samsung color laser printer clp 510 510n parts and service manual

SERVICE

SAMSUNG COLOR LASERPRINTER

CLP-510/XBH

Manual

SAMSUNG COLOR LASER PRINTER CONTENTS

1. Precautions

2. Reference Information

3. Specifications

4. Summary of product

5. System Outline

6. Disassembly and Reassembly

7. Alignment and Adjustments

8. Troubleshooting

9. Exploded Views and Parts List

10. Block Diagram

11. Connection Diagram

Basic Model : CLP-510/CLP-510N

11

1-1

Precautions

Service Manual

1. PrecautionsIn order to prevent accidents and to prevent damage to the equipment please read the precautions listedbelow carefully before servicing the printer and follow them closely.

1.1 Safety Warning

(1) Only to be serviced by appropriately qualified service engineers.High voltages and lasers inside this product are dangerous. This printer should only be serviced by a suitablytrained and qualified service engineer.

(2) Use only Samsung replacement partsThere are no user serviceable parts inside the printer. Do not make any unauthorized changes or additions to the printer, these could cause the printer to malfunction and create electric shock or fire hazards.

(3) Laser Safety StatementThe Printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR, chapter 1 Subchapter J forClass 1(1) laser products, and elsewhere, it is certified as a Class I laser product conforming to the requirements of IEC 825. Class I laser products are not considered to be hazardous. Thelaser system and printer are designed so there is never any human access to laser radiation above a Class Ilevel during normal operation, user maintenance, or prescribed service condition.

Warning >> Never operate or service the printer with the protective cover removed from Laser/Scanner assembly. Thereflected beam, although invisible, can damage your eyes. When using this product, these basic safety pre-cautions should always be followed to reduce risk of fire, electric shock, and injury to persons.

CAUTION - INVISIBLE LASER RADIATION WHEN THIS COVER OPEN. DO NOT OPEN THIS COVER.

VORSICHT - UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GE FFNET. NICHT DEM STRAHL AUSSETZEN.

ATTENTION - RAYONNEMENT LASER INVISIBLE EN CAS D OUVERTURE. EXPOSITION DANGEREUSE AU FAISCEAU.

ATTENZIONE - RADIAZIONE LASER INVISIBILE IN CASO DI APERTURA. EVITARE L ESPOSIZIONE AL FASCIO.

PRECAUCION - RADIACION LASER IVISIBLE CUANDO SE ABRE. EVITAR EXPONERSE AL RAYO.

ADVARSEL. - USYNLIG LASERSTR LNING VED BNING, N R SIKKERHEDSBRYDERE ER UDE AF FUNKTION. UNDG UDSAETTELSE FOR STR LNING.

ADVARSEL. - USYNLIG LASERSTR LNING N R DEKSEL PNES. STIRR IKKE INN I STR LEN. UNNG EKSPONERING FOR STR LEN.

VARNING - OSYNLIG LASERSTR LNING N R DENNA DEL R PPNAD OCH SP RREN R URKOPPLAD. BETRAKTA EJ STR LEN. STR LEN R FARLIG.

VARO! - AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA N KYM TT M LLE LASER-S TEILYLLE L KATSO S TEESEEN.

1-2

Precautions

Service Manual

1.2 Caution for safety

1.2.1 Toxic material

This product contains toxic materials that could cause illness if ingested.

(1) If the LCD control panel is damaged it is possible for the liquid inside to leak. This liquid is toxic. Contact with the skinshould be avoided, wash any splashes from eyes or skin immediately and contact your doctor. If the liquid gets intothe mouth or is swallowed see a doctor immediately.

(2) Please keep toner cartridges away from children. The toner powder contained in the toner cartridge may be harmfuland if swallowed you should contact a doctor.

1.2.2 Electric Shock and Fire Safety Precautions

Failure to follow the following instructions could cause electric shock or potentially cause a fire.

(1) Use only the correct voltage, failure to do so could damage the printer and potentially cause a fire or electricshock.

(2) Use only the power cable supplied with the printer. Use of an incorrectly specified cable could cause the cableto overheat and potentially cause a fire.

(3) Do not overload the power socket, this could lead to overheating of the cables inside the wall and could lead toa fire.

(4) Do not allow water or other liquids to spill into the printer, this can cause electric shock. Do not allow paperclips, pins or other foreign objects to fall into the printer these could cause a short circuit leading to an electricshock or fire hazard..

(5) Never touch the plugs on either end of the power cable with wet hands, this can cause electric shock. Whenservicing the printer remove the power plug from the wall socket.

(6) Use caution when inserting or removing the power connector. The power connector must be inserted com-pletely otherwise a poor contact could cause overheating possibly leading to a fire. When removing the powerconnector grip it firmly and pull.

(7) Take care of the power cable. Do not allow it to become twisted, bent sharply round corners or other wise damaged. Do not place objects on top of the power cable. If the power cable is damaged it could overheat andcause a fire or exposed cables could cause an electric shock. Replace a damaged power cable immediately,do not reuse or repair the damaged cable. Some chemicals can attack the coating on the power cable, weakening the cover or exposing cables causing fire and shock risks.

(8) Ensure that the power sockets and plugs are not cracked or broken in any way. Any such defects should berepaired immediately. Take care not to cut or damage the power cable or plugs when moving the machine.

(9) Use caution during thunder or lightening storms. Samsung recommend that this machine be disconnected fromthe power source when such weather conditions are expected. Do not touch the machine or the power cord if itis still connected to the wall socket in these weather conditions.

(10) Avoid damp or dusty areas, install the printer in a clean well ventilated location. Do not position the machinenear a humidifier. Damp and dust build up inside the machine can lead to overheating and cause a fire.

(11) Do not position the printer in direct sunlight. This will cause the temperature inside the printer to rise possiblyleading to the printer failing to work properly and in extreme conditions could lead to a fire.

(12) Do not insert any metal objects into the machine through the ventilator fan or other part of the casing, it couldmake contact with a high voltage conductor inside the machine and cause an electric shock.

1-3

Precautions

Service Manual

1.2.3 Handling Precautions

The following instructions are for your own personal safety, to avoid injury and so as not to damage the printer

(1) Ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so could causethe printer to tip or fall.

(2) The printer contains many rollers, gears and fans. Take great care to ensure that you do not catch your fingers,hair or clothing in any of these rotating devices.

(3) Do not place any small metal objects, containers of water, chemicals or other liquids close to the printer which ifspilled could get into the machine and cause damage or a shock or fire hazard.

(4) Do not install the machine in areas with high dust or moisture levels, beside on open window or close to ahumidifier or heater. Damage could be caused to the printer in such areas.

(5) Do not place candles, burning cigarettes, etc on the printer, these could cause a fire.

1.2.4 Assembly / Disassembly Precautions

Replace parts carefully, always use Samsung parts. Take care to note the exact location of parts and also

cable routing before dismantling any part of the machine. Ensure all parts and cables are replaced correctly.

Please carry out the following procedures before dismantling the printer or replacing any parts.

(1) Check the contents of the machine memory and make a note of any user settings. These will be erased if themainboard or network card is replaced.

(2) Ensure that power is disconnected before servicing or replacing any electrical parts.

(3) Disconnect printer interface cables and power cables.

(4) Only use approved spare parts. Ensure that part number, product name, any voltage, current or temperaturerating are correct.

(5) When removing or re-fitting any parts do not use excessive force, especially when fitting screws into plastic.

(6) Take care not to drop any small parts into the machine.

(7) Handling of the OPC Drum

- The OPC Drum can be irreparably damaged if it exposed to light.Take care not to expose the OPC Drum either to direct sunlight or to fluorescent or incandescent room lighting. Exposure for as little as 5 mins can damage the surface’s photoconductive properties and will resultin print quality degradation. Take extra care when servicing the printer. Remove the OPC Drum and store it ina black bag or other lightproof container. Take care when working with the covers(especially the top cover)open as light is admitted to the OPC area and can damage the OPC Drum.

- Take care not to scratch the green surface of OPC Drum Unit.If the green surface of the Drum Cartridge is scratched or touched the print quality will be compromised.

1-4

Precautions

Service Manual

1.2.5 Disregarding this warning may cause bodily injury

(1) Take care - some parts may be hot.The fuser unit works at a high temperature. Use caution when working on the printer. Wait for the fuser to cooldown before disassembly.

(2) Take care not to trap fingers or hair.Take care when using a printer. It contains many rotating parts. Ensure that fingers, hair, clothing etc. do notbecome caught in the mechanism as this could cause injury.

(3) When you move the printer.This printer weighs 32kg including toner cartridge and cassette. Use safe lifting and handling techniques. Usethe lifting handles located on each side of the machine. Back injury could be caused if you do not lift carefully.

(4) Ensure the printer is installed safely.The printer weighs 32Kg, ensure the printer is installed on a level surface, capable of supporting its weight.Failure to do so could cause the printer to tip or fall possibly causing personal injury or damaging the printer.

(5) Do not install the printer on a sloping or unstable surface. After installation, double check that the printer is stable.

1-5

Precautions

Service Manual

1.3 ESD Precautions

Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly called“Electrostatically Sensitive (ES) Devices”, or ESDs. Examples of typical ESDs are: integrated circuits, some fieldeffect transistors, and semiconductor “chip” components.

The techniques outlined below should be followed to help reduce the incidence of component damage caused bystatic electricity.

Caution >>Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

1. Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain off anyelectrostatic charge on your body by touching a known earth ground. Alternatively, employ a commercially avail-able wrist strap device, which should be removed for your personal safety reasons prior to applying power to theunit under test.

2. After removing an electrical assembly equipped with ESDs, place the assembly on a conductive surface, such asaluminum or copper foil, or conductive foam, to prevent electrostatic charge buildup in the vicinity of the assem-bly.

3. Use only a grounded tip soldering iron to solder or desolder ESDs.

4. Use only an “anti-static” solder removal device. Some solder removal devices not classified as “anti-static” cangenerate electrical charges sufficient to damage ESDs.

5. Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufficient to dam-age ESDs.

6. Do not remove a replacement ESD from its protective packaging until immediately before installing it. Mostreplacement ESDs are packaged with all leads shorted together by conductive foam, aluminum foil, or a compa-rable conductive material.

7. Immediately before removing the protective shorting material from the leads of a replacement ESD, touch the pro-tective material to the chassis or circuit assembly into which the device will be installed.

8. Maintain continuous electrical contact between the ESD and the assembly into which it will be installed, until com-pletely plugged or soldered into the circuit.

9. Minimize bodily motions when handling unpackaged replacement ESDs. Normal motions, such as the brushingtogether of clothing fabric and lifting one’s foot from a carpeted floor, can generate static electricity sufficient todamage an ESD.

1.4 Super Capacitor or Lithium Battery Precautions

1. Exercise caution when replacing a super capacitor or Lithium battery. There could be a danger of explosion andsubsequent operator injury and/or equipment damage if incorrectly installed.

2. Be sure to replace the battery with the same or equivalent type recommended by the manufacturers.

3. Super capacitor or Lithium batteries contain toxic substances and should not be opened, crushed, or burned fordisposal.

4. Dispose of used batteries according to the manufacturer’s instructions.

1-6

Precautions

Service Manual

MEMO

22

2-1Samsung Electronics

Reference Information

Service Manual

2. Reference InformationThis chapter contains the tools list, list of abbreviations used in this manual, and a guide to thelocation space required when installing the printer. A definition of tests pages and WirelessNetwork information definition is also included.

2.1 Tools for Troubleshooting

The following tools are recommended safe and easy troubleshooting as described in this service manual.

• DVM(Digital Volt Meter)Standard : Indicates more than 3 digits.

• DriverStandard : "-" type, "+" type (M3 long, M3 short, M2

long, M2 short).

• TweezersStandard : For general home use, small type.

• Cotton SwabStandard : For general home use, for medical service.

• Cleaning EquipmentsStandard : An IPA(Isopropyl Alcohol)dry wipe tissue or a

gentle neutral detergent and lint-free cloth.

• Vacuum Cleaner

• Brush

• Software (Driver) installation CD ROM

Install Driver CD

Network S/W CD

2-2


Samsung ElectronicsService Manual

2.2 Acronyms and Abbreviations

The table below explains the abbreviations and acronyms used in this service manual. Where abbreviationsor acronyms are used in the text please refer to this table.

ADC Analog-to-Digital-Conversion

AP Access Point

AC Alternating Current

ASIC Application Specific IntegratedCircuit

ASSY Assembly

BIOS Basic Input Output System

BLDC Motor Brushless DC Motor

CLBP Color Laser Beam Printer

CMOS Complementary Metal OxideSemiconductor

CMYK Cyan, Magenta, Yellow, Black

CN Connector

CON Connector

CPU Central Processing Unit

CTD Sensor Color Toner Density Sensor

dB Decibel

dBA A-Weighted decibel

dBm Decibel milliwatt

DC Direct Current

DCU Diagnostic Control Unit

DIMM Dual In-line Memory Module

DPI Dot Per Inch

DRAM Dynamic Random Access Memory

DVM Digital Voltmeter

ECP Enhanced Capability Port

ECU Engine Control Unit

EEPROM Electronically ErasableProgrammable Read Only Memory

EMI Electro Magnetic Interference

EP Electro photographic

EPP Enhanced Parallel Port

F/W Firmware

FCF/FCT First Cassette Feeder/FirstCassette Tray

FISO Front-In, Side-Out

FPOT First Print out Time

GDI Windows Graphic Device Interface

GIF Graphic Interchange Format

GND Ground

HBP Host Based Printing

HDD Hard Disk Drive

HTML Hyper Text Transfer Protocol

HV High Voltage

HVPS High Voltage Power Supply

I/F Interface

I/O Input and Output

lb Pound(s)

IC Integrated Circuit

ICC International Color Consortium

IDE Intelligent Drive Electronics orIntegrated Drive Electronics

IEEE Institute of Electrical andElectronics Engineers. Inc

IOT Image Output Terminal (Color print-er, Copier)

IPA Isopropy Alcohol

IPC Inter Process CommunicationEPPEnhanced parallel Port

IPM Images Per Minute

ITB Image Transfer Belt

LAN local area network

LBP Laser Beam Printer



Service Manual

LCD Liquid Crystal Display

LED Light Emitting Diode

LSU Laser Scanning Unit

MB Megabyte

MHz Megahertz

MPBF Mean Prints Between Failure

MPF/MPT Multi Purpose Feeder/MultiPurpose Tray

NIC Network Interface Card

NPC Network Printer Card

NVRAM Nonvolatile Random AccessMemory

OPC Organic Photo Conductor

PBA Printed Board Assembly

PCL Printer Command Language ,Printer Control Language

PCI Peripheral ComponentInterconnect by Intel 1992/6/22, isa local bus standard developed byIntel and introduced in April, 1993 :A60, B60 Pins

PCL5Ce Printer Command Language 5Ce-Color

PCL6 Printer Command Language 6

PDF Portable Document Format

PDL Page Description Language

Ping Packet internet or Inter-NetworkGroper

PPD Postscript Printer Discription

PPM Page Per Minute

PS Post Script

PS3 Post Script Level3

PTL Pre-Transfer Lamp

PWM Pulse Width Moduration

Q’ty Quantity

RAM Random Access Memory

RCP Remote Control Panel

ROM Read Only Memory

SCF/SCT Second Cassette Feeder/SecondCassette Tray

SMPS Switching Mode Power Supply

SPGP Samsung Printer GraphicProcessor

SPL Samsung Printer Language

SPL-C Samsung Printer Language-Color

Spool Simultaneous Peripheral OperationOnline

SRS Software Requirment Specification

SURF Surface Rapid Fusing

SW Switch

sync Synchronous or Synchronization

T1 ITB

T2 Transfer Roller

TRC Toner Reproduction Curve

PnP Universal Plug and Play

U.I. User Interface

URL Uniform Resource Locator

USB Universal Serial Bus

VCCI Voluntary Control Council forInterference InformationTechnology Equipment

WECA Wireless Ethernet CompatibilityAlliance

Wi-Fi Wireless Fidelity

2.3 Select a location for the printer

• Leave enough room to open the printer trays, covers, and allow for proper ventilation. (see diagrambelow)

• Provide the proper environment :- A firm, level surface- Away from the direct airflow of air conditioners, heaters, or ventilators- Free of extreme fluctuations of temperature, sunlight, or humidity- Clean, dry, and free of dust

2-4





Service Manual

2.4 A4 ISO 19752 Standard Pattern

This test page is reproduced at 70% of the normal A4 size

2-6



2.5 Wireless LAN

• This product can be used with a wireless LAN, (this is an option.)- The wireless LAN function uses radio technology, instead of using LAN cable, to connect to an

access point for printing.- For a wireless LAN connection in Infrastructure mode an AP is needed, (purchased separately) - For a wireless LAN connection in Ad-Hoc mode an appropriate Wireless I/F card is required fitted

to a computer, (purchased separately)- It is possible to use a wireless LAN connection with wired LAN. - If an AP is installed in an office or at home, the wireless LAN function can be simply configured

and used.

• Types of desk top PC (or Lap top) that uses the wireless LAN.

• About the certificated mark of Wi-FiTM

- Wi-FiTM is a registered trademark of the WECA (Wireless EthernetCompatibility Alliance). Over 50 wireless LAN companies are member ofthis organisation. Most of the main wireless networking companies areattending including such companies as Lucent Technologies, Cisco,Intel/Symbol, 3Com, Enterasys (Cabletron), Compaq, IBM, Nokia, Dell,Philips, Samsung Electronics, Sony, Intersil, etc.. This mark certifies mutualcompatibility amongst the product of these companies. Wi-FiTM (IEEE802.1) is certified as a standard of the wireless LAN market.

Division Basic type Recommend type

CPU Over PENTIUM 233M PENTIUM 300MHz

MEMORY Over 64MB Over 128MB

VIDEO CARD Over 800X600 Over 1024X768

OS Over WINDOWS 98 Over WINDOWS ME

INTERFACE CARD A product has a certificated mark of Wi-FiTM

33


Specifications

Service Manual

3. SpecificationsSpecifications are correct at the time of printing. Product specifications are subject to change without notice.See below for product specifications.

3.1 General SpecificationsItems Descriptions

Print Method Non-impact Electro-photography

Developing system Non-Magnetic, Mono-Component Developing System

*Print Speed Mono Up to 24 PPM in A4, Up to 25 PPM in Letter size

Color Up to 6 PPM in A4, Up to 6 PPM in Letter size

Resolution Up to 1200 DPI effective output, True 600 X 600dpi

Source of Light Laser diode (LSU : Laser Scanning Unit)

Warm-Up Time More than 99 sec

First Print Time Mono 15 seconds (Ready to 1st page out)

Color 24 seconds (Ready to 1st page out)

Feed Method Cassette , MPT(Multi Purpose Tray), SCT(Second Cassette Tray)

Media Size 76 X 128mm (3 x 5”) to 216 X 356mm (8.5 X 14”)

Media Thickness Cassette : 16 ~24 lb , MPT : 16 ~ 43 lb

Dimension (W X D X H) 510 X 470 X 405 mm

Weight Net 25.5 Kg 56.2Lbs

Gross 32.0 Kg 70.5Lbs

**Acoustic Noise Stand by More than 40 dBA-TBD

Printing More than 48 dBA (Color)-TBD

Power save mode Available, Setting : 5min/10min/15min/30min/45min/60min/120min

Toner save mode Disable

Machine Life Mono : More than 300,000 pages, Color : More than 75,000 pages

* Print speed will be affected by Operating System used, computing performance, application software, connectingmethod, media type, media size and job complexity.

* Cardstock/Envelope : Half Speed

** Sound Pressure Level, ISO 7779

3-2

Specifications


3.2 Controller Specification

3.3 Electrical Specification

Items DescriptionsProcessor (CPU) Samsung SPGPm (CLOCK SPEED 120Mhz), 32-bit RISC core (ARM 946ES)

Memory FLASH ROM (PROGRAM) : 8MB flash

*RAM : 64MB (Expandable to 320MB : With Option

Option DIMM module : 64/128/256MB

100Pin SDRAM DIMM (Samsung Printer Only)

EEPROM (NVRAM) : 1024bytes

Emulation SPL-Color

Operating System Win 95/98/ME/NT4.0/2000/XP, Various Linux OS including Red Hat, Caldera, Debian,Mandrake, Slackware, SuSE and Turbo Linux

Interface Parallel : IEEE 1284 Bidirectional (Korea, Russia, Asia only)

- Modes supported : Compatible, Nibble, Byte, ECP

USB (without HUB mode)

- USB 2.0 compliant -12/480 Mbps 1 port

Network Interface

- 10/100 Base TX

10/100 Base TX + 802.11b Wireless LAN

Interface switching Automatic

Interface time-out 5min (Max.)

Font Windows font, PS english font, PCL english font

Color Management ICC ICM V3.4

* Memory Slots : Standard Capacity is64MB Option Capacity is 320MB (Max)(100Pin 1 slot, 64MB/128MB/256MB)

Items Descriptions RemarksInput Voltage Nominal input voltage 200-240 VAC / 100~127VAC

Input voltage range 180-264 VAC/ 90~132VAC

Nominal frequency 50/60 MHz

Frequency tolerance +3Hz

Power Consumption Printing :450W max (with SCF)

Power Save : 35W max

3.4 Environmental RangeItems Operating Storage

Temperature 15~32.5 ˚C(50-90 ˚F) -20~40 ˚C (-4~104 ˚F)

Humidity 20~80%RH 10~80%RH


Specifications

Service Manual

3.5 Consumable & Maintenance Items

Items Descriptions RemarksPeriodic Replacing Parts Toner Cartridge(Black) initial (3,000 pages@5% coverage) User replace

replacement (7,000 pages@5% coverage)

Toner Cartridge(Cyan) initial (2,000 pages@5% coverage) User replace


Toner Cartridge(Magenta) initial (2,000 pages@5% coverage) User replace


Toner Cartridge(Yellow) initial (2,000 pages@5% coverage) User replace


OPC Unit mono : 50,000 pages User replace

color : 12,500 pages

ITB Unit(T1 Roller) mono : 50,000 pages User replace

color : 12,500 pages

Waste Toner Tank 3,000 images User replace

Fuser Unit simplex : 100,000 page (Mono) / 50,000 page (Color) Engineer

duplex : 50,000 page (Mono) / 25,000 page (Color)

Transfer Roller(T2 Roller) simplex : 50,000 page Engineer

duplex : 25,000 page

Option SCT - Paper capacity : 500sheets

(Second Cassette Tray) - Paper weight : 60 ~ 90 g/m2 / 16 ~ 24 lbs

Network Printing - Ethernet 10/100baseTX + Wireless

- Protocols : TCP/IP, SPX/IPX, Ethertalk, SNMP, HTTP1.1, DLC/LLC

- 8MB RAM Buffer for faster graphics performance

- 4MB Flash Memory for upgrade

802.11b Wireless LAN - IEEE802.3b support

- speed : 11, 5.5, 2 ,1Mbps

- WEP : 64bit, 128bit

- Operating range : 30m(Indoors) , 100m(Outdoors)

SDRAM DIMM - 64,128MB, 256MB 100Pin SDRAM DIMM(Use SamsungPart Only)

3-4

Specifications


3.6 Paper handling Specifications

Paper Paper size 1st Cassette 2nd Cassette MP tray Duplex

A4 210 X 297 mm O O O O

Letter 216 X 279 (8.5 X 11") O O O O

Folio (Legal13") 216 X 330 (8.5 X 13") O O

Legal (Legal14") 216 X 356 (8.5 X14") O O

Executive 184 X 267 (7.25 X10.5") O

Statement 140 X 216(5.5 x8.5") O

ISO B5 176 X 250 O

JIS B5 182 X257 O

A5 148.5 X 210 O

A6 105 X148.5 O

Com-10 Envelope 105 X 241 (4.15 X 9.5") O

Monarch Envelope 98 X191 (3.87 X 7.5") O

DL Envelope 110 X 220(4.33 X 8.66") O

C5 Envelope 162 X 229 (6.38 X 9.01") O

C6 Envelope 114 X 162 (4.49 X 6.38") O

Transparency (OHP) A4 or Letter O

Label paper A4 or Letter O

3.6.2 Input Capacity

3.6.1 input Paper Size

Items Descriptions RemarksCassette(FCT) 250 sheets

MP tray Paper 100 sheets

Transparencies 30 sheets

Envelopes 10 sheets

Labels 10 sheets

Option Cassette(SCT) 500 sheets

3.6.3 Output Capacity

Items Descriptions RemarksFace Down 250 sheets

O : Supported

44


Summary of product

Service Manual

4. Summary of ProductThis chapter describes the functions and operating principles of the main components.

4.1 System Structure

4.1.1 Main Parts of SystemH

VP

S

Eraser LampEraser Lamp

HV

PS

DEV. - Black

DEV. - YellowO

PC

Pick-upRoller

DEV. - Magenta

DEV. - Cyan

CASSETTE LS

U

ITB

Un

itFeeder

DUPLEX T2 Roller

Fuser Unit

EXIT Unit

MPF Path

MPFMPT

DEV. - Black

DEV. - YellowO

PC

Pick-upRoller

DEV. - Magenta

DEV. - Cyan

SCFS

CT

FC

T

LS

U

Deve CoverDeve CoverIT

B U

nitFeeder

DUPLEX T2 Roller

Fuser Unit

EXIT Unit

PTL PTLSCF Path

Pick-upRoller

Pick-upRoller

Pick-upRoller

Pick-upRoller

4-2

Summary of Product


>> Front View

Deve OEM PBA

Panel PBA

Waster Toner Sensor

Waster Toner Motor

SMPSSMPS

Main DriveMain Drive

Fan Fan

Deve DriveDeve DriveDeve Drive PBADeve Drive PBA

Duplex Cover Open S/W

Duplex Cover Open S/W

Deve Cover Open S/W

Deve Cover Open S/W

Main Conrtoller PBAMain Conrtoller PBA

>> Rear View


Summary of product

Service Manual

1) OPC UnitImages are created on the OPC unit using an electro-photographic process. The unit consists of:-* OPC Drum* Waste Toner Ass'y used to collect waste toner remaining on the OPC drum, * Charge Roller Assy

2) ITB UnitITB stands for Image Transfer Belt. An image developed on the OPC Drum is transferred first to theITB. This is called the T1 Transfer (Primary Image Transfer).Images are built up in layers on the ITB. First the Yellow (Y) colour image is created on the OPC and transferred to the ITBNext the Magenta (M) colour image is created on the OPC and transferred to the ITBFollowed by the Cyan (C) and Black (K) images.

3) Transfer RollerOnce the complete, full colour, image, has been built up on the ITB the Transfer Roller is used totransfer the image onto paper. This is called the T2 Transfer (Secondary Image Transfer)

4) FCT (First Cassette Tray)It stores and automatically feeds print paper.

Pick-up Roller picks up paper, controls drive, feeds paper, removes static electricity, and so on.

> Spec.* Paper arrange way : Side Registration* Paper Direction : FISO (Front-in, Side-Out)* Cassette Type : A4, Ltr* Paper Discharge : Separation Claw* Capacity : 250 Sheets (Standard paper 75mg/m? 20lb)* Paper Size : A4, Letter* Paper Weight (average) : 60~90g/m2 (16~24lbs)* Paper Type : General Printing Paper* Additional Function : Paper Empty Sensor

5) SCT (Second Cassette Tray)This additionally stores and automatically feeds printing paper. Its function is the same as the FCT(First Cassette Tray)

> Spec.* Paper arrangement : Side Registration* Paper Direction : FISO (Front-in, Side-Out)* Cassette Type : A4, Ltr* Paper Discharge : Separation Claw* Capacity : 500 Sheets (Standard paper 75mg/m2 20lb)* Paper Size : A4, Letter* Paper Weight (average) : 60~90g/m2 (16~24lbs)* Paper Type : General Printing Paper* Additional Function : Paper Empty Sensor

4-4

Summary of Product


6) MPT (Multi Purpose Tray)The Multi-Purpose Tray not only feeds general printing paper but is also used for many other kindsof paper such as those paper sizes not supported by the cassette, envelopes, OHP, etc. > Spec.

* Capacity : Cut Sheet : 100 Sheets (Standard paper 75mg/m2 20lb)* OHP : 300 Sheets* Envelope & Label & Card Stock : 10 Sheets* Paper Arrangement : Side Registration* Power : Main Motor (BLDC)* Driving Management : Solenoid* Paper Discharge : Friction Pad Method* Paper Size : Legal, Folio, A4, Letter, Executive, JIS B5, A5, A6* Paper Weight (Average) : 60~163g/m2

* Paper Type : General, Label, Post Card, Transparency, Envelope, Card Stock (TracingPaper is not served)

* Additional Function : Paper Empty Sensor

7) Feeder* Paper Arrangement : Side Registration.* Power : Main Motor (BLDC)* Paper Management : Solenoid

8) Duplex UnitThe Duplex Unit is used to reverse feed paper when printing on the second side (known as Doublesided or Duplex printing). The Duplex Unit is not an optional extra, it is built-in at manufacturingtime and is integral with the Transfer Roller.> Spec.

* Power : Main Motor (BLDC)* Paper Reverse Function: After the front side of the original document is printed, it is transferred

to the duplex unit in order to print the reverse side of original document. The motor drivesthe exit roller in the reverse direction to feed the paper back into the machine.

9) Exit UnitThe Exit Unit guides paper that is just about to leave the print engine. Printed-paper is dischargedby the Exit Roller and Kicker into the Output Tray. > Spec.

* Capacity : 250 sheets (Standard A4, 75g/m2)* Paper Direction : Face Down* Exit Drive Roller : It is driven by Main Motor (BLDC), and it rotates clockwise for normal

feed and antic-clockwise when reverse feeding for duplex printing.* Bin Full Sensor : There is no Bin Full sensor fitted on this model.

10) Toner CartridgeThere are four toner cartridges, each containing a different colour ink : C (Cyan), M (Magenta), Y(Yellow) , and K (Black).Each one of these toner cartridge is independent and can be changed independently.

11) Fuser UnitThis unit consists of 2 Heat Lamps, 2 Heat Rollers, 2 Thermostats and a Thermistor. It melts andfuses the toner, transferred by the transfer roller onto the paper, by applying pressure and hightemperature to complete printing job.

12) LSUThis is a core part of LBP. It forms a latent image on the surface of OPC drum using a staticcharge. * Resolution: Real 600 dpi


Summary of product

Service Manual

13) Main Drive UnitThis motor drives, by way of a gearbox, the OPC unit, ITB unit, feeder unit, fuser unit, exit unit andduplex unit.> Spec.

* Power : 20W Max (24V)* Drives : OPC unit, ITB unit, Fuser, Feeder, Duplex unit, Exit unit

14) DEVE Drive UnitThis motor drives, by way of a gearbox, the toner cartridges and ITB cleaning cam.> Spec.

* Power : 20W Max (24V)* Drives : DEV (4 Color)/ITB Cleaning)

15) SMPS (Switching Mode Power Supply)This power supply uses the AC supply voltage to generate the DC voltages used by the system.The SMPS has 4 output channels (+3.3V, +5V, +24V, +24VF).The AC Heater Control Unit that supplies power to the fuser is also located on the SMPS.

16) HVPS (High Voltage Power Supply)The HVPS creates the high voltages (Charger, Supply, T1, T2, Developer) used for the electro photographic process. The high voltage is created from the 24V line from the SMPS. High Voltageoutput is supplied to the toner cartridge, OPC drum unit, ITB unit, and Transfer roller.

17) Main Controller PBAThe Main controller PBA is very important as it is the heart of printer. It has several major functionblocks.* CPU and SPGPm Block: This manages the printing order from the host, creates bitmap data for

the engine to print and controls various devices that are needed to operate the printer.*Engine Control Block: This manages images and controls various kinds of I/O* Memory Block : The operating system uses this to store video data and printing orders given by host.* ROM Block : The printer OS and PDL Interpreter are stored here.* In addition there are USB 2.0 Block, IEEE 1284 Block, Option Block, OPE Panel, etc.

18) DEVE Drive PBAEach toner cartridge requires the HV Supply only when that colour image is being processed. Thisunit takes its HV source from the HVPS and using 4 solenoids selects which cartridge is to receivethe Supply voltage. This section also contains the DEVE motor, DEVE clutch, and DEVE solenoiddrives. These are activated in sequence as required by the printing process.

19) DEVE OEM PBAThis detects new or used toner cartridges and also checks that cartridges are approved parts. If atoner cartridge is not suitable for the machine an error message is displayed.

20) Waste Toner Ass’yA cleaner blade on the OPC unit cleans waste toner from the OPC drum after every image is transferred to the ITB. Once the complete image is transferred from the ITB onto paper the ITBCleaning Solenoid activates and a cleaning blade removes waste toner from the ITB. Waste toneris transferred to the waste toner tank.The error message "Waste Toner Tank Full/ Not Install" is indicated on the LCD Panel. Replace theWaste Toner Tank immediately or the printer may be damaged

4-6

Summary of Product


4.1.2 Motor & Fan Layout

Fan

1. Main Motor 2. DEVE Motor

4. Waste Toner Motor

Fan

1. Main Motor 2. DEVE Motor

4. Waste Toner Motor

NO. Name Description

1 Main Motor Drives the OPC unit, ITB unit, feeder unit, fuser unit, exit unit andduplex unit.

2. DEVE Motor Drives C, M, Y and K toner cartridges and ITB cleaning cam.

3. Fan Forces cold air into the printer and takes out heat from the fuser.

4. Waste Toner Motor Transfers collected waste toner from the OPC drum and ITB to thewaste toner tank. (Refer to front view picture on 4-2 page)


Summary of product

Service Manual

14.1.3 Clutch & Solenoid Layout

>>Solenoid

Cartridge Solenoid(C, M, Y, K)

Duplex Solenoid

ITB CleaningClutch

Black Deve Clutch

Black Deve Clutch

Yellow Deve Clutch

Magenta Deve Clutch

Cyan Deve Clutch

Cartridge Solenoid(C, K, Y, M)

Yellow Deve Clutch

Magenta Deve Clutch

Cyan Deve Clutch

T2 Home ClutchT2 Home Clutch

MP Pick_upSolenoid

MP Pick_upSolenoid

Feed RegiClutch

Pick_up Solenoid

NO. Name Description1. C DEVE solenoid Controls the High Voltage supply to the cyan cartridge.

2. K DEVE solenoid Controls the High Voltage supply to the black cartridge.

3. Y DEVE solenoid Controls the High Voltage supply to the yellow cartridge..

4. M DEVE solenoid Controls the High Voltage supply to the magenta cartridge.

5. Pick-up solenoid Controls the pick-up roller drive.

6. MP Pick-up solenoid Controls the MP pick-up roller drive.

7. Duplex solenoid When operating in duplex print mode, this reverses the directionof paper feeding to feed paper into the duplex unit.

8. T2 Home clutch This forces the transfer roller into contact with the ITB unit.

9. ITB cleaning solenoid This brings the cleaning blade into contact with the ITB unit

4-8

Summary of Product


>>Clutch


1. Yellow DEVE clutch Controls Yellow color toner cartridge drive

2. Magenta DEVE clutch Controls Magenta color toner cartridge drive

3. Cyan DEVE clutch Controls Cyan color toner cartridge drive

4. Black DEVE clutch Controls Black color toner cartridge drive

5. Feed Regi. Clutch Controls the location of picked-up paper

4.1.4 Sensor & Micro S/W Layout


1. Paper Empty Sensor(FCT) This sensor detects paper in the first (main) cassette.

2. Paper Empty Sensor(SCT) This sensor detects paper in the second (optional) cassette.

3. Paper Empty Sensor(MPT) This sensor detects paper in the multi-purpose tray.

4. Feed Sensor This sensor must operate within a certain time after paper pick-

up otherwise a JAM is detected

5. ITB Home Sensor This detects the position of the image transfer belt, and in

dicates the start location for image writing. It is used to ensure

that all 4 colour images are correctly registered.

6. Waste Toner Sensor This detects whether the waste toner tank is mounted or not and

the amount of waste toner in the tank.

7. Exit Sensor This detects whether printing paper is discharged or not.

8. DEVE Cover Open S/W This detects the open/closed status of the DEVE Cover.

9. Duplex Cover Open S/W This detects the open/closed status of the Duplex Cover.

Note: * ITB Home Sensor is located in the ITB unit. If it develops a fault replace the ITB unit.* Please, refer to the Chap. 7 Arrangement and Adjustment, "Paper Path diagram", for the location

of the paper empty sensor, feed sensor, and exit sensor.* Please, refer to page 4-2 for the location of the waste toner sensor, DEVE cover open S/W, and

duplex cover open S/W.


Summary of product

Service Manual

4.1.5 Main Controller PBA

US

B

CN

24

CN

27

CN

28

CN

29

CN

30

CN

31

CN

32

CN

33

DUPLEX

CN

26T2 HO

ME

BLDC1

TH1

FUSER_FAN

SMPS

MP_EM

PT

MP SO

L

FEED

CN

25PICK_UP

CN

23CLT_FEED

CN

21EM

PT

CN

1

CN

16SCF

CN

12LSU

CN

6O

PC KEY

CN

5DEVE_DRIVERDEVE_DRIVER

CN

14LSU SW

CN

17W

ASTE TONER & EXIT

CN

15TH3

CN

4PANEL

LAN

CN

7HVPS

CN

11PTL & TH4

CN

35SO

L_ITB_CLN

CN

38BLDC2

CN

37O

EM_CO

NN

For Test

CN

10ITB

CN

9NIC

Op

tion

: NIC

4-10

Summary of Product


RAM

DIM

MSPG

PmM

ain Control

FLASH M

EMO

RY

OSC

2 12MH

z(R

eserved)

OSC

112M

Hz

LPEC1

(ENG

INE C

ON

TRO

L)

OSC

323.8807368M

Hz

U36

(Counter M

emory)


Summary of product

Service Manual

USB 2.0

SDRAM

64MB

EEPROM

4k bit

Flash Memory

2MB

NPC / (W-LAN)

Optional

Full Function

Engine

Control

Block

LPEC1

SDRAM DIMM

34MB~128MB

SPGPm

Panel

16x2 LCD

5 pin UART

1) CPU BLOCKThis is the heart of the machine. A 120MHz - 32bit RISC processor is used to manage commandsand data supplied by the host. This is converted into a bitmap image which is passed to the engineblock for printing. The CPU is also used to control various other devices e.g. the USB 2.0 Interfacechip.

2) SPGPm overview

* Package- 272 pins PBGA

* Power- 1.8V(Core), 3.3V(IO) power operation- P1284 inputs : 5V tolerant

* Speed- 120MHz core(ARM946ES) operation, 60MHz bus operation- Supportable Engine Speed : under 30ppm

* Dual bus architecture for bus traffic distribution- AMBA High performance Bus (AHB)- System Bus with SDRAM

* Integrated ARM946ES- 32-bit RISC embedded processor core- 16KB instruction cache and 16KB data cache- No Tightly Coupled Memory- Memory Protection Unit & CP15 control program

4-12

Summary of Product


* Direct connection up to 4 Flash ROM banks- Burst capability- Programmable timing per bank- Up to 16MB address per bank (Limited to 8MB per bank when nDREQ0 is enabled)

* Direct connection up to 6 I/O banks & 4 DMA I/O banks- Programmable timing per bank- Programmable recovery timing per bank for slow devices- Up to 16MB address per bank (Limited to 8MB per bank when nDREQ0 is enabled)

* Direct connection up to 5 SDRAM arrays- SDRAM controller supports PC-66, PC-100 and PC-133 SDRAMs running at 60MHz- Up to 128MB per array, up to 512MB totally- Wide support of various SDRAM configurations, including programmable band and column

address- Programmable SDRAM refresh time interval

* 4 General Purpose DMA controllers- Extensible architecture allows peripheral devices such as scan devices to have access to SDRAM

arrays through DMA channels- 8bits, 16bits and 32bits Data Transfer Modes are supported- IO to Memory, Memory to IO, Memory to Memory transfer support

* IEEE1284 compliant parallel port interface- Compatible ECP communications are supported- Direct support for IEEE1284 compliant data transceivers

* RSH- Fully Hardware Rotator, Scaler and Halftoner support- Variable Image Scaler and Image Halftoning Unit for PCL6- Pattern & Gamma Table Memory : 1024 x 8, 256 x 8 x 4

* Graphic Execution Unit for Banding support of Printer Languages- Support up to 256 Bit Block Transfer- Scan Line Transfer- Polygon Filling- Enhanced Graphic Order

* Compression / Decompression- CODEC : Simplified JBIG algorithm for band compression / decompression- HCT : Halftone Compression Technology (Byte Run-Length Type)- Independent use of both Codec, but enabling only one Codec is desirable for bus traffic

* UART- 3 Independent Full Duplex UART channels- Max 16 bytes FIFO to handle SIR Bit Rate Speed- DMA support for RX and TX of Channel0

* Printer Video Controller for LBP engines- 20MHz video rate are targeted- Two different kinds of Printer Video Controller (Selected by Software)

- PVC : Printer Video Controller without RET Algorithm- HPVC : Printer Video Controller with RET algorithm

(Line Memory & Lookup Table Memory : 512 x 8 , 4096 x 16)- High performance DMA based Interface to Printer Engine

- Engine Controller- Motor Control Unit

- Motor Speed Lookup Table Memory (128 x 16 x 2)- Pulse Width Modulation Unit

- 4 Channels are supported- ADC Interface Unit

- 3 ADC Channels are available- ADC Core (ADC8MUX8) maximum clock frequency : 3 MHz- Coversion time : 4.3us (@3MHz)

- LSU Interface Unit


Summary of product

Service Manual

* Timer- 3 Independent Programmable Timers- Watch Dog Timer for S/W Trap and Tone Generator for MFP Application

* Up to 5 External Interrupts support- High active interrupt signals- FIQ/IRQ Interrupt mode selectable

* Ethernet Controller (MAC)- Full compliance with IEEE standard 802.3, 802.3u specification- Support 10/100 Mbps data transfer rates- DMA engine with burst modes (4 words burst and 8 words burst are supported)

* USB 2.0 interface- USB 1.1 backward compatible- UDC(USB Device Controller) block and USB Physical block are integrated- Both of High Speed(480Mbps) and Full Speed(12Mbps) are supported- 2 DMA channels support : one RX Channel and one TX Channel- Interrupt transfer support up to 6 Endpoints- EP0 In/Out (Control transfer), EP1 In/Out (Bulk transfer), EP2 In/Out (Bulk transfer)

* Debug support- Only MultiICE logic support from ARM9 series- 5 JTAG connections : TCK, TnRST, TMS, TDI, TDO- Internal logic for synchronizing TCK and high speed CLK- Maximum TCK frequency : 20MHz (CLK x 1/6)

4-14

Summary of Product


3) Memory BlockThe operating program runs from memory (see below). It is used to store video data and printingjobs from the host. Standard factory fitted memory is 64MB, and can be expanded using a DIMMmodule mounted in the SODIMM connector. This is a user fit option, DIMMs from 64Mb - 256MBcan be used giving a total of up to 320MB of memory. DIMM modules are non standard - onlySamsung product should be used.The memory controller is located in the SPGPm controls the SDRAM memory connected using a32 bit 60 MHz bus.

