exhaust Fan 300 n/a n/a Enclosed in duck work0 0 ES302 Stack 0 n/a n/a 53' Dia x 50ft tall from grade elevation0 0 0 Ducting 0 n/a n/a n/a0 0 0 Ducting Steel Supports 0 n/a n/a n/a0 0 DP302 Dense Phase System 0 2 1 >3% moisture-Enclosed0 0 0 Process Controls 0 n/a n/a n/a0 0 0 Engineering & Project Management 0 n/a n/a n/a0 0 0 Installation Review , Start-up & Ship 0 n/a n/a n/a0 0 0 Piping 0 n/a n/a n/a0 0 0 Support 0 n/a n/a n/a0 0 0 Splitter Chute on Drop Out Box 0 n/a n/a n/a0 0 AC301 Air Compressor (Dense Phase) 200 n/a n/a n/a0 0 0 Air Piping 0 n/a n/a n/a0 0 AC302 Air Compressor (Dense Phase back 200 n/a n/a n/a0 0 0 Air Piping 0 n/a n/a n/a0 0 AC303 Air Compressor (General Air) 50 n/a n/a n/a0 0 0 Air Piping 0 n/a n/a n/a0 0 AC304 Air Compressor (General Air Back- 50 n/a n/a n/a0 0 0 Air Piping 0 n/a n/a n/a0 0 0 Air Knife 0 n/a n/a n/a0 0 EH301 Ehouse Structures, stairs & landings 0 n/a n/a n/a0 0 BLD302 Structure with access for Screens, F 0 n/a n/a n/a0 0 BLD301 Building around Dryer 0 n/a n/a n/a0 0 0 Motorized Louvers in walls and roof 0 n/a n/a n/a0 0 BLD303 Building for Compressors 0 n/a n/a n/a0 0 CBS301 RS-30 Belt Sampler 5 n/a n/a n/a0 0 CBS302 RS-30 Belt Sampler 5 n/a n/a n/a0 0 CBS303 RS-30 Belt Sampler 5 n/a n/a n/a0 0 CBS304 RS-30 Belt Sampler 5 n/a n/a n/a0 0 CBS305 PRT-18 Probe Belt Sampler 0 n/a n/a n/a0 0 0 Vandegraaf Belt Brush 1 n/a n/a n/a0 0 0 Vandegraaf Belt Brush 1 n/a n/a n/a0 0 0 Vandegraaf Belt Brush 1 n/a n/a n/a0 0 0 Vandegraaf Belt Brush 1 n/a n/a n/a
Equipment List Confidential
Storage Circuit-Section 4000 0 0 Vandegraaf Belt Brush 1 n/a n/a n/a0 0 SC304 16"Dia x 21'-3" Screw Conveyor 7.5 n/a n/a n/a0 0 ST401 2000 Ton bolted storage tank 0 n/a n/a >3% moisture-Enclosed0 0 HS401 High Level Sensor 0 n/a n/a n/a0 0 LS401 Low Level Sensor 0 n/a n/a n/a0 0 0 16" Manual Slide gate 0 1000 800 >3% moisture-Enclosed0 0 0 16" Pneumatic Actuated Slide gate 0 1000 800 >3% moisture-Enclosed0 0 POS401 Dual Directional Positioner 1 n/a n/a >3% moisture-Enclosed0 0 BL401 Enclosed Vehicle Bulk Loading Spo 1 1000 800 >3% moisture-Enclosed0 0 0 Pendent Controller (7 button) 0 n/a n/a n/a0 0 0 Dual Loadout Motor Starter Panel (L 0 n/a n/a n/a0 0 0 Single Lane Vision System (Lane 1) 0 n/a n/a n/a0 0 0 Gangway with Safety Cage 0 n/a n/a n/a0 0 0 Bumper on bottom of cage 4th safet 0 n/a n/a n/a0 0 ST402 2000 Ton bolted storage tank 0 n/a n/a >3% moisture-Enclosed0 0 HS402 High Level Sensor 0 n/a n/a n/a0 0 LS402 Low Level Sensor 0 n/a n/a n/a0 0 0 16" Manual Slide gate 0 1000 800 >3% moisture-Enclosed0 0 0 16" Pneumatic Actuated Slide gate 0 1000 800 >3% moisture-Enclosed0 0 POS402 Dual Directional Positioner 1 n/a n/a >3% moisture-Enclosed0 0 BL402 Enclosed Vehicle Bulk Loading Spo 1 1000 800 >3% moisture-Enclosed0 0 0 Pendent Controller (7 button) 0 n/a n/a n/a0 0 0 Gangway with Safety Cage 0 n/a n/a n/a0 0 0 Bumper on bottom of cage 4th safet 0 n/a n/a n/a0 0 ST403 2000 Ton bolted storage tank 0 n/a n/a >3% moisture-Enclosed0 0 HS403 High Level Sensor 0 n/a n/a n/a0 0 LS403 Low Level Sensor 0 n/a n/a n/a0 0 0 16" Manual Slide gate 0 1000 800 >3% moisture-Enclosed0 0 0 16" Pneumatic Actuated Slide