sanctuary canopy instructions rev d

C & A SUPPLIES LTD , BIDDEr STrEET, LonDon E16 4ST | TEL: 0845 165 165 8 | WEB: WWW.CABP.Co.UK | EMAIL:[email protected]

INSTRUCTION GUIDE

SANCTUARY CANOPY


1.

2.

3.

Add gasket to wall plate

Drill holes in wall plate along the two rib lines

Thefirstpairofholesshouldbe25mmfromtheedgeand thenspacedevery525mmalong the length.The lastpair shouldbe25mmfromthefaredge.Theholecentrescan be adjusted to cater for obstructionson the retaining wall.

A8mmdiametermetaldrill bit shouldbeusedforthis.

Offerthewallplateuptothehostwall, mark the holes removewall plate

EXAMPLEDIMENSIONSFORTHE4250mm4PANELOPTION


4.

5.

Drill a 8mm diameter hole forthefixingsofthewallplateusingmasonry drill bit to a suitabledepth(110mm).

Offerwallplatetothewall,fastenthe wall plate using the throughfixingframeanchors.

6.

7.

Runabeadofsiliconealongthetopofwallplateagainst thewallto seal.

If the wall is uneaven then a secondaryflashingsuchaschased in leadorflash-bandmayberequired.

Position the locationof thePostConnectorBrackettoyoursoundconcrete floor (if the floor is notsuitablethenitmustberecasttobesuitable)andmarkthecentreholes.

Posts should never bemore than 2.75mapart,or0.25mfromtheendsofthegutter/beam.

Ensure that the holes run parallel to thehostwall,thisensuresthegutterbeamwillbe parallel

TO WALLTO P

OST


8.

10.

Drill the holes marked using a12mm diameter masonry drill,to at least a depth of 90mm,ensuringanydebrisisremoved.

Drill a 12mm diameter hole ineachofthe60mmx60mmposts20mm from the end and centralon the face. Ensure there aretwoholeson twoopposite facesready to the connecting bolt to passthrough.

9.

11.

Reposition the Post connector bracket and fasten to the floorusingtheshieldanchor.

Ensure the vertical flanges are at rightangles to the wall so that when the bolt connecting it to the post is inserted these are inserted parallel.

Ensuretheconnectorsareinstraightlinereadyfortheposts.TheBaseholeontheconnector is oversized to allow for someminoradjustmentstoensuretheseareinline.usedforthis.

Locate each post over the connector bracket and securethrough with the M12 x70mmstainless bolt.

Thepostsshouldnowhavea20mmgapatthebottom,thisissothatthepost/postsbeinguseasthedownpipecanexpelthewater.


12.

14.

13.

15.

Decide on which post / posts are goingtobeuseasdownpipeandmark the location on the insideofthegutterwithtwostraiglinesrepresenting the edges of thepost /s

ScrewtheGutterBeamEndplatesonto the section, sealing on the insideusingsiliconesealant.

Within these linesdrillanumberof holes so that the water canescape down the inside of thepost.

Use the same 12mm diameter as usedfor thepost thenyoushouldget9holes,ifusingasmallerdiameterdrillmoreholeswouldneedtobedrilled.

Drilling theholes insteadof usinga holecutter will help ensure no large debrisenterstheposttocauseablockage.

Place gutter ontop of posts.Ensuringthatitisdirectlyoppositeand inline with the wall plate.

Thepostswillsitinsidethetwoflangesonthebottomofthegutterbeamsection.


16. Drill 4 holes (two on each side flange)witha5mmdrillbit,evenlyspaced, (20mm fromeach edgeofthePost).

17.

18.

Securepoststothegutterbeamusingthe4.8mmblindrivets.Andsiliconesealpostifbeingusedasdownpie.

Ifspace is tightdue toobstructions, thenthe posts will have to be removed fromthe post connectors. The posts then fastenedtothegutterbeamandthenthewholeassemblyofpostsandgutterbeamsecuredbackontothepostconnectors.

The bars will span from thewallplate,acrosstothefrontbeamgutter.Ifthesystemissettothemaximum projection then thesewillnotneedtobecut.Ifthebarsdoneedtobecut,thisshouldbedonenowbeforeinstalling.

Thebaseofthebarwheninplaceshouldoverhang into the gutter section 30mmwhen installed.

30mm


19.

21.

22.

20.

Once the bars are all the correct length, the bar endcaps shouldbe installed on the end of eachbar.Thiswillthendefinetheendofthebarthatwillbehangingintothegutter.

The protective film on thesheets should be peeled backapporximatly50mmonalledgesand on both sides.

Ensuring the sheet is free fromdustmoistureandanyotherdebrithesheettapesshouldbeappliedto the two sheet ends.

IftheBarsarecuttolength,thenthesheetsshouldbecutinlengthalsotothesamesizeusingafinetoothsaw.


23.

24.

Thesheetenclosuresshouldbecutto1Mlengthsandpositionedover the tapes centrally.

With the sheets being approx. 1050mmwidethisleaveapprox25mmoneachsideuncovered.

Itisimportantthatontheendofthesheetintendedforthegutterthatthedripsectionfacesdownas tonot impede the flowofwater off the sheet.At the end intendedforthewallplateitisimportanttohavethedripfacinguptohelpactasawaterbufferifthereareharddrivingwinds.

Polycarbonate multiwall sheets are UVtreated,oftenthisisonlyononeside.Itisimportantthatthissideisthetopsurface.The sheet will tell you which this is butgeneralpracticeisthatthecoverfilmwiththetextonistheUVprotectedside.

It isagoodideanottoremovethecoverfilmstotallyatthisstage,becausetheywillhelpprotectthesheetsfromrubmarks,anditiseasytoforgetwhichsideshouldfaceup,andoncethecoverfilmisremoveditisnearlyimpossibletotell.