4) ROM BlockAn 8MB flash ROM is used to store the OS. The ROM controller is contained in the SPGPmprocessor. When initializing after power on the contents of ROM are downloaded into memory andthe OS is run from within memory.

5) USB 2.0 BlockA Netchip Co. NET2270 is used to provide support for USB2.0 and is capable of interface speedsup to 480Mbps. Under control of the SPGPm chip DMA is used to transfer incoming data directlyinto memory.

6) IEEE 1284 Block - Korea, Russia and Asia OnlyAn IEEE 1284 controller is controlled directly by the SPGPm processor. ECP mode is supported.

7) Option BlockAn Ethernet card can be attached using the 100 pin connector. It is connected directly to theSPGPm processor and communicates using a 16bit bus.

8) OPE Panel The OPE panel is controlled by a UART Block located in the SPGPm and it displays printer statusand helps the user to setup the printer. Various data is transferred using a serial interface betweena Mycom located in the OPE panel and the UART in the SPGPm.

9) MemoryThere are two types of memory, program memory that uses flash and a working memory that usesSDRAM. When printing working memory is used as band memory.

10) SensorVarious sensors are used to detect various conditions during the printing process. These includepaper empty sensor, feed sensor, exit sensor, ITB sensor, etc.

11) Actuator ControlThis section drives the various motors and clutches that are required for the paper feed and print-ing process. These include DEVE cartridge clutches (4 off), Feed Regi clutch, DEVE solenoids (4off), Pick solenoids (2 off), Duplex solenoid, ITB and T2 solenoids.

12) ADCRecognize the current of T1/T2 roll, Recognize the fusing temperature, Recognize the Waste Tonertank, Recognize the current of Waste agitator DC Motor,Recognize the OPC/ITM key, Recognizethe Developer(Y.M.C.K) key, Recognize the set temperature.


Summary of product

Service Manual

4.1.6 SMPS (Switching Mode Power Supply) PBA

The SMPS unit supplies DC power for driving the whole system, it also contains an AC heater control unitthat supplies power to the fuser.

1) DC output- Main controller PBA, OP panel, SCF, Developer driver PBA

2) AC output-Fuser unit (Heat lamp, Thermostat)

3) Output voltage

NO Item CH1 CH2 CH3 CH4

1 Channel name +3.3V +5V +24.0V +24.0VF

2 Rated outputting voltage 3.3V ± 4% +5V ± 4% +24V + 15%/-10% +24V + 15%/-10%

3 Rated outputting crrunt 2.5A 0.5A 1A 2A

4 Uses MICOM,CMOS MICOM,CMOS MOTOR,FAN MOTOR,FAN

LOGIC LOGIC

CON4

CON3

CON1 CON2

CON4

CON3

CON4

CON3

CON1 Fuse CON2

4-16

Summary of Product


4.1.7 HVPS (High Voltage Power Supply) PBA

The HVPS PBA uses the 24V created by the SMPS to generate the high voltages used by the charger,supply, T1,T2 and DEVE processes. For bests quality images these high voltages must be , controlled accurately to maintain the print quality. The high voltages produced are supplied to toner,OPC cartridge, ITB unit, and transfer roller.

CHARGER (RED)T1

(BLACK)T2

(RED)

SUPPLY (BLACK)

CN1

CN2

T1 T2

SUPPLYSUPPLY

T1 T2CHARGERCHARGER

CN1CN1

CN2CN2


Summary of product

Service Manual

1) Charging Voltage: Charger* Function : This high voltage is used to charge the surface of the OPC to about -500volt~800volt.* Output voltage : -200V~-2.0KV DC +/- 3% (Duty is changeable, no loading)* Error type :If MHV was not present, the surface of the OPC is not charged. As a result, toner on

the developer roller is transferred over to the OPC drum: therefore, black paper couldbe printed out.

2) Transfer high voltage: T1(+)* Function : This high voltage is used to transfer toner from the OPC drum to the ITB unit.* Output voltage : +400V~ +3.5KV DC +/- 3% (Duty is changeable, no loading)* Error type : If T1 was not present, it is not possible to transfer toner from the OPC drum to the

ITB. As a result, printer output could be faint.

3) Transfer High Voltage: T2 (+)* Function : this high voltage is use to transfer toner from the ITB to the paper.* Output voltage : +400V~ +5KV DC +/- 3% (Duty is changeable, no loading)* Error type : If T2 was not present, it is not possible to transfer toner from the ITB to the paper. As

a result, printing output could be faint

4) Cleaning voltage: T2 (-)* This high voltage is used to transfer (-)toner, remains on transfer roller, from the Transfer Roller

to the ITB unit.* Output voltage : There is no feedback control, and it outputs a fixed voltage (-900V).* Error type : Toner contamination occurs on the reverse side of the printed-paper.

5) Supplying voltage: Supply* Function : Supply the duplicated (AC+DC) voltage from the HVPS to the Deve Drive Board.* Output voltage

AC Voltage f : 1 KHz ~ 3KHz (Duty is changeable)AC Voltage Vp-p : 1KV ~ 3KV

DC : -100V ~ -1000V

* Error type: 1. If this voltage is GND, print density is extremely low.2. If this voltage is floating due to unstable contact point at the HV terminal, density

becomes so low as that printing results are not visible to the naked eye.

4-18

Summary of Product


MEMO

55


System Outline

Service Manual

5 System OutlineThis chapter describes the functions and operating principals of the main components.

5.1 CLP (Color Laser Printing) Process

5.1.1 OPC Drum Unit (Charge Section)

The OPC Unit is the image formation unit and it consists of the OPC drum, waster toner assembly, chargeroller assembly, etc. (see diagram below).

LSUEraser Lamp

Charge Bias

Waste Toner Tank

Cleaning Roller

Cleaning Blade

Charge Roller

OPC Drum

-1000V ~ -1500V

Charge Roller

HVPS

1) Structure* OPC drum: The laser light coming from the LSU forms an latent electric image on the surface of

the OPC drum.* Cleaning Blade: Removes remaining unwanted toner from the OPC drum.* Waste toner tank: Collects and stores the waste toner.* Charge roller: The charge roller is charged to a negative high voltage (-1KV~1.5KV) It is in con-

tact with the OPC drum and produces a uniform (-) voltage on its surface of approximately -500~-800V.

2) Type* Life span: 50K Images (Color 12.5K)* Waste toner removal: Transferred to a user replaceable tank* Waste tank sensors: LED type, detects tank present and tank full* OPC drum diameter: 120mm* Power: Main motor (BLDC)* Charging method: Charge roller* Eraser method: LED lamp (+5V/2Pin)* PTL: LED lamp (+5V/2Pin)

5-2

System Outline


5.1.2 LSU (Exposure)The bitmap image data stream is used to switch the LSU data beam. Where white paper isrequired the beam is off, where ink is required the beam is turned on. When the laser is on and the beam strikes the OPC drum surface the charge is reduced to -50V, where the beam isswitched off the charge on the OPC surface remains at -600V. In consequence a latent image isformed on the drum surface.

-600V -600V

-50V

Reflecting MirrorPolygon Motor(30,000rpm)

Unexposed Expesed Unexposed


System Outline

Service Manual

5.1.3 Toner Cartridge (Development Section)

In the development stage toner particles are transferred from the toner cartridge onto the surface of the OPC drum. The OPC drum and the developer roller rotate in opposite directions. Toner onthe developer roller is charged to the developing voltage (-370V ± 3%). Toner is attracted to the OPC drum in those areas where the OPC drum surface charge is -50V. Toner is not attracted to those areas of the surface carrying a -600V charge.

1) Type* Developing method: Non-magnetic, Mono-component developing system.* Toner cartridge order: K, Y, M, C from top.* Developing sequence: Y, M, C, K* Life span: 7K(K) / 5K(C, M, Y)* Power: DEVE motor (BLDC)* Power transmission: Electric clutch* Dot counting method

DEV. - Black

DEV. - Yellow

DEV. - Magenta

DEV. - Cyan

DEV. - Black

DEV. - Yellow

OPC

DEV. - Magenta

DEV. - Cyan

OPCDrum

OPC

Dev Roller

DevelopingVoltage

Dev Gap

5-4

System Outline


2) Developing state of colorThe page image is built up from each of the 4 colors and transferred to the paper as described below.

> Developing sequence: Y, M, C, and K

1) A latent image containing only yellow toner iscreated on the OPC drum and then transferredonto the ITB.

2) A latent image containing only magenta toneris created on the OPC drum and then trans-ferred onto the ITB to add to the yellow imagealready in the ITB.

3) A latent image containing only cyan toner iscreated on the OPC drum and then transferredonto the ITB, adding to the 2 colors alreadypresent on the ITB

4) A latent image containing only black toner iscreated on the OPC drum and then transferredonto the ITB, creating an image on the ITBconsisting of the 4 colors.

5) The Image on the ITB is secondly transferredonto paper using the T2 transfer roller.

6) The image on the page is then fused and thepaper is ejected into the output tray.

3) Toner cartridge empty detectionSoftware Dot count.

Developing and Image Transfer



Paper Take-up

FusingCleaning of

Image Transfer Belt

Paper Exit

Image Transfer to page


Yellow ColorYellow Color

Magenta ColorMagenta Color

Cyan ColorCyan Color

Blacl BolorBlack Color


System Outline

Service Manual

5.1.4 Image Transfer Section

The toner image formed on the OPC drum is transferred to the ITB (Image Transfer Belt), this is called theprimary image transfer. When the final image has been built on the ITB it is transferred onto paper, this iscalled the secondary image transfer.

1) Structure

DUPLEXOPC DRUM

1

2

3

5

4

Paper Path


1. Image Transfer Belt Used to build up the 4 color image from the OPC drum.Colors are transferred in the order Y, M, C, K

2. Image Transfer Belt cleaner After the final image is transferred onto paper any wastetoner is removed from the transfer belt using this cleaningblade

3. PTL (Pre-Transfer Lamp) Reduce the electric potential of OPC Drum surface beforeprimary image transfer the image on the OPC Drum.

4. Image Transfer Roller (T2 Roller) This transfers the final toner image on the image transfer beltto paper.

5. ITB Home Sensor This sensor is used to ensure that each of the 4 colorimages starts at exactly the same point on the ITB. It worksby detecting a fixed point on the belt.

ITB Home Sensor

5-6

System Outline


2) Primary Image TransferA colored page is split into 4 component color parts and developed one color at a time in turn onthe OPC (in the order Y, M, C, K). The final image is built up on the ITB by transferring these sepa-rate color images from the OPC drum.

DUPLEXOPC DRUM

Primary Image Transfer Bias

Image Transfer Belt

Image Transfer Roller

HVPS

3) PTL (Pre-Transfer Lamp)It is arrayed LED on PCB Board. Main function is improving the T1 utility factor by reducing theadhesive strength of OPC and Toner by irradiation on the OPC Drum formatted the image.

DUPLEXOPC DRUM

(LED)PTL

Image Transfer Belt



System Outline

Service Manual

4) Secondary Image TransferThe image is built up on the ITB (primary image transfer). This image is then transferred onto paperusing the T2 transfer roller (roller transfer system) this process is known as the secondary imagetransfer.

* The HVPS applies the Image Transfer Bias voltage to the Image Transfer Roller (T2), thistransfers the image from the belt onto the paper.

* When the image is to be transferred from the ITB to the paper the image transfer rollerpressure contact solenoid is activated and this activates a cam which moves the T2 rollerinto contact with the belt.

*After the transfer has taken place any remaining charge on the paper is removed byapplying a charge removal bias (generated in the HVPS) to a charge removal plate

>Type* Transfer method: Semi-conductive roller contact method* Effective transferring range: 218mm (i.e. maximum image length)

OPC DRUM Paper

Image Transfer Bias

Charge Removal Bias

Image Transfer Belt


HVPS

5-8

System Outline


5.1.5 Fuser (Fusing Section)

Toner that has been through the primary and secondary image transfer processes is fixed, semi-permanently, to the paper.The fuser unit consists of heat lamps (2 ea), heatrollers (2 ea), thermistor, and thermostats (2 ea). Itmelts the toner onto the paper using pressure and high temperature to complete the printing process.

1) Thermostat (2pieces)If the heat lamps or heat rollers overheat thethermostat turns off power to the lamps in thefuser unit to prevent fire. It is a temperaturecut-off device.

2) ThermistorThe thermistor detects the temperature of the heat roller's surface, and feedbacks the informationto the main processor which uses this information to control power to the fuser lamps in order tomaintain the heat roller at a steady temperature.

3) Heat Roller (2pieces)Halogen lamps are used to heat the heat rollers. The heat rollers have a special Teflon surfacewhich ensures that any melted toner which comes into contact with the heat roller surface does notstick. Paper passes between the two rollers which evenly heat the paper from both sides to meltthe toner and semi-permanently fix it to the paper.

4) Safety Information> Overheat protection

* 1st level protection: Print engine is stopped if overheat is detected* 2nd level protection: Software turns off lamp power if overheat is detected.* 3rd level protection: Thermostat turns off lamp power if overheat is detected.

> Protecting device* Fuser unit power is turned off when

the duplex cover or the toner cartridge door is open.

* This machine keeps the surface temperature of the fuser unit coverunder 180°C, and it has a cautionlabel attached inside the exit coverwhere it can be easily seen by the user.

Heat Roller

Heat Roller

Heat Lamp(500W)

Heat Lamp(300W)

Paper

Spring


System Outline

Service Manual

5.1.6 ExitAfter passing through the fuser paper is ejected into the paper exit tray. Any static electrical chargeis removed by static discharge brushes.When operating in duplex print mode, after printing the front side of the page, the paper exit rollerreverses to feed the paper back into the machine in order to print the second side of the page.

5.1.7 Waste Toner Collection ProcessWaste toner on the OPC drum and on the image transfer belt is collected into the waste toner tank.* After transferring the toner image on the OPC drum to the ITB, a cleaning blade scrapes waste

toner from the OPC drum, and the waste toner is collected into a waste toner tank.* An Image Transfer Belt cleaner scrapes waste toner from the image transfer belt, and the waste

toner is collected into a waste toner tank.

1) Waste toner tank sensorA waste toner sensor detects the presence of the waste toner tank and also detects if the tank is full.This is an On / Off detection. Do not operate the printer without a waste toner tank.

> No waste toner tankWhen the waste toner tank is not installed the waste toner senoractuator blocks light from the senor LED.

> A little waste tonerWhen the sensor LED light reaches the photo sensor passingthrough the waste toner tank this indicates that the tank is not full.

> Waste toner tank fullWhen the waste toner tank is full to the level of the waste tonersensor, the senor LED light is blocked by waste toner indicating that the tank is full.

Waste Toner Sensor Actuator

Waste Toner Tank

Waste Toner Sensor

Waste Toner Tank

Waste Toner Tank

Waste Toner Sensor

Waste Toner TankWaste Toner Tank

Waste Toner Sensor

5-10

System Outline


5.2 Outline of Engine Firmware

The CLP 510/510N use 4 different colored toners (Yellow, Magenta, Cyan, Black) and it is a laser colorprinter. Engine firmware controls the print processes, driving the print engine, paper feed, developer, fuser,and paper discharge systems. It has both color and mono printing modes. The printer process sequence isas follows:

System InitializationWhen power to the system is turned on all system values are initialized

Print Printer performs the actual printing job.

Post-Print The finishing state of printing job. The printer puts all systems back into a state ready to start the next job and then enters the Ready state.

Warm-Up Each part of system is activated and the system automatically checks its status and all systems are prepared to accept a job for printing.

Pre-Print As soon as a printing order is inputted from host, the printer checks the status of each part before performing the printing job.

Ready The normal state of the printer, waiting to receive a command from a host to start a job. After a predefined length of time in the Ready state if no print jobs are received the Power Save mode is entered.


System Outline

Service Manual

5.2.1 System Initialization

The system initialization process is carried out immediately after power on. The following tasks are performed.1) Initialize ASIC2) Initialize system variables3) Initialize a virtual timer4) Initialize fuser control5) Initialize ADC6) Set-up ITB HOME interrupt

5.2.2 Warm-Up

In the warm-up stage, the following tasks are performed.

1) Self Test* System error check* Cover open check* Device (ITB, OPC, DEVE cartridge) check* Heating error check* Motion of motor and jam & paper empty check* Check Feed and exit sensors. If paper is detected it is ejected. If the paper detection does not

clear a jam recovery is carried out and the paper drive unit is instructed to drive for the maximumpermitted paper length.

2) Heat ControlThe heater control unit separately manages the temperature of the heat lamps.

* Target temperature (165°C)* Temperature below 130°C - heat unit fully on,* Temperature above 135°C temperature is controlled by reading the temperature value

every 10msec.

3) CleaningTransfer rollers, OPC and ITB are electrically and mechanically cleaned.

5-12

System Outline


5.2.3 Ready

1) Host interface is monitored for print commands2) Heat control

* Target temperature (165°C)* Every 40 seconds, temperature value for the previous 250ms is read and a proportional control

process is carried out3) This is the standby mode entered after warm-up or after completing a print job.4) System Error check5) Power save state is entered after timeout

> Wakeup condition* When a "wakeup" order is received* When a cover is opened and then closed* When the level of the paper empty sensor changes.

> Heat lamp is off

5.2.4 Pre-Print

This is the preparation stage before processing a printing job and after receiving a print command from a host.

1) Start LSU* Run Scanning motor* Check motor ready* Turn LD on

2) Start BLDC motor, Eraser/PTL on* Run main motor* Check lock signal* Run developer roll motor* Check lock signal

3)Turn High Voltage On* Charger on* Developer high voltage off

4) Cleaning* OPC cleaning (Mechanical motion)* ITB cleaning

5) Jam check6) Motor Unlock Check7) Check and Set a High Voltage Condition (T1, T2, Charger)8) Initialize Printing Parameters

* Paper size, copies, cassette ...* Image pixels, image times, y-offset, x-offset* Flags

9) Check Print mode* Color print mode:

- Except legal & OHP/Legal/OHP- Simplex/Duplex

* Mono pint mode: Simplex/Duplex/OHP


System Outline

Service Manual

5.2.5 Print

After sensing the ITB home position the following tasks are performed,Send Psync signal to controller -> Operates virtual timer for each color(Vdata) -> Forms latentimage on OPC drum -> Supplies toner on OPC drum -> Transfers image to ITB (T1 ) -> Pickups apaper -> Transfers image to a paper (T2)

1)Check ITB Home (Treated by Home interrupt): It is designed to detect ITB HOME every 3 seconds.a) ITB Home sensingb) If a test mode is set up, a test pattern is printed.c) A counter value is set up that addresses the timing to turn on page sync.d) The virtual timer for each color (Y, M, C, and K) is set upe) If Home is not detected every 3 seconds, an error is reported.

2)Paper path and printa) Printing paper from cassette, MPT and SCT is picked upb) Control paper path

* Stop when the leading edge of a piece of paper reaches the feed sensor.* If the leading edge doesn't reach the feed sensor, it is an error.* While transferring the last color to the ITB, re-feed the paper.* Checks if the paper reaches the exit sensor in certain time. If it reaches too soon, or it doesn't

reach, it is an error.* Checks that the paper passes the exit sensor or not.

c) Jam check* Check reaching time and passing time for the paper reaching and passing the feed and exit

sensors. If time exceeds a certain time, it is an error.d) Duplex control

* After passing the exit sensor, the duplex clutch is operated to mechanically change the directionof the paper flow in order to print the other side.

e) Printing sequence and motion for each color* Use a virtual timer for printing the colors in sequence. (Yellow, Magenta, Cyan, Black)

> What is a Virtual Timer?A virtual timer is a mathematical function for creating regular action at fixed time intervals. The stan-dard setting is for a 5msc timer interrupt.

5.2.6 Post-Print

This is the last stage of the printing process. Its functions are described below.

a) Clean transfer rollersb) Stop all virtual timersc) Initialize parameters used in the printing process.d) Stop motors

5-14

System Outline


MEMO

66


Disassembly and Reassembly

Service Manual

6. Disassembly and Reassembly

6.1 Precautions When Replacing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-2)6.1.1 Precautions when assembling and disassembling . . . . . . . . . . . . . . page(6-2)6.1.2 Precautions when handling PBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-2)

6.2 Parts for Maintenance and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-3)6.2.1 Replacement interval for parts with a limited life . . . . . . . . . . . . . . . . page(6-3)6.2.2 Printer Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-4)

6.3 Information Related in Disassembly and Assembly . . . . . . . . . . . . . . page(6-5)6.3.1 Special Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-5)

1) Disassemble of LSU Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-5)2) Disassemble of ITB Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-5)3) Custody of OPC Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-5)4) Custody of Toner Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-5)5) Disassemble of DEVE Drive Ass’y and Main Drive Ass’y . . . . . page(6-5)6) Disassemble of Terminal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-5)7) Disassemble of Fuser Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-5)

6.3.2 Screws Used in the Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-6)6.3.3 Opening Covers and replacing Consumable parts . . . . . . . . . . . . . . page(6-7)

>> Consumable parts removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-7)6.3.4 Replacing the Waste Toner Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-10)

>> Removing the waste toner tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-10)

6.4 Process of Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-12)6.4.1 Top Cover and Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-12)6.4.2 OP Panel Ass’y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-16)6.4.3 Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-17)6.4.4 Duplex Cover Ass’y and Transfer Roller (T2) . . . . . . . . . . . . . . . . . . . page(6-19)6.4.5 Fuser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-21)6.4.6 Exit Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-23)6.4.7 SMPS and Main PBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-24)6.4.8 Fuser Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-27)6.4.9 Main Drive Ass’y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-28)6.4.10 HVPS (High Voltage Power Supply) . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-30)6.4.11 DEVE Drive Ass’y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-32)6.4.12 DEVE Drive PBA and DEVE Cover Open S/W . . . . . . . . . . . . . . . . page(6-34)6.4.13 DEVE Drive Motor and ITB Cleaning Solenoid . . . . . . . . . . . . . . . . page(6-36)6.4.14 DEVE Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-37)6.4.15 LSU Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-38)6.4.16 DEVE OEM PBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-40)6.4.17 Waste Toner Ass’y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-41)6.4.18 MPT (Multi Purpose Tray) . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-43)6.4.19 Pick-Up Ass’y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-44)6.4.20 Pick-Up Roller replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-46)

6-2



6.1.1 Precautions when assembling and disassembling

* Use only approved Samsung spare parts. Ensure that part number, product name, any voltage, current ortemperature rating are correct. Failure to do so could result in damage to the machine, circuit overload,fire or electric shock.

* Do not make any unauthorized changes or additions to the printer, these could cause the printer to mal-function and create electric shock or fire hazards.

* Take care when dismantling the unit to note where each screw goes. There are 19 different screws. Use ofthe wrong screw could lead to system failure, short circuit or electric shock.

* Do not disassemble the LSU unit. Once it is disassembled dust is admitted to the mirror chamber and willseriously degrade print quality. There are no serviceable parts inside.

* Regularly check the condition of the power cord, plug and socket. Bad contacts could lead to overheatingand firfe. Damaged cables could lead to electric shock or unit malfunction.

6.1.2 Preautions when handling PBA

Static electricity can damage a PBA, always used approved anti-static precautions whenhandling or storing a PBA.

>> Precautions when moving and storing PBA1. Please keep PBA in a conductive case, anti-static bag, or wrapped in aluminum foil.2. Do not store a PBA where it is exposed to direct sunlight.

>> Precautions when replacing PBA1. Disconnect power connectors first, before disconnecting other cables2. Do not touch any soldered connections, connector terminals or other electronic parts when handling

insulated parts.

>> Precautions when checking PBA1. Before touching a PBA, please touch other grounded areas of the chassis to discharge any static elec-

trical charge on the body.2. Take care not to touch the PBA with your bare hands or metal objects as you could create a short cir-

cuit or get an electric shock. Take extra care when handling PBAs with moving parts fitted such as sen-sors, motors or lamps as they may get hot.

3. Take care when fitting, or removing, screws. Look out for hidden screws. Always ensure that the correctscrew is used and always ensure that when toothed washers are removed they are refitted in their orig-inal positions.

6.1.3 Releasing Plastic Latches

Many of the parts are held in place with plastic latches. The latches break easi-ly; release them carefully. To remove such parts, press the hook end of the latch away from the part towhich it is latched.

6.1 Precautions when replacing parts



Service Manual

6.2 Parts for Maintenance and Repair

6.2.1 Replacement interval for parts with a limited life

Some of the parts in this printer have a limited life, shorter than that of the whole machine. These parts

must be replaced periodically.

The table below shows the interval at which these parts should be replaced.

The table shows the life of each part, and is measured when using A4 paper. When servicing a machine

always check the status of these parts using the control panel and ensure that parts are replaced at the

appropriate times otherwise a general degradation in print quality will occur.

* Page: Counted value based on sides of paper printed (Duplex = 2 pages).* Image: Counted value based on printed monochrome images.* When printing a color section 1 page = 4 images. (i.e. each side is made up of 4 color images)

The life span of each of these parts is stored in memory. The amount of each 'life' used can be checked atany time using the control panel.When a part is replaced it is necessary to reset the 'life used' that is stored in memory.

* How to initialize a the value of part's life span:From the control panel, select the following items in order:Menu-Setup - Maintenance - Check other - (Select a desired part) - Reset

COMPONENT REPLACEMENT CYCLE REMARK

Toner Cartridge (Black) intial (3,000 pages@5% coverage) User replacereplacement (7,000 pages@5% coverage)

Toner Cartridge (Cyan) intial (2,000 pages@5% coverage) User replacereplacement (5,000 pages@5% coverage)

Toner Cartridge (Magenta) intial (2,000 pages@5% coverage) User replacereplacement(5,000 pagse@5% coverage)

Toner Cartridge (Yellow) intial (2,000 pages@5% coverage) User replacereplacement (5,000 pages@5% coverage)

OPC Unit mono : 50,000 pages User replacecolor : 12,500 pages

ITB Unit (T1 Roller) mono : 50,000 pages User replacecolor : 12,500 pages

Waste Toner Tank 3,000 Images User replace

Fuser Unit simplex : 100,000 pages (Mono) Engineerduplex : 50,000 pages

Transfer Roller (T2 Roller) simplex : 50,000 pages Engineerduplex : 25,000 pages

6-4



6.2.2 Printer Cleaning

A printer should be regularly cleaned, especially if it is used in a dusty environment. This will ensure thatprint quality remains high and failure due to contamination of printing services is less likely to occur.

* Clean the printer with a soft, lint free, cloth dipped in a "Recommended cleaner""Recommended cleaner" can be purchased from our service center. (where available)

* Do not touch the transfer roller when cleaning the inside of the printer. Grease and oils from theskin will contaminate the surface and reduce print quality.

* Do not touch transfer roller when cleaning inside of machine. If transfer roller gets dirty, printingquality could be low.

* Please refer to the User Manual for cleaning instructions.



Service Manual

1) Disassembly of the LSU unitThere are no serviceable parts inside theLSU. Alignment of the mirrors is critical.Opening the LSU will allow dust into thelaser and significantly reduce print quality.It is very dangerous to operate or servicea machine with the LSU open or systeminterlocks disabled. Exposure to laserradiation can cause blindness.

2) Disassembly of the ITB unitDo not disassemble the ITB. The align-ment of the home sensor is critical and isset up in the factory on a special jig.Incorrect re-assembly will cause printquality degradation.

3) Care of the OPC unitIf an OPC unit is exposed to direct sun-light for a long time the parameters andresponse of the electrostatic surface arechanged causing image transfer and printquality issues. Also there is no protectiveshutter on the OPC drum to preventscratching Please take extra care toensure the OPC drum is protected fromsunlight and physical contact when servic-ing the machine.

4) Care of the Toner cartridgeToner cartridges contain an extremely finepowder. Please keep toner cartridgesaway from children. The toner powdercontained in the toner cartridge may beharmful and if swallowed you should con-tact a doctor. Take care not to spill toner -spillages should be cleaned with avacume cleaner and washed in couldwater (hot water sets the toner). Do nottouch the developer roller surface as cont-amination will reduce print quality. Takecare not to damage the roller's surfacewhen installing or removing a toner car-tridge.

5) Disassembly of DEVE drive ass'yand the main drive ass'y

The alignment of the drive mechanism iscritical and it has been set up in factoryusing a jig and a driving gear. It is adjust-ed for the best gearing alignment. If themotor is disassembled alignment wouldnot be maintained and this could causeoperational noise and image problems:image alignment and toner distributionmay be affected.

6) Disassembly of terminal partsDo not adjust the variable resistors on thePBA. They have been already adjusted inthe factory.

7) Disassembly of the fuser unit- The fuser melts toner onto the paper at

a high temperature: therefore, you needto take special care not to get burned bya hot fuser. When removing the fuserfrom a set that has recently been operat-ing you need to take extra care.

- Do not touch an AC line (Copper con-tact) on a main frame even after remov-ing the fuser.

6.3 Information Related to Disassembly and Assembly.

6.3.1 Special service parts

Never disassemble or adjust the items mentioned, a stock of these items should be maintained.

6-6


Samsung ElectronicsTraninung Manual

6.3.2 Screws used in the printer

The screws listed in the table below are used in this printer. Please ensure that, whenyou disassemble the printer, you keep a note of which screw is used for which part andthat, when reassembling the printer, the correct screws are used in the appropriateplaces.

NO DESCRIPTION SEC CODE SPEC

S1 SCREW-MACHINE 6001-000485 2.6*4, GOLD

S2 SCREW-TAPPING 6002-000115 4*15, GOLD

S3 SCREW-TAPPING 6002-000175 3*8, GOLD

S4 SCREW-TAPTITE 6002-000308 2.6*6, GOLD

S5 SCREW-TAPTITE 6003-000119 3*8, BLACK

S6 SCREW-TAPTITE 6003-000152 2*10, GOLD


S8 SCREW-TAPTITE 6003-000196 3*10 SILVER


S10 SCREW-ASS’Y MACH 6006-001193 3*6, GOLD

NO DESCRIPTION SEC CODE SPEC


S12 SCREW-TAPTITE 6003-001001 3*8, BLACK

S13 SCREW-MACHINE 6001-000568 3*8, SILVER

S14 SCREW-TAPTITE 6003-001256 4*10 SILVER


S16 SCREW-MACHINE 6003-001068 2*16, BLACK


S18 SCREW-SPICIAL 6009-001396 3*10, BLACK

S19 SCREW-TAPTITE 6003-000008 4*6, SILVER



Service Manual

6.3.3 Opening Covers and replacing Consumable parts

This section shows you how to open the covers (front cover, DEVE cover, exit cover, and duplex cover) andhow to remove and replace the consumable parts (toner cartridge, ITB unit, and OPC drum).

>> Consumable parts removal

1) Pull the side handle to open the DEVE cover and then press down firmly until the toner cartridges areejected.

Caution: Before opening the exit cover, completely open the DEVE cover (eject the toner cartridges)

2) Removing a toner cartridge (K, Y, M, and C)

Caution: * Take care not to damage the rollers.* Keep the toner cartridge on a flat surface.

Pull

Black Toner Cartridge

Yellow Toner Cartridge

Margenta Toner Cartridge

Cyan Toner Cartridge

6-8



3) Open the exit cover by pressing the cover open button.

Caution: Before opening the exit over completely open the DEVE cover until it is at right angles to the mainframe and the toner cartridges are ejected

4) Remove the ITB unit by releasing the ITB lock levers on both sides of the unit.

Push

Exit Cover

Deve Cover

Lever Lever

ITB Unit



Service Manual

5) Remove the OPC drum by carefully lifting the unit using the handle provided. Take care to ensure thatthe OPC drum surface is not scratched or damaged. Do not touch the surface of the drum when liftingthe drum handle or when removing the drum.

Caution: The surface of the OPC drum could be damaged if the OPC drum is exposed to direct sunlight formore than 5 minutes.

OPC Drum

6-10



6.3.4 Replacing the Waste Toner Tank

>> Removing the waste toner tank1) Push the top corners of the front cover to release the cover catches.

2) Lift the hook at the top of the waste toner tank and gently pull the top edge of the waste tank forward. Liftthe tank out.

Caution: Be careful not to let toner spill from the waste toner tank.

PUSH

PULL



Service Manual

3) Remove the Toner Caps from the side of the tank and fit them to the tank inlets as shown below

4) Fit a new waste toner tank.

Toner Cap

6-12



6.4 Disassembly Procedure

6.4.1 Top cover and Front cover

1) Remove the cassette.

2) Open all of the covers in the following order:- Duplex cover - DEVE cover - Exit cover (Refer to 6.3.3)

Cassette

Deve Cover

Exit Cover

Duplex Cover



Service Manual

3) Release 2 screws (4*10 silver).

4) Take out the Top Cover as shown below.

Screw

Screw

Top Cover

6-14



5) Push both of the top corners to release the catches and open the front cover and then remove the wastetoner tank. (Refer to 6.3.4)

6) Lift the hook at the top of the waste toner tank and gently pull the top edge of the waste tank forward. Liftthe tank out.

Caution: Remember to fit the Toner Caps.

PUSH



Service Manual

7) Release 7 screws (3*10 silver) located inside the front cover.Release 2 screws (3*10 silver) located on the top of the front cover.

8) Release 2 hooks on the right and the left side with a flat bladed screwdriver and then remove the frontcover. Take care to disconnect one harness connected to the frame.

Hook Hook

Screw Screw Screw Screw

ScrewScrew

Screw

Screw Screw

6-16



6.4.2 OP Panel Ass’y

>> Before disassembling it: Remove the front cover. (Refer to 6.4.1)

1) Release 4 screws ('A' below 3X8 gold) and take out the OP panel ass'y (Panel PBA).

2) Release 7 screws ('B' below 3X8 black) from the Panel PBA and remove the panel PBA.

3) Release 1 screws ('C' below M2.6X6 gold) from the LCD and then take out the LCD.

A : OP Panel Screw, 3 X 8 Gold (4EA)B : Panel PBA Screw, 3 X 8 Black (7EA)C : LCD Screw, M2.6 X 6 Gold (1EA)

ScrewScrew Screw

Screw

Screw

Screw

Screw

Screw Screw

Screw

Screw

Screw

BB BB

BB BBAA

AA AAAABB

CC



Service Manual

6.4.3 Rear Cover

>> Before disassembling it: *Open the duplex cover, the DEVE cover and the exit cover. (Refer to 6.3.3)Remove the top cover. (Refer to 6.4.1)

1) 1) Remove 10 screws.A: Top 2 EA (3 * 10 Silver)B: Side 3 EA (3 * 10 Silver)C: Bottom 3 EA (4 * 10 Silver)D: Rear 2 EA (3 * 10 Silver)E: NPC(If fitted) 2EA(3 * 10 Silver)

Screw

Screw

Screw Screw

ScrewScrew

Screw

Screw

Screw

Screw

Screw Screw

A

D

C

B

A

D

C

B

EE

6-18



2) Take out the Rear Cover as shown below.



Service Manual

6.4.4 Duplex Cover Ass'y and Transfer Roller (T2)

>> Before disassembling it: * Open the duplex cover, the DEVE cover and the exit cover. (Refer to 6.3.3)* Remove the front cover and top cover. (Refer to 6.4.1)* Remove the rear cover. (Refer to 6.4.3)1)

1) Release 2 hinge screws (3*10 silver) - one on each side of the duplex unit.

2) Remove the duplex cover ass'y by pulling it in the direction shown by the arrows in A and B below.* A: Lift up the left side section.* B: Remove the duplex cover ass'y by pulling the right side section towards the left.

Screw

Duplex Ass’y

AA

BB

6-20



3) Release 4 hooks on the right and left side with a flat bladed screwdriver and then remove the duplexass'y.

4) Remove the transfer roller by turning the bush on each end of the roller

Duplex Ass’y

Hook

Hook

Hook

Hook

Duplex Ass’y

Transfer Roller



Service Manual6-21

Samsung Electronics


6.4.5 Fuser

1) Open the DEVE cover

Caution: Before opening the exit cover, completely open the DEVE cover until it is at right angles to themain frame and the toner cartridges are ejected

2) Open the exit cover.

Pull

Push

Exit Cover

Deve Cover

6-22



3) Release 5 screws (3*10 silver) and then remove the harness cover.

4) Remove one harness.

5) Remove the fuser by holding both sides of the fuser and then pulling the fuser upwards.

Harness Cover

Screw

ScrewScrew

Screw

Screw

Harness



Service Manual

6.4.6 Exit Cover

>> Before disassembling it: * Remove the front cover (Refer to 6.4.1)* Remove the rear cover (Refer to 6.4.3)* Remove the duplex cover (Refer to 6.4.4)* Remove the fuser (Refer to 6.4.5)

1) Support the Exit Cover and remove the 2 screws (4*10 Silver) indicated using a long blade screwdriverfrom inside the OPC cavity. Remove the Exit Cover.

2) Remove the exit cover.

ScrewScrew

ScrewScrew

6-24



6.4.7 SMPS and Main PBA

>> Before disassembling it*Remove the rear cover (Refer to 6.4.3)

1) Release 5 screws (3*6 machine screw, gold) from the main PBA bracket.

Main PBA Bracket

Screw

Screw

Screw

Screw

Screw



Service Manual

2) Release 4 screws from the SMPS.Release one screw (3*10 silver) from the harness guide.

A: Right side 2EA (3 * 6 Gold)B: Left side 1EA (3 * 10 Silver)C: Bottom 1EA (4 * 10 Silver)

3) Remove 4 harnesses from the SMPS.

Screw

Screw

Screw

SMPS A

C

AScrewBB

C

A

CON4

CON3 CON4

CON3

CON4

CON3

CON1CON1 Fuse

CON2CON2

6-26



4) Remove all harness connected to the main PBA.

5) Release 5 screws (3*6 machine screw, gold) from the main PBA and then remove the main PBA.

6) When replacing the Main PBA the Counter memory chip (U36) must be transferred to the new PBA.

USB

CN24

CN27

CN28

CN29

CN30

CN31

CN32

CN33

DUPLEX

CN26T2 HOME

BLDC1

TH1

FUSER_FAN

SMPS

MP_EMPT

MP SOL

FEED

CN25PICK_UP

CN23CLT_FEED

CN21EMPT

CN1

CN16 SCF CN12 LSU

CN6 OPC KEY

CN5 DEVE_DRIVERDEVE_DRIVER

CN14 LSU SW

CN17WASTE TONER & EXIT

CN15TH3

CN4 PANEL

LAN

CN7 HVPSCN11 PTL & TH4

CN35 SOL_ITB_CLN

CN38 BLDC2

CN37 OEM_CONN

For Test

CN10 ITB

CN9 NIC Option : NIC

Screw

Screw

Screw

Main PBA

Screw

Counter Memory

Screw



Service Manual

6.4.8 Fuser Fan

>> Before disassembling it: * Remove the top cover (Refer to 6.4.1)* Remove the rear cover (Refer to 6.4.3)* Remove the main PBA bracket. (Refer to 6.4.7)

1) Release 3 screws (3*10 silver) remove one harness from the main PBA and then take out the fuser fan.