gate 0 1000 800 >3% moisture-Enclosed0 0 POS403 Dual Directional Positioner 1 n/a n/a >3% moisture-Enclosed0 0 BL403 Enclosed Vehicle Bulk Loading Spo 1 1000 800 >3% moisture-Enclosed0 0 0 Pendent Controller (7 button) 0 n/a n/a n/a0 0 0 Dual Loadout Motor Starter Panel (L 0 n/a n/a n/a0 0 0 Single Lane Vision System (Lane 1) 0 n/a n/a n/a0 0 0 Gangway with Safety Cage 0 n/a n/a n/a0 0 0 Bumper on bottom of cage 4th safet 0 n/a n/a n/a0 0 ST404 2000 Ton bolted storage tank 0 n/a n/a >3% moisture-Enclosed0 0 HS404 High Level Sensor 0 n/a n/a n/a0 0 LS404 Low Level Sensor 0 n/a n/a n/a0 0 0 16" Manual Slide gate 0 1000 800 >3% moisture-Enclosed0 0 0 16" Pneumatic Actuated Slide gate 0 1000 800 >3% moisture-Enclosed0 0 POS404 Dual Directional Positioner 1 n/a n/a >3% moisture-Enclosed0 0 BL404 Enclosed Vehicle Bulk Loading Spo 1 1000 800 >3% moisture-Enclosed0 0 0 Pendent Controller (7 button) 0 n/a n/a n/a0 0 0 Gangway with Safety Cage 0 n/a n/a n/a0 0 0 Bumper on bottom of cage 4th safet 0 n/a n/a n/a0 0 ST405 500 Ton bolted storage tank 0 n/a n/a >3% moisture-Enclosed0 0 HS405 High Level Sensor 0 n/a n/a n/a
Equipment List Confidential
Storage Circuit-Section 4000 0 LS405 Low Level Sensor 0 n/a n/a n/a0 0 0 16" Manual Slide gate 0 n/a n/a n/a0 0 0 16" Actuated Slide gate 0 1000 800 >3% moisture-Enclosed0 0 POS405 Single Direction Positioner 1 1000 800 >3% moisture-Enclosed0 0 BL405 Close Vehicle Bulk Loading Spout (6 1 n/a n/a >3% moisture-Enclosed0 0 0 Single Loadout Motor Starter Panel 0 1000 800 >3% moisture-Enclosed0 0 0 Pendent Controller (6) button 0 n/a n/a n/a0 0 0 Gangway with Safety Cage 0 n/a n/a n/a0 0 0 Bumper on bottom of cage 4th safet 0 n/a n/a n/a0 0 CTR401 10x10 Control Room 0 n/a n/a n/a0 0 0 Loading Structure 0 n/a n/a n/a0 0 TS401 Truck Scale 125' 0 n/a n/a n/a0 0 TS402 Truck Scale 135' 0 n/a n/a n/a0 0 0 Canopies between tanks 0 n/a n/a n/a0 0 0 Entrance Traffic Gate Lane 2 0 n/a n/a n/a0 0 0 Entrance Traffic Gate First Silo Lane 0 n/a n/a n/a0 0 0 Entrance Traffic Gate Second Silo L 0 n/a n/a n/a0 0 0 Access around Hudco Conveyors on 0 n/a n/a n/a0 0 0 Ticketing 0 n/a n/a n/a0 0 0 Well Pump for office users 0 n/a n/a n/a
Equipment List Confidential
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SU101
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170004-F
L-00A
0
SCR101
5X12 SD SCREEN
600 STPH
15 HP
C108
42" CONVEYOR
600 STPH
40 HP
BS101
BELT SCALEPW-BS02
BELT SCALE
PW-C03
36" CONVEYOR
100 STPH
7.5 HP
PW-C04
30" CONVEYOR
100 STPH
7.5 HP
VGF101
VIBRATING FEEDER
CR101
CRUSHER
C101
CONVEYOR
OVERS
M
C102
42" JUMPER CONVEYOR
600 STPH
30 HP
STU101
PORTABLE CHASSIS
M
C102
42" JUMPER CONVEYOR
600 STPH
30 HP
M
C102
42" JUMPER CONVEYOR
600 STPH
30 HP
M
BF101
48" BELT FEEDER
600 STPH
50 HP
M
C102
42" JUMPER CONVEYOR
600 STPH
30 HP
M
C102
42" JUMPER CONVEYOR
600 STPH
30 HP
M
C102
42" JUMPER CONVEYOR
600 STPH
30 HP
FH101
FEED HOPPER
600 STPH
FROM WP-101
170004-FL-00
RINSE WATER
5000 GPM DESIGN
TO PW-SU01
FLOW SHEET
170004-FL-00
TO MUD POND
SP102
15 HP
THK101
THICKENER TANK
DRIVE MOTOR 7.5 HP
RACK MOTOR 2 HP
WATER POND
TO CLEAN
FROM SW-P03
FLOW SHEET
170004-FL-00
M
M
WT101
WATER TANK
FROM ?