GUTTER END

WALL PLATE END

Thefirstbarshouldbepositionedflush against the gutter beamendcap,andflushwiththeendofthewallplatealso.Thebarshouldoverhang the gutter 30mm withtheendcapatthegutterend.

Ahandywayofensuring thebar is inthecorrect position and help prevent it frommovingwhen installing is toputa60mmwide block ofwood or offcut of post intothegutter.Thiswillspacethebarsothatitoverhangscorrectly.Butanysuchpackingmustberemovedafterthebarissecured.

25mm

25mm

30mm


25.

28.

26.

27.

From underneath two 5mmdiameter holes should be drilledthrough the underside of thewallplate and the glazing bar (along the fixing groove line).Theseshouldbe10mmfromthetwoouteredgesoftheglazingbartoallowastrongfixing.

Insert the polycarbonate sheet into the bar side, ensuring thesheet is the correctly prepared (step23)andthecorrectwayup.Ensurethesheetisfullyretainedin the bar and that the 1M sheet closures are up tight to the bar.This is important as the sheetclosureswillhelpensurethebarsare spaced correctly.

Fastenthewallplateandbarstogetherusingtwo4.8mmx12mmblindrivetsthroughthefixingholesjustcreated.

Repeatsteps25&26butonthefrontbeamnotthewallplate.

29. Insert anewbaronto the frameand engage the polycarbonate sheet so that the two long sides ofthesheetaresupported.Thesebars should now be spaced 1Mapart(1050mmbarcentres).

Remember theendcapof thebarshouldbe at the bottom (gutter) end of the roofwith the bar overhanging into the gutter30mm.


30.

32.

34.

Repeatsteps25to27onthenewbarjustadded.

Repeatsteps28to31untilalloftheroofisglazed.Thefinalbarshouldfinishflushwiththeendofthewallplateandbeam.

Ifthecanopyisnotgoingtobeastandardlengthandneedsshortening,thenpleaserememberthatthedimensionslistedhereallneedtobeadjustedinproportiontothereducedcanopysize.Thesheetscanbecutwithafinetoothsawandthealuminiumwithahacksaw.

31.

33.

Runasmallbeadofappropriatesiliconesealantalongthejointofthe sheet and the bar.

Screw the wallplate endplates intoposition,andsealwithasmallbeadofsilicone.

SHORTENED LENGTH CANOPIES


CUSTOM CONFIGURATIONS

SANCTUARY CANOPY

C & A SUPPLIES LTD , BIDDER STREET, LONDON E16 4ST | TEL: 0845 165 165 8 | WEB: WWW.CABP.CO.UK | EMAIL:[email protected]

A1

CONSTRUCTING A LENGTH OF CONNECTED CANOPIES

Cutwallplatesandgutterstosizetomakesurethatthecustomconfigurationshousethesheetingpanelscorrectly.

Thewallplatesandgutterslocatedateachendneed25mmcutofffromoneend.

Wallplatesandgutterslocatedinthemiddleofarunrequireatotalof50mmcutofffroma single end.

Retainthecut-offsasthesewillbeusedforbracingthewallplatesandgutterstogether.

DIAGRAMABOVEBASEDON4250mmWALLPLATESANDGUTTER

4225mm

4225mm

4200mm

4200mm

4200mm

4200mm

4225mm

4225mm

RETAIN THIS PIECE


A3

A2

Placethegutterbeamstogetherandpositioncentrallyoverthepost.Drillandfixwithrivets.Useretainedoff-cuttobrace

Movethewallplatesintopositionandsealwithabeadofsilicone

A4 Sealwithabeadofsilicone.Inthefinalstageswhenaddingthesheetsandbars,makesure that thebarssitcentrallyover theposts and joints.


B1

B2

CONSTRUCTING SELF SUPPORTING CANOPIES

Attach wall plates together back to back. Drill and rivet together.

Runabeadofsiliconedownthecentertofinish.

Tiebars/wiresshouldbeinstalled(notsuppliedasstandard)


LINE OF SELF SUPPORTING CANOPIES

C2 FollowinstructionsA1andcutappropriateamountsoffofthewallplatesandgutterbeams.Seetablebelowanddiagramoverleaf.

C1 Ifwallplatesaretospanlengthsotherthan3.2m,4.25mand5.3mitisimportantthattheback-to-backwallplatesarestaggeredtomaintainstructuralintegrityasshownintheimagebelow.

Total Span (mm) Stock lengths required (mm) Cut lengths required (mm) 3200 2x3200 nocuttingrequired

4250 2x4250 nocuttingrequired

5300 2x5300 nocuttingrequired

6350 4x3200 2x31751x31502x1600

7400 2x3200,2x4250 2x42252x3175

8450 4x4250 2x42251x42002x2125

9500 2x5300,2x4250 2x52752x4225

10550 4x5300 2x52751x52502x2650


4250mm

4225mm 4225mm

4225mm4225mm

4225mm

4225mm

5275mm 4225mm

4250mm

4225mm

2125mm 2125mm

5275mm

5275mm

4225mm

4200mm

5275mm4225mm

EXAMPLES

4250mm

8450mm

9500mm


D1

D2

CONSTRUCTING CANOPY BETWEEN 2 WALLS

Follow item2of themainSanctuarycanopy instructionsandapplyto thegutterbeam.Offer thegutterbeam to thewall, fastenusingthroughfixingframeanchors.

Decidewherethegutterpipeshouldbe.Followitems12and13ofthemainSanctuarycanopyinstructionsandapplytothegutterbeam.


FURTHER OPTIONS FOR BUILDING BETWEEN 2 WALLS

sanctuary canopy instructions rev d

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