Fuser Fan

Screw

Screw

Screw

6-28



6.4.9 Main Drive Ass’y

>>Before disassembling it: * Remove the rear cover (Refer to 6.4.3)* Remove the fuser (Refer to 6.4.5)* Remove the SMPS (Refer to 6.4.7)* Remove the fuser fan (Refer to 6.4.8)

1) Remove all harnesses from the harness guides.

3) Look inside the OPC drum cavity and locate the T2 cam. Remove the washer using tweezers and thenremove the T2 cam.

Cam-Drive

Washer-Plain



Service Manual

4) Remove the washer using tweezers and then remove the OPC gear and pin. (The OPC gear can befound inside the printer after removing the OPC drum unit. Take care that the pin is not lost as youremove the gear.)

5) Remove the motor harness.Release 5 screws (3*10 silver) and then take out the main drive ass'y.

Gear-Drive

Pin-Drive

Washer-Plain

Screw

Screw

Screw

Harness

Screw

Screw

Caution : Please don’t lose the Pin-Drive

6-30



6.4.10 HVPS (High Voltage Power Supply)

>>Before disassembling it: * Disassemble the front cover & top cover (Refer to 6.4.1)* Disassemble the rear cover (Refer to 6.4.3)* Disassemble the main PBA bracket (Refer to 6.4.7.)

1) Remove one harness from the main PBA

2) Remove one harness and 4 high-voltage harnesses from the HVPS.

USB

CN7 HVPS

SUPPLY

T1 T2CHARGER

CN1(to Deve Driver)

Harness

RedRed

BlackBlack

Harness

Harness

RedRedBlackBlack

<Main PBA> <HVPS>



Service Manual

3) Remove 5 screws (3*6 machine screw, silver) and then remove the HVPS.

Screw

Screw Screw

Screw

Screw

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6.4.11 Deve drive ass’y

>>Before disassembling it: * Disassemble the rear cover (Refer to 6.4.3)* Disassemble the main PBA (Refer to 6.4.7)

1) Remove the main PBA shield and harness guide by releasing 5 screws (2 EA 3*6 machine screw, gold: 1 EA 3*10 silver, 1 EA 4*10 silver)

2) Remove the ground harness and the harness guide bracket by releasing 3 screws (2 EA 3*6 machine screw, gold: 1 EA 4*10 silver).

Harness Guider

Main PBA Shield

Screw

Screw

3 x 6 Gold

4 x 10 Silver

3 x10 SilverScrew

Screw

3 x 6 Gold

Guide Harness Bracket

Screw Screw

Screw

Screw

4 x 10 Silver4 x 10 Silver

4 x 10 Silver4 x 10 Silver

Ground Harness



Service Manual

3) Separate the harness from the DEVE motor.

4) Release 5 screws (3*10 silver) from the DEVE drive ass'y.Remove 4 harnesses connected to the DEVE drive PBA and then remove the DEVE drive ass'y.

Motor Harness

Screw

Screw

Screw

Screw

ScrewHarness

SUPPLY

CN5 CLT_4TH

CN9 CLT_3RD

CN4 CLT-2ND CN8 CLT-1ST

6-34



6.4.12 Deve drive PBA and DEVE cover open S/W

>>Before disassembling it: * Disassemble the rear cover (Refer to 6.4.3)* Disassemble the main PBA (Refer to 6.4.7)* Disassemble the main PBA bracket (Refer to 6.4.7.2)

1) Release 1 screw (3*10 silver) and then take out the DEVE cover open S/W.

2) Remove all harnesses and 6 screws (3*10 silver) and then take out the DEVE drive PBA.

Deve Cover Open S/W

Screw

Screw

Screw

Screw

Screw

Screw

Screw

SUPPLY

CN1

CN2 SOL-2ND

CN7 SOL-3RD

CN1 BLCD_DEV

CN6 SOL_1ST

CN3 SOL_4TH

CN5 CLT_4TH

CN9 CLT_3RD

CN4 CLT-2ND CN8 CLT-1ST



Service Manual

3) Remove 4 high-voltage terminals.

Terminal

Terminal

Terminal

Terminal

6-36



6.4.13 Deve Drive Motor ITB Cleaning Solenoid

>>Before disassembling it: * Disassemble the rear cover (Refer to 6.4.3)* Disassemble the main PBA (Refer to 6.4.7)* Disassemble the main PBA bracket (Refer to 6.4.7)* Disassemble the DEVE drive motor. (Refer to 6.4.7)

1) Release 4 screws (3*6 gold) and then remove the DEVE drive motor.

2) Unplug one harness from the DEVE drive PBA and then remove the ITB cleaning solenoid.

Screw

Screw

Screw

Screw

ITB Solenoid



Service Manual

6.4.14 DEVE cover

>> Before disassembling it: * Remove all consumption parts (Toner cartridge, ITB unit, and OPC drum) (Refer to 6.3.3)* Disassemble the front cover and top cover (Refer to 6.4.1)* Disassemble the LSU cover. (Refer to 6.4.14)

1) Remove 2 screws (3*10 silver) and then remove the DEVE open link guide.

2) Separate the DEVE cover by pulling it in the direction of the arrow.

Deve Open Link

Screw

Screw

Deve Open Link Guide

Deve Cover

6-38



6.4.15 LSU unit

>> Before disassembling it: * Remove the consumable parts (Toner cartridge, ITB unit, and OPC drum) (Refer to 6.3.3)* Disassemble the Deve cover. (Refer to 6.4.15)

1) Release 4 screws (4*10 silver). (Use a short length cross-head screwdriver.)

Caution : When removing the 4 screws labeled “A” you will need to use a short screwdriver.

2) Release one screw (3*8 yellow). (Use a short length cross-head screwdriver.)

Screw

ScrewScrew

Screw

AA

AA AA

AA

Screw

LSU GroundLSU GroundLSU Ground



Service Manual

3) Separate 2 harnesses and remove the LSU unit.

HarnessHarness

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6.4.16 DEVE OEM PBA

>> Before disassembling it: * Disassemble the front cover and the top cover. (Refer to 6.4.1)* Remove the Rear Cover (Refer to 6.4.3)* Disassemble the Main PBA Bracket (Refer to 6.4.7)

1) Separate one harness (CN1) from the Main PBA and one harness(CN2) from the DEVE OEM PBA.Remove 6 screws (3*8 black) and then take out the DEVE OEM PBA.

2) Remove 12 terminals.

Deve OEM PBA

Screw

Screw

Screw

Screw

Screw

Screw

Harness

Terminals



Service Manual

6.4.17 Waste toner ass’y

>> Before disassembling it: * Disassemble a front cover and a top cover. (Refer to 6.4.1)

1) Release 6 screws (3*10 silver).* Upper part: 4 screws * Lower part: 2 screws

2) Remove the waste toner ass'y by first reaching into the OPC cavity and lightly depressing the wastetoner receiver whilst at the same time gently pulling the waste toner motor assy away from the set. Oncethe ass'y is released refer to the photograph and remove the ass'y.

Caution: * It is very likely that waste toner will be spilled when removing the waste toner ass'y.

Screw

Screw

Screw

Screw

Screw

Screw

OPC Lifter

6-42



3) Release one screw (3*10 silver) and then remove the sensor cover.

Screw



Service Manual

6.4.18 MPT(Multi Purpose Tray)

>> Before disassembling it: * Disassemble all consumable parts (Toner cartridge, ITB unit, and OPC drum) (Refer to 6.3.3)* Disassemble the front cover and top cover (Refer to 6.4.1)* Disassemble the rear cover. (Refer to 6.4.3)* Disassemble the duplex cover. (Refer to 6.4.4)* Disassemble the SMPS & main PBA. (Refer to 6.4.7)

1) Release 4 screws (3*10 silver)

2) Release the 2 clips located underneath the machine (see photograph). Pull the MP Ass'y upward andremove

Screw Screw

Screw Screw

Snap -Fit Snap -Fit

6-44



6.4.19 Pick-UpAss'y

>> Before disassembling it: *Disassemble all consumable parts (Toner cartridges, ITB unit and OPC drum) (Refer to 6.3.3)*Disassemble the front cover and top cover (Refer to 6.4.1)*Disassemble the rear cover. (Refer to 6.4.3)*Disassemble the duplex cover. (Refer to 6.4.4)*Disassemble the SMPS & main PBA. (Refer to 6.4.7)*Disassemble the Erase Lamp. (Refer to 6.4.14)*Disassemble the Waster Toner Ass'y (Refer to 6.4.18)

1) Undo 2 screws (3*10 silver) and remove the “Pick-up Solenoid”. Then remove the plastic circlip whichretains the Pick-Up Gear and also remove the gear wheel. Release the shaft retaining bearing.

2) Remove the 3 screws (4*10 silver) in the “Pick-up Ass’y”

Screw

Screw

Pick-Up Solenoid

Screw

Screw

Screw

Pick-Up Ass’y



Service Manual

3) Remove the 3*8 black screw retaining the Guide Pick-Up plate. Using a small flat bladed screwdriver orsimilar tool force the brass ground plate off the retaining lugs and bend it upward slightly. Release theEraser Lamp harness and paper Empty Sensor harness, these pass between the main engine frame andbase frame and cannot be removed.

4) Remove the “ACTUATOR-EMPY (JC72-00465A)” sensor arm and then take out the “Pick-up Ass’y” bylifting the right hand side and sliding the shaft from the frame.

Screw

Ground Feed

Guide Pick-Up Plate

6-46



6.4.20 Pick-Up Roller replacement

Note It is not necessary to remove the Pick Up Assy in order to replace the Pick Up Roller

>> Before disassembling it: *Disassemble all consumable parts (Toner cartridges, ITB unit, Waste Toner Collector and OPCdrum) (Refer to 6.3.3)

*Disassemble the rear cover. (Refer to 6.4.3)*Disassemble the SMPS (Refer to 6.4.7)

1) Undo 2 screws (3*10 silver) and remove the "Pick-up Solenoid". Then remove the plastic circlip whichretains the Pick-Up Gear and also remove the gear wheel. Release the shaft retaining bearing andremove it.

2) Remove the paper cassette. Use a vacume cleaner to remove any waste toner from the Waste Tonercollectors inside the OPC space.

Waste TonerCollectorsWaste TonerCollectors



Service Manual

3) Turn the set upside down and Release the shaft retaining bearing and slid it away from the roller.Release the Pick Up spring.

4) Push the rollers firmly towards the frame, if necessary rotate the shaft so that the rubbers do not contactthe frame. Release the shaft and bush from the end support. Note this support is fragile take great care.Then slide the shaft back away from the frame to remove it.

A Shaft retaining bearingA Shaft retaining bearing

C. Bush and SupportC. Bush and Support

B. SpringB. Spring

6-48



MEMO

77


Alignment & Adjustments

Service Manual

7. Alignment and Adjustments

This chapter describes some of the main service procedures including:Using the EDC mode; Clearing paper jam and test patterns.Much of this chapter is also included in the user's guide.

7.1. Paper path and Paper jam

7.1.1 Paper path

DEV. - Black

DEV. - Yellow

Pick-upRoller

DEV. - Magenta

DEV. - Cyan

CASSETTE

Feeder

DUPLEX

Fuser Unit

EXIT Ass’y

MPF Path

Duplex PathDuplex Path

MPF

MPT

DEV. - Black

DEV. - YellowOPCOPC

DEV. - Magenta

DEV. - Cyan

SCFSCF

FCF

ITBITB

Feeder

DUPLEX

Fuser Unit

EXIT Unit

SCF Path

Transfer Roller

Exit Sensor

Paper Pick-Up RollerPaper Empty Sensor(FCT)

Paper Empty Sensor(SCT)

Paper Empty Sensor(MPT)

Feed Sensor

SCT Path

FCT Path

MPT Path

7-2



7.1.2 Jams

1) Jam0 (Jam in feed area)

* After a page was picked up, it was not fed.* Paper does not reach the feed sensor in a

certain time.* Feed sensor is faulty and does not detect

paper.- FCF pickup error: When a paper is not

picked up in the 1st cassette.- SCF pickup error: When a paper is not

picked up in the 2nd cassette.

2) Jam1 (Jam inside printer)

* After the leading edge of the paper hasreached the feed sensor, the feed sensordoesn't turn off (fails to detect the trailing edgeof the paper) in a certain time

* After the leading edge of the paper has passed the feed sensor, it doesn't reach theexit sensor in a certain time.

* Exit senor is faulty and does not detect paper.

3) Jam2 (Jam in exit area)

* After the leading edge of the paper haspassed, the trailing edge of the paper has notpassed the exit sensor within a certain time

* The paper drive motor has been driving forlonger than the time needed for the longestpaper size and the exit sensor is not off.

Pick-upRoller

Feed Sensor

Paper Empty Sensor

Exit Sensor

Feed Sensor

Exit Sensor



Service Manual

4) Jam duplex (Jam in duplex area)

* Jam duplex occurs when printing the reverseside of the paper during duplex printing. Afterprinting the front side the duplex solenoid mustoperate in order to feed the paper back into theduplex path. If the solenoid fails paper may bestuck in the exit roller and is not fully electedinto the exit tray

* If the duplex solenoid operates paper is fedback into the machine. If the leading edge ofthe paper does not reach the feed sensor in acertain time then Jam Duplex occurs.- This can be cause by paper being jammed

in the duplex path area.

5) Jam MPF

* Paper could not be picked up from the MPF tray.* After pickup, a paper has been fed, but it

doesn't reach the feed sensor in a certain time.* Feed sensor is faulty and does not detect paper.

Exit Sensor

Feed Sensor

CASSETTE

SCF

SCF Path

MP Empty Sensor

Feed Sensor

7-4



7.2 Jam Removal

When a jam occurs while printing a jam message is displayed on the control panel.

* Jam0 In Tray 1:Paper jam in the main cassette.

* Jam0 In MP Tray: Paper jam in the MP tray

* Jam0 Tray2:Paper jam in the SCT (Second cassette tray)

* Jam Inside Printer: Jam 1, Paper is jammed inside the printer.

* Jam In Exit Area: Jam2, Paper is jammed in the exit area when ejecting paper.

* Jam In Duplex Path: While duplex printing, paper is jammed in the duplex unit.

CAUTION: When removing jammed paper, always pull it firmly and evenly without any sudden jerks. If at all possible, remove the paper as a single sheet. If the paper tears ensures ALL paper fragments are removed. Any fragments left inside the machine will cause it to jam again.

7.2.1 Factors that cause paper to jam

- Too much paper is loaded in the cassette.- Paper in not loaded correctly in the cassette.- Duplex cover opened while printing.- Cassette removed while printing.- Incorrect thickness of paper used.- Incorrect size of paper used.- Cassette paper guides not correctly set (loose or too tight).- Foreign object or other contamination of internal paper path and paper guide ribs.- Badly damaged or folded leading or trailing edges of the paper.



Service Manual

7.2.2 Tips for Avoiding Paper Jams

By selecting the correct paper types, most paper jams can be avoided. If a paper jam occurs, follow thesteps outlined below:

• Ensure that the adjustable guides are positioned correctly.

• Do not overload the tray. Ensure that the paper is below the paper capacity mark on the right

inside the tray.

7.2.3 Jam 0 In Tray 1

If paper is jammed in the paper feed area,'Jam0 In Tray1 ' appears on the display.

1. Using the handle open the right cover.

2. Carefully remove the misfed paper in the direction as shown.

3. Close the right cover .The printer resumes printing.

4. Pull the tray open. After you pull it all the wayout lift up the front part of the tray slightly torelease the tray from the machine.

5. Remove the jammed paper by gently pulling itstraight out.

6. To replace the tray lower the rear edge, align itto the slot and slide it into the printer.

7. Close the right cover .The printer resumes print-ing.

If there is any resistance, and the paperdoes not move immediately when you pull,stop pulling and go to step 4.

7-6



1. If the paper is not feeding properly pull thepaper out of the machine..

2. To resume printing, open and close the rightcover.

7.2.4 Jam 0 in MP Tray 1

'Jam0 In MP Tray' appears on the display when you are printing using the Multi-purpose Tray and the print-er detects either there is no paper or the paper is improperly loaded.

1. Using the handle open the right cover. 2. Remove the jammed paper in the directionshown. To avoid the paper tearing pull it outgently and slowly.

3.Close the right cover. The printer resumes printing.

7.2.5 Jam Inside Printer : Jam1

‘If paper is jammed inside the printer 'Jam Inside Printer' appears on the display.

NOTE : If the paper tears make sure thatall of the paper fragments areremoved from the printer.



Service Manual

7.2.6 Jam In Exit Area : Jam2

If paper is jammed in the paper exit area 'Jam In Exit Area ' appears on the display.

1. If a long portion of the paper is visible pull itstraight out. If not continue to step 2.

2. Using the handle open the left cover completely.

3. Press the top cover release button to unlatchthe top cover and open it all the way.

4. Carefully take the jammed paper out of theprinter.

5. Close the top cover and the left cover firmly

6. Open and close the right cover to resume printing.

CAUTION : If the left cover is not completelyopen the top cover release buttonwill not press.

Fuser

CAUTION : Do not touch the fuser it is hot andcould cause burns! The fuser's operating temperature is 180 °C (356 °F). Take care when removingpaper from the machine.

CAUTION : Do not try to close the top cover withthe left cover closed. This may causedamage to the machine.

7-8



7.2.7 Jam In Duplex Path : Jam Duplex

If paper is jammed in the duplex area 'Jam In Duplex Path' appears on the display.


2. Locate the jammed paper and then pull it outgently and slowly to avoid the paper tearing.Close the right cover. The printer resumes print-ing.

or

3. If you cannot find the jammed paper or there isany resistance removing the paper go to step 4.

4. Using the handle open the left cover completely.

5. Press the top cover release button to unlatchthe top cover and open it all the way.

CAUTION : If the left cover is not completelyopen the top cover release buttonwill not press.

Note : If the paper tears make sure that all of thepaper fragments are removed from theprinter.



Service Manual

6. Locate the jammed paper and then carefullytake it out of the printer.

7. Close the top cover and the left cover firmly

Fuser

CAUTION : Do not touch the fuser it is hot andcould cause burns! The fuser's operating temperature is 180 °C(356 °F). Take care when removingpaper from the machine.

CAUTION : Do not try to close the top cover with the left cover closed. This maycause damage to the machine.

7-10



7.2.8 Jam In the Optional Second Tray


2. Remove the jammed paper in the directionshown. To avoid the paper tearing pull it outgently and slowly.

3. Close the right cover. The printer resumes printing.

4. If you cannot find the jammed paper in themachine open the Tray2 outer jam cover.

5. Open the inner cover of Tray 2.

6. Pull the jammed paper out in the directionshown. To avoid the paper tearing pull it outgently and slowly. If there is any resistance, andpaper does not move immediately when youpull, stop pulling and continue to step 8.



Service Manual

7. Close the two jam covers. Go to step 11.

8.Pull the optional tray, Tray 2, out of the printer.

9. If you see the jammed paper remove the paperfrom the machine by gently pulling it straight out.

10. Slide the tray back into the printer and closethe two jam covers.

11. Open and close the right cover. The printerresumes printing.

7-12



7.3 Sample Pattern

This product provides several printable test patterns for maintenance purposes. These patterns can be used to aid the diagnosis of print quality problems.

7.3.1 Printing a Demo PagePrint a demo page to make sure that the printer is operating correctly.

1. Press the Menu button on the control panel until you see “Information ” on the bottom line of the display..

2. Press the Enter button to access the Menu.

3. Press the scroll button until you see “Demo Page ” on the bottom line.

4. Press the Enter button .

A demo page showing the printer ’s features and capabilities prints out.

7.3.2 Printing a Configuration PagePrint a demo page to make sure that the printer is operating correctly.

1. Press the Menu button on the control panel until you see “Information ” on the bottom line of the display..

2. Press the Enter button to access the Menu.

3. Press the scroll button until you see “Configuration ” on the bottom line.

4. Press the Enter button .

A demo page showing the printer ’s features and capabilities prints out.

7.4 Checking the Remaining Toner and Others

7.4.1 Checking the Remaining TonerYou can check the level of toner left in each cartridge.

1. In ready mode press the Menu button on the control panel several times until you see ‘Setup ’on the bottom line

of the display.

2 Press the Enter button to access the menu.

3 Press the scroll button until ‘Maintenance ’ displays on the bottom line.

4 Press the Enter button

5 When ‘Check Toner ’ displays on the bottom line,,press the Enter button .

6 Press the scroll button until the color of the toner cartridge you want to check displays on the bottom line.

7 Press the Enter button The display shows the percentage of the remaining toner.

8. Press the Upper Level button to return to step 6 and select a different cartridge.

9. To return to the Ready condition press the Upper Level button several times until 'Ready' appears in the display

7.4.2 Checking the Remaining OthersYou can check the level of each item.

1. In ready mode press the Menu button on the control panel everal times until you see ‘Setup ’on the bottom line

of the display.

2 Press the Enter button to access the menu.

3 Press the scroll button until ‘Maintenance ’ displays on the bottom line.

4 Press the Enter button

5 When ‘Check Others ’ displays on the bottom line,,press the Enter button .

6 Press the scroll button until the item you want to check displays on the bottom line.

7 Press the Enter button The display shows the percentage of item.

8. Press the scroll button display either 'Image Count' or 'Reset'

9a. Choose 'Reset' and press enter to reset the counter after replacing a consumable item

or

9b Choose Image count to display the counter.

10. Press the Upper Level button to return to step 7 and select a different choice or press it a second time to return to step

6 and choose a different item.

11. To return to the Ready condition press the Upper Level button several times until 'Ready' appears in the display.



Service Manual

7-14


Samsung ElectronicsTraninung Manual

7.5 Understanding the Control Panel

The control panel on the top right side of your printer has a display and seven buttons.

7.5.1 Display

Buttorns

Status Map Display : dispaly the printerstatus and job in progress.

Message Description

Ready •The printer is on-line and ready to print.

•If you press On Line/Continue ,the printer switches to off-line.

Offline •The printer is off-line and cannot print.

•If you press On Line/Continue ,the printer switches to on-line.

Processing... •The printer is printing.

•If you want to cancel printing,press Cancel .

Sleeping... •The printer is in Power Save mode, using less power.When a print job is

received from the computer or if any button is pressed,the printer switches to

on-line.

•To deactivate the Power Save mode or change the power-saving time.



Service Manual

Message Description

When an error occurs,a lamp turns on at the corresponding location on the Status map.An error

message appears on the display so that you can locate the error.

•Press to switch between on-line and off-line.

•In menu mode,press to return to ready mode.

The color of the On Line/Continue button indicates the status of the printer.

• Press to enter menu mode.

• In menu mode,press to scroll through the menus.

In menu mode,press to select the displayed submenu item or confirm the changed setting.The

selected item is marked with an *.

In menu mode,press to scroll through submenu items or setting options.Pressing • moves you to

the next option and pressing • sends you back to the previous option.

• Press to cancel the current print job.

• In menu mode,press to return to ready mode.

In menu mode,press to go back to the upper menu level.

•The printer is off-line and cannot print.

•The printer is in Power Save mode. When data is received,it switches to on-line.

Green

Orange

Off

On

Blanking

On

Blanking

Status map

The printer is on-line and can receive data from the computer.

• When the backlight blinks slowly,the printer is receiving data from

the computer.

• When the backlight blinks quickly,the printer is receiving and print-

ing data.

The printer stops printing due to a major error.Check the display

message.

A minor error has occured and the printer is waiting for the error to

be cleared.Check the display message.When the problem is

cleared,the printer resumes printing.If you want to ignore this warn-

ing,press this button.

7.5.2 Buttons

7-16



7.5.3 Using Control Panel Menus

A number of menus are available to make it easy for you to change the printer settings.

You can configure your printer from the printer’s control panel.You can also use the control panel menus while the printer

is in use.

1. In ready mode press the Menu button until you see the menu you want on the bottom line of the display.

2. Press the Enter button to access the menu.

3. Press the scroll button until the menu item you want displays on the bottom line.

4. Press the Enter button to confirm the selected item.

5. If the menu item has submenus, repeat steps 3 and 4.

6. Press the scroll button until the setting option you want displays on the bottom line or enter the required value.

7. Press the Enter button to save your input or selection.

- An asterisk (*) appears next to the selection on the display, indicating that it is now the default.

8. To exit the menu, press the Upper Level button repeatedly, or the Cancel button .

- After 60 seconds of inactivity (no key has been pressed), the printer automatically returns to ready mode.

NOTE: Print settings made from the printer driver override the settings on the control panel.

Information Paper Layout Graphics Printer

Configuration Tray Source Orientation

Resolution Default Set

Menu Map Media Size Duplex Current Job

Demo Page Width Duplex Margin

PS3 Font List Custom

Custom

Height Simplex Margin

PCL Font List Media Type Copies

Network PostScript PCL Setup Color

Config. Network Print PS Error Typeface LCD Language Calibration

Reset Network

Symbol

Emulation

Custom Color

Default Set Lines Power Save

Print Net CFG Pitch Auto Continue

Jam Recovery

Altitude Adj.

Auto CR

Job Time Out

Maintenance



Service Manual

7.6 Periodic Defective Image

If an image defects appears at regular intervals on the printed-paper, it is due to a faulty or damaged roller.Refer to the table below and check the condition of the appropriate roller.

No Roller Defective image Typical defect

1 OPC Drum same position in each page white spot on black image or black spot

2 Charge Roller 43.96 mm black spot

3 Supply Roller 31.41 mm light or dark horizontal image band

4 Developing Roller 35.34 mm horizontal image band

5 ITB(T1) same position in each page black spot

6 Transfer Roller(T2) 75.36 mm ghost

7 Heat Roller 109.9 mm Black spot and ghost, printing backside pollution

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7.7 How to use EDC (Engine Diagnostic Control) Mode

7.7.1 EDC Establishment

EDC Mode is feature that allows the engineer to check the condition of the print engine. It can check the operating condi-tion of the motors, sensors, solenoids and clutches, measure the High Voltage from the HVPS and check the operation ofthe fuser and LSU.

7.7.1.1 How to enter the EDC Mode

a) Turn on the printer while pressing the "Enter" key. Hold the key until 'Select Test mode' appears in the display.

b) Press the direction key until "<EDC Test>" is displayed.

c) Press the "Enter" key.

d) <Enter Access Key> appears in the display. Press the cancel key twice.

Note. There are a number of other test modes. Only EDC Test and Panel Tests should be used by service engineers, allother functions are for factory use only.

7.7.1.1 Functions of the keys on the Panel and how to use them.

Key Function Description

On Line Not used

Cancel Not used

Menu Menu Display Top Menu of EDC Mode

Left/Right Arrow Find Menu Move Menu

Confirm Run/Select Run run the Function / Select Menu

Upper Menu Stop/Move Stop Stop the selected Function or go to Upper Menu.

7.7.1.2 LCD Function and Directions

Upper Line : Upper Line messages mainly show the current test menu or sub-menu. [Main Menu] or [Function] is displayed.

Lower Line : Lower Line messages mainly the current test and status.

Buttorns

Status Map Display : dispaly the printerstatus and job in progress.



Service Manual

7.7.2 EDC Whole Menu

Motor Test

Main Motor

Dev Motor

Waste Motor

SCF Motor

Fan Motor

HVPS Test

Solenoid Test

Y Clutch

M Clutch

C Clutch

K Clutch

Y Solenoid

M Solenoid

C Solenoid

K Solenoid

Feed Clutch

T2 Solenoid

FCF Solenoid

MPF Solenoid

SCF Solenoid

ITB Solenoid

Duplex Solenoid

Feed Sensor

Exit Sensor

FCF Empty Sensor

MPF Empty Sensor

SCF Empty Sensor

SCF Cover Sensor

Waste Box Sensor

Cover Check

Sensor Test

LSU Motor

Laser Diode

Fuser

LSU & Fuser Test

Charger

T1

T2

Dev DC

Dev AC

Test Print

Select Tray

Select Pattern

Print Pattern

Print Menu Map

Interface Test

SCF Interface

7-20



7.7.2.1 Motor Test

This function allows the operation of the various motors to be checked.

<How to operate>a) Press the "<" or ">" key until "Motor Test" is displayed.

b) Press the "Enter" key to select this function.

c) Press the "<" or ">" key until you see the name of the motor you wish to test.

d) Press the "Enter" key to run the test. The test is stopped by pressing the "Upper Level" key.

e) Pressing the "Upper Level" key when the test is already stopped will return to step 'c' above.

f) Pressing the "Upper Level" key again will return to the EDC main menu.

Item Description Remarks

Main Motor Operates Main Motor Displays "Succeed" if Motor Lock Signal is Normal, "Failed" otherwise.

Dev Motor Operates Dev Motor Displays "Succeed" if Motor Lock Signal is Normal, "Failed" otherwise.

Waste Motor Operates Waste Motor Display motor status - "On" or "Off".

SCF Motor Operates SCF Motor Display motor status - "On" or "Off".

Fan Motor Operates Fan Motor Display motor status - "On" or "Off".



Service Manual

7.7.2.2 Solenoid Test

This function allows the operation of various solenoids and clutches to be checked.

<How to operate>a) Press the "<" or ">" key until "Solenoid Test" is displayed.


c) Press the "<" or ">" key until you see the name of the clutch or solenoid you wish to test.





Y Clutch Operates Yellow Developer Clutch Displays clutch status - "On" or "Off".

M Clutch Operates Magenta Developer Clutch Displays clutch status - "On" or "Off".

C Clutch Operates Developer Clutch Displays clutch status - "On" or "Off".

K Clutch Operates Black Developer Clutch Displays clutch status - "On" or "Off".

Y Solenoid Operates Yellow Developer Solenoid Displays solenoid status - "On" or "Off".

M Solenoid Operates Magenta Developer Solenoid Displays solenoid status - "On" or "Off".

C Solenoid Operates Cyan Developer Solenoid Displays solenoid status - "On" or "Off".

K Solenoid Operates Black Developer Solenoid Displays solenoid status - "On" or "Off".

Feed Clutch Operates Feed Clutch Displays clutch status - "On" or "Off".

T2 Solenoid Operates T2 Clutch Solenoid Displays solenoid status - "On" or "Off".

FCF Solenoid Operates FCF pick-up Displays solenoid status - "On" or "Off".

MPF Solenoid Operates MPF pick-up Displays solenoid status - "On" or "Off".

SCF Solenoid Operates SCF pick-up (Only if SCF is fitted) Displays solenoid status - "On" or "Off".

ITB Solenoid Operates ITB cleaning Solenoid Displays solenoid status - "On" or "Off".

Duplex Solenoid OperateS Duplex Solenoid Displays solenoid status - "On" or "Off".

7-22



7.7.2.3 Sensor Test

This function allows the operation of various sensors to be checked

<How to operate>a) Press the "<" or ">" key until "Sensor Test" is displayed.


c) Press the "<" or ">" key until you see the name of the sensor you wish to test.

d) Press the "Enter" key to display the sensor status. If the sensor actuator is moved the displayed status will change toreflect the new sensor position..

e) Pressing the "Upper Level" key will return to step 'c' above.


Item Description LCD indication

Feed Feed Sensor Status "With Paper" is displayed when Paper is detected, "Without paper" is displayed when paper is not detected.

Exit Exit Sensor Status "With Paper" is displayed when Paper is detected, "Without paper" is displayed when paper is not detected.

FCF Empty FCF Empty Sensor status "With Paper" is displayed when Paper is detected, "Without paper" is displayed when paper is not detected.

MPF Empty MPF Empty Sensor Status "With Paper" is displayed when Paper is detected, "Without paper" is displayed when paper is not detected.

SCF Empty SCF Empty Sensor Status "With Paper" is displayed when Paper is detected, "Without paper" is displayed when paper is not detected.

SCF Cover SCF Cover Sensor Status "Cover Opened" or "Cover Closed" is displayed.

Waste Box Waste Toner Sensor Status "Not Installed" is displayed when either the Waste toner tank is not installed orit is full."Installed" is displayed when the Waste Toner tank is installed and is not full.

Cover Left or Right Cover Sensor Status "Cover Opened" or "Cover Closed" is displayed.



Service Manual

7.7.2.4 LSU & Fuser Test

This function allows the Fuser, LSU Motor and Laser Diode to be tested.

<How to operate>a) Press the "<" or ">" key until "LSU & Fuser Test" is displayed.


c) Press the "<" or ">" key until you see the name of part you wish to test.




• The LSU Motor Lock Time is a maximum 15 seconds depending on the environment. It may take over 15 seconds untilthe <Succeed> or <Failed> message is displayed.

• For safety - after printing a test pattern if you need to return to EDC mode turn the printer off and then re-enter EDC.


LSU Motor Operates LSU Motor The LSU motor must come into lock within 6 seconds. After 7 secs thestatus is displayed either: "Succeed" if lock is successful within the time limit "Failed" if lock is not achieved

LD Operates Laser Diode

Fuser Heats the Fuser Repetitive cycle (10secs) - Lamp on for 500msec then off again.

7.7.2.5 Interface Test

This function tests communications between the Main PBA controller and the SCF controller.

<How to operate>a) Press the "<" or ">" key until "Interface Test" is displayed.

b) Press the "Enter" key to select and run this function.

c) "Succeed" or "Failed" is displayed..

d) Pressing the "Upper Level" key again will return to the EDC main menu.

7-24



7.7.2.6 Test Print

This function allows you to test the overall function of the print engine. You can select either a 4 * 4 color bar pattern or asolid color pattern. If the solid pattern is selected 4 pages are printed - one for each color. You can also print the EDCMode Menu Map.

<How to operate>a) Press the "<" or ">" key until "Test Print" is displayed.


c) Press the "<" or ">" key until "Select Tray" is displayed.

d) Press the "Enter" key to select this function.

e) Press the "<" or ">" key until required tray is displayed and then press the "Enter Key"

f) Press the "Upper Level" key.

g) Press the "<" or ">" key until "Select Pattern" is displayed.

h Press the "Enter" key to select this function.

i) Press the "<" or ">" key until required pattern is displayed and then press the "Enter Key"

j) Press the "Upper Level" key.

k) Press the "<" or ">" key until "Print Pattern" is displayed.

l) Press the "Enter" key to print the pattern.

For safety - after printing a test pattern if you need to return to EDC mode turn the printer off and then re-enter EDCMode by turning power on whilst holding in the "Enter" key.



Service Manual

7.7.2.7 HVPS Test

This function allows the HVPS to be tested

<How to operate>a) Press the "<" or ">" key until "HVPS Test" is displayed.


c) Press the "<" or ">" key until you see the name of the voltage you wish to test.

d) Press the "Enter" key to select the test.

e) Press the "<" or ">" key to select the appropriate Duty Cycle and press "Enter" to start the test

The test is stopped by pressing the "Upper Level" key.

The display shows the acceptable range for this setting (column 4 in the table below)

The mid range (nominal) voltage is shown in column 3 in the table below.



Item DescriptionLower Menu & Input

LCD IndicationVoltage

Charger Supply Voltage to the Charger Duty 50% : -1262V Duty 50% : -1224V ~ -1300VDuty 80% : -2037V Duty 80% : -1976V ~ -2098V

T1 Supply Voltage to T1 Duty 50% : 1174V Duty 50% : 1139V ~ 1209VDuty 90% : 2080V Duty 90% : 2018V ~ 2142V

T2 Supply Voltage to T2 Duty 30% : 1800V Duty 30% : 1746V ~ 1854VDuty 80% : 4540V Duty 80% : 4404V ~ 4676Reverse Bias : -900V Reverse Bias : -800V ~1200V

Dev DC Supply DC Voltage to Dev Duty 45% : -370V Duty 45% : -359V ~ -381V

Dev AC Supply AC Voltage to Dev Duty 35% : -2200V Duty 35% : -2134V ~ -2266V

* The allowed tolerance is commonly +/- 3%, this is the value Displayed, in case of "Dev AC", it is the value of Vpp.* T2 Reverse Bias.(Tolerance : +/-20%)

7-26



MEMO

88


Troubleshooting

Service Manual

8. Troubleshooting

8.1 Procedure of Checking the Symptoms

Before attempting to repair the printer first obtain a detailed description of the problem from the customer.

OP PanelON?

Refer to"8.1.1 Basic Check List"

Print

Printingguality isnormal?

END

Readyor

Power Save

Indicate"Error Message"

Power On

- No Power- LCD Module- Main PBA

Refer to"8.5 Error Message"

Refer to "8.2 Solution of Image Problem"

8-2

Troubleshooting

Samsung Electronics

Service Manual

8.1.1 Basic Check List

1. Check the Power.

• Does "Warming Up" appear on the display?

--> If not check power cable, switch or SMPS. (see section 8.1.2 below)

--> Does the wall socket work?

• Do the Motors or other components initialize (listen for main motor, fan and LSU sounds)?

--> If not or there are none of the normal startup sounds check cable, switch or SMPS.


2. Check the LCD Panel.

• Is there any display at all?

--> If not check power cable, switch or SMPS. (see section 8.1.2 below)


• Is the display a meaningful message (are there any broken or badly formed characters)?

--> Check the main PBA and cable harness.

• Is the message on the LCD Panel a standard error message?

--> Refer to section 8.4 or 8.5 (Page 8-14 or 8-18).

3. Check the Paper Path

• Is there a Paper Jam?

--> Remove any paper fragments caught in the paper path.

--> Refer to section 8.3 (Page 8-10).

• Paper Jam occurs repeatedly at a specific point in the Paper Path

--> Dismantle the machine and carefully inspect the region where the jam occurs. (Especially, check if paper fragments are caught in the Fuser

4. Print the Information Page (Configuration).

• Is there a problem?

--> If there is an error see section 2) or 3) above.

• Try printing a test page from a computer.

--> If there is an error check cables and driver installation.

5. Check the Print Quality.

•Is there are a Print Quality Problem?

--> Refer to section 8.2 (Page 8-5).

6. Check consumables (toner etc.).

•Using the keys print the Information Page.

--> Refer to 8.1.4 below and to section 3.5 (Page 3-3) for expected life of various consumable parts, compare this withthe figures printed and replace as required


Troubleshooting

Service Manual

8.1.2 Initial Inspection

1. Check Power part

1. The printer does not work no matter how long you wait.

A. Is the Power Switch (printer and wall socket) turned on ?

B. Is the Power Cord connected to the printer correctly ?

C. Is the Power cord connected to the wall socket correctly ?

D. Is wall socket working ?

E. Is the unit rated at the same voltage as the supply ?

2. Does the Fan work when power is turned on?

A. Check the connectors on the SMPS.

B. Check the fuses in the SMPS.

C. Check any error message display on the LCD panel and refer to the troubleshooting section 8.4 or 8.5 (Page 8-14 or 8-18).

2. Check the Installation Environment.

1. Ensure the installation surface is flat, level and free from vibration.

If necessary move the printer.

2. Ensure that the temperature and humidity of the surroundings are within specification


3. Ensure that the printer is position away from any air conditioning or other heating or cooling equipment. Also ensurethat is not positioned in a direct draft from any air conditioning, fan or open window.


4. Ensure the printer is not positioned in direct sunlight.

If it is unavoidable use a curtain to shade the printer.

5. Ensure the printer is installed in a clean dust free environment.

Move the printer to clean area if necessary.

6. Some industrial or cleaning processes give of fumes which can affect the printer.

Move the printer away from this type of air pollution

3. Check paper type.

1. Use only paper which is of a suitable quality, weight and size?

See the user guide.

4. Check the overall condition of the printer

1. Is the printer properly maintained ?

Clean the Paper Transport Passages.

Any rollers with dirt surfaces should be cleaned or replaced.

8-4

Troubleshooting

Samsung Electronics

Service Manual

8.1.3 Check the length of life of components

The length of life of consumable components is displayed either by operating time (% of life) or quantity of output. Theprinter will not work if any of these parts have exceeded there expected life. When a user replaces any of these consumableparts they must reset the appropriate counter using the maintenance menus (see section 7.4, page 7-13).

The printer calculates the working time and quantity of output for each component and saves this information.

1. The Working time for each component (OPC Drum, Toner Cartridge, Image Transfer Belt, Fuser Unit) is measuredevery 30 seconds when the Transport Motor and Fusing Contact Motor are active.

2. In order to calculate the number of images printed 1 is added to the appropriate counter every 30 seconds. Theamount of waste toner is calculated based on the number of pixels in the image.

3. When the user replaces any of the consumable parts and resets the appropriate counter it starts again from 0.


Troubleshooting

Service Manual

8.2 Solution of Image Problem

Cause Sequence of Treatment

Driver Installation Problem.

Toner cartridge contacts dirty or not makinggood contact or empty Toner Cartridge(when printing a single color image)

ITB cartridge contacts dirty or not makinggood contact or Faulty ITB unit

LSU cable harness plugs not fitted properlyor faulty LSU.

Toner transfer problem

Try printing a Demo Page.Check that the operating system driver wasinstalled correctly.

Check and clean the toner contacts.Re-seat the Toner Cartridge.Replace the Toner cartridge

Check and clean the ITB contacts.Re-seat the ITB Unit.Replace ITB Unit

Check the connectors on the LSU Unit andmain PWA are properly inserted.Replace the LSU Unit, cables or MAIN PWAas required

Check all HV contacts and cables.Replace the HVPS.