FLOW SHEET
170004-FL-00
FROM SP-204
FLOW SHEET
170004-FL-01
DRY PLANT FACILITY
AP101
5 HP
MP101
5 HP
BWP101
5 HP
DF101
DRY FLOC FEED SYSTEM
SF101
2 HP
CAT101
CAT TANK
MT101
MIX TANK
AT101
FLOC AGE TANK
CP102
2 HP
BP101
400 HP
570 STPH
36.4% SOLIDS
3987 GPM
4846 GPM
395 STPH
70.0% SOLIDS
576 GPM
272 GPM
SP - 101
SLURRY PUMP
SU - 101
SLURRY SUMP
6000 GPM DESIGN
5540 GPM OPERATING
300 HP DRIVE
7000 GAL CAPACITY
SP - 102
SLURRY PUMP
6000 GPM DESIGN
5550 GPM OPERATING
300 HP DRIVE
To SU-203
170004-FL-01
M
54 STPH
3.6% SOLIDS
5847 GPM
5787 GPM
5928 GPM
SW-DS01
HYDROSIZER
10X10
SW-DS02
HYDROSIZER
10X10
SW-DS03
HYDROSIZER
12X12
SW-CY01
CYCLONE
SW-CY02
CYCLONE
SW-CY03
CYCLONE
3000 GPM
SW-P03
M
SW-DWS04
DEWATER SCREEN
2x10HP
SW-DWS05
DEWATER SCREEN
2 X 10HP
SW-P01
4500 GPM
150 HP
26 STPH
1.8% SOLIDS 5826 GPM
WP01
5000 GPM DESIGN
300 HP DRIVE
FROM SP102
170004-FL-00A
MUD POND IN PIT
WATER POND
WP- 101
VERTICAL TURBINE PUMP
6500 GPM DESIGN
6000 GPM OPERATING
200 HP DRIVE
570 STPH
31.4% SOLIDS
4987 GPM
5846 GPM
BP01
250 HP
WP02
5000 GPM
WATER TANK
WP-05
WATER PUMP
15 GPM DESIGN
10 GPM OPERATING
3 HP DRIVE
WP03
WP- 102
WATER PUMP
450 GPM DESIGN
400 GPM OPERATING
30 HP DRIVE
WT - 102
WATER TANK
3000 GAL CAPACITY
70x140m
70x325m
SU-301
SUP-301
28 STPH
23 GPM
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PW-SCR01
8'X20' SCREEN
600 STPH
50 HP
16" D
R11
16" DR17
6" H
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6" H
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6" H
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12" HOSE
12" HOSE
16" HOSE
16" DR17
M
SL-C08
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30HP
M
SL-C09
CONVEYOR
30HP
SL-C10
CONVEYOR
25HP
M
SL-C05
CONVEYOR
30HP
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70x140m
M
SL-C06
CONVEYOR
30HP
SL-C07
CONVEYOR
25HP
SL-BS03
BELT SCALE
SL-BS04
BELT SCALE
SW-SU01
C-301
SW-CY06 TO SW-CY11
SW-CY04 & SW-CY05
PW-EH01
EHOUSE
BLD-102
BUILDING
BLD-103
BUILDING
To SW-DWS01&02
170004-FL-01
RINSE WATER
FROM EXISTING
6" D
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6" DR17
HI-CAP WELL PUMP
PW-EH02
EHOUSE
WP04
4" HOSE
FROM BP101
170004-FL-00A
570 STPH
36.4% SOLIDS
3987 GPM
4846 GPM
PB101
PUMP BOX
600 STPH
PW-SP01
250 HP
PW-SU01
170004-FL-00A
TO THICKENER TANK
FROM THK101
170004-FL-00A
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170004-FL-00A
20" D
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SL-FH01
EMERGENCY RECLAIM
DUMP HOPPER
M
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RECLAIM BELT CONVEYOR
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LINEAR
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M
C - 200
TRIPPER
BELT CONVEYOR
M