- No Image


OPC Drum BIAS contacts dirty or not mak-ing good contact.

Charge Voltage of the OPC Drum is unstable.

Clean Drum contacts..Replace the OPC Drum.

Replace the HVPS Board.

- Completely Black Image


Contamination of the internal mechanism of thetoner cartridge

OPC Drum surface contaminated or damaged.

ITB Unit belt is contaminated or damaged.

Fuser Unit is contaminated.

Replace the Toner Cartridge.

Replace the OPC Drum.

Replace the ITB Unit Belt.

Clean or replace the Fuser Unit.

- White Spots / Black Spots / Colored Spots

8-6

Troubleshooting

Samsung Electronics

Service Manual


Paper Path is contaminated.

ITB Unit Belt is contaminated.

Pressure Roller of Fuser Unit is contaminated.

Open covers fully and clean the Paper Path.

Clean or replace the ITB Unit.

Clean or replace the Fuser Unit.

- Toner Smudges on the reverse side.


If the background is contaminated with onlyone color.

If the background is generally contaminatedwith all color.

If Printing Density is dark(one color only).

If Printing Density is dark(all colors).

Replace the appropriate Toner Cartridge

Ensure TDC process is enabled.If problem persists replace the OPC Drum

Replace the appropriate Toner Cartridge

Ensure TDC process is enabled.If problem persists replace the OPC Drum

- Foggy back ground


Poor toner transfer to OPC-one color only

Poor toner transfer to OPC- al colors

Poor toner transfer to ITB Unit

ITB Bias voltage incorrect.

Check and clean Toner contactsReplace the appropriate Toner Cartridge

Check and clean Toner, ITB and OPC unitcontactsEnsure TDC process is enabled.If problem persists replace the OPC Drum

Check and clean ITB Unit contacts.Re-install or replace the ITB Unit.

Check and clean ITB Unit contact.Replace the HVPS.

- Low image density


Troubleshooting

Service Manual


Developing process is contaminated.

ITB Unit is damaged or dirty

Fuser Unit is damaged or dirty

Lens Cover of LSU is damaged or dirty.

Replace the Toner Cartridge.Replace the OPC Drum.

Replace the ITB Unit.

Clean or Replace the Fuser Unit.

Clean the Lens Cover of LSU.Replace the LSU if the glass is damaged

- Black / White / Colored Lines and Bands


Afterimage on the OPC

Afterimage on the ITB Unit.

Toner Cartridge is installed incorrectly.

Individual color layers offset.

Replace the OPC Drum.

Re-install or replace the ITB Unit.

Re-set the Toner Cartridge.

Replace ITB Unit.

- Offset Image


Problem transferring intermediate images tothe ITB .

Contamination of the Paper Path.

Problem transferring intermediate image ontopaper

Check and clean ITB contactsRe-install or replace the ITB Unit.

Open the covers, check and clean the PaperPath.

Check and clean T2 roller contactsCheck T2 Solenoid and cam operation - ensureT2 comes properly into contact when solenoidoperates.

- Deterioration of Print Quality for all Colors.

8-8

Troubleshooting

Samsung Electronics

Service Manual


If the of Toner Cartridge is bad

If the alignment betweem the OPC and ITBUnits is not carrect.

Uneven contact between OPC and ITB orbetween ITB and T2 roller.

Check or replace the Toner Cartridge.

Re-install the OPC and ITB Units.

Re-install or replace the ITB Unit.Check T2 roller, solenoid and cam operation.

- Deterioration of Printing Quality for Specific Color.


Uneven contact between OPC and ITB orbetween ITB and T2 roller.

Uneven color may occur when a toner cartridge has just been installed.

Re-install or replace the ITB Unit.Check T2 roller, solenoid and cam operation.

Make test printing a couple of times.

- Uneven Color Density


Moisture or wet paper.

Creases in paper.

Fault occurs in Duplex Printing only.

Ensure paper is stored properly and is not damp.Check paper storage conditions.

1) Creases : Replace the Guide Input.2) Replace the Fuser Unit.3) Check OPC, Drum, Toner Cartridge and ITB

Unit for contamination and replace as required.

Replace the Duplex Unit.

- Whited out area


Troubleshooting

Service Manual


Contamination or damage to rollers.Measure distance between lines.

Laser Unit damaged

Damage or contemination of OPC drum

Refer to Table of Circumferences of Rollers.- Mark in same position on every page.

Replace ITB UnitReplace OPC Drum

- Mark every 75.36 mmReplace T2 roller

- Mark every 29.28 mmReplace Toner cartridge

Line repeats every 1~2 mm-Replace the LSU Unit.

Random line spacing-Replace the OPC Drum.

- Lateral Lines


Contamination or damage to rollers.Measure distance between lines.

Laser Unit damaged

Damage or contemination of OPC drum

Refer to Table of Circumferences of Rollers.- Mark in same position on every page.

Replace ITB UnitReplace OPC Drum

- Mark every 75.36 mmReplace T2 roller

- Mark every 29.28 mmReplace Toner cartridge

Line repeats every 1~2 mm-Replace the LSU Unit.

Random line spacing-Replace the OPC Drum.

- Regularly repeating image defect

8-10

Troubleshooting

Samsung Electronics

Service Manual

Symptoms : Printing begins at wrong position on the paper.

Check and Cause Solution

Wrong sensor timing caused by defective feed sensoractuator.

Replace the defective actuator

8.3.2 JAM 0

Symptoms 1. Paper has not exited from the cassette.2. "Jam-0" occurs even though the paper feeds into the printer.

8.3.1 Top Margin Error.

8.3 Paper Feeding Problems and Troubleshooting

Pick-upRoller

Feed Sensor

Paper Empty Sensor


1. Check the Feed Solenoid or Pick-Up using EDS Mode.

2. Check that the Separator Pad hasnot become loose.

3. Check if the surface of the Pick-UpRoller is clean.

4. Check the Feed Sensor is notsticking by using the EDC Mode(When “JAM-0” occurs eventhough the paper feeds into theprinter.)

1. Replace the Solenoid.

2. Replace the Separator - Pad(inside the Cassette).

3. Clean the surface of the Pick-UpRoller with IPA or water.

4. Replace the main PBA or Sensor.


Troubleshooting

Service Manual

8.3.3 JAM1(JAM inside pinter)

Symptoms Paper is jammed in front of the Fuser or under the T2 Roller.

Exit Sensor

Feed Sensor


1. If the paper is jammed in front of orinside the Fuser

2. If the paper is caught in the ExitRoller and the Fuser check theFeed Sensor actuator opens andcloses freely.

1. Replace the SMPS.

2. - Re-assembly the Feed Actuatorand Spring, or clean the Hingewith a lint free cloth.

- Replace the Main PBA.

8.3.4 JAM 2 (Jam in Exit Area)

Symptoms1. Paper is jammed inside the Fuser.2. Paper is caught in the Exit Sensor Actuator.3. Paper is caught in the Exit Roller and Fuser, after passing through the Feed Sensor actuator

Exit SensorCheck and Cause Solution

1. The Exit Sensor is defective if Jam2 occurs after the paper is completely fed out of the printer.This can happen if the actuatorsticks open or is slow to close.

2. Paper is rolled into the Fuser.• “Accordion” folding occurs

repeatedly.• Fuser temperature is too high

due to failure or other abnormalconditions.

• If the Heat Roller or PressureRoller is conteminated hardbecause of Toner.

3. If there are “Accordion” paper foldsinside the Fuser.

4. If the Exit Sensor is defective. aJam In Exit Area will occur andprinting will stop.

1. Check if the Exit Sensor Actuator isbroken or damaged.• Check if the Exit Sensor Actuator

is deformed (Check that the senorarms are not deformed).

• Check for Burrs or rough edges inthe Exit Actuator assembly, andcheck that the sensor arms arefree to move.

• Check for foreign objectsobstructing the Exit actuator.

2. Replace the Fuser.

3. • Replace the Exit Guide.• Check that the Exit unit is assem-

bled properly and full functioningand replace if necessary.

4. Replace the Exit Sensor.

8-12

Troubleshooting

Samsung Electronics

Service Manual

8.3.5 JAM Duplex

Symptoms Indicated "Jam in Duplex Area" on the LCD indicator.

Exit Sensor

Feed Sensor


1. Paper in the duplex path fails tooperate the Feed Sensor.

2. Paper in the duplex path fails toreach the Feed Sensor because ofjamming in the Duplex Path.

1. Replace the Feed Sensor or ExitSensor.

2. Check that there are no foreignobjects or fragments of paper in theDuplex Path. If necessary replacethe Duplex Unit.

8.3.6 Multi-Feeding

Symptoms Multiple sheets of paper are picked up and fed simultaneously.


1. Check the On/Off operation of the pick-up Solenoidusing the EDC Mode.

2. Check the Friction Pad surface for dirt or other conta-mination.

3. Check that the paper is not creased, folded orcurved.

4. Check that the Paper Guide in the cassette is properlyadjusted and that paper is poperly loaded.

5. Influence of Static Electricity.

1. Replace the Solenoid, harness or Main PBA.

2. Clean the Pad-Friction using a lint free cloth andwater or IPA.

3. Use fresh paper.

4. Adjust the Paper Guide and load paper under theFinger.

5. Fan paper before loading to reduce the effects of staticelectricity.


Troubleshooting

Service Manual

8.3.7 Paper rolling in the Fuser.

Symptoms Paper is rolled in the Fuser.


1. If the Heat Roller is conteminated. (Background, Hot off set)

2. If “Accordion” folding occurs between the Fuser andthe Exit Unit repeatedly.

3. If the Bearing - Fuser or Gear - Fuser is damaged ormelted by excessive heat.


2. Check if the Paper Guide Ribs on the Exit Unit aredamaged or contaminated, and check the conditionand operation of the Exit Roller.

3. Check the SMPS and Main PBA if the Bearing Gearis melted.

8-14

Troubleshooting

Samsung Electronics

Service Manual

8.4.1 Fuser Error

8.4 Symptoms of Bad Operation and Troubleshooting.

Symptoms Open Fuser / Over Heat / Low Heat displayed on the LCD Panel.


1. Check the continuity of the Thermostat, AC Wire andHeat Lamp.

2. Check the continuity of the Thermistor and thermistorharness / contacts.

3. Test the Heat Lamps and the overheat circuitry.

4. Check the fuser for any evidence of damage due tooverheating or melting.

1. Replace the whole Fuser assembly if the Thermostatis open circuit, otherwise replace heat lamps asrequired..

2. Replace broken thermistor or cables as necessary.

3. Replace the main PBA id the overheat circuit is faulty..


8.4.2 LSU Error

Symptoms Engine LSU Error displayed on the LCD Panel.


1. Check the LSU Connector.

2. Check the LSU Motor.

3. Check the HSYNC signal.

4. Check the Deve Cover Micro switch.

1. Replace the LSU.

2. If the same error recurs replace the main PBA.

8.4.3 Fuser does not work due to the drive gear melting.

Symptoms The fuser gears melt and the roller drive fails.


1. The Fuser makes a noise and fails to operate, rollersmay not rotate.

- Replace the Fuser.- Replace the Main PBA.- Replace the SMPS.


Troubleshooting

Service Manual

8.4.4 Paper Empty

Symptoms LCD shows "Paper Empty" even though paper is ready.


1. Check for a broken or distorted paper empty sensoractuator. Check that the actuator is not jammed

2. Check the sensor connectors and cable harness.Ensure that a signal reaches the main PBA

3. Use the EDC mode to test the actuator.

1. Replace the Paper Empty Sensor actuator.

2. Replace the harness.

3. Replace the Sensor Board.

8.4.5 Paper Empty without indication.

Symptoms The machine remains 'Ready; even when the paper cassette is empty.


1. Check for a broken or distorted paper empty sensoractuator. Check that the actuator is not jammed.

2. Check the sensor connectors and cable harness.Ensure that a signal reaches the main PBA


1. Replace the Paper Empty Sensor actuator.

2. Replace the harness.


8.4.6 Cover Open

Symptoms LCD displays "Cover Open" error even though the cover is closed.


1. Check if the Hook Lever inside the Duplex Cover isbroken or distorted.

2. Check the Cover Open sensor, connectors and cableharness. Ensure that a signal reaches the main PBA


1. Replace the Duplex Cover.

2. Replace the harness or microswitch as necessary.


8-16

Troubleshooting

Samsung Electronics

Service Manual

8.4.7. Can not sense when the Cover is Opened.

Symptoms LCD Indicates "Ready" even when cover is opened.


1. Check if the Hook Lever inside the Duplex Cover isbroken or distorted.

2. Check the Cover Open sensor, connectors and cableharness. Ensure that a signal reaches the main PBA


1. Replace the Duplex Cover.

2. Replace the harness or microswitch as necessary.


8.4.8 Defective Motor

Symptoms Main Motor does not work and paper does not feed when printing. Jam 0 is displayed.


1. Check if the Motor Harness or Motor PCB is brokenor not.

2. Test the Motor using EDC Mode.

1. Replace the Motor or Motor Harness.

2. Replace the Main PBA.

8.4.9 No Power

Symptoms Power is not supplied to the set, or the LCD display is not on.


1. Check the power supply input and DC voltage outputfrom the SMPS. Check the fuses in the SMPS.Check the wall socket.

2. If the SMPS supply is OK, and the LCD still does notwork check the display connectors and cable harness

3. Check if +24VDC or other Power Supplies are shortedout.

1. Replace the Power Cable. Replace SMPS fuses. Ifthe fault recurs replace the SMPS.

2. Replace cables or LCD Panel Ass'y. Replace theMain PBA.

3. Replace the components used for +24VDC.


Troubleshooting

Service Manual

8.4.10 Curved or Distorted Vertical Lines

Symptoms Curved, wavy or distorted vertical lines.


1. Use EDC Mode to test the LSU. Check that the+24VCD signal between the main PBA and the LSUis stable

2. Check that the LSU clock is stable.

1. Replace the LSU or Main PBA.

2. Replace the Main PBA.

8.4.11 Low Toner

Symptoms "Ready Replace [Color]" is displayed on the LCD Panel.


1. "Low Toner" is displayed when under 500page orless toner remains (in any of the cartridges).

2. Check the condition of the contacts on the DEVEPBA.

1. Using the keypad check which toner is empty andreplace the Toner Cartridge.

- Replace the Toner Joint PBA.- Replace the Main PBA.

8.4.12 Replace Toner[CART].

Symptoms LCD displays "Ready Replace [CART]".


1. “Ready Replace CART” is displayed when the OPCImage Count value is over 50,000. Image Densitymay be reduced. It is possible to continue to print onePage at a time by pressing the “On-Line” button whenit flashes.

1. Replace the OPC Drum.

8-18

Troubleshooting

Samsung Electronics

Service Manual

ADC Not Confirm Error The ADC(Analog -to - Digital Conversion) is defective.

1. Turn the printer off, wait 30 secs and then turn it back on.2. Replace the Main PBA if the same symptoms recur.

Cover Open One of the covers is not properly closed

1. DEVE Cover or Duplex Cover is open. Check and close it correctly.2. Check the condition of the Cover Open Sensor assembly.

--> Replace if it is damaged or nor correctly fitted.

Dev. Motor ErrorThe developer motor may stop working because of a harness or con-nector fault, increased torque in any one of the toner cartridges due torollers sticking, a power supply fault or a fault on the main PBA.

1. Open the Deve Cover and check each Toner Cartridge to ensure that the rollers rotate.--> Turn the rollers by hand and check how difficult it is to rotate the rollers.--> Replace the toner cartridge if it seems excessively tight.

2. Open the Rear Cover and check if the Deve Motor Harness is assembled correctly.3. Open the Main PBA Cover and check if the Harness (20pins) connected to the Deve Drive PBA is assembled correctly.

--> Replace the Harness if there are damaged or badly fitted parts.4. Check the Power Supply to the Main PBA.

--> Replace the SMPS if the Power Supply is out of specification.--> Replace the Main PBA if the Power Supply from the SMPS is OK.

Engine Fuser Low Heat Error * The temperature of the Fuser is lower than the Printing temperature.* The Fuser harness is not connected properly.

1. Check that the Fuser is installed correctly.--> If not, re-install.

2. Check the AC power to the Fuser (Copper contact.)--> If it is no good go to step 3 below otherwise go to step 5.

3. Check the Thermostat on the Fuser.--> If it is open circuit replace the Thermostat.

4. Check that the Thermostat on the Fuser is properly positioned and assembled.--> Replace the Thermostat if it is not.

5. Check both of the fuser Heat Lamps.--> Replace any faulty lamps.

6. Check the Harness connected to the SMPS and Fuser.--> Refit the harness or replace if damaged.

7. Replace the Main PBA.8. Replace the SMPS.

8.5 Treatment of Error Message.


Troubleshooting

Service Manual

Engine FuserOver Heat Error The temperature of Fuser is higher than the Printing temperature.

1. Check both of the Thermostats on the Fuser.--> If it is open circuit replace the Thermostat.

2. Check that the Thermostat on the Fuser is properly positioned and assembled.--> Replace the Thermostat if it is not.

3. Check the Harness connected to the SMPS and Fuser.--> Refit the harness or replace if damaged.

4. Check the Fan and the Fan Harness--> Refit or replace as required

5. Replace the Main PBA.6. Replace the SMPS.

Warning : You must replace the complete Fuser Ass'y if Over Heat Error has occurred.Do not replace only the Thermistor.

Engine LSU Error There is a fault in the LSU unit.

1. Use EDC mode to test the HSYNC signal and LSU Motor.2. Check the Harness connected to the Engine Controller and LSU.

--> Refit the harness or replace it if it is damaged..3. Replace the LSU.

Main Motor Error The Main Motor that drives the OPC, ITB and Pick-Up is faulty.

1. Open the Deve Cover and Top Cover and then check the OPC Unit and ITB Unit.--> Re-install if they are not correctly fitted or are damaged.

2. Open the Rear Cover and then check the Main Motor Harness.--> Refit the harness or replace it if it is damaged.

3. Check if the Power Supply from the SMPS to the Main PBA.--> Replace the SMPS if the voltages are outside specification.

4) Check if the No. 7 of CN27 on the Main PBA is near 0V while Main Motor is powered on under the Mode EDC.--> Replace the Main PBA if the voltage is near 5V

5) Check if the Motor Clock is generated at the No. 9 of CN27 on the Main PBA while Main Motor is powered on underthe Mode EDC.--> Replace the Main PBA if isn't generated.

8-20

Troubleshooting

Samsung Electronics

Service Manual

Waste Motor Error This error is caused by open circuit of Waste Motor Harness or themotor stalling due to increased Waste Motor torque during operation.

1. Open the Front Cover and then check if the Waste Toner Tank is full or the waste inlets are blocked with the Waste Toner.--> Replace the Waste Toner Tank and unblock waste inlet feeds.

2. Open the Top Cover and then remove the ITB Unit and OPC Unit and check if the OPC waste toner outlet blocked.3. Remove the Front Cover and then check the Waste Motor Harness.

--> Refit or replace the harness if it is damaged.4. Remove the HVPS Cover and then check that the HVPS OEM Harness is correctly fitted.

--> Refit or replace the harness if it is damaged.5. Measure the Voltage on CN2 Pin1 and Pin3 of OEM PBA. (Normal : Over +10VDC)

--> replace the OEM PBA if there is no output.

Image Transfer Error This is caused by a badly fitted or unlocked ITB unit or a faulty ITBHome Sensor.

1. Open Top Cover and then check that the ITB unit properly fitted and locked in position.--> Remove, replace and re-lock the ITB unit.--> If the same fault recurs regularly replace the ITB unit.

2. Check the condition of the ITB Harness (especially if replacing the ITB does not resolve the problem).--> Refit or replace the harness if it is damaged.

3. Check the signal on Pin 1 of CN10 on the Main PBA.--> Replace the Main PBA if the signal is Active Low.

Invalid Drum Cartridge Can not communicate with the OPC Unit.

*This is caused by a wrong value of OEM Resistor in the OPC Unit.*It is also caused by miss-reading the value of the OEM Resistor because of contamination of the contact points.

1. Check that an original Samsung Drum Cartridge is fitted.--> If not replace the OPC drum.

2. Clean the OPC unit contact points.3. Check the Harness connected between the Main PBA and Toner OPC Unit.

--> Refit or replace the harness if it is damaged.4. Check the “R150” on the Engine Controller.

--> Replace the Engine Controller.


Troubleshooting

Service Manual

Invalid Image Transfer Can not communicate with ITB Unit.

*This may be caused by a wrong value of OEM Resistor in the OPC Unit.

1. Open the Top Cover and then check that it is correctly locked in position.--> Remove, replace and re-lock the ITB unit.

2. Replace the ITB Unit.3. If the fault continues after re-fitting the ITB unit several times check the voltage on Pin4 of CN10 on the Main PBA.

--> Replace the ITB Harness if the voltage is not correct.4. Replace the Main PBA.

Invalid Toner [Color] This is caused by a wrong value of OEM Resistor in the TonerCartridge.

1. Clean the 3 contact points on the Toner Cartridge and then re-install.2. Replace the Toner Cartridge if the same error recurs.3. Remove the Front Cover and then check the condition of the contacts between the OEM PBA and Terminal if the

same error occurs.--> Clean or Re-assemble.

4. Replace the OEM PBA, HVPS and Main PBA in order if the same error recurs.

Invalid NEW Toner [Color] This occurs when the Fusible Resistor in the Toner Cartridge does notbecome open circuit within regulation time.

1. Clean the 3 contact points on the Toner Cartridge and then re-install.2. Replace the Toner Cartridge if the same error recurs. 3. Replace the OEM PBA, HVPS and Main PBA in order if the same error recurs.

Jam 0 In [Tray] Paper is caught in the tray.

1. Open the Duplex Cover and then remove the paper stuck in the machine.2. Open the Cassette and after removing any trapped paper ensure that the cassette is properly loaded, not overfilled

and that paper guides are properly adjusted.3. Check that the location of Lever of the Feed Sensor is normal.4. Check that the operation of the Pick-Up Clutch under the Cassette is normal.5. If the Clutch does not work check the condition of the cable harness to the Main PBA.6. Replace the Main PBA if the voltage on Pin 2 of CN32, CN25 on the Main PBA is +24VDC.

(Normal Output : Pin 1 = +24VDC, Pin 2 = 0V)

8-22

Troubleshooting

Samsung Electronics

Service Manual8-22

Chapter 8. Troubleshooting

Samsung Electronics

Jam In Duplex Path Paper is caught while printing side 2.

1. Open the Duplex Cover and then remove the paper.2. Remove any foreign objects in the Duplex Path.

Jam In Exit Area Paper is caught in the Exit Area.

1. Check the Exit Sensor actuator.--> Replace the Fuser if the Exit Sensor actuator is damaged or bent.

2. Check that the Paper Guide Rib of the Output Guide is clean, and not damaged or distorted.--> Replace the Fuser or Exit Ass'y if it is not normal.

3. Check the condition and operation of the Fuser Rollers.

Jam Inside Printer Paper is caught inside printer

1. Open the Duplex Cover and then remove the paper.2. Check the Feed sensor actuator.

--> Replace the Feed Sensor if it is damaged or distorted.

Load Manual Press Cont Key

This is only displayed when printing in Manual Feed mode and theMPF tray is empty..

Load a sheet of print material and press the On-Line/Continue button. You need to press the button for each page tobe printed.

Load [Size] In [Tray] The size of paper in the tray and the size of paper required by the doc-ument being printed are different.

*In this case the size of paper and tray is indicated.

Load the correct size of paper.


Troubleshooting

Service Manual

Memory Overflow Not enough Memory Capacity.

The printer has insufficient memory to build the page image. The print process will be cancelled automatically and theprinter will return to the Wait Mode. Add more memory to the printer.

Page Too Complex The layout of document is to complex.

Try to print again after making the layout simpler and erasing any unnecessary images. If the message is appearrepeatedly you will need to add extra memory to the printer.

Press Cont Key Replace [Ctrl]

Not enough Toner

* Press the [On-Line/Continue] button to continue printing.* Replace the Toner Cartridge when the image quality becomes unacceptable.* You can select if this message will be displayed on the LCD Pane or not.

Press Cont Key Replace Drum

The OPC drum is coming to the end of its usable life and will needreplacing soon.

* Press the [On-Line/Continue] button to continue printing.* Replace the OPC Drum when the image quality becomes unacceptable.* You can select if this message will be displayed on the LCD Pane or not.

Press Cont Key Replace Transfer

The ITB Unit is coming to the end of its usable life and will need replacing soon.

* Press the [On-Line/Continue] button to continue printing.* Replace the ITB Unit when the image quality becomes unacceptable.* You can select if this message will be displayed on the LCD Pane or not.

8-24

Troubleshooting

Samsung Electronics

Service Manual

Press Cont Key Replace T2 Roller

The T2 roller is coming to the end of its usable life and will need replacing soon.

* Press the [On-Line/Continue] button to continue printing.* Replace the T2 roller when the image quality becomes unacceptable.* You can select if this message will be displayed on the LCD Pane or not.

Ready IP Conflict IP address conflict with the address of another device on the network.

This only occurs when the optional network interface is connected and configured for TCP/IP support. Change the IPAddress.

Ready [CMYK] Low Toner The indicated Toner Color cartridge is almost empty.

Replace the indicated Color Toner Cartridge.To temporarily improve printing for a short time remove the indicated toner cartridge and rock it gently from side to sidefor a short time before replacing it.

Replace Drum Cartridge This occurs when the OPC drum is not correctly installed.

1. Check that the OPC Unit is installed and locked correctly.2. Check the OPC OEM Harness to the Main PBA.

--> Refit or replace the harness if it is damaged.3. Replace the Main PBA.

Replace Image Transfer There is a problem with the ITB Unit installation.

* This occurs when the ITB Unit is not correctly installed and locked* This occurs when the value of the OEM Resistor in the ITB Unit is incorrectly detected due to contamination of the

contact.

1. Open the Top Cover and then check that the ITB Unit is installed and locked correctly.2. Clean the contacts on the ITB Unit3. Replace the ITB unit.


Troubleshooting

Service Manual

Replace Toner [Color] It occurs when the Toner Cartridge of indicated Color is not installed.

*If the Toner Cartridge does not be installed*The value of OEM Resistor be recognized by the value of opened due to the contamination of Contact point.

1. Open the Deve Cover and then check if the Toner Cartridge is installed.2. Check if the contact point is contaminated.3. Replace the Toner Cartridge.4. Replace the OEM PBA, HVPS and Main PBA in order.

Tray2 Error This occurs when Tray2 is not installed correctly.

Turn the printer off and re-install Tray2.

Tray2 Jam Cover Open The cover on Tray 2 is open.

Check and ensure that the cover of Tray2 is closed properly.

Waste Toner Full/Not Install Waste Toner Tank is full or not installed.

1. Check and replace the Waste Toner Tank or install it correctly.2. Check that the Waste Toner Sensor actuator lever is free and not damaged or distorted.3. Check the condition of the waste toner sensor cable harness and refit or replace if it is damaged.

8-26

Troubleshooting

Samsung Electronics

Service Manual

MEMO

99

Exploded drawings and service parts lists are given for items which may be expected to have a higher failure rate.

Where a failure occurs you can identify the part in the exploded diagram and, using the parts cross reference number, refer to the appropriate parts list to identify the part number.

Note : Parts numbers given here are correct at the time of publication. When ordering parts please use the on-line ordering system to check if there have been any changes to part numbers.

Part Number & Description format.

There are two types of Part number format.

Part numbers and descriptions are defined according to a company standard. The information below will help you to understand the part number format and assist when ordering spare parts.

This format is used throughout Samsung on all product ranges. Typically it is used for small components and electronic parts.

This format is controlled by individual Samsung Divisions and is used on specific products, typically for mechanical parts. Type 2 format part numbers fall into 2 categories:

Assemblies consisting of 2 or more parts. Also used for Service manuals, user guides and diagrams.

Ass’y parts and A/S privately used Parts can be distinguished by the part Code and Description. They are always Type 2 format. The 2 leading characters indicate private or assembly parts.

number letter

9. Exploded Views and Parts List (CLP-510/XBH)

BRKT Bracket: ex)IPR-BRKT SMPS

CS Compress: ex)SPRING-CS

ELA Electrical Assembly: ex)ELA UNIT-ITB

HOU Housing: ex)ELA HOU-COVER FRONT

IPR Iron Press: ex)IPR-BRKT SMPS

M Mold: ex)COVER-M-WASTE TONER UPPER

MEA Mechanical Assembly: ex)MEA UNIT-BRKT ECU UPPER

MEC Mechanic Combined unit: ex)MEC-BRUSH ANTISTATIC

PBA Printed circuit Board Assembly: ex)PBAMAIN-CONTROLLER

PMO Processing Mold: ex)PMO-COVER REAR

PPR Plastic Press: ex)PPR-SHEET/GUIDE PAPER

RPR Rubber Press: ex)RPR-RUBBER

Abbreviations for parts description

Content

9.1 Main Exploded View

9.2 Cover Front Exploded View

9.3 Cover Top Exploded View

9.4 Cover Deve Exploded View

9.5 Exit Ass’y Exploded View

9.6 Duplex Ass’y Exploded View

9.7 Deve-Drive Ass’y Exploded View

9.8 Main-Drive Ass’y Exploded View

9.9 Fuser Ass’y Exploded View

9.10 Cassette Ass’y Exploded View

9.11 SCF Cassette Ass’y Exploded View

9.12 Frame SCF Ass’y Exploded View

9.13 Main Frame Exploded View

9.14 Front Frame Exploded View

9.15 Rear Frame Exploded View

9.16 Base Frame Exploded View

9.17 MP Ass’y Exploded View

9.18 Pick-up Ass’y Exploded View

9.19 FeederAss’y Exploded View

9.20 Guide Paper Exploded View

9.21 ITB Cam Ass’y Exploded View

9.22 Dummy Fuser Base Ass’y Exploded View

9.1 Main Exploded View17

12

23 40

13-1

45

20

31

2

6 5 4

15

35

57

57-1

14

13

2622

3822

39

8

21

9

33

25

30

11

16-2

16-3

16-1 S

8

19-1

S9

19

41

3758

48

44

19-2

16

23 40

16-4

28

31

29

32

43-1

43-2

10

43

42

24

58

56-1

56-2

S8

56

56-3

7

52

49

49-3

49-3

49-1

49-5

49-2

49-4

18

51

9.2 Cover Front Exploded View

0

12 12-512-4

12-6

12-212-3

12-1

6

9

2

2

175

3

S5

S5S5

S4

S3

S3

S8

S3

7

711

11

10

4

S8

5

3

S8

9.3 Cover Top Exploded View

6

5

3

0

2

9

1

7S15

8

S15

4

9.4 Cover Deve Exploded View

4

0

2

6

12S14

S14

3

7

9

1

10

5

11 8

9.5 Exit Ass’y Exploded View

05

6

2

4

1

7

10

13

3

S8

S8

11-10

11-S8

11

11-8

11-9

11-21

11-1

11-4

11-S8

S8

11-1311-14

11-15

11-16

11-19

11-20

11-S8

11-20-1

11-20-2

11-18

11-12

11-11

11-17

11-2211-5

11-2

11-3

11-7

11-6

S14

9.6 Duplex Ass’y Exploded View

1-1-1

1-1-10

1-1-10 1-1-91-1-7

1-1-26

1-1-8

1-1-51-1-16

1-1-21

1-1-141-1-3

1-1-2

1-1-4

1-1-19

1-1-6

1-1-28

1-1-11

1-1-29

1-1-22

1-1-20

1-1

1-1-151-1-16

1-1-16

1-1-31

1-1-32

1-1-14

1-1-15

1-1-24 1-1-25

1-1-23

1-1-12

1-1-27

1-1-12-5

1-1-13 0

1

2

1-1-12-71-1-12-4

1-1-12-3

1-1-12-4

1-1-12-1

1-1-12-2

1-1-18

1-1-17

1-1-30

1-1-181-1-30

1-1-17S8

S5

S8

S8

S8

1-1-12-8

1-1-12-6

1-10

1-11

1-9

S8

S8

1-2

1-8

1-6

1-5

1-4

1-13

1-13-2

1-13-1

1-13-2

1-13-5

1-13-3

1-13-6

1-13-7

1-13-4

1-3

1-7

1-12

1-12

9.7 Deve-Drive Ass’y Exploded View

0

6

7 8

12

13

1716

1514

1110

54

31

918

1920

2

9.8 Main-Drive Ass’y Exploded View

0

3833

22

33

1930

27

36

39

12

24

23 37

325

16

326

S11

72

35

S11

1S

1729

34

412

18

1315

1712

1121

2628

5

8

3520

14

10

37

931

0

19

18

1732

8

621

1 3

4

57

20

S2

S2S2

S2

S2

S2

S212

1514

282524

2252

2328

29

3110

11

1213

S3

S3

S2

S331

2733

S2

S2

16

26

30

9.9 Fuser Ass’y Exploded View

8

0

3

159

7

4

1

2

12

S8

14

5

11

13

10

6

9.10. Cassette Ass’y Exploded View

14

15

9

15

0

323

7

11

4

10

6

1212

S8

S8

16

5

22

13

8

2021

17

19

9.11. SCF Cassette Ass’y Exploded View

11

0

S8

S5

15

S8 S8

S8

S8

S8

S5

S5

9

12

S5

4

6

10

7

5

2

9

19

17

16

8

14

2-1

2-5

2-6

2-7

2-32-4

2-22-S9

1

3

3-83-19

3-153-9

3-4

3-13-2

3-13

3-13

3-13

3-163-103-11

3-43-5

3-6

3-7

3-173-123-20

3-33-14

3-18

3-133-4

S8

S8

S8 S8

1-6

1-2

1-41-2

1-1

1-7

1-5

1-S91-8

1-9

1-3

9.12. Frame SCF Ass’y Exploded View

3

8

29

23

7

6

3-33-6

3-7

3-2

3-1

11

10

24

9

31

3-53-4

55-2

5-1

5-5

5-3

1

1-18

1-3

1-17

1-10 1-21

1-14

1-15

1-20

1-11

1-4

1-81-3

1-5

1-13

1-19

1-16

1-12

1-7

1-6

1-91-2

1-1-2

1-1-3

S11-1-4

1-1-1

1-1

1-1-5

13

17-317-7

17-8

17-9

17-4

17-117-2

17-5

17

16

17-6

20

32

30

36S5

2614

1827

25

12

2

9.13 Main Frame Exploded View

11

14

6

37

33

4

31

1012

25

26

8

4

30

36

3

22

17

1

18

21

13

19

7

9 27

3739

24

2

2-1

2-2

3-3

3-23-4 3-6

3-7

3-53-1

2-3

1-1

1-2

1-4

1-3

16

29

28

23

34

15

9.14 Front Frame Exploded View

36A

S8

S8

S8

1

28

25 10

334

23

2412

121

15

31

37

18

9

S8

S8

11

32

20

26

29

S5

S8

S8

35 22

S5

6

36A

2

19

4

34

36*

12

1

S9

30

5

38

33

14

16

7

131

S8

S8

17

8

(36A

+36

B)

36B

38

1

9.15 Rear Frame Exploded View

16

15

14

23

136

12

8

3

74

5

19

10

9

20

18

22

17

1

2

2425 S14

S1426

1121

S14

S14

S14

S14S14

S14

S14

S8

S8S8

S7

S8

9.16 Base Frame Exploded View

1519

20

0

134

24

17

17

1825

1

18

11

37

23

1

S5

6

2S9

9

14

22

10

21

85

16

12

9.17 MP Ass’y Exploded View

7

1

5

12

112

0

8

3

6

4

109

9.18 Pick-up Ass’y Exploded View

3

13

1

0

5

S8

5

67

8

8

9

10

12

11

1-1

22

S8

S8

23

1-2

14

3-1

25

811

15

13

4

3

2

2-1

8

8

19

21

16

17

18

115

5

5

20

1-3

2-3

24

2-2

3-53-43-2

3-3

9.19 Feeder Ass’y Exploded View

4

0

6

S9

3

5

5

7

1

2

9.20 Guide Paper T2 Ass’y Exploded View

S18

9

0

8

S876

5

10

12

3

1213

S811

4

9.21 ITB Cam Ass’y Exploded View

2S8

1

0

3

S5

4

9.22 Dummy Fuser Base Ass’y Exploded View

Parts List

Parts List(Model code : CLP-510/XBH)

Draw# Part Code Description Location SNA

9.1-1 JC96-03189A ELA UNIT-ITB_SET;CLP-510,SEC,XAA,ITB,SET SNA9.1-2 JC96-03190A ELA UNIT-OPC_SET;CLP-510,SEC,XAA,OPC,SET SNA9.1-3 JC96-03191B ELA UNIT-DEVE BK_2K;CLP-510,SEC,SEE,DEV SNA9.1-4 JC96-03194B ELA UNIT-DEVE C_1.5K;CLP-510,SEC,SEE,DEV SNA9.1-5 JC96-03193B ELA UNIT-DEVE M_1.5K;CLP-510,SEC,SEE,DEV SNA9.1-6 JC96-03192B ELA UNIT-DEVE Y_1.5K;CLP-510,SEC,SEE,DEV SNA9.1-7 JC72-01214A PMO-COVER DEVE INNER;CLP-500,HIPS,IVORY, T2152 SA9.1-8 JC96-03237A ELA UNIT-DE_DRIVE;CLP-510,SEC,EXPORT,-,- T2073 SA9.1-9 JC66-00563A ARM-COVER DEVE HINGE;CLP-500,SECC,T1.2,- H3000 SNA9.1-10 JC92-01630C PBA MAIN-CONT_BB_PLUS;CLP-510,SEC,KOREA, M0203 SA9.1-11 JC97-02037A MEA MAIN-FRAME;CLP-510,SEC,EXPORT,-,-,-, F1941 SA9.1-12 JC97-02039A MEA-EXIT;CLP-510,SEC,EXPORT,-,-,-,- E3212 SA9.1-12-4 JC72-01199B PMO-OPE KEY 2;CLP-510,ABS,36024,-,-,HB,- SNA9.1-13 JC97-01756A MEA-DUPLEX;CLP-500,SEC,EXPORT,-,-,-,- D3027 SA9.1-13-1 JC97-01761A MEA UNIT-T2;CLP-500,SEC,EXPORT,-,-,-,- K3629 SA9.1-14 JC97-01753A MEA-CASSETTE;CLP-500,SEC,EXPORT,-,-,-,- K3657 SA9.1-15 JC96-03235A ELA HOU-COVER FRONT;CLP-510,SEC,EXPORT,- H0010 SA9.1-16 JC97-01764E MEA HOU-COVER REAR;CLP-510,SEC,EXPORT,PA C3112 SA9.1-16-1 JC72-01201A PMO-COVER REAR;CLP-500,HIPS,IVORY,-,HR-1 Z2673 SA9.1-16-2 JC72-01202E PMO-_M_COVER REAR DECO;CLP-510,HIPS,D.GR SNA9.1-16-3 JC72-01203A PMO-COVER OPEN BOARD;CLP-500,HIPS,IVORY, Z2658 SNA6-1-16-4 JC68-01176A LABEL(P)-REAR;CLP-500,-,YUPO PAPER,100G, L0000 SNA9.1-17 JC97-01765A MEA HOU-COVER TOP;CLP-500,SEC,EXPORT,-,- Z2375 SA9.1-18 JC97-01766A MEA HOU-COVER DEVE;CLP-500,SEC,EXPORT,-, T2119 SA9.1-19 JC44-00077A SMPS-V2;CLP-510,-,AC/DC,50W,210-230VAC,- S7035 SA9.1-19-1 JC70-00415A IPR-BRKT SMPS;CLP-500,SECC,-,T1.0,-,-,-, S7030 SA9.1-19-2 JC63-00236A SHEET-SMPS;CLP-500,PVC,T=0.5,W174.0,L259 S0002 SA9.1-20 JC44-00075A HVPS-BB_PLUS;-,24V,21.6V~26.4V,-,MAX 5KV S7027 SA9.1-21 JC59-00020C UNIT-LSU BIGBANG PLUS;CLP-510,-,-,600DPI L7045 SA9.1-22 6031-001255 WASHER-PLAIN;NYLON,CUTTING,ID5,OD9,T0.5, SA9.1-23 6044-000125 RING-E;ID4,OD9,T0.6,PASS,STSC T2001 SA9.1-24 JC70-00382A IPR-BRKT GUIDE ECU C;CLP-500,SECC,-,T1.0 B0002 SNA9.1-25 JB39-00103A CBF HARNESS-LIU GND;SCX-1110F,WIRE,UL100 L5004 SA9.1-26 JB70-00168A ICT-PIN ADF;SCX-1110F,STS303,D2.0,-,-,-, A2006 SA9.1-28 JC39-00271A CBF HARNESS-MAIN LSU;CLP-500,WIRE HARNES L7005 SA9.1-29 JC39-00399A CBF HARNESS-PANEL;CLP-600,WIRE HARENSS,U SNA9.1-30 JC39-00389A CBF HARNESS-DEVE_MT;CLP-510,WIRE HARNESS SA9.1-31 JC39-00293A CBF HARNESS-MAIN_MOTOR;CLP-500,WIRE HARN M2052 SA9.1-32 JC39-00296A CBF HARNESS-MAIN_SMPS;CLP-500,WIRE HARNE H1149 SA9.1-33 JC47-00007A MEP-CLUTCH CAM SOLENOID;-,CLP-500,3.1W,D C9046 SA9.1-34 JC61-00984A BUSH-M-D8 L5;CLP-510,POM,ID8.0,OD12.0,L5 B0010 SA9.1-35 JC63-00548A SHEET-WINDOW LCD;CLP-510,PC,T0.5,-,-,-,- S7031 SA9.1-36 JC63-00234A SHEET-HVPS;MLC-500,PC,T=0.5,W136,L250,-, S0005 SNA9.1-37 JC63-00549A COVER-M-SMPS;CLP-510,ABS,-,-,-,-,-,BLK,5 S7034 SA9.1-38 JC66-00478A GEAR-OPC DRIVE 2_Z40;CLP-500,POM,DE20028 D4045 SA9.1-39 JC66-00512A CAM-T2 ENGAGE;CLP-500,POM,-,-,BLACK,L5.0 C0011 SNA9.1-40 JC66-00616A SHAFT-COVER EXIT HINGE;CLP-500,SUM24L,L7 H3068 SA9.1-41 JC70-00382A IPR-BRKT GUIDE ECU C;CLP-500,SECC,-,T1.0 B0002 SNA9.1-42 JC61-00978A BRACKET--P-ECU LOWER;CLP-510,SECC,T1.0,- SNA9.1-43 JC97-01760A MEA UNIT-BRKT ECU UPPER;CLP-500,SEC,EXPO K3532 SA9.1-43-1 JC70-00410A IPR-BRKT ECU UPPER;CLP-500,SECC,-,T0.5,- B0005 SNA9.1-43-2 JC70-00411A IPR-BRKT ECU OPTION;CLP-500,SECC,-,T0.5, B0006 SNA

SA : Service Available, SNA : Service not Available

9.1 Main

1

Parts List



9.1-45 JC72-01147A PMO-COVER SENSOR BASE;CLP-500,HIPS,BLACK C0013 SNA9.1-48 6502-001093 CABLE CLAMP;DAWS-3NE,ID11*L34.8,-,NYLON6 C0014 SNA9.1-49 JC97-01838A MEA UNIT-LSU CLEANER;CLP-500,SEC,EXPORT, L7026 SA9.1-49-1 JC64-00093A SHUTTER-LSU CLEANER;CLP-500,PC/ABS,T2.5, C0016 SNA9.1-49-2 JC66-00673A SHAFT-CLEANER;CLP-500,SUM 24L,L229.9,D3. S0007 SNA9.1-49-3 6044-000121 RING-E;ID2,OD5,T0.4,PASS,STSC R0001 SA9.1-49-4 JC61-00843A PLATE-LINK REAR;CLP-500,SECC,T1.2,-,-,-, R0002 SNA9.1-49-5 JC61-00844A PLATE-LINK FRONT;CLP-500,SECC,T1.2,-,-,- F0003 SNA9.1-56 JC97-01949A MEA UNIT-DUCT FUSER;CLP-500,SEC,EXPORT,- D0010 SA9.1-56-1 JC72-01150A PMO-DUCT FUSER LOWER;CLP-500,PP,BLACK,-, D0008 SNA9.1-56-2 JC72-01151A PMO-DUCT FUSER UPPER;CLP-500,PP,BLACK,-, D0009 SNA9.1-56-3 JC31-00025A FAN-DC;AD0624MSA70GL(R1)DOL,CLP-500,PBT+ F5016 SA9.1-57-1 JC63-00271A COVER-M-WASTE TONER UPPER;CLP-500,ABS,-, T2020 SA9.1-57-2 JC63-00272A COVER-M-WASTE TONER LOWER;CLP-500,ABS,-, T2019 SA9.1-57-3 JC67-00044A CAP-TONER OPC;CLP-500,LDPE,-,-,-,GREEN,M SNA9.1-51 JC72-01176A PMO-DEVE OPEN LINK GUIDE;CLP-500,HIPS,BL O0002 SNA9.1-52 JC63-00308A COVER-M-LSU;CLP-500,HIPS,T2.0,-,-,HB,-,B C0017 SA

9.2-0 JC96-03235A ELA HOU-COVER FRONT;CLP-510,SEC,EXPORT,- H0010 SA9.2-2 JC63-00180A COVER-FRONT HINGE R;CLP-500,POM,-,-,-,-, H3010 SA9.2-3 JC64-00080A LOCKER-M-WASTER TANK;CLP-500,PC/ABS,ICE L6012 SA9.2-5 JB64-00007A LOCKER-LATCH PUSH;MJC-3305/CPQ,POM,BLK,- L2004 SA9.2-6 JC64-00087A LOCKER-TANK PIN;CLP-500,SUS304-WPB,-,-,- L6017 SA9.2-7 JC72-00766A PMO-TIE STOPPER;SCX-5100,-,NYLON66,NTR,- K4094 SA9.2-9 JC63-00546A COVER-M-FRONT INNER;CLP-510,HIPS,-,-,-,H Z2580 SA9.2-10 JC72-01194A PMO-COVER FRONT OPEN;CLP-500G,ABS,L-GRAY SNA9.2-11 JC72-01195A PMO-COVER FRONT PUSH;CLP-500,POM,WHITE,- P8003 SA9.2-12-1 JC63-00547A COVER-M_OPE PANEL;CLP-510,HIPS,-,-,-,HB, L6018 SA9.2-12-2 JC72-01197B PMO-OPE KEY 1;CLP-510,ABS,G71312,-,-,HB, SNA9.2-12-5 JC72-01200A PMO-OPE KEY 2 CAP;CLP-500,PMMA,MILKY WHI K0248 SNA9.2-12-6 JC92-01633A PBA MAIN-CONT_BB_PLUS;CLP-510,SEC,KOREA, M0406 SA

9.3-0 JC97-01765A MEA HOU-COVER TOP;CLP-500,SEC,EXPORT,-,- Z2375 SA9.3-1 JC72-01204A PMO-COVER TOP;CLP-500,HIPS,IVORY,-,VE-18 Z2712 SA9.3-2 6107-001220 SPRING-CS;SUS304WPB,HEAT TREATMEN,PI0.9, SNA9.3-3 JC72-01205A PMO-COVER TOP BUTTON;CLP-500,HIPS,IVORY, Z2713 SNA9.3-5 JC72-01206A PMO-COVER TOP OPENER;CLP-500,POM,WHITE,- Z2717 SNA9.3-6 JC72-01207A PMO-COVER TOP STACKER;CLP-500,HIPS,IVORY Z5039 SA

9.4-0 JC97-01766A MEA HOU-COVER DEVE;CLP-500,SEC,EXPORT,-, T2119 SA9.4-1 6107-001207 SPRING-TS;SWP,LEFT,PI1.4,D9.2,L6.5,-,-,I SNA9.4-1 6107-001203 SPRING-ES;SUS304-WPB,-,PI0.5,D4.5,L17.2, S0088 SNA9.4-2 JC70-00436A IPR-COVER DEV LOCK BAR;CLP-500,SECC,-,T1 Z2325 SNA9.4-3 JC68-01180A LABEL(P)-DEVE COVER;CLP-500,-,YUPO PAPER L0006 SNA9.4-4 JC72-01081A PMO-COVER DUP LOCKER F;CLP-500,POM,WHITE L6026 SNA9.4-5 JC72-01082A PMO-COVER DUP LOCKER R;CLP-500,POM,WHITE L6027 SNA9.4-6 JC72-01213A PMO-COVER DEVE;CLP-500,HIPS,IVORY,-,HR-1 T2151 SA9.4-8 JC72-01215A PMO-COVER DEV SPRING CAP;CLP-500,POM,WHI Z4126 SA9.4-11 6107-001198 SPRING-CS;SUS304-WPB,-,PI1,D11,L24,-,-,I S0008 SNA

9.5-0 JC97-02039A MEA-EXIT;CLP-510,SEC,EXPORT,-,-,-,- E3212 SA9.5-1 JC72-01099A PMO-COVER EXIT;CLP-500,HIPS,LIGHT GRAY,- Z2567 SA

9.2 Cover Front

9.3 Cover Top

9.4 Cover Deve

9.5 Exit Ass'y

2

Parts List



9.5-2 JC72-01217A PMO-C/EXIT LOCK COVER;CLP-500,HIPS,LIGHT Z2507 SA9.5-3 JC70-00440A IPR-COVER EXIT BAR;CLP-500,SECC,-,T1.2,- Z2328 SNA9.5-4 JC72-01081A PMO-COVER DUP LOCKER F;CLP-500,POM,WHITE L6026 SNA9.5-5 JC72-01082A PMO-COVER DUP LOCKER R;CLP-500,POM,WHITE L6027 SNA9.5-6 6107-001223 SPRING-TS;SUS304 WPB,-,PI1.2,D9.9,L29,-, SA9.5-7 JC72-01098A PMO-COVER EXIT GUIDE;CLP-500,HIPS,LIGHT G2158 SNA9.5-10 JC70-00372A IPR-COVER EXIT HINGE;CLP-500,SECC,-,T1.2 H3030 SNA9.5-11 JC97-02040A MEA UNIT-EXIT FRAME;CLP-510,SEC,EXPORT,- SNA9.5-11-1 JC72-01103A PMO-GUIDE EXIT UPPER;CLP-500,PC/ABS,IVOR E4117 SNA9.5-11-2 JC66-00607B ROLLER-EXIT DRIVE;CLP-510,EPDM+SUM24L,¥Õ E3213 SA9.5-11-3 JC72-01345A PMO-BUSHING DP;CLP-500,POM,WHT,ID5MM, OD SNA9.5-11-4 JC70-00374A IPR-GROUND EXIT;CLP-500,SUS304-3/4H,-,T0 E4052 SNA9.5-11-5 JC72-40978A PMO-BEARING LARGE DP;ML-165,POM,BLACK,-, B1041 SA9.5-11-6 JC66-40912A GEAR-DUPLEX;ML-165,POM,M1.0,Z16,-,WHITE, D3021 SA9.5-11-7 6044-000159 RING-C;ID3,OD7,T0.6,PASS,STSC R0006 SA9.5-11-8 JC66-40911A GEAR-DP,IDLE;ML-165,POM,M1.0,Z21,-,WHITE G0198 SA9.5-11-9 6044-000001 RING-CS;ID3,OD3,T0.25,BLACK,SUS304 D4088 SNA9.5-11-10 JC67-00065A BRUSH-ANTISTATIC;CLP-500,SWT-805A+SUS 30 B0011 SNA9.5-11-11 JC72-01233A PMO-HOLDER GROUND BALL;CLP-500,PC,BLACK, K3987 SA9.5-11-12 JC72-01102A PMO-GUIDE EXIT LOWER;CLP-500,PC/ABS,IVOR E4110 SNA9.5-11-13 JC72-41007A PMO-ROLLER FD F;ML-165,POM,BLACK,-,-,-,- K4063 SA9.5-11-14 JC72-41008A PMO-ROLLER FD R;ML-165,POM,BLACK,-,-,-,- K4064 SA9.5-11-15 JC61-00547A HOLDER-EXIT(MC);SCX-5312F,PC,-,-,-,WHITE H0013 SNA9.5-11-16 JC61-00484A SPRING ETC-EXIT LOWER IDLE;SCX-5100,SUS3 Z4180 SA9.5-11-17 JC66-00608A ROLLER-EXIT IDLE;CLP-500,TEFLON,PI10.5,L R0010 SNA9.5-11-18 JC72-20901A PEX-ROLLER EXIT F_UP;ML-5000A,TEFLON,WHI E4091 SA9.5-11-19 JC70-00375A IPR-GROUND EXIT PLATE;CLP-500,SUS304-3/4 P5050 SNA9.5-11-20 JC97-01410A MEA UNIT-TERMINAL:L;ML-5000A,SAMSUNG,KOR K3637 SA9.5-11-20-1 JC61-70930A SPRING ETC-HV SMALL;ML-5000A,-,D4.5,-,L4 Z4198 SA9.5-11-20-2 JC70-40912A ICT-SHAFT HV LARGE;ML-5000A,SWCH18A,-,¥÷ S4027 SA9.5-11-22 JC61-00974A BRACKET-P-EXIT UPPER;CLP-510,SECC,T0.5,- SNA9.5-13 JC61-00850A GUIDE-EXIT REAR;CLP-500,PC,T2.0,-,-,BLAC G0007 SNA

9.6-0 JC97-01756A MEA-DUPLEX;CLP-500,SEC,EXPORT,-,-,-,- D3027 SA9.6-1 JC97-01758A MEA HOU-COVER RIGHT;CLP-500,SEC,EXPORT,- Z2374 SA9.6-1-1-1 JC70-00361A IPR-BRKT GUIDE A;CLP-500,SECC,-,T0.5,-,- G2101 SNA9.6-1-1-2 JC61-00841A HOLDER-M-SAW;CLP-500,PC(NH-1023),-,-,-,B H4034 SA9.6-1-1-3 JC70-10232A IPR-PLATE SAW;ML-80,SUS304 CSP 1/2H,-,T0 K3377 SA9.6-1-1-4 JC72-01084A PMO-FRAME DUPLEX;CLP-500,ABS,BLACK,-,HB, D3033 SNA9.6-1-1-5 JC72-01094A PMO-PULLEY BELT;CLP-500,POM,WHITE,-,M90- P7022 SNA9.6-1-1-6 JC66-20901A BELT-TIMMING;B32S2M280,CR+FG+NYLON,-,W3. B2018 SA9.6-1-1-7 JC66-00513A GEAR-DUPLEX IDLER_Z25;CLP-500,POM,M0.8,Z D3020 SA9.6-1-1-8 JC72-01077A PMO-COVER BELT;CLP-500,HIPS,BLACK,-,HB,- Z2540 SNA9.6-1-1-9 JC70-00367A IPR-BRKT GROUND TR;CLP-500,C5210P,-,T0.3 K4291 SNA9.6-1-1-10 6107-001202 SPRING-CS;SUS304,-,PI0.8,D6.9,L20,-,-,ID S0090 SNA9.6-1-1-11 JC66-00346A GEAR-MP/DUP DRV;SCX-5100,POM,SW-01,M0.8, G0340 SA9.6-1-1-12 JC97-01761A MEA UNIT-T2;CLP-500,SEC,EXPORT,-,-,-,- K3629 SA9.6-1-1-12-1 6044-000231 RING-E;ID5.0,OD11.0,T0.6,PASS,STS304 SA9.6-1-1-12-2 JC66-00515A GEAR-TRANSFER IDLER_Z47;CLP-500,POM,M0.8 G0447 SA9.6-1-1-12-3 JC66-00619A SHAFT-GUIDE TR;CLP-500,SUM22,L276,¥Õ6.0,S S0019 NA9.6-1-1-12-4 JC72-01087A PMO-HOLDER TRANSFER;CLP-500,POM,BLACK,-, K4004 SNA9.6-1-1-12-5 JC72-01090A PMO-LEVER TR FRONT;CLP-500,PC+GF20%,BLAC L4079 SNA9.6-1-1-12-6 JC72-01091A PMO-LEVER TR REAR;CLP-500,PC+GF20%,BLACK L4080 SNA9.6-1-1-12-7 JC72-01092A PMO-LINK TR FRONT;CLP-500,PC+GF20%,BLACK K4041 SNA9.6-1-1-12-8 JC72-01093A PMO-LINK TR REAR;CLP-500,PC+GF20%,BLACK, K4042 SNA

9.6 Duplex Ass'y

3

Parts List



9.6-1-1-13 JC70-00368A IPR-BRKT GROUND TR1;CLP-500,SUS304,-,T0. K3276 SNA9.6-1-1-14 JC72-00764A PMO-SHAFT DUP DRIVER;SCX-5100,POM,BLACK, S4079 SA9.6-1-1-15 JC73-10203A RPR-RUBBER EXIT;ML-80,EDPM RUBBER,-,-,-, E4164 SA9.6-1-1-16 JG72-40744A PMO-BUSHING TX(B4);CF5700,POM,NTR+WHT(DE SA9.6-1-1-17 JC72-40361A PMO-ROLLER_EXIT;SCF(XR),POM,NATURAL,-,M9 R0015 SNA9.6-1-1-18 JC61-70976A SPRING ETC-FUSER EXIT;ML-7000,SUS304-WPB S0021 SNA9.6-1-1-19 JC70-00362A IPR-BRKT GUIDE B;CLP-500,SUS304,-,T0.3,- G2102 SNA9.6-1-2 JC72-01078A PMO-COVER DUPLEX;CLP-500,HIPS,LIGHT GRAY D3031 SNA9.6-1-3 JC70-00370A IPR-COVER DUP LOCK SHAFT;CLP-500,SECC,-, S4050 SNA9.6-1-4 JC72-01079A PMO-COVER DUPLEX HANDLE;CLP-500,HIPS,LIG D3029 SNA9.6-1-6 JC72-01081A PMO-COVER DUP LOCKER F;CLP-500,POM,WHITE L6026 SNA9.6-1-7 JC72-01082A PMO-COVER DUP LOCKER R;CLP-500,POM,WHITE L6027 SNA9.6-1-8 JC72-01080A PMO-COVER DUPLEX LINK;CLP-500,POM,WHITE, D3030 SNA9.6-1-9 JC63-00172A COVER-DUPLEX LINK R;CLP-500,POM,-,-,-,-, D3014 SNA9.6-1-10 JC72-01083A PMO-COVER DUPLEX RAIL;CLP-500,PC/ABS,BLA D3032 SNA9.6-1-11 JC63-00173A COVER-DUPLEX RAIL R;CLP-500,PC/ABS,-,-,- D3015 SNA9.6-1-12 6107-001194 SPRING-CS;SWP-B,BLK,PI0.9,D6.95,L20,-,-, S0032 SNA9.6-1-13 JC97-01759A MEA UNIT-TRAY MP;CLP-500,SEC,EXPORT,-,-, T4071 SA9.6-1-13-1 JC72-01096A PMO-TRAY CASE MP;CLP-500,HIPS,LIGHT GRAY T4107 SNA9.9.1-13-2 JC72-00857B PMO-TRAY LINK MP;CLP-500,PC/ABS,LIGHT GR T4121 SA9.6-1-13-3 JB70-10906A IPR-GUIDE LATCH;AMUNDSEN,STS C304-CSP-3/ G2113 SA9.6-1-13-4 JC72-00777B PMO-TRAY COVER MP;CLP-500,HIPS,LIGHT GRA T4108 SA9.6-1-13-5 JC72-00547H PMO-SIDE GUIDE MP;CLP-500,ABS,LIGHT GRAY G2300 SA9.6-1-13-6 JC72-00778B PMO-TRAY EXIT MP;CLP-500,HIPS,LIGHT GRAY T4113 SA9.6-1-13-7 JC68-00697A LABEL(R)-HEIGHT,MP;SCX-5312F,-,PC,T0.5,W L0008 SNA9.6-1-1-20 JC70-00369A IPR-BRKT GUIDE DUPLEX;CLP-500,SECC,-,T0. G2103 SNA9.6-1-1-21 JC70-00364A IPR-BRKT GROUND B;CLP-500,SUS304,-,T0.2, K4288 SNA9.6-1-1-22 JC70-00363A IPR-BRKT GROUND A;CLP-500,SUS304,-,T0.2, K4287 SNA9.6-1-1-23 JC70-00366A IPR-BRKT GROUND D;CLP-500,C5210P,-,T0.3, K4290 SNA9.6-1-1-24 JC70-00365A IPR-BRKT GROUND C;CLP-500,SUS304,-,T0.3, K4289 SNA9.6-1-1-25 JC39-00036A CBF HARNESS-OPE GND;SF-5100,#18,UL 1007, H1184 SA9.6-1-1-26 JC72-00730A PMO-BUSHING FEED;SCX-5100,POM,BLACK,-,-, F6161 SA9.6-1-1-27 JC72-01086A PMO-GUIDE LOWER DUPLEX;CLP-500,ABS,BLACK D3035 SNA9.6-1-1-28 6044-000001 RING-CS;ID3,OD3,T0.25,BLACK,SUS304 D4088 SNA9.6-1-1-29 JC72-01085A PMO-GUIDE FEED;CLP-500,POM,BLACK,-,M90-4 F6175 SNA9.6-1-1-30 6031-001051 WASHER-PLAIN;M4,ID4.1,OD7.0,T0.13,*,POLY S2004 SNA9.6-1-1-31 JC61-00866A GUIDE-M-PAPER T2;CLP-500,PC+SUM24L,HB,-, G2072 SA9.6-1-1-32 JC61-00485A SPRING ETC-ACTUATOR6G;SCX-5100,SUS304-WP Z4133 SA9.6-2 JC96-03238A MEA UNIT-T2;CLP-500,SEC,EXPORT,-,-,-,- K3629 SA

9.7-0 JC96-03237A ELA UNIT-DE_DRIVE;CLP-510,SEC,EXPORT,-,- T2073 SA9.7-1 JC61-00972A BRACKET-P-DEVE FRONT;CLP-510,SECC,T1.2,- SNA9.7-2 0205-001003 GREASE-BEARING;NYOGEL788,DAMPING GREASE, SNA9.7-3 JC66-00734A GEAR-DEVE IDLE Z33;CLP-510,POM,M0.8,Z33, G0012 SA9.7-4 JC66-00735A GEAR-DEVE IDLE Z53;CLP-510,POM,M0.8,Z53, G0013 SA9.7-5 JC66-00733A GEAR-DEVE IDLE Z41;CLP-510,POM,M0.8,Z41, G0011 SA9.7-6 JC66-00473B GEAR-M-DEVE IDEL Z51;CLP-500,POM,DE8903, G0563 SA9.7-7 JC66-00469A GEAR-ITB CLEAN RDCN;CLP-500,POM,M90-44,M G0306 SA9.7-8 JC66-00732A GEAR-DEVE RDCN;CLP-510,POM,M0.5/0.8,Z82/ G0010 SA9.7-9 6031-000023 WASHER-PLAIN;-,ID5.9,OD10.0,T0.5,BLK,POL SNA9.7-10 JC66-00739A SHAFT-DEVE DRIVE;CLP-510,SUM24L,L60.3,D6 SNA9.7-11 JC47-00006B MEP-CLUTCH SPRING;-,CLP-510,4.0W,DC24V,0 SNA9.7-12 JC61-00973A BRACKET-P-DEVE REAR;CLP-510,SECC,T1.2,-, SNA9.7-13 6003-000301 SCREW-TAPTITE;BH,+,S,M4,L6,ZPC(YEL),SWRC SNA9.7-14 JC61-00699A BUSH-D6/L4;CLP-500,BRONZE+ST,ID6.0,OD9.0 K2874 SA

9.7 Deve Drive Ass'y

4

Parts List



9.7-15 6044-000125 RING-E;ID4,OD9,T0.6,PASS,STSC T2001 SA9.7-16 JC31-00021A MOTOR DC-MAIN(BLDC);50M8432021,CLP-500,1 M0010 SA9.7-17 6003-000301 SCREW-TAPTITE;BH,+,S,M4,L6,ZPC(YEL),SWRC SNA9.7-18 JB70-00168A ICT-PIN ADF;SCX-1110F,STS303,D2.0,-,-,-, A2006 SA9.7-19 JC66-00465A GEAR-DEVE DRIVE 2_Z20;CLP-500,POM,DE8903 G0545 SA9.7-20 6031-001255 WASHER-PLAIN;NYLON,CUTTING,ID5,OD9,T0.5, SA9.7-21 JF68-10532B LABEL(P)-BAR CODE;CLP-500,-,YUPO PAPER,1 SNA

9.8-0 JC96-03236A ELA UNIT-MAIN DRIVE;CLP-510,SEC,EXPORT,- D4029 SA9.8-1 JC31-00038A MOTOR DC-MAIN(BLDC);50M843A020,CLP-510,1 M0011 SA9.8-2 JC33-00008B SOLENOID-DUPLEX;-,CLP-500,DC24V,38.4§Ù,3 S8014 SA9.8-3 JC47-00007A MEP-CLUTCH CAM SOLENOID;-,CLP-500,3.1W,D C9046 SA9.8-4 JC47-00008A MEP-CLUTCH ELECTRIC FEED;-,CLP-500,4.0W, C9047 SA9.8-5 JC61-00984A BUSH-M-D8 L5;CLP-510,POM,ID8.0,OD12.0,L5 B0010 SA9.8-6 JC61-00699A BUSH-D6/L4;CLP-500,BRONZE+ST,ID6.0,OD9.0 K2874 SA9.8-7 JC61-70915A SPRING ETC-SOLENOID DP;ML-165,SUS304-WPB S8015 SA9.8-8 JC66-00470A GEAR-FEED DRIVE_Z37;CLP-500,POM,DE8903,M F6074 SA9.8-9 JC66-00471A GEAR-FUSER DRIVE 1_Z47;CLP-500,POM,M90-4 D4037 SA9.8-10 JC66-00472A GEAR-FUSER DRIVE 2_Z30;CLP-500,POM,DEL 5 D4038 SA9.8-11 JC66-00473A GEAR-IDLE Z51;CLP-500,POM,DE8903,M0.8,Z5 G0284 SA9.8-12 JC66-00474A GEAR-IDLE Z53;CLP-500,POM,DE8903,M0.8,Z5 G0285 SA9.8-13 JC66-00475A GEAR-ITB DRIVE 1_Z90;CLP-500,POM,DEL 588 D4040 SA9.8-14 JC66-00476A GEAR-ITB DRIVE 2_Z30;CLP-500,POM,DE20028 D4041 SA9.8-15 JC66-00477A GEAR-OPC DRIVE 1_Z120;CLP-500,POM,DE2002 D4043 SA9.8-16 JC66-00479A GEAR-OPC RDCN_Z120/Z60;CLP-500,POM,M90-4 G0356 SA9.8-17 JC66-00480A GEAR-RDCN Z110/Z37;CLP-500,POM,M90-44,M0 G0402 SA9.8-18 JC66-00481A GEAR-RDCN Z62/Z48;CLP-500,POM,M90-44,M0. G0403 SA9.8-19 JC66-00482A GEAR-SWING DRIVE;CLP-500,POM,M90-44,M0.8 D4050 SA9.8-20 JC66-00483A GEAR-T2 DRIVE_Z25;CLP-500,POM,M90-44,M0. D4051 SA9.8-21 JC66-00740A SHAFT-FEED DRIVE;CLP-510,SUM24L,L62.0,D8 SNA9.8-22 JC66-00547A SHAFT-FUSER DRIVE;CLP-500,SUM24L,L62.8,D S4099 SA9.8-23 JC66-00549A SHAFT-ITB DRIVE;CLP-500,SUM24L,L60.5,D8. S4111 SA9.8-24 JC66-00550A SHAFT-OPC DRIVE;CLP-500,SUM24L,L51.8,D8. S4122 SA9.8-25 JC66-00551A SHAFT-T2 CAM;CLP-500,SUM24L,L74.4,D8.0,- S4137 SA9.8-26 JC66-00741A SHAFT-T2 DRIVE;CLP-510,SUM24L,L57.5,D8.0 SNA9.8-27 JC66-40211B GEAR-EXIT/U,ID;ML-1605,POM,M0.8,Z16,-,BL E4045 SA9.8-28 JC70-00341A IPR-BRKT MAIN FRONT;CLP-500,SECC,-,T1.2, K3281 SA9.8-29 JC70-00344A IPR-BRKT MAIN REAR;CLP-500,SECC,-,T1.2,- K3282 SA9.8-30 JC70-00346A IPR-LINK SOLENOID;CLP-500,SECC,-,T1.6,-, S8011 SA9.8-31 JC72-01064A PMO-HUB CLUTCH;CLP-500,POM,BLACK,-,DE890 C9067 SA9.8-32 JC72-01232A PMO-DUMMY CLUTCH;CLP-500,POM,WHITE,-,DEL C9065 SA9.8-33 6031-000023 WASHER-PLAIN;-,ID5.9,OD10.0,T0.5,BLK,POL SNA9.8-34 JG74-10541A MPR-RING CHARGE;SF6000,POLYSLIDER,OD10,I W3388 SA9.8-35 6031-001255 WASHER-PLAIN;NYLON,CUTTING,ID5,OD9,T0.5, SA9.8-36 6044-000159 RING-C;ID3,OD7,T0.6,PASS,STSC R0006 SA9.8-37 6044-000231 RING-E;ID5.0,OD11.0,T0.6,PASS,STS304 SA9.8-38 JB70-00168A ICT-PIN ADF;SCX-1110F,STS303,D2.0,-,-,-, A2006 SA9.8-40 JF68-10532B LABEL(P)-BAR CODE;CLP-500,-,YUPO PAPER,1 SNA

9.9-0 JC96-03239A ELA UNIT-FUSER 230V;CLP-510,SEC,EXPORT,2 F1940 SA9.9-1 JC66-00517A ROLLER-PRESSURE;CLP-510,AL5052+SILICON,D SNA9.9-2 JC72-01058A PMO-BEARING FUSER F;CLP-500,PPS,BLACK,T5 B0029 SNA9.9-3 JC72-01059A PMO-BEARING FUSER GEAR;CLP-500,PPS,BLACK B0030 SNA9.9-4 JC66-00510A GEAR-FUSER_Z35;CLP-500,PPS,M1.0,Z35,-,OF F4095 SA

9.8 Main Drive Ass'y

9.9 Fuser Ass'y

5

Parts List



9.9-5 6107-001193 SPRING-CS;SUS304-WPB,YEL,PI1.1,D6.1,L19. S0032 SNA9.9-6 JC72-01061A PMO-FUSER UPPER;CLP-500,PET+GF30%,BN9030 F0004 SNA9.9-7 JC72-01062A PMO-FUSER LOWER;CLP-500,PET+GF30%,BN9030 F0005 SNA9.9-8 JC70-00355A IPR-GROUND FUSER;MLC-500,SUS304 CSP 1/2H G0037 SNA9.9-9 JC71-00043A NPR-ELECTRODE AC WIRE;-,CLP-500,C5210P,- E0003 SNA9.9-10 JC71-00047A NPR-ELECTRODE GEAR;-,CLP-500,C5210P,T0.6 E0004 SNA9.9-11 JC71-00048A NPR-ELECTRODE M;-,CLP-500,C5210P,T0.6,-, E0005 SNA9.9-12 4712-000001 THERMOSTAT;125/250V,15/7.5A,150+-5C,0C,2 T0007 SA9.9-13 JC71-00046A NPR-ELECTRODE F;-,CLP-500,C5210P,T0.6,-, E0006 SNA9.9-14 JC71-00049A NPR-ELECTRODE PR;-,CLP-500,C5210P,T0.6,- E0007 SNA9.9-15 JC71-00044A NPR-ELECTRODE AC PLATE;-,CLP-500,C5210P, E0008 SNA9.9-16 JC72-01055A PMO-COVER THERMOSTAT;CLP-500,PET+GF30%,B C0058 SNA9.9-17 JC72-01060A PMO-COVER CLEANING;CLP-500,PET+GF30%,BN9 C0059 SNA9.9-18 JC66-00608A ROLLER-EXIT IDLE;CLP-500,TEFLON,PI10.5,L R0010 SNA9.9-19 JC72-20901A PEX-ROLLER EXIT F_UP;ML-5000A,TEFLON,WHI E4091 SA9.9-20 JC72-01100A PMO-GUIDE DP SIDE;CLP-500,PC,BLACK,-,HH1 G0038 SNA9.9-21 JC71-00045A NPR-ELECTRODE CONNECTOR;-,CLP-500,C5210P C0060 SNA9.9-22 4713-001176 LAMP-HALOGEN;230V,-,500W,-,-,-,10X295.3M L0017 SA9.9-23 4713-001175 LAMP-HALOGEN;230V,-,300W,-,-,-,10X293MM L0015 SA9.9-24 JC66-00742A LEVER-M-ACTUATOR EXIT;CLP-510,PET+GF30%, SNA9.9-25 6107-001205 SPRING-TS;SUS304-WPB,-,PI0.45,D7.95,L9.3 S0033 SNA9.9-26 JC72-01063A PMO-GUIDE OUTPUT;CLP-500,PET+GF30%,BN903 G0039 SNA9.9-27 1404-001310 THERMISTOR-NTC;3.161KOHM,-,4537K,0.3MW/C T0008 SA9.9-28 6021-001194 NUT-SQUARE;-,M3,PASS,SWCH+ZN COATING,SQU SNA9.9-29 JC68-00407A LABEL(R)-HV FUSER;ML-6060,PVC,-,220V,- L0018 SNA9.9-30 JC72-01208A PMO-GUIDE INPUT;CLP-500,PET+GF30%,BLACK, G0040 SNA9.9-31 JC75-00165A MEC-DUMMY THERMISTOR;CLP-500,-,PPS+SUS30 SNA9.9-33 JC72-01208A PMO-GUIDE INPUT;CLP-500,PET+GF30%,BLACK, G0040 SNA

9.10-0 JC97-01753A MEA-CASSETTE;CLP-500,-,KOREA,CASSETTE,-, K3657 SA9.10-1 JC72-01069A PMO-FRAME CASSETTE;CLP-500,HIPS,LIGHT GR C4024 SNA9.10-2 JC72-01068A PMO-COVER CASSETTE;CLP-500,ABS,LIGHT GRA Z2546 SNA9.10-3 JC72-01072A PMO-GUIDE SIDE CST;CLP-500,HIPS,VIOLET B K3926 SNA9.10-4 JC72-01070A PMO-GUIDE FRONT CST;CLP-500,HIPS,LIGHT G K3898 SNA9.10-5 JC72-01071A PMO-GUIDE REAR;CLP-500,HIPS,VIOLET BLUE, K3917 SNA9.10-6 JC70-00357A IPR-PLATE K/UP;CLP-500,SECC,-,T1.0,-,-,- K3372 SA9.10-7 JC70-00220A IPR-FINGER;SCX-5100,SPCC,-,T1.2,-,-,-,-, F0003 SA9.10-8 JC70-00358A IPR-SPRING PLATE G/SIDE;CLP-500,SUS301,- P5091 SA9.10-9 JC70-00356A IPR-GUIDE PLATE PAPER;CLP-500,SUS304,-,T P5060 SA9.10-10 6107-001200 SPRING-CS;SUS304-WPB,-,PI0.85,D21.85,L55 S0034 SNA9.10-11 JG61-70531A SPRING ETC-LOCKER,PLATE;SF6000,STS304WPB Z4215 SA9.10-12 JC72-01073A PMO-LOCKER PLATE;CLP-500,POM,WHITE,-,M90 L6038 SA9.10-13 JC73-10910A RPR-PAD CST;ML-165,CORK,25.8*24.6,-,-,NT K4243 SA9.10-14 JC68-01174A LABEL(P)-INSTRUCTION CST;CLP-500,-,YUPO SNA9.10-15 JC68-00516A LABEL(R)-HEIGHT XEROX;ML-6060/XRX,-,ART L0040 SNA

9.13-0 JC97-02037A MEA MAIN-FRAME;CLP-510,SEC,EXPORT,-,-,-, F1941 SA9.13-1 JC97-01834A MEA UNIT-OPC TONER DUCT;CLP-500,SEC,EXPO D1008 SA9.13-1-1 JC96-02882A ELA UNIT-TONER MOTOR;CLP-500,SEC,EXPORT, M2107 SA9.13-1-1-1 6044-000125 RING-E;ID4,OD9,T0.6,PASS,STSC T2001 SA9.13-1-1-2 JB31-00020B MOTOR DC-WASTE TONER;HC385G,CLP-500,160M T2141 SA9.13-1-1-3 JC61-00808A BRACKET-WASTER TONER MOTOR;CLP-500,SECC, M2050 SNA9.13-1-1-4 JC66-00653A GEAR WORM-WHEEL IDLE;CLP-500,POM,M0.6,Z3 G0137 SA9.13-1-1-5 JC66-00654A GEAR WORM-WASTE TONER;CLP-500,POM,M0.6,Z T2098 SA

9.10 Cassette Ass'y

9.13 Main Frame

6

Parts List



9.13-1-2 6031-000023 WASHER-PLAIN;-,ID5.9,OD10.0,T0.5,BLK,POL SNA9.13-1-3 JC61-00699A BUSH-D6/L4;CLP-500,BRONZE+ST,ID6.0,OD9.0 K2874 SA9.13-1-4 JC61-00810A PLATE-VIBRATOR INLET;CLP-500,SUS304 1/2H P5159 SNA9.13-1-5 JC61-00820A BASE-M-WASTE TONER;CLP-500,PC/ABS,-,-,-, T2015 SNA9.13-1-6 JC62-00129A PIPE-WASTE BAR;CLP-500,SILICON,ID1.0,OD5 W1003 SA9.13-1-7 JC66-00649A CAM-M-WASTE DUCT OUTLET;CLP-500,POM,-,-, D1001 SA9.13-1-8 JC66-00651A GEAR WORM-WHEEL Z35;CLP-500,POM,M0.6,Z33 G0137 SA9.13-1-9 JC66-00652A SHAFT-M-WASTE DUCT INLET;CLP-500,POM,-, D1011 SA9.13-1-10 JC67-00052A DUCT-M-WASTE LIFTER;CLP-500,HIPS,-,-,-,B D1002 SA9.13-1-11 JC67-00053A DUCT-M-WASTE TONER INLET1;CLP-500,HIPS,- D1003 SA9.13-1-12 JC67-00054A DUCT-M-WASTE TONER INLET2;CLP-500,PC/ABS D1004 SA9.13-1-13 JC72-01186A PMO-PIPE WASTE TRANSFER;CLP-500,HDPE,TRP W1006 SNA9.13-1-14 JC72-01278A SPONGE-WASTE LIFTER 1;CLP-500,PE FORM+PE Z3020 SA9.13-1-15 JC72-01279A SPONGE-WASTE LIFTER 2;CLP-500,PE FORM+PE Z3021 SA9.13-1-16 JC72-01285A SPONGE-WASTE DUCT OPC;CLP-500,PE FOAM,-, D1012 SA9.13-1-17 JC72-01290A SPONGE-WASTE COVER;CLP-500,PE FOAM+PET F Z3019 SA9.13-1-18 6044-000125 RING-E;ID4,OD9,T0.6,PASS,STSC T2001 SA9.13-1-19 6107-001201 SPRING-CS;SWRS-82A,-,W0.8*H0.8,D7.4,L280 S0047 SNA9.13-1-20 6107-001199 SPRING-CS;SUS304-WPB,-,PI0.32,D3.95,L27, S0048 SNA9.13-1-21 JC39-00299A CBF HARNESS-WASTE_MOTOR;CLP-500,WIRE HAR M2056 SA9.13-3 JC97-01810B MEA UNIT-LSU GUIDE BRKT;CLP-510,SEC,EXPO SNA9.13-3-4 JC70-00428A IPR-PLATE OPC OEM;CLP-500,SUS304 1/2H,-, O0023 SNA9.13-3-1 JC70-00388A IPR-BRKT LSU;CLP-500,SECC,-,T1.6,-,-,-,- L7020 SNA9.13-3-2 JC72-01169A PMO-LSU BASE;CLP-500,HIPS,BLACK,-,HR-136 L7037 SNA9.13-3-3 JC70-00444A IPR-GROUND LSU;CLP-500,SUS304-1/2H,-,T0. L7022 SNA9.13-3-5 JC75-00049A MEC-TERMINAL;SF-5100,SAMSUNG,IVR K3739 SA9.13-3-6 JC72-01146A PMO-COVER OEM UPPER;CLP-500,HIPS,BLACK,- Z2643 SNA9.13-3-7 JC39-00229A CBF HARNESS-OPC_FUSE;SCX-5312F,WIRE HARN H0023 SA9.13-5 JC97-02038A MEA UNIT-BRKT HVPS;CLP-510,SEC,EXPORT,-, SNA9.13-5-1 JC61-00975A GUIDE-M-HVPS BOARD;CLP-510,HIPS,HB,-,-,- SNA9.13-5-2 JC70-00386A IPR-BRKT HVPS LOWER;CLP-500,SECC,-,T1.0, S7029 SNA9.13-5-3 6502-000132 CABLE CLAMP;DAWS-1NE,ID11,L21.0,NTR,NYLO C0069 SA9.13-5-4 6502-000121 CABLE CLAMP;DAMC-101,D7~8,L19,SCP-1,NTR C0071 SNA9.13-5-5 JC63-00234A SHEET-HVPS;MLC-500,PC,T=0.5,W136,L250,-, S0005 SNA9.13-6 JC96-02797A ELA UNIT-GUIDE PAPER T2;CLP-500,SEC,EXPO K3128 SA9.13-7 JC96-02795A ELA UNIT-DUMMY FUSER BASE;CLP-500,SEC,EX D2014 SA9.13-8 JC96-03216A ELA UNIT-ITB CAM;CLP-510,SEC,EXPORT,ITB I2131 SA9.13-9 JC96-02881A ELA UNIT-FRAME BASE;CLP-510,SEC,EXPORT,- B0075 SA9.13-10 JC96-03215A ELA UNIT-FRAME REAR;CLP-510,SEC,EXPORT,- F8823 SA9.13-11 JC96-03214A ELA UNIT-FRAME FRONT;CLP-510,SEC,EXPORT, F8822 SA9.13-13 JC70-00447A IPR-SHUTTER TORTION;CLP-500,SUS304-H,-,T S6004 SNA9.13-14 6044-000001 RING-CS;ID3,OD3,T0.25,BLACK,SUS304 D4088 SNA9.13-16 JC72-01284A SPONGE-DUST OPC COVER;CLP-500,PE FOAM,-, O0060 SA9.13-17 JC97-01814A MEA UNIT-OPC TONER HOUSING;CLP-500,SEC,E H6050 SA9.13-17-1 JC61-00885A PLATE-P-VIBRATOR OUTLET;CLP-500,SUS304-H SNA9.13-17-2 JC61-00812A BUSH-M-WASTE CAM;CLP-500,POM,-,-,-,WHITE W1000 SA9.13-17-3 JC72-01222A PMO-CAP SHUTTER ITB;CLP-500,HIPS,BLACK,- S6006 SNA9.13-17-4 JC72-01228A PMO-HOUSING TRANSFER;CLP-500,HIPS,BLACK, H6087 SNA9.13-17-5 JC72-01230A PMO-SHUTTER TRANSFER OPC;CLP-500,HIPS,BL O0051 SNA9.13-17-6 JC72-01289A SPONGE-TANK TONER;CLP-500,PE FOAM,-,T3.0 S0053 SNA9.13-17-8 JC72-01294A SPONGE-DUCT TONER OPC;CLP-500,PE FOAM+PE D0016 SNA9.13-17-9 JC72-01295A SPONGE-TANK TONER OPC;CLP-500,PE FOAM+PE S0055 SNA9.13-18 JB61-70922A SPRING ETC-CLUTCH;MJC-810L,SUS304,-,ID4. SA9.13-20 JC96-03244A ELA UNIT-DEVE BOARD;CLP-510,-,EXPORT,DEV P2136 SA9.13-21 JC39-00276A CBF HARNESS-MAIN FSR_ROLL;CLP-500,WIRE H H1126 SA9.13-22 JC39-00398A CBF HARNESS-PANEL;CLP-600,WIRE HARNESS,U H2133 SA