C - 202
COLLECTING CONVEYOR
M
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CYCLONE 201
SP - 203
SLURRY PUMP
SW-DWS02
DEWATER SCREEN
SW-DWS01
DEWATER SCREEN
SLURRY PIPE LINE
FROM EXISTING UTICA WET PLANT
FACILITY
SU - 203
SLURRY SUMP
240 TPH DESIGN
225 TPH OPERATING
10 HP DRIVE
240 TPH DESIGN
225 TPH OPERATING
10 HP DRIVE
600 TPH DESIGN
500 TPH OPERATING
40 HP DRIVE
250 TPH DESIGN
225 TPH OPERATING
30 HP DRIVE
3 HP CARRIAGE
15 HP HOIST TROLLEY
RC - 202
LINEAR
BELT RECLAIMER
250 TPH DESIGN
225 TPH OPERATING
30 HP DRIVE
3 HP CARRIAGE
15 HP HOIST TROLLEY
500 TPH DESIGN
450 TPH OPERATING
25 HP DRIVE
5 HP TRIPPER
300 TPH DESIGN
250 TPH OPERATING
25 HP DRIVE
300 TPH DESIGN
250 TPH OPERATING
50 HP DRIVE
240 TPH DESIGN
225 TPH OPERATING
CY - 202
CYCLONE 202
240 TPH DESIGN
225 TPH OPERATING
6000 GPM DESIGN
5550 GPM OPERATING
350 HP DRIVE
6000 GAL CAPACITY
BLD - 201
DECANTING BUILDING
BS - 201
BELT SCALE
EH - 201
EHOUSE
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28369 D
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OFFICE: (630) 225-4602
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SLURRY PUMP
SU - 205
SUMP
250 GPM DESIGN
200 GPM OPERATING
15 HP DRIVE
750 GAL CAPACITY
FROM DECANT
SP - 204
SLURRY PUMP
SU - 204
SUMP
6200 GPM DESIGN
6000 GPM OPERATING
250 HP DRIVE
7000 GAL CAPACITY
FROM WP-102
170004-FL-00
RINSE WATER
EQUIPMENT DESIGN CAPACITY
EXPECTED OPERATING QUANTITY
EQUIPMENT NUMBER WITH
DESCRIPTION
LEGEND
LINE DEFINITIONS
SAND SLURRY
SAND FLOW
NEW EQUIPMENT
WATER
GRAVITY OPERATOR
ELECTRIC OPERATOR
HYDRAULIC OPERATOR
PNEUMATIC OPERATOR
LINE STYLES
F
G
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A
XXX-XXX
XXXXX
XXXXX
ELECTRIC MOTOR
COMBUSTION ENGINE
MANUAL OPERATOR
M
C
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VFD
VARIABLE FREQUENCY
DRIVE
XXXXX
COMPRESSED AIR
DRN201
Drainage System
20" D
R17
16" SCH40
16" SCH40
10" HOSE
14" HOSE
14" H
OS
E
10" HOSE
18" DR17
18" D
R11
12" H
OS
E
16" D
R11
10" DR17
10" DR17
6" DR17
395 STPH
88.0% SOLIDS
215 GPM
811 GPM
TO THICKENER
FLOW SHEET
170004-FL-00A
12" D
R17
14" SCH40
4" DR17
DRY-301
DRYER
BH-301
DUST COLLECTOR
ES-301
EXAUST STACK
M M M M M
+20
20/40
30/50
40/70
M
M
M
M
M
SCR-301
GYRATORY
SCREEN
50 TPH
M
WB-301
30" WEIGH
BELT FEEDER
50 TPH
M M M M
M
FT-302
FEED BIN
40 TON
BE - 301
BUCKET
ELEVATOR
BE-302
BUCKET
ELEVATOR
M
DP-303
DENSE
PHASE TRANSFER
SYSTEM 3
SCR-306
GYRATORY
POLISHING SCREEN
150 TPH
UPPER INTERMEDIATE
INTERMEDIATE
OVERS POLISHING RECOVERY
LOWER INTERMEDIATE
FROM C - 202
170004-FL-01
LOWER
OVERS
+20
20/40
30/50
40/70
+20
20/40
30/50
40/70
+20
20/40
30/50
40/70
+20
20/40
30/50
40/70
40x70 PRODUCT
30x50 PRODUCT
20x40 PRODUCT
100 MESH PRODUCT
C-302