7

Parts List



9.13-23 JC63-00165A GROUND-FUSER FRAME;CLP-500,SUS304CSP,T0. F2125 SNA9.13-24 JC63-00247A SHEET-ERASER LAMP;CLP-500,PC,T0.5,W220.5 L1033 SA9.13-25 JC66-00334A GEAR-GEAR FUSER DRV OUTER;SCX-5100,POM,M F4097 SA9.13-26 JC66-40911A GEAR-DP,IDLE;ML-165,POM,M1.0,Z21,-,WHITE G0198 SA9.13-27 JC66-40964A GEAR-EXIT,IDLE(Z17);ML-5000,NYLON66,M1.0 E4040 SA9.13-28 JC61-00984A BUSH-M-D8 L5;CLP-510,POM,ID8.0,OD12.0,L5 B0010 SA9.13-29 JC72-01141A PMO-COVER FUSER BASE;CLP-500,PBT+GF30%,B Z2608 SNA9.13-30 JC72-01145A PMO-COVER HARNESS FUSER;CLP-500,HIPS,BLA H1327 SNA9.13-31 JC72-01171A PMO-LSU SHUTTER COVER;CLP-500,PP,BLACK,- L7038 SNA9.13-32 JC97-02138A MEA UNIT-TERMINAL S;CLP-510,SEC,EXPORT,S T2333 SA9.13-33 JC63-00360A SHEET-TONER COVER;CLP-500,PVC,T0.1,W65,L SNA9.13-34 JC72-01216A PMO-HOLDER GUIDE EXIT UP;CLP-500,POM,BLA G2268 SA9.13-35 JC47-00007B MEP-CLUTCH CAM SOLENOID;-,CLP-500,3.1W,D C2222 SA9.13-36 JC72-01216A PMO-HOLDER GUIDE EXIT UP;CLP-500,POM,BLA G2268 SA

9.14-0 JC96-03214A ELA UNIT-FRAME FRONT;CLP-510,SEC,EXPORT, F8822 SA9.14-1 JC96-03234A ELA UNIT-TONER SENSOR;CLP-510,SEC,EXPORT SNA9.14-1-1 6044-000001 RING-CS;ID3,OD3,T0.25,BLACK,SUS304 D4088 SNA9.14-1-2 JC61-00813A HOLDER-M-WASTE TONER SENSOR;CLP-500,HIPS H4038 SA9.14-1-3 JC72-01189A PMO-TONER DETACTER;CLP-500,HIPS,BLACK,-, T2162 SA9.14-1-4 JC92-01637A PBA SUB-EXIT_WASTE;CLP-510,SEC,KOREA,WAS W2121 SA9.14-2 JC97-01812A MEA UNIT-ITB LIFTER;CLP-500,SEC,EXPORT,- K3579 SA9.14-2-1 JC72-01282A SPONGE-DUCT TONER ITB LIFT;CLP-500,PE FO L0028 SNA9.14-2-2 JC67-00043A DUCT-TONER ITB LIFTER;CLP-500,HIPS,-,-,- D1005 SNA9.14-2-3 JC72-01286A SPONGE-ITB DUCT;CLP-500,PE FOAM,-,T1.0,W D0015 SNA9.14-3 JC97-01813A MEA UNIT-ITB TONER HOUSING;CLP-500,SEC,E H6049 SA9.14-4 6044-000001 RING-CS;ID3,OD3,T0.25,BLACK,SUS304 D4088 SNA9.14-6 JC61-00709A PLATE-GUIDE T2 FRONT;CLP-500,SECC,T1.0,- P5141 SNA9.14-7 JC61-00756A BRACKET-DUMMY LSU F;CLP-500,SECC,T1.2,-, L7001 SNA9.14-3-1 JC61-00814A HOUSING-M-WASTE TONER ITB;CLP-500,HIPS,H H6037 SA9.14-3-2 JC72-01294A SPONGE-DUCT TONER OPC;CLP-500,PE FOAM+PE D0016 SNA9.14-3-3 JC72-01222A PMO-CAP SHUTTER ITB;CLP-500,HIPS,BLACK,- S6006 SNA9.14-3-4 JC72-01229A PMO-SHUTTER TRANSFER ITB;CLP-500,HIPS,BL S6009 SNA9.14-3-5 JC72-01287A SPONGE-ITB TANK DUST;CLP-500,PE FOAM+PET S0060 SNA9.14-3-6 JC72-01288A SPONGE-ITB TANK TONER;CLP-500,PE FOAM+PE S0061 SNA9.14-3-7 JC72-01292A SPONGE-CAP SHUTTER;CLP-500,PE FOAM,-,T2. S0054 SNA9.14-3-7 JC72-01292A SPONGE-CAP SHUTTER;CLP-500,PE FOAM,-,T2. S0054 SNA9.14-8 JC97-02138A MEA UNIT-TERMINAL S;CLP-510,SEC,EXPORT,S T2333 SA9.14-9 JC63-00166A GROUND-HVPS LSU;CLP-500,SUS304 1/2H,T0.2 L7016 SNA9.14-10 JC66-00562A LINK-LOCK OPC F;CLP-500,POM,M90-44,-,-,- O0028 SNA9.14-11 JC66-00666A LEVER-ITB LOCK FRONT;CLP-500,PC/ABS,T3.0 L4032 SA9.14-12 JC68-01149B LABEL(R)-COLOR BAR;CLP-510,SEC,PVC,T0.12 SNA9.14-13 JC39-00114A CBF HARNESS-BRUSH GND;ML-7050,-,UL1007,- H1037 SA9.14-14 JC70-00385A IPR-BRKT GUIDE HVPS R;CLP-500,SECC,-,T1. G2105 SNA9.14-15 JC70-00406A IPR-BRKT EXIT HINGE F;CLP-500,SECC,-,T1. H3023 SNA9.14-16 JC70-00419A IPR-ITB HINGE GROUND;CLP-500,SUS304 1/2H H3033 SNA9.14-17 JC70-00420A IPR-ITB GUIDE TORSION;CLP-500,SUS304 H,- G2128 SNA9.14-18 JC70-00421A IPR-OPC GUIDE TORSION;CLP-500,SUS304 1/2 G2129 SNA9.14-19 JC70-00422A IPR-OPC/ITB GROUND;CLP-500,SUS304 1/2H,- K3364 SNA9.14-21 JC70-00424A IPR-OPC/LSU GROUND;CLP-500,SUS304 1/2H,- L7023 SNA9.14-22 JC70-00447A IPR-SHUTTER TORTION;CLP-500,SUS304-H,-,T S6004 SNA9.14-23 JC72-01144A PMO-FRAME FRONT;CLP-500,ABS+GF20%,BLACK, F2227 SNA9.14-24 JC72-01173A PMO-COVER TOP LEVER IN;CLP-500,PC+GF20%, L4043 SNA9.14-25 JC72-01174A PMO-COVER TOP LEVER OUT;CLP-500,PC+GF20% L4044 SNA9.14-26 JC72-01177A PMO-DEVE OPEN PLATE;CLP-500,HIPS,BLACK,- O1079 SNA

9.14 Front Frame

8

Parts List



9.14-27 JC72-01178A PMO-DEV OPEN PLATE GUIDE;CLP-500,HIPS,BL G2166 SNA9.14-28 6107-001196 SPRING-CS;SUS304-WPB,-,PI0.85,D5.65,L21. S0063 SA9.14-29 JC72-01184A PMO-LOCK ITB FRONT;CLP-500,POM,BLACK,-,M K4044 SNA9.14-30 JC72-01185A PMO-LOCK COVER FRONT;CLP-500,HIPS,BLACK, Z2790 SNA9.14-31 JC72-01221A PMO-RACK OPC;CLP-500,POM,BLACK,-,M90-44, O0046 SNA9.14-32 6107-001199 SPRING-CS;SUS304-WPB,-,PI0.32,D3.95,L27, S0048 SNA9.14-33 JC72-01225A PMO-GUIDE LOCK OPE F;CLP-500,PC ,BLACK,- O1083 SNA9.14-34 JC72-01283A SPONGE-DUST ITB COVER;CLP-500,PE FOAM,-, Z3017 SA9.14-36 JC92-01631A PBA SUB-OEM_BB_PLUS;CLP-510,SEC,KOREA,OE P2133 SA9.14-37 6107-001214 SPRING-ES;SWP(PW-2),BLACK,PI0.45,D5.35,L S0065 SA

9.15-0 JC96-03215A ELA UNIT-FRAME REAR;CLP-510,SEC,EXPORT,- F8823 SA9.15-1 6044-000001 RING-CS;ID3,OD3,T0.25,BLACK,SUS304 D4088 SNA9.15-2 JC39-00264A CBF HARNESS-HVPS_CHARGE;CLP-500,WIRE HAR H1099 SA9.15-3 JC39-00265A CBF HARNESS-HVPS_T1;CLP-500,WIRE HARNESS H1101 SA9.15-4 JC39-00266A CBF HARNESS-HVPS_T2;CLP-500,WIRE HARNESS H1102 SA9.15-5 JC97-01829A MEA UNIT-FEED;CLP-500,SEC,EXPORT,-,-,-,- F6112 SA9.15-6 JC61-00707A PLATE-S/W DUPLEX;CLP-500,SUS304 1/2H,T0. P5156 SNA9.15-7 JC61-00708A PLATE-GUIDE T2 REAR;CLP-500,SECC,T1.0,-, P5142 SNA9.15-8 JC63-00162A GROUND-MAIN ITB DEVE;CLP-500,SUS304 H,T0 T2110 SNA9.15-9 JC63-00163A GROUND-LSU DEVE DRIVE;CLP-500,SUS304 H,T L7018 SNA9.15-10 JC63-00181A GROUND-HVPS LSU LOWER;CLP-500,C5210P-1/2 L7017 SNA9.15-11 JC63-00208A GROUND-EXIT DRIVE;CLP-500,SUS304-1/2H,T0 D4052 SNA9.15-12 JC66-00343A GEAR-RDCN FEED OUTER;SCX-5100,POM,M90-44 F6086 SA9.15-13 JC66-00484A GEAR-T2 IDEL_Z27;CLP-500,POM,DE8903,M0.8 G0432 SA9.15-14 JC66-00485A GEAR-T2 RDCN_Z32/Z23;CLP-500,POM,M90-44, G0433 SA9.15-15 JC66-00667A LEVER-ITB LOCK REAR;CLP-500,PC/ABS,T3.0, L4033 SA9.15-16 JC70-00381A IPR-BRKT DUMMY LSU R;MLC-500,SECC,-,T1.6 L7019 SNA9.15-17 JC70-00384A IPR-BRKT GUIDE HVPS F;CLP-500,SECC,-,T1. G2104 SNA9.15-18 JC70-00387A IPR-BRKT LOCK ITB;CLP-500,SECC,-,T1.6,-, K3280 SNA9.15-19 JC70-00407A IPR-BRKT EXIT HINGE R;CLP-500,SECC,-,T1. H3024 SNA9.15-20 JC70-00425A IPR-PLATE FUSER;CLP-500,SUS304 1/2H,-,T0 F4107 SNA9.15-22 JC70-00427A IPR-PLATE OPC HV;CLP-500,SUS304 1/2H,-,T O0022 SNA9.15-23 JC70-00431A IPR-PLATE T1;CLP-500,SUS304 1/2H,-,T0.4, K3379 SNA9.15-24 JC70-00432A IPR-PLATE T2;CLP-500,SUS304 1/2H,-,T0.4, K3380 SNA9.15-25 JC70-00443A IPR-GROUND HVPS;CLP-500,C5210P-1/2H,-,T0 S7032 SNA9.15-26 JC70-00445A IPR-GROUND MAIN;CLP-500,SUS304-1/2H,-,T0 K3328 SNA9.15-27 JC72-01143A PMO-FRAME REAR;CLP-500,ABS+GF20%,BLACK,- F2254 SNA9.15-28 JC72-01148A PMO-COVER T1 HV;CLP-500,HIPS,BLACK,-,HR- Z2710 SNA9.15-29 JC72-01149A PMO-COVER T2 HV;CLP-500,HIPS,BLACK,-,HR- Z2711 SNA9.15-30 JC72-01157A PMO-GUIDE LOCK OPC;CLP-500,PC+GF20%,BLAC O0043 SNA9.15-31 JC72-01158A PMO-LINK LOCK OPC;CLP-500,POM,BLACK,-,M9 O0045 SNA9.15-32 JC72-01168A PMO-LOCK ITB;CLP-500,POM,BLACK,-,M90-44, K4045 SNA9.15-33 JC70-00446A IPR-GROUND PAPER GUIDE;CLP-500,SUS304-1/ G2110 SNA9.15-34 JC75-00049A MEC-TERMINAL;SF-5100,SAMSUNG,IVR K3739 SA9.15-35 JC39-00302A CBF HARNESS-100M_GND;CLP-500,-,-,1 PIN,5 H1015 SA9.15-36 JC96-02876A ELA UNIT-COVER OPEN SENSOR;CLP-500,SEC,E Z2296 SA9.15-36A JC61-00706A PLATE-S/W DEVE;CLP-500,SUS304 1/2H,T0.2, P5155 SNA9.15-36B JC70-00413A IPR-BRKT DEVE OPEN;CLP-500,SECC,-,T1.2,- O1045 SNA9.15-37 6107-001214 SPRING-ES;SWP(PW-2),BLACK,PI0.45,D5.35,L S0065 SA9.15-38 6107-001196 SPRING-CS;SUS304-WPB,-,PI0.85,D5.65,L21. S0063 SA

9.16-0 JC96-02881A ELA UNIT-FRAME BASE;CLP-500,SEC,EXPORT,- B0075 SA9.16-1 JC96-02774A ELA UNIT-MP;CLP-500,SEC,EXPORT,-,-,-,- K3155 SA

9.15 Rear Frame

9.16 Base Frame

9

Parts List



9.16-2 JC97-01755A MEA-PICKUP;CLP-500,SEC,EXPORT,-,-,-,- P2104 SA9.16-3 JC39-00082A CBF HARNESS-SCF;ML-6060,WIRE HARNESS,UL1 H1227 SA9.16-4 JC39-00280A CBF HARNESS-SMPS_INLET;CLP-500,WIRE HARN H1252 SA9.16-5 JC61-00710A PLATE-GUIDE RAIL;CLP-500,SUS304 1/2H,T0. P5140 SNA9.16-6 JC61-40001A FOOT-ML80;ML-80,NBR,-,GRAY,-,-,- F1013 SA9.16-7 JC63-00167A GROUND-SCF;CLP-500,SECC,T0.8,-,-,-,- S1039 SNA9.16-8 JC63-00175A COVER-SCREW LOCKING MP;CLP-500,POM,-,-,- S2019 SNA9.16-9 JC63-00207A COVER-M-BASE BAR;CLP-500,HIPS,-,-,-,HB,- Z2178 SA9.16-10 JC66-00050A CAM-CATCH;ML-9400W,POM,-,34¡¿18¡¿7,WHITE S K2892 SA9.16-11 JC66-00335A GEAR-PICK_UP;SCX-5100,POM,M0.8,Z47,-,NTR P2056 SA9.16-12 JC70-00379A IPR-BRKT BASE BAR;CLP-500,SECC,-,T1.6,-, B0083 SA9.16-13 JC70-00390A IPR-CHANNEL FRAME BASE;CLP-500,SECC,-,T1 B0086 SA9.16-14 JC70-00404A IPR-BRKT DEVE HINGE F;CLP-500,SECC,-,T1. H3021 SA9.16-15 JC70-00405A IPR-BRKT DEVE HINGE R;CLP-500,SECC,-,T1. H3022 SA9.16-16 JC70-00414A IPR-BRKT POWER;CLP-500,SECC,-,T1.2,-,-,- K3287 SNA9.16-17 JC72-00836A PPR-SHEET/GUIDE PAPER;SCX-5100,PC SHEET, S5048 SA9.16-18 JC72-01156A PMO-FRAME BASE;CLP-500,HIPS,L/GRAY,G7131 B0145 SA9.16-19 JC72-01161A PMO-GUIDE SCT PAPER;CLP-500,HIPS,IVORY,- K3924 SA9.16-20 JC72-01172A PMO-PAPER GUIDE;CLP-500,HIPS,IVORY,-,HR- G2279 SNA9.16-21 JC72-41191A PMO-BEARING SHAFT;ML-6000,POM,BLACK,-,DE S4068 SA9.16-22 JC33-00007B SOLENOID-PICK UP;-,CLP-500,DC24V,80.0§Ù, P2163 SA9.16-23 JC92-01535A PBA SUB-TEMP;CLP-500,SEC,-,TEMP,-,-,-,-, M0429 SA9.16-24 6031-001255 WASHER-PLAIN;NYLON,CUTTING,ID5,OD9,T0.5, SA9.16-25 JB39-00103A CBF HARNESS-LIU GND;SCX-1110F,WIRE,UL100 L5004 SA9.16-26 6031-000120 WASHER-E.T;M4,ID4.3,OD8.5,T0.45,ZPC(YEL) SNA

9.17-0 JC96-02774A ELA UNIT-MP;CLP-500,SEC,EXPORT,-,-,-,- K3155 SA9.17-1 6044-000125 RING-E;ID4,OD9,T0.6,PASS,STSC T2001 SA9.17-2 JC33-00006B SOLENOID-MP;-,CLP-500,DC24V,82.0§Ù,27.8* S8014 SA9.17-3 JC61-00003A SPRING ETC--CAM MP;ML-6100,SUS304-WPB,0. Z4145 SA9.17-4 JC61-00482A SPRING ETC-PICKUP;SCX-5100,SUS304-WPB,PI P2913 SA9.17-5 JC61-00483A SPRING ETC-KNOCKUP,MP;SCX-5100,SUS304-WP Z4206 SA9.17-6 JC70-00237A IPR-BRACKET SOLENOIDE;SCX-5100,SECC,-,1. S8009 SA9.17-7 JC72-00055A PMO-HOLDER CAM MPF;ML-6100,POM,WHT,-,- K3984 SNA9.17-8 JC72-00761A PMO-ROLLER CAM.MP;SCX-5100,POM,WHITE,-,- K4061 SA9.17-9 JC72-00767A PMO-ACTUATOR,MP;SCX-5100,PC,BLACK,-,-,-, K3818 SA9.17-10 JC72-00768A PMO-ADJUSTER,MP;SCX-5100,POM,BLACK,-,-,- A3001 SA9.17-11 JC72-00769A PMO-CAM PICK UP,MP;SCX-5100,PC,BLACK,-,- P2124 SA9.17-12 JC72-00770A PMO-FRAME,MP;SCX-5100,PC/ABS,C8723,-,-,H F2243 SA9.17-13 JC72-00771A PMO-HOLDER PAD,MP;SCX-5100,PC/ABS,BLACK, P0029 SA9.17-14 JC72-00772A PMO-HOLDER SENSOR,MP;SCX-5100,ABS,BLACK, S3083 SA9.17-15 JC72-00773A PMO-HOUSING PICK UP,MP;SCX-5100,POM,BLAC P2129 SA9.17-16 JC72-00775A PMO-PLATE KNOCK UP,MP;SCX-5100,ABS+GF20% K5007 SA9.17-17 JC72-41027A PMO-IDLE PICK UP MP;ML-165,POM,BLK,-,-,- P2131 SA9.17-18 JC72-41364A PMO-BUSHING_P/U,MP;ML-6100,POM,BLACK,-,C K3855 SA9.17-19 JC73-00089A RPR-RUBBER PICK UP,MP;SCX-5100,EPDM,-,-, P2147 SA9.17-20 JC69-00494A PAD-MP(PLUS);SCX-5315F,URETHANE,0.9T,31, M0005 SA9.17-22 JC92-01500A PBA SUB-MP_EMPTY SENSOR;CLP-500,SEC,-,MP M0396 SA9.17-23 JC72-00056A PMO-GEAR P/U MPF;ML-6100,POM,WHT,-,- G0509 SA9.17-24 JC63-00240A SHEET-PAPER MP;CLP-500,PC,T=0.25,W15,L38 S5084 SA

9.18-0 JC97-01755A MEA-PICKUP;CLP-500,SEC,EXPORT,-,-,-,- P2104 SA9.18-1 JC61-00482A SPRING ETC-PICKUP;SCX-5100,SUS304-WPB,PI P2913 SA9.18-2 JC70-00359A IPR-GROUND FEED;CLP-500,C5210P,-,T0.2,-, F6093 SA

9.17 MP Ass'y

9.18 Pick_Up Ass'y

10

Parts List



9.18-3 JC70-00360B IPR-GUIDE-P-INPUT;CLP-510,SECC,-,T0.5,-, SNA9.18-6 JC72-00719A PMO-ACTUATOR EMPTY;SCX-5100,-,ABS,BLK,HB K3816 SA9.18-7 JC72-00729A PMO-SHAFT PICK UP;SCX-5100,PC,BLACK,-,-, P2134 SA9.18-8 JC72-01076A PMO-GUIDE PAPER;CLP-500,HIPS,BLACK,-,HB, K3913 SA9.18-9 JC92-01453A PBA SUB-P.EMPTY SENSOR;CLP-500,SEC,-,P.E M0405 SA9.18-10 JC72-41191A PMO-BEARING SHAFT;ML-6000,POM,BLACK,-,DE S4068 SA9.18-11 JC72-41364A PMO-BUSHING_P/U,MP;ML-6100,POM,BLACK,-,C K3855 SA9.18-12 JC73-00149A RUBBER-PICK UP;CLP-500,EDPM,R20.0*W12,-, P2148 SA

9.19-0 JC97-01829A MEA UNIT-FEED;CLP-500,SEC,EXPORT,-,-,-,- F6112 SA9.19-1 JC97-01768A MEA-HOLDER PINCH C3;CLP-500,SEC,EXPORT,- P4004 SA9.19-1-1 JC72-01107A PMO-HOLDER PINCH C3;CLP-500,PC+GF20%,CP2 P4012 SNA9.19-1-2 JC72-01108A PMO-HOLDER PINCH C5;CLP-500,PC+GF20%,CP2 P4012 SNA9.19-1-3 JC70-10230A IPR-SHAFT FEED IDLER;ML-80,SUM24L,NI,-,- F6099 SA9.19-2 JC97-01769A MEA-HOLDER PINCH C5;CLP-500,SEC,EXPORT,- P4005 SA9.19-2-1 JC72-01108A PMO-HOLDER PINCH C5;CLP-500,PC+GF20%,CP2 P4012 SNA9.19-2-2 JC72-40261A PMO-ROLLER FEED L;ML-80,POM,WHT,-,-,-,-, F6192 SA9.19-2-3 JC70-10230A IPR-SHAFT FEED IDLER;ML-80,SUM24L,NI,-,- F6099 SA9.19-3 JC97-01770A MEA-HOLDER PINCH M;CLP-500,SEC,EXPORT,-, P4006 SA9.19-3-1 JC72-00724A PMO-HOLDER PINCH M;SCX-5100,PC+GF20%,BLA P4012 SA9.19-3-2 JC72-40261A PMO-ROLLER FEED L;ML-80,POM,WHT,-,-,-,-, F6192 SA9.19-3-3 JC72-40266A PMO-SUB HOLDER FEED;ML-80,POM,BLK,-,-,-, F6198 SA9.19-3-4 JC72-40262A PMO-ROLLER FEED S;ML-80,POM,NTR,-,- F6194 SA9.19-3-5 JC70-10230A IPR-SHAFT FEED IDLER;ML-80,SUM24L,NI,-,- F6099 SA9.19-4 JC72-01106A PMO-FRAME FEED;CLP-500,ABS+GF20%,GP2200, F6171 SA9.19-5 6044-000125 RING-E;ID4,OD9,T0.6,PASS,STSC T2001 SA9.19-6 JC72-01105A PMO-BUSHING FEED MID;CLP-500,POM,WHITE,- F6160 SNA9.19-7 JC70-00376A IPR-BRKT FEED MID;CLP-500,SECC,-,T0.8,-, F6091 SNA9.19-8 6031-000021 WASHER-PLAIN;-,ID6.0,OD16.0,T0.5,BLK,POL W0031 SNA9.19-9 JC72-01113A PMO-ROLLER FEED MID;CLP-500,POM/GF25%+UR F6193 SA9.19-10 JC66-00618A SHAFT-FEED MID;CLP-500,SUM24L,L37,¥Õ6.0,S S0078 NA9.19-11 JC72-41364A PMO-BUSHING_P/U,MP;ML-6100,POM,BLACK,-,C K3855 SA9.19-12 JC63-00182A GROUND-PICKUP PLATE;CLP-500,SUS304-3/4H, P2061 SNA9.19-13 JC72-00727A PMO-ROLLER FEED;SCX-5100,POM+URETAN,BLAC F6195 SA9.19-14 JC66-00617A SHAFT-FEED;CLP-500,SUM24L,L67.1,¥Õ6.0,-, F6210 SA9.19-15 JC66-00346A GEAR-MP/DUP DRV;SCX-5100,POM,SW-01,M0.8, G0340 SA9.19-16 JC72-01110A PMO-PULLEY FEED L;CLP-500,POM,WHITE,Z=61 F6185 SA9.19-17 6602-001176 BELT-TIMING GEAR;30S2M250,-,T1.36,-,L250 B0055 SA9.19-18 JC66-00332A GEAR-FEED;SCX-5100,POM,M9044,M0.8,Z62/54 F6078 SA9.19-19 JC72-01111A PMO-PULLEY FEED S;CLP-500,POM,WHITE,Z=32 F6186 SA9.19-20 JC72-01134A PMO-BRKT FEED;CLP-500,PC/ABS+SUS430 1.5T F6159 SA9.19-21 JC72-01112A PMO-PULLEY IDLE;CLP-500,POM,WHITE,PI=10, P7026 SA9.19-22 6044-000001 RING-CS;ID3,OD3,T0.25,BLACK,SUS304 D4088 SNA9.19-23 6107-001210 SPRING-TS;SUS304-WPB,-,PI0.9,D6.3,-,-,-, S0080 SNA9.19-24 6107-001211 SPRING-TS;SUS304-WPB,-,PI0.75,D6.25,-,-, S0081 SNA9.19-25 JC61-00481A SPRING ETC-FEED MP;SCX-5100,SUS304-WPB,P F6218 SA

9.20-0 JC96-02797A ELA UNIT-GUIDE PAPER T2;CLP-500,SEC,EXPO K3128 SA9.20-1 JC72-01139A PMO-COVER FEED SENSOR;CLP-500,PC,BLACK,- F6165 SA9.20-2 JC92-01455A PBA SUB-FEED SENSOR;CLP-500,SEC,-,FEED S F6152 SA9.20-3 JC72-01135A PMO-ACTUATOR FEED SENSOR;CLP-500,PC,BLAC F6157 SA9.20-4 JC70-00389A IPR-BRKT PAPER GUIDE;CLP-500,SECC,-,T1.2 G2106 SNA9.20-5 JC63-00235A SHEET-PAPER GUIDE;CLP-500,PC,T=0.3,W31.6 S0085 SA9.20-6 JC72-01160A PMO-GUIDE PAPER PATH;CLP-500,HIPS,BLACK, K3910 SA

9.19 Feeder Ass'y

9.20 Guide Paper T2 Ass'y

11

Parts List



9.20-7 JC61-00050A SPRING ETC-ACTUATOR;ML-6060A,SUS304-WPB, Z4132 SA

9.21-0 JC96-03216A ELA UNIT-ITB CAM;CLP-510,SEC,EXPORT,ITB I2131 SA9.21-1 JC72-01154A PMO-DUMMY ITB CAM LOWER;CLP-500,HIPS,BLA D2090 SNA9.2-12 JC96-03242A ELA UNIT-OPE PANEL;CLP-510,SEC,EXPORT,-, Z2649 SA9.21-2 JC92-01651A PBA SUB-PTL_THER;CLP-510,SEC,KOREA,PTL_T P2135 SA9.21-3 JC72-01187A PMO-PTL PATH;CLP-500,PC,TRP,-,KC7133R,-, K4055 SA9.21-4 JC66-00548A SHAFT-ITB CLEAN CAM;CLP-500,SUM24L,L160. S4110 SA9.21-5 JC66-00511A CAM-ITB CLEANING;CLP-500,POM,-,-,BLACK,L K2893 SNA9.21-6 JC61-00699A BUSH-D6/L4;CLP-500,BRONZE+ST,ID6.0,OD9.0 K2874 SA9.21-7 6044-000125 RING-E;ID4,OD9,T0.6,PASS,STSC T2001 SA9.21-8 JC72-01155A PMO-DUMMY ITB CAM UPPER;CLP-500,HIPS,BLA D2091 SNA9.21-9 JC39-00381A CBF HARNESS-ITB D_SET;CLP-510,WIRE HARNE C3122 SA9.21-10 JC72-01136A PMO-COVER CAM SHAFT;CLP-500,HIPS,BLACK,- S4071 SNA9.21-11 JC61-00717A GUIDE-PTL SPRING;CLP-500,POM,-,-,-,BLACK G2092 SNA9.21-12 6107-001203 SPRING-ES;SUS304-WPB,-,PI0.5,D4.5,L17.2, S0088 SNA9.21-13 6044-000001 RING-CS;ID3,OD3,T0.25,BLACK,SUS304 D4088 SNA

9.22-0 JC96-02795A ELA UNIT-DUMMY FUSER BASE;CLP-500,SEC,EX D2014 SA9.22-1 JC72-01142A PMO-DUMMY FUSER BASE;CLP-500,PBT+GF30%,B D2087 SA9.22-2 JC72-01140A PMO-COVER FUSER AC;CLP-500,PBT+GF30%,BLA Z2607 SA9.22-3 JC70-10961A IPR-TERMINAL FU;ML-165,C5210P,-,T0.3,-,- K3422 SA9.22-4 JC39-00288A CBF HARNESS-SMPS_AC WIRE;CLP-500,WIRE HA H1250 SA

0105-000101 PAPER-ART;75G,W216,-,WHITE,XEROX 3R2047, SNA0105-001032 PAPER-ART;-,W210,-,WHITE,HANSOL,L297 SNA0201-001162 ADHESIVE-CYA;LOCTITE403,NTR,1250,20G SNA0201-001183 ADHESIVE-AA;ARON ALPHA #202F,NTR,100,20G SNA0202-000008 SOLDER-WIRE;HI-FLO,3.0,-,D3.0,63SN/37PB, SNA0202-000108 SOLDER-CREAM;RMA-20-21L,-,20~38 §-,62.8SS SNA0202-000137 SOLDER-WIRE FLUX;KR-19 RMA SF,-,D0.7,60S SNA0202-001025 FLUX;KS-611,-,-,-,SPRAY SNA0203-000007 TAPE-FILAMENT;3M,T0.15,W18,L55M,TRP SNA0203-001102 TAPE-OPP MASKING;OPP-2,T0.05,W100,L400M, SNA0203-001189 TAPE-ACETATE;#810,T0.05,W12,L65000,NTR SNA0203-001235 TAPE-PAPER;YW-692,T0.15,W5.8,L4000M,- SNA0203-001236 TAPE-PAPER;YW-4620,T0.12,W6.2,L4000M,- SNA0204-000469 THINNER;#4662,-,0.795,- SNA0205-001007 GREASE-BEARING;NYOGEL 759G,HYDROCARBON B SNA0205-001056 GREASE-GRAPHITE;CRS841,WHT,- SNA0205-001059 GREASE-BEARING;PETAMO GHV 133,BEIGE,15KG SNA0205-001067 GREASE-GRAPHITE;NYOGEL 756G,HYDRO CARBON SNA0205-001080 GREASE-BEARING;NYOGEL 774H,NOISE DAMPING SNA0205-001144 GREASE-BEARING;SF-112,HANARL,NOISE TAMPI SNA0401-000005 DIODE-SWITCHING;1N4148,75V,150MA,DO-35,T SA0401-000116 DIODE-SWITCHING;MMSD914T1,100V,200MA,SOD SNA0402-000129 DIODE-RECTIFIER;1N4003,200V,1A,DO-41,TP SA0402-001189 DIODE-RECTIFIER;M4,400V,1A,TS-1,TP SNA0403-000471 DIODE-ZENER;1N5271B,100V,5%,500mW,DO-35, SNA0403-000525 DIODE-ZENER;1N4733A,5%,1000MW,DO-41,TP SA0403-001507 DIODE-ZENER;ZT10-300B,5%,1000MW,DO-41,BK SA0404-000112 DIODE-SCHOTTKY;RB420D,40V,100MA,SOT-23,T SA0407-000101 DIODE-ARRAY;DA204K,20V,100mA,C2-3,SOT-23 SA0501-000010 TR-SMALL SIGNAL;KSC1008,NPN,800mW,TO-92, SA0501-000279 TR-SMALL SIGNAL;KSA1182-Y,PNP,150mW,SOT- SA

9.22 Dummy Fuser Base Ass'y

9.21 ITB Cam Unit

12

Parts List



0501-000294 TR-SMALL SIGNAL;KSA708-Y,PNP,800mW,TO-92 SA0501-000457 TR-SMALL SIGNAL;MMBT2222A,NPN,350MW,SOT- SA0502-000245 TR-POWER;KSB1151-Y,PNP,1.3W,TO-126,-,16 SA0502-001048 TR-POWER;KSD1691,NPN,1.3W,TO-126,BK,160 SA0601-000353 LED;ROUND,RED/Y-GRN,5mm,630/570nm SA0601-001138 LED-IR;ROUND,5mm,150mW,4V,950nm,BK SNA0601-001383 LED;ROUND,RED,3.0MM,700NM SNA0601-001444 LED;SMD,GRN,1MM,560NM,3X1.5X1.4MM SNA0603-001021 PHOTO TR;NPN,20V,5V,20mA,75mW,TP SA0604-001154 PHOTO-INTERRUPTER;TR,0.2-1.0MA,80MW,DIP, SA0604-001257 PHOTO-INTERRUPTER;TR,-,-,DIP-4,BK SNA0803-001097 IC-TTL;7407,BUFFER/DRIVER,DIP,14,300MIL, SA0803-001393 IC-TTL;7407,BUFFER/DRIVER,SOP,14,150MIL, SA0803-003263 IC-CMOS LOGIC;74LCX07,HEX BUFFER,SOIC,14 SA0803-003264 IC-CMOS LOGIC;74LCX06,HEX INVERTER/BUFFE SNA0904-001752 IC-USC;NET2270,16BIT,TQFP,64P,10X10MM,30 SNA1001-000170 IC-ANALOG SWITCH;MC14051BD,SPDT CMOS,SOP SA1006-001250 IC-LINE DRIVER;DS90LV017A,SOIC,8P,150MIL SA1103-001183 IC-EEPROM;24C04,512x8,SOP,8P,5x4mm,2.5/5 SA1103-001328 IC-EEPROM;93C86,2KX8/1KX16BIT,DIP,8P,9.2 SA1105-001384 IC-DRAM;K4S561632,4X4MX16BIT,TSOP(II),54 SA1107-001287 IC-FLASH MEMORY;29LV400,512x8/256x16,TSO SNA1202-000164 IC-VOLTAGE COMP.;393,SOP,8P,150MIL,DUAL, SA1203-002220 IC-POSI.ADJUST REG.;LD1117,DPAK,3P,240MI SA1203-002233 IC-RESET;XC61F,SOT-23,3P,-,PLASTIC,0.7/1 SNA1205-002339 IC-CLOCK GENERATOR;CY25811SC,SOIC,8P,150 SA1404-001141 THERMISTOR-NTC;5.6Kohm,5%,3200K,2.1mW/C, SNA2001-000008 R-CARBON;15KOHM,5%,1/8W,AA,TP,1.8X3.2MM SA2001-000047 R-CARBON;2.2KOHM,5%,1/4W,AA,TP,2.4X6.4MM SA2001-000058 R-CARBON;5.6Kohm,5%,1/4W,AA,TP,2.4x6.4mm SNA2001-000111 R-CARBON;150OHM,5%,1/4W,AA,TP,2.4X6.4MM SA2001-000281 R-CARBON;100OHM,5%,1/8W,AA,TP,1.8X3.2MM SA2001-000290 R-CARBON;10KOHM,5%,1/8W,AA,TP,1.8X3.2MM SA2001-000429 R-CARBON;1KOHM,5%,1/8W,AA,TP,1.8X3.2MM SA2001-000577 R-CARBON;2KOHM,5%,1/8W,AA,TP,1.8X3.2MM SA2001-000621 R-CARBON;300KOHM,5%,1/4W,AA,TP,2.4X6.4MM SNA2001-000812 R-CARBON;5.6KOHM,5%,1/8W,AA,TP,1.8X3.2MM SA2001-000935 R-CARBON;68OHM,5%,1/4W,AA,TP,2.4X6.4MM SA2003-000557 R-METAL OXIDE(S);2.2ohm,5%,3W,AA,TP,6x16 SA2003-000631 R-METAL OXIDE(S);3.3ohm,5%,3W,AA,TP,6x16 SA2005-001058 R-WIRE WOUND;0.39ohm,1%,1W,AA,TP,4.3x12m SNA2007-000033 R-CHIP;0ohm,5%,1/4W,TP,3216 SA2007-000066 R-CHIP;20Kohm,1%,1/10W,TP,1608 SA2007-000070 R-CHIP;0ohm,5%,1/10W,TP,1608 SA2007-000074 R-CHIP;100ohm,5%,1/10W,TP,1608 SA2007-000078 R-CHIP;1Kohm,5%,1/10W,TP,1608 SA2007-000082 R-CHIP;3.3Kohm,5%,1/10W,TP,1608 SA2007-000084 R-CHIP;4.7Kohm,5%,1/10W,TP,1608 SA2007-000086 R-CHIP;5.6Kohm,5%,1/10W,TP,1608 SA2007-000090 R-CHIP;10Kohm,5%,1/10W,TP,1608 SA2007-000092 R-CHIP;15Kohm,5%,1/10W,TP,1608 SA2007-000097 R-CHIP;47Kohm,5%,1/10W,TP,1608 SA2007-000102 R-CHIP;100Kohm,5%,1/10W,TP,1608 SA2007-000113 R-CHIP;33ohm,5%,1/10W,TP,1608 SA2007-000116 R-CHIP;120ohm,5%,1/10W,TP,1608 SA2007-000118 R-CHIP;390ohm,5%,1/10W,TP,1608 SA