BOX CONVEYOR
TO BE-305
FLOW SHEET
170004-FL-03
BF-301
BELT FEEDER
WB-302
30" WEIGH
BELT FEEDER
50 TPH
WB-303
30" WEIGH
BELT FEEDER
50 TPH
WB-304
30" WEIGH
BELT FEEDER
50 TPH
WB-305
30" WEIGH
BELT FEEDER
50 TPH
SCR-302
GYRATORY
SCREEN
50 TPH
SCR-303
GYRATORY
SCREEN
50 TPH
SCR-304
GYRATORY
SCREEN
50 TPH
SCR-305
GYRATORY
SCREEN
50 TPH
C-303
BOX CONVEYOR
C-304
BOX CONVEYOR
C-305
BOX CONVEYOR
M
100 MESH
40/70
30/50
20/40
+20
H
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M
M
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FN-304
D/C FAN
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STACK
DP-301
DENSE PHASE
TRANSFER
SYSTEM 1
DP-302
DENSE
PHASE TRANSFER
SYSTEM 2
FT-301
FEED TANK
233 TONS
C-202
COLLECTING CONVEYOR
M
INSIDE
BUILDING
OUTSIDE
BUILDING
TO STORAGE
TANK 405
TO ST - 405
DWG FS - 003
M
SC - 301
SCREW CONV
TO BE-306
FLOW SHEET
170004-FL-03
TO BE-304
FLOW SHEET
170004-FL-03
TO BE-303
FLOW SHEET
170004-FL-03
C-301
BOX CONVEYOR
300 TPH DESIGN
250 TPH OPERATING
40 HP DRIVE
18 TPH DESIGN
15 TPH OPERATING
15 HP DRIVE
SC - 302
SCREW CONV
18 TPH DESIGN
15 TPH OPERATING
15 HP DRIVE
330 TPH DESIGN
250 TPH OPERATING
40 HP DRIVE
M
FN-301
DRYING ZONE FAN
300 HP DRIVE
FN-302
COOLING ZONE FAN
100 HP DRIVE
300 TPH DESIGN
250 TPH OPERATING
25 HP DRIVE
FN-303
EXAUST FAN
350 HP DRIVE
300 HP DRIVE
350 SCFM @ 90 PSI
200 SCFM @ 90 PSI
7 TPH DESIGN
150 SCFM @ 90 PSI
Ø5" SCH. 40
18 TPH DESIGN
Ø3" SCH. 40
2 TPH DESIGN
G-301
GATE
G-302
GATE
G-303
GATE
G-304
GATE
G-305
GATE
3 HP DRIVE 3 HP DRIVE 3 HP DRIVE 3 HP DRIVE 3 HP DRIVE
20 HP DRIVE
20 HP DRIVE
20 HP DRIVE
20 HP DRIVE 20 HP DRIVE
15 HP DRIVE
200 TPH DESIGN
150 TPH OPERATING
20 HP DRIVE
260 TPH DESIGN
200 TPH OPERATING
15 HP DRIVE
260 TPH DESIGN
200 TPH OPERATING
15 HP DRIVE
260 TPH DESIGN
200 TPH OPERATING
15 HP DRIVE
260 TPH DESIGN
200 TPH OPERATING
15 HP DRIVE
200 TPH DESIGN
150 TPH OPERATING
15 HP DRIVE
BS-303
BELT SCALE
BS-304
BELT SCALE
BS-306
BELT SCALE
BS-305
BELT SCALE AC-301
COMPRESSOR
200 HP
(DENSE PHASE)
HS - 302
HIGH LEVEL
SENSOR
LS - 302
LOW LEVEL
SENSOR
HS - 301
HIGH LEVEL
SENSOR
LS - 301
LOW LEVEL
SENSOR
BS-302
BELT SCALE
2
HO
MA-301
MOISTURE
ANALIZER
BLD-301
BUILDING
EH-301
EHOUSE
M
M
AC-302
COMPRESSOR
200 HP
(DENSE PHASE BACK UP)
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BS - 301
BELT SCALE
M
SC - 303
SCREW CONV
20 TPH DESIGN
15 TPH OPERATING
7.5 HP DRIVE
NATURAL GAS
BAG HOUSE
MEDIA: 10,894 FT
AIR TO MEDIA= 7.2:1
78,342 CFM
BAG HOUSE
MEDIA: 17,784FT
AIR TO MEDIA=4.2:1
75,000 CFM
2
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78,342 CFM
M
AL-301
ROTARY AIRLOCK
1.5 HP DRIVE
101,387 ACFM
13.9" WC S.P.
19,361 ACFM
16.9" WC S.P.
55,273 ACFM
21.5" WC S.P.
17.0" SP
M
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Ø8" SCH. 40
EQUIPMENT DESIGN CAPACITY
EXPECTED OPERATING QUANTITY
EQUIPMENT NUMBER WITH
DESCRIPTION
LEGEND
LINE DEFINITIONS
SAND SLURRY
SAND FLOW
NEW EQUIPMENT
WATER
GRAVITY OPERATOR
ELECTRIC OPERATOR
HYDRAULIC OPERATOR
PNEUMATIC OPERATOR
LINE STYLES
F
G
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XXX-XXX
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ELECTRIC MOTOR
COMBUSTION ENGINE
MANUAL OPERATOR
M
C
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VARIABLE FREQUENCY
DRIVE
XXXXX
COMPRESSED AIR
BLD-303
COMPRESSOR BUILDING
AC-303
COMPRESSOR
50 HP
(GENERAL AIR)
M
M
AC-304
COMPRESSOR
50 HP
(GENERAL AIR BACK UP)
TO AIR LINE
170004-FL-03
BLD-302
SCREEN BUILDING
CBS-301
BELT SAMPLER
5 HP
CBS-302
BELT SAMPLER
5 HP
CBS-303
BELT SAMPLER
5 HP
CBS-304
BELT SAMPLER
5HP
CBS-305
BELT SAMPLER
5HP
FROM DUST
COLLECTION LINE
170004-FL-03
M
SC - 304
SCREW CONV
20 TPH DESIGN
15 TPH OPERATING
7.5 HP DRIVE
M
M
M
M
M
M
M
M
M
M
M
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28369 D
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12/02/18
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17
00
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170004-F
L-03
5
M
BE - 304
BUCKET
ELEVATOR
40/70 MESH
ST - 401
SILO
2000 T
100 MESH
ST - 402
SILO
2000 T
40x70 MESH
FROM SCREENING
FROM C - 303
170004-FL-02
MM
MM
C - 307
AIR CONVEYOR
A
M
BE - 303
BUCKET
ELEVATOR
100 MESH
FROM SCREENING
FROM C - 302
170004-FL-02
TS 401
TRUCK SCALE
FROM DP - 301
170004-FL-02
FROM DENSE PHASE
TRANSFER POINTS
(3)
TRUCK LOADING
DRY REJECTS SYSTEM
H
A
ST-405
REJECTS BIN
500 TON
TS - 401
TRUCK SCALE
M
BE - 305
BUCKET
ELEVATOR
30/50 MESH
ST - 404
SILO
2000 T
20/40 MESH
ST - 403
SILO
2000 T
30/50 MESH
FROM SCREENING
FROM C - 304
170004-FL-02
MM
MM
M
M
BE - 306
BUCKET
ELEVATOR
20/40 MESH
FROM SCREENING
FROM C - 305
170004-FL-02
TS 402
TRUCK SCALE
BL - 404
BULK LOADING SPOUT
1 HP
BL - 403
BULK LOADING SPOUT
1 HP
BL - 401
BULK LOADING SPOUT
1 HP
BL - 402
BULK LOADING SPOUT
1 HP
260 TPH DESIGN
200 TPH OPERATING
50 HP DRIVE
260 TPH DESIGN
200 TPH OPERATING
50 HP DRIVE
260 TPH DESIGN
200 TPH OPERATING
50 HP DRIVE
260 TPH DESIGN
200 TPH OPERATING
50 HP DRIVE
260 TPH DESIGN
200 TPH OPERATING
5 HP DRIVE
3 HP BLOWER
C - 306
AIR CONVEYOR
260 TPH DESIGN
200 TPH OPERATING
5 HP DRIVE
3 HP BLOWER
M
M
POS - 402
POSITIONER
1 HP
POS - 401
POSITIONER
1 HP
POS - 403
POSITIONER
1 HP
POS - 404
POSITIONER
1 HP
HS - 402
HIGH LEVEL
SENSOR
LS - 402
LOW LEVEL
SENSOR
HS - 401
HIGH LEVEL
SENSOR
LS - 401
LOW LEVEL
SENSOR
HS - 403
HIGH LEVEL
SENSOR
LS - 403
LOW LEVEL
SENSOR
HS - 404
HIGH LEVEL
SENSOR
LS - 404
LOW LEVEL
SENSOR
HS - 405
HIGH LEVEL
SENSOR
LS - 405
LOW LEVEL
SENSOR
BL - 405
BULK LOADING SPOUT
1 HP
POS - 405
POSITIONER
1 HP
CTR-401
CONTROL ROOM
H
H
A
H
A
A
H
FROM AIR LINE
170004-FL-02
EQUIPMENT DESIGN CAPACITY
EXPECTED OPERATING QUANTITY
EQUIPMENT NUMBER WITH
DESCRIPTION
LEGEND
LINE DEFINITIONS
SAND SLURRY
SAND FLOW
NEW EQUIPMENT
WATER
GRAVITY OPERATOR
ELECTRIC OPERATOR
HYDRAULIC OPERATOR
PNEUMATIC OPERATOR
LINE STYLES
F
G
E
A
XXX-XXX
XXXXX
XXXXX
ELECTRIC MOTOR
COMBUSTION ENGINE
MANUAL OPERATOR
M
C
H
VFD
VARIABLE FREQUENCY
DRIVE
XXXXX
COMPRESSED AIR
TO DUST
COLLECTION LINE
170004-FL-02
M
M
M
Appendix B
Water Soluble Polymer Information
____ Wate
Wha Polylessesolub How Polyadjacby thpartiof thsepar Why Polysand 99% withoparti Whecleanperionew elimiclarif Is th No. includredgfarmgrou
___________
er Soluble P
at are polyme
mers are cheer number of ble; some are
w do polymers
mers are cocent particleshis polymer cle. This pro
he type used irate material
y are polymer
mers are used clean and re
sand and 1%out any finescles.