13

Parts List



2007-000122 R-CHIP;1.2Kohm,5%,1/10W,TP,1608 SA2007-000123 R-CHIP;1.5Kohm,5%,1/10W,TP,1608 SA2007-000134 R-CHIP;33Kohm,5%,1/10W,TP,1608 SA2007-000309 R-CHIP;10ohm,5%,1/10W,TP,1608 SA2007-000539 R-CHIP;200ohm,5%,1/10W,TP,1608 SA2007-000608 R-CHIP;240ohm,5%,1/10W,TP,1608 SA2007-000729 R-CHIP;300ohm,5%,1/10W,TP,1608 SA2007-000736 R-CHIP;30Kohm,1%,1/10W,TP,1608 SNA2007-000839 R-CHIP;39ohm,5%,1/10W,TP,1608 SA2007-000842 R-CHIP;3Kohm,1%,1/10W,TP,1608 SA2007-000939 R-CHIP;47Kohm,1%,1/10W,TP,1608 SNA2007-000965 R-CHIP;5.1Kohm,5%,1/10W,TP,1608 SA2007-001002 R-CHIP;510ohm,5%,1/10W,TP,1608 SA2007-001044 R-CHIP;56ohm,5%,1/10W,TP,1608 SNA2007-001134 R-CHIP;68ohm,5%,1/10W,TP,1608 SA2007-007004 R-CHIP;12Kohm,1%,1/10W,TP,1608 SA2007-007445 R-CHIP;9.09Kohm,1%,1/10W,TP,1608 SNA2007-007726 R-CHIP;35.7ohm,1%,1/10W,TP,1608 SA2007-008567 R-CHIP;15.4KOHM,1%,1/10W,TP,1608 SNA2008-000166 R-FUSIBLE;56ohm,5%,1/4W,AA,TP,2.6x6.7mm SA2009-001085 R-METAL GLAZE;10Mohm,3%,1/2W,CM,BK,18x4m SNA2011-001011 R-NET;10Kohm,5%,1/16W,L,CHIP,8P,TP,3.2x1 SNA2011-001094 R-NET;39OHM,5%,1/16W,L,CHIP,8P,TP SA2201-000017 C-CERAMIC,DISC;1NF,10%,50V,Y5P,TP,5X3.5M SA2201-000119 C-CERAMIC,DISC;100NF,+80-20%,50V,Y5V,TP, SA2201-000138 C-CERAMIC,DISC;0.1NF,10%,50V,Y5P,TP,4X4M SA2203-000041 C-CER,CHIP;0.01NF,0.25PF,50V,C0G,TP,1608 SA2203-000189 C-CER,CHIP;100nF,+80-20%,25V,Y5V,TP,1608 SA2203-000192 C-CER,CHIP;100nF,+80-20%,50V,Y5V,TP,2012 SA2203-000236 C-CER,CHIP;0.1NF,5%,50V,C0G,TP,1608 SA2203-000257 C-CER,CHIP;10nF,10%,50V,X7R,TP,1608 SA2203-000426 C-CER,CHIP;0.018NF,5%,50V,C0G,TP,1608 SA2203-000440 C-CER,CHIP;1nF,10%,50V,X7R,TP,1608,- SA2203-000476 C-CER,CHIP;1000nF,+80-20%,16V,Y5V,-,2012 SA2203-000626 C-CER,CHIP;0.022nF,5%,50V,C0G,TP,1608 SA2203-000783 C-CER,CHIP;0.33NF,5%,50V,C0G,TP,1608 SA2203-000815 C-CER,CHIP;0.033NF,5%,50V,C0G,TP,1608 SA2203-000998 C-CER,CHIP;0.047NF,5%,50V,C0G,TP,1608 SA2203-001598 C-CER,CHIP;2200nF,+80-20%,16V,Y5V,TP,201 SA2203-001656 C-CER,CHIP;0.47nF,5%,50V,NP0,TP,1608 SA2203-001683 C-CER,CHIP;0.068nF,5%,50V,NP0,TP,1608 SA2401-000007 C-AL;470UF,20%,16V,GP,TP,8X11.5MM,3.5 SNA2401-000042 C-AL;100uF,20%,16V,GP,TP,6.3x7,5 SA2401-000207 C-AL;100uF,20%,50V,WT,TP,8x12,5 SNA2401-000414 C-AL;10uF,20%,16V,GP,TP,4x7,5 SNA2401-000802 C-AL;220uF,20%,16V,GP,TP,10x9mm,5mm SNA2401-002300 C-AL;47uF,20%,50V,GP,TP,6.3x11,5 SA2404-000284 C-TA,CHIP;10uF,20%,16V,-,TP,3528 SA2703-000300 INDUCTOR-SMD;1uH,10%,1608 SA2801-003582 CRYSTAL-UNIT;30MHz,50ppm,28-AAA,18pF,80o SA2801-003886 CRYSTAL-UNIT;12MHz,50ppm,28-AAA,16pF,50o SNA2802-001069 RESONATOR-CERAMIC;7.37MHz,0.5%,TP,4.7x4. SNA2804-001613 OSCILLATOR-CLOCK;23.8807363MHZ,50PPM,15P SA2901-001178 FILTER-EMI SMD;25V,2A,-,100000pF,2x1.25x SA3301-000325 BEAD-SMD;60ohm,3.2x2.5x1.3mm,400mA,TP,,, SNA3301-001015 BEAD-AXIAL;70ohm,3.6x0.65x5mm,6000mA,TP, SNA

14

Parts List



3301-001240 BEAD-SMD;120ohm,1.6x0.8x0.8mm,200mA,TP,- SNA3301-001258 BEAD-SMD;600ohm,1608,100mA,,,,1.8ohm SNA3301-001594 BEAD-SMD;90ohm,2.0*1.2*1.3mm,-,TP,-,-,- SA3404-000165 SWITCH-TACT;12V,50mA,160gf,6x6mm,SPST SA3702-001121 CONNECTOR-RIBBON;60P,MALE,STRAIGHT,AUF SA3704-000349 SOCKET-IC;8P,DIP,SN,2.54MM SNA3708-001408 CONNECTOR-FPC/FFC/PIC;12P,1MM,STRAIGHT,S SA3709-001131 CONNECTOR-CARD EDGE;100P,1.27MM,STRAIGHT SNA3711-000164 CONNECTOR-HEADER;1WALL,2P,1R,2.5mm,STRAI SNA3711-000198 CONNECTOR-HEADER;1WALL,3P,1R,2.5mm,STRAI SNA3711-000225 CONNECTOR-HEADER;1WALL,4P,1R,2.5mm,STRAI SNA3711-002000 CONNECTOR-HEADER;BOX,18P,2R,2mm,STRAIGHT SNA3711-002003 CONNECTOR-HEADER;BOX,26P,2R,2mm,STRAIGHT SNA3711-002808 CONNECTOR-HEADER;BOX,7P,1R,2mm,STRAIGHT, SNA3711-002809 CONNECTOR-HEADER;BOX,8P,1R,2mm,STRAIGHT, SA3711-002810 CONNECTOR-HEADER;BOX,9P,1R,2mm,STRAIGHT, SNA3711-002811 CONNECTOR-HEADER;BOX,10P,1R,2mm,STRAIGHT SNA3711-002813 CONNECTOR-HEADER;BOX,12P,1R,2mm,STRAIGHT SA3711-003408 CONNECTOR-HEADER;BOX,2P,1R,2mm,STRAIGHT, SNA3711-003409 CONNECTOR-HEADER;BOX,3P,1R,2mm,STRAIGHT, SNA3711-003410 CONNECTOR-HEADER;BOX,4P,1R,2mm,STRAIGHT, SNA3711-003411 CONNECTOR-HEADER;BOX,5P,1R,2mm,STRAIGHT, SNA3722-001101 JACK-USB;4P/1C,AU,IVR,ANGLE,B TYPE SNA3903-000085 CBF-POWER CORD;DT,US,BP3/YES,I(IEC C13/C K2903 SA6001-000125 SCREW-MACHINE;BH,+,M3,L4,ZPC(YEL),SM20C, SNA6001-000485 SCREW-MACHINE;PH,+,M2.6,L4,ZPC(YEL),SWRC SNA6001-001068 SCREW-MACHINE;PH,+,M2,L16,BLK,SWRCH18A,- SNA6002-000175 SCREW-TAPPING;PWH,+,2,M3,L8,ZPC(YEL),SM2 SNA6002-000308 SCREW-TAPTITE;PH,+,B,M2.6,L6,ZPC(YEL),SW SA6003-000115 SCREW-TAPTITE;BH,+,B,M3,L6,ZPC(BLK),SWRC SA6003-000152 SCREW-TAPTITE;PH,+,B,M2,L10,ZPC(YEL),SWR SA6003-000196 SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRC SA6003-000264 SCREW-TAPTITE;PWH,+,B,M3,L6,ZPC(YEL),SWR SNA6003-000266 SCREW-TAPTITE;PWH,+,S,M3,L6,ZPC(YEL),SWR SNA6003-000267 SCREW-TAPTITE;PWH,+,S,M3,L8,ZPC(YEL),SWR SA6003-000269 SCREW-TAPTITE;BH,+,S,M3,L6,ZPC(YEL),SWRC SA6003-000282 SCREW-TAPTITE;BH,+,B,M3,L8,ZPC(BLK),SWCH SA6003-001001 SCREW-TAPTITE;FH,+,B,M3,L8,ZPC(BLK),SWRC SNA6003-001256 SCREW-TAPTITE;BH,+,B,M4,L10,NI PLT,SWRCH SNA6006-001078 SCREW-TAPTITE;WSP,PH,+,M3,L10,ZPC(YEL),S SNA6006-001193 SCREW-MACHINE;WSP,PH,+,M3,10,ZPC(YEL),SW SNA6009-001396 SCREW-SPECIAL;PH,+,-,M3,L10.3,ZPC(BLK),S SNA6031-000019 WASHER-PLAIN;-,ID6.1,OD8.5,T0.1,BLK,POLY SNA6031-001490 WASHER-PLAIN;POLYMIDE,-,ID7.1,OD14,T0.13 SNA6031-001491 WASHER-PLAIN;POLYMIDE,-,ID8.1,OD12,T0.2, SNA6043-001097 PIN-SPRING;W,D2,L14,-,SUS304 CS 1/2H,T0. SNA6107-001197 SPRING-CS;SUS304-WPB,-,PI0.9,D5.6,L27,-, SNA6107-001204 SPRING-ES;SUS304-WPB,-,PI0.6,D7.5,L22.9, SNA6107-001206 SPRING-TS;SUS304-WPB,BLACK,PI1.5,D10,L5, S0011 SNA6107-001208 SPRING-TS;SWP,RIGHT,PI1.4,D9.2,L6.5,-,-, SNA6107-001212 SPRING-TS;SUS304-WPB,-,PI0.9,D13,L4.7,-, SNA6501-000004 CABLE TIE;DA-80,T1,W2.5,L80,NTR,NYLON66 K2756 SA6601-001227 BEARING-BALL;L-1680HH,ID8,OD16,L5.0,SUS4 SNA6902-000048 BAG PE;LDPE,T0.03,L400,W400,TRP,8,2,PE M SNA6902-000288 BAG PE;LDPE,T0.05,W250,L450,TRP,8,2- SNA6902-000332 BAG CONDUCTIVE;PE+CARBON,T0.1,W250,L500, SNA

15

Parts List



6902-000606 BAG CONDUCTIVE;PE+CARBON,T0.1,W305,L475, SNA6902-000655 BAG PE;HDPE,T0.03,W800,L1300,TRP,28,6M T SNAJB13-00004A IC ASIC-OPE;SF-3100,HT48C5,SSOP,48P,16.1 SAJB68-00072A LABEL(R)-BAR RIBON;SF-3000,PY,80X91000,T SNAJB68-00073A LABEL(R)-BAR CODE;SF-3000,PY,38X6.5,T0.1 SNAJB68-00916A LABEL RATING-BLANK;SF-340,SEC,TETRON,0.0 SNAJB75-10028A MEC-RIBBON BARCODE S;-,-,PW-2,PI1, D4.9, SNAJB75-10029A MEC-RIBBON BARCODE S;COLUMBUS,KISCOM,BLK SNAJC02-00017A TONER-GRINDED BLACK;CLP-500,SA-79EK-B,BL SNAJC02-00018A TONER-GRINDED YELLOW;CLP-500,SA-79EK-Y,Y SNAJC02-00019A TONER-GRINDED MAGENTA;CLP-500,SA-79EK-M, SNAJC02-00020A TONER-GRINDED CYAN;CLP-500,SA-79EK-C,CYA SNAJC13-00014C IC ASIC-SPGPM(3);SPGPM_D,SCX-6320F,256PI SAJC13-00020A IC ASIC-ENGINE CONTROL;LPEC1,CLP-500,128 SAJC33-00011A SOLENOID-DEVE HVPS;-,CLP-500,DC24V,190§Ù S7079 SAJC39-00277A CBF HARNESS-MAIN ERASER;CLP-500,WIRE HAR E3000 SAJC39-00282A CBF HARNESS-MAIN_P.EMPTY;CLP-500,WIRE HA H1144 SAJC39-00284A CBF HARNESS-MAIN_FEED;CLP-500,WIRE HARNE F6045 SAJC39-00285A CBF HARNESS-MAIN-TEMPERATURE;CLP-500,WIR H1158 SAJC39-00286A CBF HARNESS-MAIN_MP.EMPTY;CLP-500,WIRE H H1142 SAJC39-00290A CBF HARNESS-ERASER_BOARD;CLP-500,WIRE HA H1077 SAJC39-00294A CBF HARNESS-MAIN_S/W(5V);CLP-500,WIRE HA H1148 SAJC39-00295A CBF HARNESS-SMPS_COVER S/W;CLP-500,WIRE H1251 SAJC39-00306A CBF HARNESS-LCD;CLP-500,WIRE,UL2877,14-1 SAJC39-00379A CBF HARNESS-EX_WASTE;CLP-510,WIRE HARNES SAJC39-00380A CBF HARNESS-PTL_THER;CLP-510,WIRE HARNES SAJC39-00382A CBF HARNESS-ITB D_ITB;CLP-510,WIRE HARNE SNAJC39-00383A CBF HARNESS-DEVE OEM;CLP-510,WIRE HARNES SAJC39-00385A CBF HARNESS-SUPPLY;CLP-510,WIRE HARNESS, SAJC39-00388A CBF SIGNAL-DEVE DRI;CLP-510,12PIN,FFC,18 SAJC39-40511A CBF HARNESS;ML-80,JUMPER,AWG22,52mm,SILV SAJC41-00133A PCB-SENSOR;SCX-5100,FR-1,1L,V1.0,1.6T,11 SNAJC41-00166A PCB-DEVE BIAS;CLP-500,FR-1,1L,-,1.6,55*2 SNAJC41-00169A PCB-TEMPERATURE;CLP-500,FR-1,1L,-,1.6,22 SNAJC41-00201A PCB-TONER_TX;CLP-500,FR-1,1L,-,1.2,15*10 SNAJC41-00202A PCB-TONER_RX;CLP-500,FR-1,1L,-,1.2,15*10 SNAJC41-00224A PCB SUB-GINKGO_DEVE_CRUM;CLP-500,FR-4,2 SNAJC41-00225A PCB SUB-GINKGO_ITB;CLP-500,FR-4,2L,-,1.6 SNAJC41-00254A PCB MAIN-CONT_BB_PLUS;CLP-510,FR-4,4,-,1 SNAJC41-00255A PCB SUB-OEM_BB_PLUS;CLP-510,FR-1,1L,-,1. SNAJC41-00256A PCB SUB-DRIVER_BB_PLUS;CLP-510,FR-1,1L,- SNAJC41-00257A PCB MAIN-CONT_BB_PLUS;CLP-510,FR-1,1,0.1 SNAJC41-10519A PCB-PTL;ML-165,FR-1,1L,T1.6mm,217.7X9m SNAJC46-00232A S/W APPLICATION-DRV;-,CLP-510,CLP DRV,1. SNAJC61-00011A SPRING ETC-FEED;SF-5100,SUS304WPB,0.6,-, SAJC61-00032A SPRING ETC--HV SMALL;ML-6060A,SUS 304 WP SNAJC61-00035A SPRING ETC-HV APOLLO;SF-5100,SUS304WPB,0 SNAJC61-00549A SPRING ETC-PICKUP,MP;SCX-5312F,SUS304-WP P2165 SAJC61-00714A STOPPER-STACKER F;CLP-500,POM,-,-,-,WHIT Z5098 SAJC61-00715A STOPPER-STACKER R;CLP-500,POM,-,-,-,WHIT Z5099 SAJC61-00753A PLATE-DUMMY Y;CLP-500,SUS304CSP,1/2H,T0. SNAJC61-00754A PLATE-DUMMY BK;CLP-500,SUS304CSP,1/2H,T0 SNAJC61-00772A BUSH-DEV DR;CLP-500,BRONZE,ID7.0,OD9.4,L SNAJC61-00774A BUSH-DEV SR;CLP-500,BRONZE,ID4.0,OD7.0,L SNAJC61-00827A BLADE-SUS BLACK;CLP-500,SUS301-CSP 1/2H, SNAJC61-00828A BLADE-SUS COLOR;CLP-500,SUS301-CSP 1/2H, SNA

16

Parts List



JC61-00839A BLADE-CLEANING;CLP-500,URETHAN,TRP,W15*L SNAJC61-00869A FRAME-M-DRAWER CONNECTOR;CLP-500,PET+GF3 SNAJC61-00977A HOLDER-M-TR REAR;CLP-510,POM,-,-,-,BLACK SNAJC61-00980A HOLDER-M-SHAFT_OPC;CLP-510,POM,5,16,PI 1 SNAJC61-00981A GUIDE-M-BRACKET_C;CLP-510,ABS,4,4.4,239. SNAJC61-00982A BRACKET-P-SEAL_C;CLP-510,SECC,0.8,239.6, SNAJC61-00983A BUSH-TR;CLP-510,BRONZE+ST,ID6.0,OD10.0,L SNAJC61-00985A BRACKET-P-SEAL_BK;CLP-510,SECC,0.8,239.6 SNAJC61-00986A GUIDE-M-BRACKET_BK;CLP-510,ABS,4,6,239.6 SNAJC61-00989A STOPPER-M-ITB SPACER F/R;CLP-510,ABS,V0, SNAJC61-00989B STOPPER-M_REAR;CLP-510,ABS,V0,T3.0,-,-,G SNAJC62-00091A SEAL-MANUAL SHEET;CLP-500,PE FOAM,-,T=10 SNAJC62-00092A SEAL-SIDE BLADE DEVE;CLP-500,PE FOAM,-,T SNAJC62-00093A SEAL-BLADE INNER;CLP-500,SM55 FOAM,-,T=2 SNAJC62-00094A SEAL-BLADE UPPER;CLP-500,URETHANE FOAM,- SNAJC62-00096A SEAL-DUST PROOF LSU;CLP-500,PET FILM,-,T SNAJC62-00097A SEAL-COVER WASTE TANK;CLP-500,URETHAN FO SNAJC62-00098A SEAL-GUIDE ERASER LAMP;CLP-500,NITTO #50 SNAJC62-00099A SEAL-SHUTTER;CLP-500,URETHAN FOAM,-,T=2. SNAJC62-00100A SEAL-SIDE BLADE;CLP-500,URETHAN FOAM,-,T SNAJC62-00101A SEAL-U_COVER WASTE TANK;CLP-500,URETHAN SNAJC62-00102A SEAL-URETHAN FILM;CLP-500,URETHAN FILM,- SNAJC62-00103A SEAL-TEFLON FELT FRONT;CLP-500,TEFLON FE SNAJC62-00104A SEAL-TEFLON FELT REAR;CLP-500,TEFLON FEL SNAJC62-00105A SEAL-CLEANING BLADE;CLP-500,URETHANE FOA SNAJC62-00106A SEAL-SHUTTER 2;CLP-500,URETHAN FOAM,-,T4 SNAJC62-00107A SEAL-COLLAR PORON;CLP-500,PORON,-,T2.0, SNAJC62-00108A SEAL-BRACKET SIDE;CLP-500,URETHANE FOAM, SNAJC62-00115A SEAL-BRACKET UPPER;CLP-500,EPDM,-,T2.5,W SNAJC62-00116A SEAL-DUMMY HOLE UPPER;CLP-500,PE FOAM,-, SNAJC62-00117A SEAL-DUMMY COVER;CLP-500,PPMB,-,T1.0,W22 SNAJC62-00118A SEAL-FELT BLACK F;CLP-500,TEFLON FELT,-, SNAJC62-00122A SEAL-SIDE BLOCK;CLP-500,PE FOAM,-,T3.5,W SNAJC62-00123A SEAL-SIDE SR F;CLP-500,PORON ,-,T5.0,W5, SNAJC62-00124A SEAL-SUPPLY COLOR F;CLP-500,PORON LE20,- SNAJC62-00125A SEAL-SUPPLY COLOR R;CLP-500,PORON LE20,- SNAJC62-00126A SEAL-SUPPLY BLACK F;CLP-500,PORON LE20,- SNAJC62-00127A SEAL-SUPPLY BLACK R;CLP-500,PORON LE20,- SNAJC62-00128A SEAL-SIDE DUMMY COVER;CLP-500,PE FOAM,-, SNAJC62-00131A SEAL-BRACKET INNER_BK;CLP-500,PE FOAM,GR SNAJC62-00132A SEAL-UPPER COVER;CLP-500,URETHANE FORM,G SNAJC62-00133A SEAL-BLADE INNER_BK;CLP-500,EPDM,GRAY,T2 SNAJC62-00140A SEAL-BLADE SIDE_BK;CLP-500,PE FORM,GRAY, SNAJC62-00144A SEAL-AGITATOR_C;CLP-500,PORON(LE-20),-,5 SNAJC63-00179A COVER-FRONT HINGE F;CLP-500,POM,-,-,-,-, H3009 SAJC63-00205A COVER-M-DUMMY BLACK;CLP-500,ABS,-,-,-,HB SNAJC63-00206A COVER-M-DUMMY CYAN;CLP-500,ABS,-,-,-,HB, SNAJC63-00228A SHEET-AGITATOR A;CLP-500,PET,T=0.1,W16.5 SNAJC63-00229A SHEET-AGITATOR B;CLP-500,PET,T=0.1,W16.5 SNAJC63-00230A SHEET-COVER DUMMY;CLP-500,TETRON,T=0.1,W SNAJC63-00231A SHEET-DEVE FRAME;CLP-500,PET,T=0.125,W27 SNAJC63-00232A SHEET-ITB WASTE;CLP-500,PE FILM,T=0.2,W1 SNAJC63-00233A SHEET-ITB BUFFER;CLP-500,PE FILM,T=0.3,W SNAJC63-00237A SHEET-ITB MAIN;CLP-500,URETHAN FILM,T=0. SNAJC63-00238A SHEET-ITB LOW;CLP-500,PE FILM,T=0.2,W21, SNAJC63-00239A SHEET-ITB TRC;CLP-500,PE FILM,T=0.2,W24. SNA

17

Parts List



JC63-00241A SHEET-ITB BLADE;CLP-500,PE SHEET,T=0.2,W SNAJC63-00248A SHEET-HV HARNESS;CLP-500,PC,T0.5,W33.5,L H1336 SAJC63-00278A SHEET-REAR BLACK;CLP-500,PET FILM,T0.054 SNAJC63-00279A SHEET-REAR COLOR;CLP-500,PET FILM,T0.054 SNAJC63-00280A SHEET-RECYCLE BLACK;CLP-500,PET FILM,T0. SNAJC63-00281A SHEET-RECYCLE COLOR;CLP-500,PP FILM,T0.1 SNAJC63-00282A SHEET-SUPPLY COLOR;CLP-500,URETHANE SHEE SNAJC63-00283A SHEET-TONER RECYCLE;CLP-500,PET FILM,T0. SNAJC63-00284A SHEET-SUPPLY BLACK;CLP-500,PET,T0.2,W217 SNAJC63-00427A SHEET-DEVE FRAME_C;CLP-500,PET,0.125,17, SNAJC63-00552A SHEET-COVER HOLE;CLP-510,PET FILM,T=0.1, SNAJC63-00570A SHEET-AGITATOR_D;CLP-510,PET,0.2,11.8,4. SNAJC66-00486A GEAR-OPC AUGER;CLP-500,POM,M0.8,Z19,-,-, SNAJC66-00487A GEAR-OPC DRUM;CLP-500,PC,LF1025,M0.6,Z12 SNAJC66-00490A GEAR-OPC IDLE_Z35;CLP-500,POM,M0.6,Z35,- SNAJC66-00491A GEAR-OPC IDLE_Z42/Z28;CLP-500,POM,M0.6/M SNAJC66-00492A GEAR-OPC IDLE_Z21;CLP-500,POM,M0.8,Z21,- SNAJC66-00493A GEAR-OPC IDLE_Z32;CLP-500,POM,M0.8,Z32,- SNAJC66-00494A GEAR-OPC ROLL CLEAN_Z18;CLP-500,POM,M0.8 SNAJC66-00495A GEAR-DEVE Z18/Z18;CLP-500,POM,M0.8/M0.6, SNAJC66-00496A GEAR-DEVE FRONT_Z18;CLP-500,POM,M0.6,Z18 SNAJC66-00497A GEAR-DEVE IDEL_Z21;CLP-500,POM,M0.6,Z21, SNAJC66-00498A GEAR-DEVE IDEL_Z24;CLP-500,POM,M0.6,Z24, SNAJC66-00499A GEAR-DEVE IDEL A_Z30/Z19;CLP-500,POM,M0. SNAJC66-00501A GEAR-DEVE IDEL_Z43/Z19;CLP-500,POM,M0.6, SNAJC66-00502A GEAR-DEVE IDEL_Z16;CLP-500,POM,M0.6,Z16, SNAJC66-00503A GEAR-DEVE IDEL_Z23;CLP-500,POM,M0.6,Z23, SNAJC66-00504A GEAR-DEVE RECY_Z16;CLP-500,POM,M0.6,Z16, SNAJC66-00505A GEAR-ITB AUGER_Z28;CLP-500,POM,M0.5,Z28, SNAJC66-00506A GEAR-ITB CLEAN_Z57;CLP-500,POM,M0.5,Z57, SNAJC66-00507A GEAR-ITB DRIVE_Z60;CLP-500,POM,M0.5,Z60, SNAJC66-00508A GEAR-ITB IDLE 1_Z28;CLP-500,POM,M0.5,Z28 SNAJC66-00509A GEAR-ITB IDLE 2_Z28;CLP-500,POM,M0.5,Z28 SNAJC66-00514A GEAR-TRANSFER_Z23;CLP-500,POM,M0.8,Z23,- SAJC66-00521A GEAR-DEVE IDLE_Z18;CLP-500,POM,M0.6,Z18, SNAJC66-00542A ROLLER-ITB DRIVE;CLP-500,AL6063+EDPM,D29 SNAJC66-00603C DRUM-OPC RICOH;CLP-500,AL,-,OD120,L266,- SNAJC66-00604A ROLLER-CHARGER CLEANING;CLP-500,URETHAN+ SNAJC66-00605A ROLLER-DEV;CLP-500,NBR+ECO,¥Õ14.0,L228.8S NAJC66-00606A ROLLER-DEV SUPPLY;CLP-500,SILICON FOAM, SNAJC66-00609B ROLLER-ITB CLEAN BU;CLP-510,AL+SUM24L,¥ÕS NAJC66-00610A ROLLER-ITB T1;CLP-500,SUM22L,¥Õ12.0,L280S NAJC66-00611B ROLLER-ITB TENSION;CLP-510,AL+SUM24L,¥Õ1S NAJC66-00613A ROLLER-TRANSFER;CLP-500,EDPM+SUM24L,¥Õ24S NAJC66-00620A SHAFT-OPC DRUM;CLP-500,SUS416F,L310,¥Õ10S NAJC66-00621A DRUM-ITB BELT;CLP-500,PC+ALLOY,¥Õ120,-,WS NAJC66-00933A ROLLER-M-ITB BELT DF;CLP-510,POM,29.6,L1 SNAJC68-00274A LABEL(R)-RIBBON;SF-5100,100,-,-,BLK SNAJC68-00320A MANUAL-(CARD)SEM SVC CARD;ML-5100A,SEM,X SNAJC68-00573A LABEL(R)-BARCODE;ML-4500,PET,T0.05,10mm, SNAJC68-01134A LABEL(P)-BLANK(FUSER);ML-1710D3,-,WHITE SNAJC68-01154A LABEL(R)-POP(A);CLP-500,-,PC+HOLOGRAM,T0 SNAJC68-01156A MANUAL-SHEET DEVE;CLP-500,-,ENGLISH,-,AR SNAJC68-01175A LABEL(P)-FRONT INNER;CLP-500,-,YUPO PAPE L0004 SNAJC68-01181A LABEL(P)-TOP;CLP-500,-,YUPO PAPER,100G,W L0005 SNAJC68-01226A LABEL(R)-COLOR BLACK;CLP-500,-,FASCAL400 SNA

18

Parts List



JC68-01228A LABEL(P)-OPC NOTICE;CLP-500,-,YOPO PAPER SNAJC68-01229A LABEL(R)-COLOR YELLOW;CLP-500,-,FASCAL40 SNAJC68-01230A LABEL(R)-COLOR CYAN;CLP-500,-,FASCAL400P SNAJC68-01231A LABEL(R)-COLOR MAGENTA;CLP-500,-,FASCAL4 SNAJC68-01428A MANUAL-QIG;CLP-510,SEE,16 LANGUAGE,GERMA SNAJC68-01483A MANUAL-SHEET ITB;CLP-510,SEC,ENGLISH,-,A SNAJC68-01484A MANUAL-QRG;CLP-510,XEROX,EN+FR+IT+GE+SP+ SNAJC68-01488A MANUAL-DOC POCKET;CLP-510,SEC,ENGLISH,U. SNAJC68-10914D LABEL(P)-SERIAL NO;ML-85,ART,70X15,G100, SNAJC68-10914E LABEL SERIAL-YELLOW;CLP-510,SEC,ART,0.1, SNAJC68-10914F LABEL SERIAL-CYAN;CLP-510,SEC,ART,0.1,70 SNAJC68-10914G LABEL SERIAL-MAGENTA;CLP-510,SEC,ART,0.1 SNAJC68-10932A LABEL(P)-BLANK(ML);ML-85/85G,ART,70X60,G SNAJC68-30928E LABEL(P)-CAUTION, HOT_FU;ML-1430,-,PET,T L0020 SNAJC69-00640A CUSHION-SET MAIN;CLP-510,EPS,-,W611,L565 SNAJC69-00644A BOX(P)-MAIN BBP;CLP-500,DW,A-1,596,550,5 SNAJC69-00732A BOX(P)-PAD TOP;CLP-510,DW,-,-,615,545,-, SNAJC70-00050A IPR-TERMINAL;SF-5100,SWRCH1018,-,4.4,-,- SNAJC70-00281A IPR-BRKT CLEANING;ML-1650,SECC,-,250X18. SNAJC70-00345A IPR-BRKT SOLENOID;CLP-500,SECC,-,T1.2,-, S8010 SNAJC70-00347A IPR-CONTCAT DRUM(GND);CLP-500,C5201 1/2H SNAJC70-00348A IPR-CONTCAT ROLL CHARGER;CLP-500,SUS301- SNAJC70-00349A IPR-CONTCAT SOKET OEM;CLP-500,C5210 1/2H SNAJC70-00350A IPR-OPC SPRING HANDLE;CLP-500,SUS301-CSP SNAJC70-00351A IPR-ITB BRKT DRAW CONN.;CLP-500,SECC,-,T SNAJC70-00352A IPR-ITB PLATE SPRING HV;CLP-500,SUS304 C SNAJC70-00354A IPR-ITB WASHER SPRING;CLP-500,SUS304 CSP SNAJC70-00391A IPR-DEV BRKT DOCTOR;CLP-500,SECC,-,T1.2, SNAJC70-00392A IPR-DEV BRKT DOCTOR BK;CLP-500,SECC,-,T1 SNAJC70-00395A IPR-DEV PLATE BIAS;CLP-500,C5210,-,T0.3, SNAJC70-00396A IPR-DEV PLATE FUSERBLE;CLP-500,C5201,-,T SNAJC70-00398A IPR-DEV PLATE BIAS DR BK;CLP-500,SUS304- SNAJC70-00399A IPR-DEV PLATE BIAS DR C;CLP-500,SUS304-C SNAJC70-00402A IPR-DEV PLATE BIAS SR;CLP-500,SUS304-CSP SNAJC70-00403A IPR-DEV PLATE BIAS SR BK;CLP-500,SUS304- SNAJC70-00434A IPR-PLATE CONTACT HVPS;CLP-500,C5210P,-, S7033 SNAJC70-00435A IPR-PLATE SPRING HVPS;CLP-500,BECU,-,T0. S7034 SNAJC72-00463A PMO-CAP CONNECTOR L;ML-6060A,POM,BLACK,- Z0013 SAJC72-00465A PMO-CAP CONNECTOR U;ML-6060A,POM,BLACK,- Z0014 SAJC72-01013A PMO-AUGER WASTE TONER;CLP-500,PC+GF20%,B SNAJC72-01014A PMO-BRKT FRAME FRONT;CLP-500,ABS+GF20%,B SNAJC72-01015A PMO-BRKT FRAME REAR;CLP-500,ABS+GF20%,IC SNAJC72-01016A PMO-COVER ROLL CHARGER;CLP-500,ABS,BLACK SNAJC72-01017A PMO-COVER WASTE TANK;CLP-500,ABS,BLACK,- SNAJC72-01018A PMO-OPC FLANGE DRUM;CLP-500,POM,WHITE,-, SNAJC72-01019A PMO-OPC FRAME BASE;CLP-500,ABS+GF20%,BLA SNAJC72-01020A PMO-GUIDE ERASER LAMP;CLP-500,ACRYL,TRP SNAJC72-01021A PMO-OPC HANDLE;CLP-500,ABS+GF20%,ICE GRE SNAJC72-01022A PMO-HOLDER CR FRONT;CLP-500,POM,BLACK,-, SNAJC72-01023A PMO-HOLDER CR REAR;CLP-500,POM,BLACK,-,D SNAJC72-01024A PMO-PUSH LOCKING;CLP-500,POM,BLACK,-,DEL SNAJC72-01025A PMO-SHUTTER WASTE TANK;CLP-500,ABS,BLACK SNAJC72-01026A PMO-OPC SOKET OEM;CLP-500,ABS,BLACK,-,HB SNAJC72-01027A PMO-ITB AUGER CLEAN;CLP-500,ABS+GF20%,BL SNAJC72-01029A PMO-ITB BUSH DRIVE F;CLP-500,POM,BLACK,- SNAJC72-01030A PMO-ITB BUSH DRIVE FIX;CLP-500,POM,BLACK SNA

19

Parts List



JC72-01031A PMO-ITB BUSH GUIDE CF;CLP-500,POM,WHITE, SNAJC72-01032A PMO-ITB BUSH GUIDE CR;CLP-500,POM,WHITE, SNAJC72-01034A PMO-ITB BUSH GUIDE DR;CLP-500,POM,BLACK, SNAJC72-01035A PMO-ITB BUSH NIP R;CLP-500,POM,BLACK,-,M SNAJC72-01036A PMO-ITB BUSH T1;CLP-500,POM,BLACK,-,DE85 SNAJC72-01037A PMO-ITB BUSH TENSION;CLP-500,POM,BLACK,- SNAJC72-01038A PMO-ITB COVER LOWER;CLP-500,ABS+GF20%,BL SNAJC72-01039A PMO-ITB COVER MAIN;CLP-500,ABS+GF20%,BLA SNAJC72-01040A PMO-ITB COVER UNIT F;CLP-500,ABS,BLACK,- SNAJC72-01041A PMO-ITB COVER UNIT R;CLP-500,ABS,BLACK,- SNAJC72-01042A PMO-ITB GAP RING;CLP-500,POM,BROWN,-,500 SNAJC72-01043A PMO-ITB GUIDE AUGER;CLP-500,PC/ABS,BLACK SNAJC72-01044A PMO-ITB G/BELT TENSION;CLP-500,POM,BLACK SNAJC72-01045A PMO-ITB HANDLE FIX;CLP-500,POM,BLACK,-,M SNAJC72-01046A PMO-ITB HANDLE UNIT;CLP-500,ABS,ICE GREE SNAJC72-01047A PMO-ITB HINGE BRKT BLADE;CLP-500,POM,BLA SNAJC72-01048A PMO-ITB HOLDER TOF;CLP-500,ABS,BLACK,-,H SNAJC72-01051A PMO-ITB LEVER BLADE;CLP-500,POM,BLACK,-, SNAJC72-01052A PMO-ITB POSITION UNIT F;CLP-500,PC/ABS,P SNAJC72-01053A PMO-ITB POSITION UNIT R;CLP-500,PC/ABS,I SNAJC72-01054A PMO-ITB SHUTTER AUGER;CLP-500,PC/ABS,BLA SNAJC72-01088A PMO-HOOK TR FRONT;CLP-500,POM,PUPPLE,-,M SNAJC72-01095A PMO-GAP RING;CLP-500,POM,BLACK,PI23.66,T SNAJC72-01114A PMO-DEV BUSH SLIDE;CLP-500,POM,BLACK,-,M SNAJC72-01119A PMO-DEV COVER BLACK;CLP-500,HIPS,BLACK,- SNAJC72-01120A PMO-DEV COVER CYAN;CLP-500,HIPS,BLACK,-, SNAJC72-01121A PMO-DEV COVER MAGENTA;CLP-500,HIPS,BLACK SNAJC72-01122A PMO-DEV COVER YELLOW;CLP-500,HIPS,BLACK, SNAJC72-01123A PMO-DEV FRAME;CLP-500,ABS+PC20%,BLACK,-, SNAJC72-01124A PMO-DEV FRAME BK;CLP-500,ABS+PC20%,BLACK SNAJC72-01125A PMO-DEV GAP RING;CLP-500,POM,WHITE,PI14. SNAJC72-01126A PMO-DEV GUIDE SUPPLY;CLP-500,PC+GF20%,BL SNAJC72-01127A PMO-DEV GUIDE SUPPLY BK;MLC-500,PC+GF20% SNAJC72-01128A PMO-DEV HOUSING BIAS;CLP-500,ABS,BLACK,- SNAJC72-01129A PMO-DEV HOUSING FUSERBLE;CLP-500,ABS,BLA SNAJC72-01130A PMO-DEV PLATE GEAR;CLP-500,POM,BLACK,-,M SNAJC72-01131A PMO-DEV PLATE GEAR BK;CLP-500,POM,BLACK, SNAJC72-01132A PMO-DEV TONER AGIATOR;CLP-500,PC,BLACK,- SNAJC72-01133A PMO-DEV TONER RECYCLE;CLP-500,PC,BLACK,- SNAJC72-01175A PMO-DEVE OPEN LINK;CLP-500,PC/ABS,BLACK, O1078 SNAJC72-01198B PMO-OPE KEY 1 CAP;CLP-510,ABS,G71312,-,- SNAJC72-01218A PMO-HOLDER ERASER;CLP-500,PP,BLACK,-,-,- E3002 SAJC72-01219A PMO-ITB COVER CLEAN LOW;CLP-500,ABS,BLAC SNAJC72-01234A PMO-DEVE CAP TONER;CLP-500,PP,BLACK,-,H5 SNAJC72-01264A SPONGE-ITB BF;CLP-500,URETHAN SPONGE,-,T SNAJC72-01265A SPONGE-ITB BR;CLP-500,URETHAN SPONGE,-,T SNAJC72-01266A SPONGE-ITB GAP;CLP-500,URETHAN SPONGE,-, SNAJC72-01268A SPONGE-ITB SHEET;CLP-500,URETHAN SPONGE, SNAJC72-01269A SPONGE-ITB SR;CLP-500,URETHAN SPONGE,-,T SNAJC72-01270A SPONGE-ITB TOP_BOTTOM;CLP-500,URETHAN SP SNAJC72-01271A SPONGE-ITB BLADE L;CLP-500,URETHANE SPON SNAJC72-01272A SPONGE-ITB BF R;CLP-500,URETHAN SPONGE,- SNAJC72-01273A SPONGE-ITB BLADE R;CLP-500,URETHAN SPONG SNAJC72-01274A SPONGE-ITB LOWER;CLP-500,URETHAN SPONGE, SNAJC72-01275A SPONGE-ITB SHUTTER;CLP-500,URETHAN SPONG SNAJC72-01276A SPONGE-ITB SIDE;CLP-500,URETHAN SPONGE,- SNA