en the sand isn the particleod of time tomakeup watinates the amfying the wa
e use of poly
The same wuding sewagege flow sedim
m land and couts, cosmetics
__________
olymers Jun
Wat
ers?
emical compof much largere not.
s work?
mprised of s through a c"tentacle", tocess is the sin industrial s suspended
rs used in the
ed in the indueady for use. % to 5% vers or impuriti
s washed, thes out of the clarify the wter for sand wmount of landsh water.
ymers unique
water solublee treatment, ment during onstruction ss, paper, and
___________
ne 2013
ter Soluble
ounds or mixr particles. P
long molecuombination othese now lesame regardlsand mining in water or o
e industrial s
ustry because The source
ry fine particies. After m
e fine particle wash waterwater for reuwashing that d area that m
e to industria
e polymers umunicipal drwaterway re
sites to contrdiapers.
__________
e Polymer
xtures of comPolymers are
ular chains thof processes ess mobile paless of the inoperations i
other aqueous
sand mining
e the sand is of most indu
cles (silt and mining, sand i
les become sr. By accele
use in industrwould come
might otherw
al sand mini
used in indusrinking wateemediation. rol erosion a
___________
rs and Ind
mpounds thatmade up of
hat adsorb (known as elearticles are u
ndustry in whnclude coagus media.
g industry?
washed withustrial sand mclay). User
is rinsed or “
suspended inerating the serial sand proce from a well
wise be neede
ing?
strial sand mr treatment, Acrylamide-
and for the m
__________
dustrial Sa
t cause very f constituent m
(stick) quickectrostatic anultimately drhich the polyulants and flo
h water. Themined in Wirs of industri“washed” us
n the wash wettling of fincessing. Poll or other soued for settlin
mining are usconstruction
-based polymmanufacturin
___________
and Minin
fine particlemonomers.
kly and stronnd hydrogen rawn togethe
ymer is used.occulants, wh
e washing proisconsin is saial sand requsing water to
water. Polymne particles, lymer use greurce. Using
ng ponds, wh
sed in a varin aggregates mers are usedng of many p
__________
g
s to quickly Some polym
ngly onto thebonding. Jo
er to form a. Water soluhich are prim
ocess makesandstone, whuire a clean go remove the
mers are usedthe polymereatly reducespolymers al
hich are anot
iety of other wash water,
d to conditionproducts suc
___________
Page
cluster into amers are wate
e surfaces ooined togethea much largeuble polymermarily used to
the industriahich is 95% tograin of sande silt and clay
d to clarify ors shorten ths the need foso reduces other means o
applications and to settlen bare soil onh as plastics
_
1
a r
f er er s o
al o
d, y
r e r r f
s, e n s,
Water Soluble Polymers June 2013 Page 2
What polymers are typically used to wash sand? The two common polymers used in industrial sand operations are water soluble polymers:
1. Poly-DADMAC polymer -- a water solution of a cationic (positively-charged) polymer (poly-diallyldimethylamonium chloride).
2. PAM polymer -- an anionic (negatively-charged) co-polymer (polyacrylamide/acrylate). How much of these polymers is used in the sand washing process? The two commonly used polymers are poly-DADMAC and PAM. The monomer in the poly-DADMAC polymer is called the DADMAC monomer; the monomer in the PAM polymer is called the acrylamide monomer, and is often referred to simply as acrylamide. These monomers are present in very low concentrations in each polymer. Industrial sand mining operations that use the poly-DADMAC polymer typically add about 15 parts per million (ppm) to the wash water. The poly-DADMAC polymer averages about 20% poly-DADMAC. The poly-DADMAC portion of the polymer contains less than 0.1% of the DADMAC monomer. That calculates to a DADMAC monomer concentration in the wash water of approximately 3 parts per billion (ppb). Industrial sand mining operations that use the PAM polymer typically add about 6 to 7 ppm to the wash water. The PAM polymer is an emulsion with an average of about 30% PAM polymer. The acrylamide monomer is present at concentrations less than 0.05% of the PAM polymer portion of the emulsion. That calculates to an acrylamide monomer concentration in the wash water of approximately 1 ppb. How does Wisconsin Department of Natural Resources (WDNR) regulate polymer use at industrial sand operations? WDNR regulations protect surface water and groundwater by regulating stormwater and surface water discharges, well drilling, and the application of materials to the land surface with the potential to impact groundwater. Any stormwater or surface water discharge of industrial sand wash water is regulated by WDNR under Ch. NR 216. WDNR approves the application of products containing polymers for sediment control purposes under DNR Conservation Practice Standard 1051 to protect surface waters. WDNR has not established specific groundwater standards for polymers under Ch. NR 140; however, if the wash water is held in a pond, WDNR reports that “[s]ealed ponds will have very little potential for groundwater impacts. Unsealed ponds will likely seal themselves with the fines that are removed from the frac sand.”[1] Does polymer use at industrial sand operations pose a risk to public health? No. For comparative purposes, it is worth noting that municipal drinking water treatment facilities add polymer directly to the drinking water; industrial sand operations add polymer to the sand wash water, which is part of the industrial sand process and not a source of drinking water. These polymers are also approved by the National Sanitation Foundation (NSF) and American National Standards Institute (ANSI) NSF/ANSI Standard 60 for treatment of drinking water. The maximum allowable DADMAC monomer concentration in drinking water established by NSF/ANSI (at the request of the United States Environmental Protection Agency (US EPA)) is 50 ppb [2]. By comparison, approximately 3 ppb DADMAC monomer is present in the wash water used in industrial sand mining operations.
Water Soluble Polymers June 2013 Page 3
Concerns about potential adverse health effects from polymers have focused on acrylamide because it is a possible human carcinogen and a neurotoxin (damages the nervous system). Acrylamide is the monomer present in a very low concentration in PAM polymers. US EPA regulates acrylamide in drinking water using a treatment technique requirement because there is not a standardized analytical method for its measurement in drinking water. US EPA’s Phase II Rule limits the allowable residual acrylamide to 0.05% when the polymer is added directly into raw drinking water supplies at 1 ppm. Due to this regulation, acrylamide concentrations in drinking water are not expected to exceed 0.5 ppb. US EPA considers this level low enough to be “safe” accounting for any uncertainty in the data relating acrylamide to cancer and neurotoxic effects. [3] Environmental fate studies by US EPA report that acrylamide degrades rapidly in the environment – in a matter of a few days in both soil and water. Depending on whether the soil is aerobic or anaerobic, the estimated half-lives range from 22 to 36 hours. Degradation in river water occurred within 2 to 12 days, depending on the availability of microorganisms that utilize the acrylamide. Fish tissue samples showed no appreciable bioconcentration. [4,5] The maximum allowable acrylamide monomer concentration in drinking water established by NSF/ANSI is 0.5 ppb [2]. By comparison, at typical industrial sand operations the concentration of the acrylamide monomer in the wash water is 1.0 ppb. This wash water is in the clarifiers and settling ponds that are part of the industrial sand production process – which are not sources of drinking water. If the wash water with less than 1 ppb acrylamide were to leave the industrial sand operation -- either through seepage from settling ponds to ground water (unlikely, since the ponds will become sealed as noted above by the WDNR) or discharge to surface water streams or rivers -- it is very unlikely that the acrylamide monomer would be detected because it would degrade and be diluted before it reached any drinking water source.
References
[1] WDNR Silica Sand Mining in Wisconsin, January 2012, p. 28 accessed at: http://dnr.wi.gov/topic/Mines/documents/SilicaSandMiningFinal.pdf
[2] The National Sanitation Foundation and American National Standards Institute, Standard 60: Drinking Water Treatment Chemicals – Health Effects
[3] EPA Water: Basic Information about Regulated Drinking Water Contaminants, accessed at http://water.epa.gov/drink/contaminants/basicinformation/acrylamide.cfm
[4] EPA Technical Fact Sheet on: Acrylamide (Part of a larger publication: National Primary Drinking Water Regulations)
[5] EPA 749-F-94-005a, Chemical Summary for Acrylamide, Office of Pollution Prevention and Toxics, EPA (1994) available at http://www.epa.gov/chemfact/s_acryla.txt
For more information contact: Wisconsin Industrial Sand Association 2809 E. Hamilton Ave., #161 Eau Claire, WI 54701-6863 (715) 497-3749 http://wisconsinsand.org/