20

Parts List



JC72-01277A SPONGE-ITB TOP;CLP-500,URETHAN SPONGE,-, SNAJC73-00090A RPR-RCT PAD PICKUP,MP;SCX-5100,SILICON,T P2146 SAJC73-20902A REX-CLEANING BLADE;ML-6000,URETHANE RUBB SNAJC74-10901A MPR-WASHER SUPPLY;ML-5000,POLY,ID4.1*OD1 SNAJC75-00032C MEC-CHRAGER ROLLER;CLP-510,SEC,NBR+HYDRI T2136 SAJC92-01450A PBA SUB-ERASER;CLP-500,SEC,-,ERASER,LED, E3001 SAJC92-01534B PBA SUB-DEVE_BIAS_YK;CLP-500,SEC,-,DEVE_ SNAJC92-01551A PBA SUB-DEVE_CRUM;CLP-500,SEC,KOREA,DEVE SNAJC92-01551B PBA SUB-DEVE_CRUM_M;CLP-500,SEC,KOREA,DE SNAJC92-01551C PBA SUB-DEVE_CRUM_C;CLP-500,SEC,KOREA,DE SNAJC92-01551D PBA SUB-DEVE_CRUM_K;CLP-500,SEC,KOREA,DE SNAJC92-01569A PBA SUB-GINKGO_ITB;CLP-500,SEC,KOREA,GIN SNAJC92-01632A PBA SUB-DRIVER_BB_PLUS;CLP-510,SEC,KOREA M2011 SAJC96-03213A ELA HOU-MAIN LINE;CLP-510,SEC,EXPORT,-,- SNAJC96-03274A ELA HOU-ITB_DRAW;CLP-510,KOREA,KOREA,ITB SNAJC97-01819A MEA UNIT-SUS BLADE BLACK;CLP-500,-,SECC+ SNAJC97-01820A MEA UNIT-SUS BLADE COLOR;CLP-500,-,SECC+ SNAJC97-01821A MEA UNIT-WASTE TONER TANK;CLP-500,SEC,EX T2130 SAJC97-01828A MEA UNIT-DUPLEX;CLP-500,SEC,EXPORT,-,-,- D0010 SAJC97-01835A MEA UNIT-CLEANING BLADE;CLP-500,OPC,SECC SNAJC97-01836A MEA UNIT-CLEANING BLADE;CLP-500,ITB,SECC SNAJC97-01874A MEA UNIT-OPC FLANGE;CLP-500,SEC,OPC FLAN SNAJC99-01744Q INA-ACCESSORY(XAA);CLP-510/XAA,SAMSUNG,A SNAJC99-01810A PAA MAIN-PACKING;CLP-510,SAMSUNG,EXPORT, SNAJC99-01813A INA-ACCESSORY(XAA);CLP-510/XAA,SAMSUNG,A SNAJC99-01824J PAA-LABEL_XBH;CLP-510/XBH,SAMSUNG,BIGBAN SNAJG07-20001A LCD;SF4000,UC-162937-TNAR5-A,BLK/G L3015 SAJK72-00058A PCT-SILP WASHER;SRP-350,P.A+GRAPHITE,T0. SNA

21

1010


Block Diagram

Service Manual

10. Block Diagram

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Connection Diagram

Service Manual

11. Connection Diagram

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13

+3

.3V

14

+3

.3V

14

+3

.3V

13

+3

.3V

15

+3

.3V

16

+3

.3V

16

+3

.3V

15

+3

.3V

17

DG

ND

18

GN

D

18

DG

ND

17

GN

D1

9D

GN

D2

0G

ND

20

DG

ND

19

GN

D

21

+5

V2

2+

5V

22

+5

V2

1+

5V

23

DG

ND

24

GN

D2

4D

GN

D2

3G

ND

25

nF

US

ER

ON

26

<-

26

NC

25

NC

2S

MP

S(C

ON

3)S

wit

ch

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1+

24

V<

-2

NC

<-

3+

24

VF

<-

3S

MP

S(C

ON

2)F

use

rU

nit

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1C

ON

2<

-2

NC

<-

35

09

6-0

2C<

-

4M

ain

BD

(CN

28)

Fu

ser

Un

it

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1A

N_F

US

ER

1_O

UT

<-

2A

N_F

US

ER

1_O

UT2

<-

5M

ain

BD

(CN

14)

Sw

itch

(Lef

tco

ver)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1+

5V

<-

2+

5V

L<

-

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

2+

24

VF

12

4V

4A

GN

D3

GN

D

6P

WM

_A

C_

VP

P5

AC

_V

pp

_P

WM

8P

WM

_T

27

T2_

PW

M

10

PW

M_

CH

AR

GE

9C

HA

RG

E_

PW

M1

2E

NB

_DE

VE

_AC

11

DE

V_R

EM

_PW

M

14

A_

RE

AD

_T

11

3T

1_R

EA

D

16

GN

DD

15

GN

DD

Mai

nB

D(C

N7)

HV

PS

(CN

1-2

)1

+2

4V

F2

24

V

3A

GN

D4

GN

D5

EN

B_T

26

T2_

EN

7P

WM

_A

C8

AC

_P

WM

9P

WM

_T

11

0T

1_P

WM

11

PW

M_

DE

VE

12

DE

VE

_PW

M1

3A

_R

EA

D_

CH

A1

4C

HA

RG

E_

RE

AD

15

+5

V1

6+

5V


Connection Diagram

Service Manual

7M

ain

Boa

rd(C

N37

)D

eve

OE

MK

ey(C

N1)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1A

GN

D2

AG

ND

2+

24

VF

1+

24

VF

3n

WS

T_

AG

T4

nW

ST

_A

GT

4A

_W

ST

_A

GT

3A

_W

ST

_A

GT

5+

5V

L6

+5

VL

6D

eve

_Cru

m_

SC

L5

De

ve_C

rum

_S

CL

7D

eve_

Cru

m_S

DA

8D

eve_

Cru

m_S

DA

8A

GN

D7

AG

ND

8D

eve

OE

MK

ey(C

N2)

DC

Mot

or

(Was

teA

git

ato

r)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1n

WS

T_

AG

T<

-

2N

C<

-3

SE

NS

E_A

GT

<-

9aD

eve

OE

MK

eyD

eve

Ca

rtri

dge

(1st

)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

V1

DE

VE

_CR

UM

_SD

AD

EV

E_C

RU

M_

SD

AV

2D

GN

DD

GN

D

V3

SC

L_O

UT

2S

CL

_O

UT

1

9bD

eve

OE

MK

eyD

eve

Ca

rtri

dge

(2n

d)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

V4

DE

VE_C

RU

M_S

DA

DE

VE

_CR

UM

_S

DA

V5

DG

ND

DG

ND

V6

SC

L_O

UT

2S

CL

_O

UT

2

9cD

eve

OE

MK

eyD

eve

Ca

rtri

dge

(3rd

)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

V7D

EVE

_CR

UM

_SD

AD

EV

E_C

RU

M_S

DA

V8

DG

ND

DG

ND

V9

SC

L_O

UT

2S

CL

_O

UT

3

9 dD

eve

OE

MK

eyD

eve

Ca

rtri

dge

(4th

)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

V10

DE

VE_C

RU

M_S

DA

DE

VE_

CR

UM

_SD

AV

11

DG

ND

DG

ND

V1

2S

CL

_OU

T2

SC

L_

OU

T4

10M

ain

BD

(CN

5)D

eve

Driv

e(C

N1)

Pin

Dir

Pin

1A

GN

D2

AG

ND

2+2

4VF

124

V

3A

GN

D4

AG

ND

4+2

4VF

324

V

5nS

OL_

DE

VE

_1S

T6

AG

ND

6nS

OL_

DE

VE

_2N

D5

24V

7nS

OL_

DE

VE

_3R

D8

DG

ND

8nS

OL_

DE

VE

_4TH

75V

9nC

LT_D

EVE

_1S

T10

nSO

L_D

EV

E_1

ST

10nC

LT_D

EVE

_2N

D9

nSO

L_D

EV

E_2

ND

11nC

LT_D

EVE

_3R

D12

nSO

L_D

EV

E_3

RD

12nC

LT_D

EVE

_4TH

11nS

OL_

DE

VE

_4TH

11M

ain

Bo

ard

BL

DC

Mo

tor(

De

ve)

Pin

Dir

Pin

12

4V

1+

24

V

22

4V

2+

24

V

3A

GN

D3

PG

ND

4A

GN

D4

PG

ND

5D

GN

D5

SG

ND

65

V6

+5

V

7S

TA

RT

7S

TA

RT

8R

EA

DY

8R

EA

DY

9C

LO

CK

9C

LO

CK

10

CW

/CC

W

Sig

nal

Nam

eS

ign

al N

ame

Sig

nal

Nam

eS

ign

al N

ame

11-4

CONNECTION DIAGRAM


12a

De

veD

rive

(CN

6)S

ole

no

id(D

eve

1st)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1n

SO

L_

DE

V_

1S

T<

-

2N

C<

-3

AG

ND

<-

12b

De

veD

rive

(CN

2)S

ole

no

id(D

eve

2nd

)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1n

SO

L_

DE

V_

2N

D<

-

2N

C<

-

3A

GN

D<

-

12c

De

veD

rive

(CN

7)S

ole

no

id(D

eve

3rd

)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1n

SO

L_

DE

V_

3R

D<

-2

NC

<-

3A

GN

D<

-

12d

De

veD

rive

(CN

3)S

ole

no

id(D

eve

4th

)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1n

SO

L_

DE

V_

4T

H<

-2

NC

<-

3A

GN

D<

-

13a

De

veD

rive

(CN

8)C

lutc

h(D

eve

1st)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1n

CLT

_DE

V_

1ST

<-

2N

C<

-3

AG

ND

<-

13b

De

veD

rive

(CN

4)C

lutc

h(D

eve

2nd

)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1n

CLT

_DE

V_

2ND

<-

2N

C<

-

3A

GN

D<

-

13c

De

veD

rive

(CN

9)C

lutc

h(D

eve

3rd

)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1n

CLT

_DE

V_

3RD

<-

2N

C<

-

3A

GN

D<

-

De

veD

rive

(CN

5)C

lutc

h(D

eve

4th

)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1n

CLT

_DE

V_

4TH

<-

2N

C<

-

3A

GN

D<

-

14M

ain

Bo

ard

(CN

35)

So

len

oid

(T1

cle

an)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1n

SO

L_

T1

_C

LN

<-

2N

C<

-

3A

GN

D<

-

15M

ain

BD

(CN

29)

Fan

Mo

tor(

Fu

ser)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1n

FA

N_

FU

SE

R<

-

2N

C<

-3

+2

4V

F<

-

16M

ain

BD

(CN

27)

BL

DC

Mo

tor(

Mai

n)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1+

24

VF

1+

24

V

2+

24

VF

2+

24

V

3A

GN

D3

PG

ND

4A

GN

D4

PG

ND

5D

GN

D5

SG

ND

6+

5V

6+

5V

7n

BL

DC

_S

TA

RT

17

ST

AR

T8

nB

LD

C_

RD

Y1

8R

EA

DY

9B

LD

C_

CL

K1

9C

LO

CK

10

DG

ND

10

CW

/CC

W

13d


Connection Diagram

Service Manual

17M

ain

BD

(CN

3)IE

EE

128

4P

ort

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1n

ST

B<

-

2D

AT

A0

<-

3D

AT

A1

<-

4D

AT

A2

<-

5D

AT

A3

<-

6D

AT

A4

<-

7D

AT

A5

<-

8D

AT

A6

<-

9D

AT

A7

<-

10

nA

CK

<-

11

BU

SY

<-

12

PE

RR

OR

<-

13

SE

LE

CT

<-

14

nA

UT

OF

D<

-

15

NC

<-

16

DG

ND

<-

17

AG

ND

<-

18

5V

1<

-

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

19

DG

ND

<-

20

DG

ND

<-

21

DG

ND

<-

22

DG

ND

<-

23

DG

ND

<-

24

DG

ND

<-

25

DG

ND

<-

26

DG

ND

<-

27

DG

ND

<-

28

DG

ND

<-

29

DG

ND

<-

30

DG

ND

<-

31

nIN

IT<

-3

2n

FA

UL

T<

-

33

NC

<-

34

NC

<-

35

NC

<-

36

nS

EL

EC

TIN

<-

18M

ain

BD

(CN

2)

US

BP

ort

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1V

BU

S_2

27

0V

BU

S

2D

ND

-

3D

PD

+4

DG

ND

AG

ND

5A

GN

DF

GN

D6

AG

ND

FG

ND

19M

ain

BD

(CN

4)

Pan

el(C

N2)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1D

GN

D1

DG

ND

2+

5V

2V

CC

3P

AN

EL_

TX

3O

PE

_R

XD

4n

RS

T_

PA

NE

L4

/OP

E_

RS

T

5P

AN

EL_

RX

5O

PE

_T

XD

11-6

CONNECTION DIAGRAM


20M

ain

BD

(CN

9)N

PC

(J1)

(Net

wo

rkP

rin

tC

ard

)P

inS

ign

al

Na

me

Dir

Pin

Sig

na

lN

am

e

1+

3.3

V1

VD

D3

2+

3.3

V2

VD

D3

3D

GN

D3

GN

D

4n

NP

C_

CS

4n

XP

CS

5D

AT

A(3

1)

5X

PD

ata

(31

)

6D

AT

A(3

0)

6X

PD

ata

(30

)

7D

AT

A(2

9)

7X

PD

ata

(29

)8

DG

ND

8G

ND

9D

AT

A(2

8)

9X

PD

ata

(28

)1

0D

AT

A(2

7)

10

XP

Dat

a(2

7)

11

DA

TA

(26

)1

1X

PD

ata

(26

)

12

DG

ND

12

GN

D1

3D

AT

A(2

5)

13

XP

Dat

a(2

5)

14

DA

TA

(24

)1

4X

PD

ata

(24

)1

5n

NP

C_

INT

15

nX

IRQ

_OU

T

16

DG

ND

16

GN

D1

7A

_A

DD

R(5

)1

7X

PA

dd

r(3)

18

A_

AD

DR

(4)

18

XP

Ad

dr(

2)

19

A_

AD

DR

(3)

19

XP

Ad

dr(

1)2

0+

3.3

V2

0V

DD

3

21

NC

21

NC

22

DA

TA

(23

)2

2X

PD

ata

(23

)

23

DA

TA

(22

)2

3X

PD

ata

(22

)

24

NC

24

NC

25

DA

TA

(21

)2

5X

PD

ata

(21

)

26

NC

26

NC

27

DA

TA

(20

)2

7X

PD

ata

(20

)

28

A_

AD

DR

(15)

28

XP

Ad

dr(

13)

29

DA

TA

(19

)2

9X

PD

ata

(19

)

30

A_

AD

DR

(14)

30

XP

Ad

dr(

12)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

31

DA

TA

(18

)3

1X

PD

ata

(18

)

32

A_

AD

DR

(13)

32

XP

Ad

dr(

11)

33

DA

TA

(17

)3

3X

PD

ata

(17

)

34

A_

AD

DR

(12)

34

XP

Ad

dr(

10)

35

DA

TA

(16

)3

5X

PD

ata

(16

)

36

A_

AD

DR

(11)

36

XP

Ad

dr(

9)

37

A_

AD

DR

(6)

37

XP

Ad

dr(

4)3

8A

_A

DD

R(1

0)3

8X

PA

dd

r(8)

39

nN

PC

_R

ST

39

nR

ES

ET

_P4

0A

_A

DD

R(9

)4

0X

PA

dd

r(7)

41

nW

AIT

41

nX

PW

AIT

42

A_

AD

DR

(8)

42

XP

Ad

dr(

6)

43

NC

43

NC

44

A_

AD

DR

(7)

44

XP

Ad

dr(

5)4

5N

C4

5N

C

46

NC

46

NC

47

NC

47

NC

48

DG

ND

48

GN

D

49

NC

49

NC

50

nR

D5

0n

XP

RE

51

nW

R5

1n

XP

WE

52

DG

ND

52

GN

D

53

NC

53

NC

54

NC

54

NC

55

NC

55

NC

56

DG

ND

56

GN

D5

7n

PR

T_

IRQ

57

nX

IRQ

_IN

58

DG

ND

58

GN

D5

9D

GN

D5

9G

ND

60

DG

ND

60

GN

D

21M

ain

BD

(CN

16)

SC

FU

nit

(CN

9)

(Se

con

dar

yC

asse

tte

Fee

der

)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1+

3.3

V1

3.3

V2

ST

S_S

CF

2S

CF

_S

TS

3C

MD

_S

CF

3S

CF

_C

MD

4C

LK

_SC

F4

SC

F_

CL

K

5R

DY

_S

CF

5S

CF

_R

DY

6+

24

V6

24

VS

7D

GN

D7

DG

ND

8A

GN

D8

AG

ND

22M

ain

BD

(CN

21)

Sen

sor(

Pap

erE

mpt

y)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1+

3.3

V1

<-

2n

S_

EM

PT

2<

-

3D

GN

D3

<-

4N

C4

<-

23M

ain

BD

(CN

31)

Sen

sor(

MP

Em

pty

)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1+

3.3

V1

<-

2n

S_

MP

_E

MP

T2

<-

3D

GN

D3

<-

4N

C4

<-


Connection Diagram

Service Manual

24M

ain

BD

(CN

33)

Sen

so

r(F

eed

)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1+

3.3

V1

<-

2n

S_

FE

ED

2<

-

3D

GN

D3

<-

26M

ain

BD

(CN

23)

Clu

tch

(Fee

d)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1+

24

VF

<-

2n

CLT

_FE

ED

<-

27M

ain

BD

(CN

25)

So

len

oid

(Pic

ku

p)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1+

24

VF

<-

2n

SO

L_

PIC

KU

P<

-

28M

ain

BD

(CN

32)

So

len

oid

(MP

)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1+

24

VF

<-

2n

SO

L_

MP

<-

3N

C<

-

29M

ain

BD

(CN

24)

So

len

oid

(Du

ple

x)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1+

24

VF

<-

2n

SO

L_

DU

P<

-

30M

ain

BD

(CN

26)

So

len

oid

(T2

ho

me)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1+

3.3

V1

<-

2N

C2

<-

3n

SO

L_

T2

3<

-

31M

ain

BD

(CN

17)

Sen

sor

(Was

teT

on

er)

&E

xit

Sen

sor

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1+

3.3

V1

<-

2D

GN

D2

<-

3n

S_

TO

NE

R_

RX

1<

-

4D

GN

D2

<-

5+

3.3

V1

<-

6n

S_

EX

IT2

<-

7D

GN

D3

<-

32M

ain

BD

(CN

15)

Sen

sor

(Tem

per

atu

re)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1A

_T

EM

P1

<-

2G

ND

A2

<-

33M

ain

BD

(CN

10)

ITB

Un

it(D

raw

er

Co

nn

ect

or

on

Fra

me)

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1+

5V

LJ

7<

-

2n

S_

ITB

_H

OM

EJ

6<

-3

DG

ND

J5

<-

4A

_IT

B_

HO

ME

J4

<-

5D

GN

DJ

3<

-

6IT

B_

CR

UM

_S

CL

J14

<-

7IT

B_

CR

UM

_S

DA

J13

<-

11-8

CONNECTION DIAGRAM


34M

ain

BD

(CN

12)

LS

U

*L

DP

art

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1n

HS

YN

C1

*HS

YN

C

2+

5V

L2

+5

V3

DG

ND

3G

ND

4n

LD

ON

_L

SU

4*L

DO

N5

VD

O_

LSU

+5

*VID

EO

+

6V

DO

_LS

U-

6*V

IDE

O-

7n

SH

_LS

U7

*S/H

*M

oto

rD

riv

er8

CL

K_L

SU

1C

LK

9n

RD

Y_

LS

U2

*RE

AD

Y

10

nS

TA

RT

_L

SU

3*S

TA

RT

11

AG

ND

4G

ND

12

+2

4V

5V

CC

35M

ain

BD

(CN

11)

PT

L(C

N1

)&T

emp

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1+

5V

1<

-

2E

N_

ER

AS

ER

2<

-3

A_

TE

MP

21

<-

4G

ND

A3

<-

37M

ain

BD

(CN

6)O

PC

Un

it

Pin

Sig

na

lN

am

eD

irP

inS

ign

al

Na

me

1A

_O

PC

_KE

Y<

-

2D

GN

D<

-

3.3V

Page:

Size:

REV:

ED.

C

ENG.

F

A

1 5

CHANGE PART

1

B

F

SPGPm

D

B

ED NO.

4

DATE

E

B

B

’04.09.02

7

REVISION RECORD

Bigbang Plus

SAMSUNG ELECTRONICS

ARP.

8

Bingbang Plus

4

NC

SIGN

1 7

DRW.

1.8V

Drawing Number:

CHK:

MAIN

6

Remove RA for CLP-511/511G

S.D AN

CONFIDENTIAL

2

D

6

E

3

C.B.LEE

8

B

A

B5

Rev 1.0

2

1/16

A3

C.B.LEE

C.B.LEE

C

TITLE:

3

56R35

3

DGND

120

R35

2

100p

F

C28

0

R275

39

DGND

BG_K17

1uH

L33

LK16081ROK-T

DG

ND

SDCLK1

16V

BG_V19

C22100uF

BG

_K1

+3.3V

3711-003410

CN1-1

1

BG_V9

BG_Y20

BG_P18

BG_C15

100nF

C41

DGND

100nF

C8

100nF

C61

BG_U12

BG_L18

BG_Y16

C20

BG

_L20

100nF

BG

_V3

BG_F20

10K

R38

TP856

BG_A19

BG_P17

+3.3V

BG_V8

BG

_W1

2007-007004|R1608_RESR48 12K

DGND

R5939

BG

_W3

100nF

C69 C44

100nFGND 2

IN

1

OUT

3

BG

_G3

+3.3V

STS104BF1

BG_T2

16V470uFC87

STS104BF4

2901-001178

GND 2

IN

1

OUT

3

BG_W16

C279 100pF

C64

100nF

BG_E4

BG_W12

1.8V

100nF

C39

C74

100nF

BG_W19

C76

R237 10K

100nF

BG_M19

BG_C17

BG_Y9

BG

_E3

BG_F19

100R5

BG_V14

R3

10K

BG_G19

3_3V2

BG_P20

BG

_F3

BG_A20

BG_V16

100nF

C66

BG_V12

R87

10K

4

R60

10K

BG_C19

BG_Y17

BG_M20

2

BG_Y12

22pFC196

BG_Y14

BG_Y18

BG_W13

+3.3V

100nF

C75

BG

_H2

DGND

BG_U9

BG_G18

BG_B6

DGND

C43

100nF

BG

_H3

BG_U14

100nF

BG

_V4

C58

BG_B12

BG_G20

R274

DGND

39

C48

100nF

nSTROBE

Y9nTxD0

V10nTxD1/TDO/GPO10

M19nWAIT0/PDE

A12nWE

R3nWR

NPSYNC1

nROMCS3/nIOCS3/GPO1

G17

nRS

TO

UT

/MC

LKO

UT

/GP

O0

V9nRxD0

nRxD1/TDI/GPI17W9

nSCS0J17

H18nSCS1

H20nSCS2

R19nSELECTIN

M17

nLREADY/nEBSYP17

E17nRAS

R2nRD

K20

nRE

SE

T

nROMCS0T1T2

nROMCS1P3

nROMCS2P4

nINIT

Y1nIOCS0

Y2nIOCS1

Y4nIOCS2/nDACK0/GPO2

nIOCS4/nSCS3/GPO4G20

M20nIOCS5/nSCS4/GPO3/TONEOUT

U12nLFPHA0/CCLK

V12nLFPHB0/nCMSGnLFPHB1/nPRINT

W12

K17

L20

nDR

EQ

0/A

DD

R23

/GP

I0

nDREQ1/DQM4/GPO8J19

nDREQ2/DQM6/GPO6J20

nEMSG/nDACK3/PWMOUT3N18

L18nFAULT

nFSYNC/nLFPHA1N19

N20nHSYNC

Y20

VS

SL

W20

VS

S_A

DC

VS

S_P

LL1

C2

D14

VS

S_P

LL2

F19nACK

K18nAUTOFD

H19nCAS

nDACK1/DQM5/GPO7E20

nDACK2/DQM7/GPO5

B15

VD

D_P

LL2

E2

VD

D_R

ING

_OS

C

A16

VD

D_U

SB

1D

20V

DD

_US

B2

W13VDO

B17

VS

SB

A17

VS

SC

A19Y3

VD

D_C

OR

E2

Y7

VD

D_C

OR

E3

Y11

VD

D_C

OR

E4

U20

VD

D_C

OR

E5

T19

VD

D_C

OR

E6

T20

VD

D_C

OR

E7

J18

VD

D_C

OR

E8

D2

VD

D_P

LL1

VD

D3_

US

B

B16

VD

DB

VD

DC

C16

B18

VD

DL

VD

D_A

DC

V20 N3

VD

D_A

RM

1W

7V

DD

_AR

M2

J4V

DD

_CO

RE

0R

1V

DD

_CO

RE

1

VC

C3

U6

VC

C4

U10

VC

C5

D11

VC

C6

D15

VC

C7

U15

VC

C8

F17

VC

C9

Y19VCLK

A18

TX_EN/TXEN_10M

C15UCLK

R18VBUS

F4

VC

C0

K4

VC

C1

L17

VC

C10

R17

VC

C11

R4

VC

C2

D6

V13

W10

TE

ST

MO

DE

Y10

TE

ST

SE

TXCLK/TXCLK_10M/GPI18V15

TXD0/nIOCS3V16

TXD1/GPO12W16Y16

TXD2/GPO13TXD3/GPO14

W15Y15

B4

SD

6C

4S

D7

SD

8B

5

C5

SD

9

B8SDCLK0

B6SDCLK1

G18SLCT_OUT

SPD/nDREQ3

SD

26C

10S

D27

D10

SD

28A

11S

D29

A3

SD

3

B11

SD

30C

11S

D31

B3

SD

4A

4S

D5

C3

SD

2

C8

SD

20

SD

21A

9

B9

SD

22C

9S

D23

D9

SD

24A

10S

D25

B10

A5

SD

12C

6S

D13

SD

14A

7

B1

SD

15C

7S

D16

D7

SD

17A

8S

D18

B7

SD

19

C14SA6

F18SA7

A14SA8

E19SA9

A2

SD

0B

2S

D1

D5

SD

10A

6S

D11

SA0

C12SA1

E18SA10SA11

A15D19

SA12

B13SA2

C13SA3

A13SA4

B14SA5

A20

RXCLK/RXCLK_10M/GPI19V18

RXD0/GPI21Y12Y13

RXD1/GPI22V17

RXD2/GPI23RXD3/GPI24

W17

RXERR/GPI25W11

U11RX_DV/LINK_10M/GPI20

D12M18

PD5

U16PD6

P18PD7

K19PERROR

P20PWMOUT0

P19PWMOUT1

W18PWMOUT2

RR

EF

LSUCLK/nCBSY/GPO11

E4

MC

LK

U14MDC/GPO15MDIO/GPI26

V14

F20PD0

W19PD1

Y18PD2

L19PD3

Y17PD4

GN

D30

V11

GN

D31

U4

GN

D4

D8

GN

D5

U8

GN

D6

GN

D7

D13

U13

GN

D8

D17

GN

D9

R20

GN

D23

L12

GN

D24

M9

GN

D25

M10

GN

D26

M11

GN

D27

M12

GN

D28

G4

GN

D29

N4

GN

D3

T18K9

GN

D17

K10

GN

D18

K11

GN

D19

H4

GN

D2

K12

GN

D20

L9G

ND

21L1

0G

ND

22L1

1

D4

GN

D1

H17

GN

D10

N17

GN

D11

U17

GN

D12

GN

D13

J9 J10

GN

D14

J11

GN

D15

J12

GN

D16

C18

C19DQM1

D18DQM2

B19DQM3

EINT0/TnRSTV8

EINT1/TCKW8

EINT2/nRXD2/TMSY8

U9EINT3/nTXD2/GPO9

A1

GN

D0

H3

DA

TA

5/G

PI6

E3

C1

DA

TA

6/G

PI7

DA

TA

7/G

PI8

F1

F2

DA

TA

8/G

PI9

DA

TA

9/G

PI1

0F

3

C17DMNS

D16DPLS

DQM0

L4 N1

DA

TA

27N

2D

AT

A28

M3

DA

TA

29

P2

DA

TA

2/G

PI3

M4

DA

TA

30P

1D

AT

A31

DA

TA

3/G

PI4

E1

DA

TA

4/G

PI5

J3

DA

TA

1/G

PI2

D1

L1D

AT

A20

L2D

AT

A21

K3

DA

TA

22M

1D

AT

A23

M2

DA

TA

24L3

DA

TA

25

DA

TA

26

G3

DA

TA

12/G

PI1

3

DA

TA

13/G

PI1

4K

1

H1

DA

TA

14/G

PI1

5

DA

TA

15/G

PI1

6H

2

K2

DA

TA

16J1

DA

TA

17J2

DA

TA

18

DA

TA

19B20

BA1

G19BUSY

B12CKE

W14COL/COL_10M/EINT4

Y14CRS/CRS_10M/nWAIT1

DA

TA

0/G

PI1

D3

G1

DA

TA

10/G

PI1

1

DA

TA

11/G

PI1

2G

2

U5

AD

DR

7W

5A

DD

R8

Y5

AD

DR

9

T17AIN0

U18AIN1

U19AIN2

V19ATEST_OUT

C20BA0

AD

DR

19

W6

AD

DR

2

W2

AD

DR

20W

3A

DD

R21

W4

AD

DR

22

Y6

AD

DR

3V

6A

DD

R4

V7

AD

DR

5U

7A

DD

R6

AD

DR

11U

1A

DD

R12

AD

DR

13U

2

U3

AD

DR

14V

1A

DD

R15

V2

AD

DR

16V

3A

DD

R17

V4

AD

DR

18W

1

U10

JC13-00014C

SPGPm

V5

AD

DR

1

T3

AD

DR

10T

4

BG_Y4

100nF

C83

2203-000189|R1608_CAP

DGND

BG

_W2

100nF

C73

BG_N18

BG_B8

C54

100nF

DGND

BG_Y13

BG_G17

+5V

C200470uF16V

C40

100nF

+3.3V

R1

10K

2007-000090|R1608_RES

BG

_F1

+3.3V_V2

C199220uF16V

NC23015pF

10K

R41

BG_R18

10K

R2

100nF

C67

DGND

C47

100nF

39R273

39

R40

NWR1

BG

_H1

DGND

BG_R3

BG

_F2

BG_K20

BG

_W4

BG_P3

BG_T17

BG

_W10

100

BG

_G1

R4

R47

10KBG

_D1

R53

10K

R272 39

R44

39

R5810K

BG_C18

BG_J17

39R276

BG_V10

10K

R45

BG_M18

C72

100nF

BG_U19

22pF C202

BG_N20

R570

10K

R34

BG_M17

DGND

BG_R2

+3.3V

DGND

BG_U18

BG_R19

BG

_W6

BG_P19

BG_Y15

BG

_C1

B120L42

BG_K18

DGND

C77

100nF

BG

_P2

BG_W9

3

BG

_V5

BG_K19

DGND

BG_T1

BG

_V2

BG_D16

100nFC94

C21100nF

R6

10K

100nF

BG

_D3

BG_N19

C42

10K

RA49

+3.3V

63mW

BG_R20

10K

R46

BG

_E1

BG_U16

BG_L19

C201

10KR238

+5V

22pF

C59

C55DGND

100nF

SDCLK0

100nF

1203-002220

U4

1

GND

3 IN OUT2

BG_W15

LD1117DT

BG_Y19

BG

_Y10

NC310pF

BG

_G2

DGND

100p

FC

323

100p

FC

322

DGND

R52

10K

BG_Y1

BG_W18

DGND

C45

100nF

nINIT

nSTROBE

nWAIT

nVDI_LPEC

SERIAL_RXD

S_D

AT

A(2

6)

S_D

AT

A(2

7)

S_D

AT

A(2

8)

S_D

AT

A(2

9)

S_D

AT

A(3

1)

S_D

AT

A(3

0)SDCLK0

S_DATA(0:31)ADDR(1:23)SD(0:31)

nAUTOFD

SDCLK1

nSELECTINS

_DA

TA

(16)

S_D

AT

A(1

7)

S_D

AT

A(1

8)

S_D

AT

A(1

9)

S_D

AT

A(2

0)

S_D

AT

A(2

1)

S_D

AT

A(2

2)

S_D

AT

A(2

3)

S_D

AT

A(2

4)

S_D

AT

A(2

5)

S_D

AT

A(5

)

S_D

AT

A(6

)

S_D

AT

A(7

)

S_D

AT

A(8

)

S_D

AT

A(9

)

S_D

AT

A(1

0)

S_D

AT

A(1

1)

S_D

AT

A(1

2)

S_D

AT

A(1

3)

S_D

AT

A(1

4)

S_D

AT

A(1

5)

nROMCS0

nRDnWR

S_D

AT

A(0

)

S_D

AT

A(1

)

S_D

AT

A(2

)

S_D

AT

A(3

)

S_D

AT

A(4

)

AD

DR

(10)

AD

DR

(11)

AD

DR

(12)

AD

DR

(13)

AD

DR

(14)

AD

DR

(15)

AD

DR

(16)

nNPC_CS

SERIAL_TXD

nUSB_CS

nUSB_IRQ

SA(0:12)

nUSB_DACK

AD

DR

(2)

AD

DR

(3)

AD

DR

(4)

AD

DR

(5)

AD

DR

(6)

AD

DR

(7)

AD

DR

(8)

AD

DR

(9)

UCLK

ADDR(18)ADDR(19)ADDR(20)

ADDR(22)

ADDR(17)

ADDR(23)

nPRT_IRQ

ADDR(21)

nNPC_INT

ADDR(1)

S_nSCS0nSCS1nSCS2

nUSB_REQ

BA1BA0

PDE

nACKBUSYPERRORSLCT_OUTnFAULT

PD(0:7)

DNVBUS

DP

nS_ITB_HOME

PANEL_RXPANEL_TX

CSSKDInNPC_RST

nCASnRASDQM0DQM1DQM2DQM3

CKE

nWE

AD

DR

(1)

nCS_LPEC

nRST_PANEL

nUSB_RST

TEST_LED1

DO

nPSYNC

VCLKnHSYNC

nRESETMCLK

SA(10)SA(11)SA(12)

PD(1)

PD(0)

PD(2)

PD(3)

PD(4)

PD(5)

PD(6)

PD(7)

AD

DR

(23) S

D(5

)

SD

(4)

SD

(3)

SD

(2)

SD

(1)

SD

(0)

SA(1)SA(0)

SA(2)SA(3)SA(4)SA(5)SA(6)SA(7)SA(8)SA(9)

SD

(21)

SD

(20)

SD

(19)

SD

(18)

SD

(17)

SD

(16)

SD

(15)

SD

(14)

SD

(13)

SD

(12)

SD

(11)

SD

(10)

SD

(9)

SD

(8)

SD

(7)

SD

(6)

AD

DR

(20)

AD

DR

(21)

AD

DR

(22)

AD

DR

(19)

AD

DR

(18)

AD

DR

(17) SD

(30)

SD

(31)

SD

(29)

SD

(28)

SD

(27)

SD

(26)

SD

(25)

SD

(24)

SD

(23)

SD

(22)

SAMSUNG ELECTRONICS

C

3

5 82 7

D

0.9%1.2%

Rev 1.0

D

1

DRW.

Size:

ENG.

RESERVED

F

E

B

Page:

[ VCLK SYSCLK ]

B

[ RESET ]

ED.

MHz

B

Bingbang Plus

ARP.

61

4 6

TITLE:

’04.09.02

C

REVISION RECORD

E

FRSEL

ED NO.

B

S1=MS0=0

MAIN

5

CHANGE PART

B

7

S1=0

3

8

A

F

CHK:

[ MAIN SYSCLK ]

S.D AN

0.5%

CONFIDENTIAL

RESET & CLK

B

S0=1

1

Drawing Number:

* M= Floating

12-14

A

DATE

SIGN

S0=MS1=0

23.88MHz

1 0.4%

S1=0

RESERVED

4

C.B.LEE

REV:

S0=0

2

GND

21

NC

OUT34

VCC

2/16

A3

C.B.LEE

C.B.LEE

10nF

COS345CTS-23.8807363OSC3

C118

100R55

C109 NC20315pF100nF

10KR92

NC22933pF

DGND

OSC1

ATS-49/U,12MHz,50ppm2801-003886

C918pF

STS104B

F3

GND2

IN

1

OUT

3

NR80

STS104B

F6

GND 2

IN

1

OUT

3

DGND

R30

DGND

+3.3V

DGND

NF5STS104B

2901-001178

2GND

1

IN

3

OUT

39

DGND

+3.3V

DGND

DGND

C8433pF

2804-001536

GND

21

NC

OUT34

VCC

R72

COS-000607-12.000MNOSC2

C25

DGND

200

10uF100nF

VDD 72 VSS

XIN/CLKIN1 XOUT 8

C28

16V

1205-002339

FRSEL 6

4 S0

S13

SSCLK 5

C122100nF

CY25811

U37

0

R67

R347

+3.3V

+3.3V

0

DGND

+3.3V

DGND

+3.3V

DGND

100nFNC95

DGND

DGND

DGND

NR9

+3.3V

0

DGND

18pFC10

5

OUT

8

VCC

DGND

2804-001568

NOSC3

DXO-3NH,19.900614MHZ

4

GNDNC

1

NR70

10pFNC6

DGND

NC510pF

1203-002233|sot_23_R

U15

XC61FN3112MR

Vin3Vout 1

Vss 2 L17

3301-000325|R3225_BEAD

B60

0L3

2

DGND

UCLK

nRESET

MCLK

VCLK

MEMORY

B

B

TITLE:

ENG.

B

REV:

DIP

ED.

MAIN

1

2

REVISION RECORD

SAMSUNG ELECTRONICS

B

8

5

F

4

CHANGE PART

B

SIGN

8

C.B.LEE

B3

2

ARP.

’04.09.02

CONFIDENTIAL

A

DATE

D

Bingbang Plus

4

A3

C.B.LEE

C.B.LEE

6

6

* FACTORY OPTION

5

Page:Drawing Number:

3

CHK:

7

1

1

SOCKET

S.D AN

C

7

ED NO.

A

D

Rev 1.0DRW.

E

Size: F

C

E

3/16

100nF

C102

100nF

100nF

C96

C98

2

4

6

8

39R73

46

RA12 39 1/16W

DQ23

100nF

C62

R810K

10K

R37

16A8 17

nWE 28

A6

70

nRAS72

68

A13

69

BA0

66A967

A11

A7

100nF

C106

8

100nF

C88

1/16W

2

4

6

DGND

RA25 392

4

6

8

1/16W39RA24

100pF

C7

+3.3V

R43

19

39

A10/AP 18BA1

C51

VSS

71251-100

51

100nF

24

DIMM1-1

VSS

3709-001131

1

+3.3V

22

RFU

C208

VERF

10nF

R292

C107

100nF

33

100pF

DGND

DGND

C14

86

DQ2488

NC85VSS

NC8483

NC82

VDD81

NC

nS179

DQMB161

C49

100nF

C123

100nF

DO4

GND56

ORG

2SK

8VCC

M93C86-WBN6T

U36

1103-001328

CS1

DC7

3DI

6

8

+3.3V

R17

10K

39 1/16W

2

4

100nF

C92

RA7

+3.3V

C53100nF

100nF

C65

C18

2

4

6

8

100pF

8

RA30 39 1/16W

1/16W39RA272

4

6

R42 39

12A0 13

VSS

11

DQ7 10DQMB0

40

NU78

DQ18

75

CKE17776

CK1

RFU74

VSS

71

nCAS73

VDD

DQ17 39

DQ16 38

94

A163

93DQ29

VDD92DQ28

90DQ2791

89DQ26

DQMB387

DQ25

NC19

10NC2

NC313

NC414

37VCC

46VSS1

27VSS2

_BUSY15

47_BYTE

26_CE

_OE28

_RESET12

_WE11

29D0

D131

D1034

D1136

D1239

D1341

D1443

D1545

33D2

35D3

D438

D540

D642

D744

D830

D932

A115

A124

A133

A142

1A15

48A16

A1717

A1816

23A2

22A3

21A4

20A5

19A6

18A7

8A8

7A9

U6

29LV800 1107-001302

A025

24A1

6A10

C115100uF

16V

2

4

6

8

80

RA23

39

1/16W

99

nS3

+3.3V

SA2100

SA1

97SA098

96VSS

DQ3095DQ31

C89

100nF

NC 33

C79

100nF

C82

100nF

2

4

6

8

RA17 39 1/16W

C78

100nF

DGND

31

+3.3V

DGND

30

NC 32

VDD

29nS2

DQ3 5

nS0

3DQ2 4

DQ0 2DQ1

64

R27939

A565

A3

2

4

6

8

RA29 39

56

87

4

2

4

6

8

9

1/16W39RA8

8DQ6

DQ4 7DQ5

15

VDD 6

A2 14A4

DGND

VDD 50

47SDA 48

VSS

R234 39

RA262

4

6

8

1/16W39

100nF

C81

3

12VSSQ2VSSQ3

4652

VSSQ4

3VDDQ1VDDQ2

943

VDDQ3VDDQ4

49

VSS128

VSS241

VSS354

VSSQ16

42DQ8DQ9

44

15LDQM

NC/RFU40

UDQM39

VDD1114

VDD2VDD3

27

51DQ14DQ15

53

5DQ2DQ3

78

DQ4DQ5

1011

DQ6DQ7

13

37CLK

38

2DQ0DQ1

4

45DQ10DQ11

4748

DQ12DQ13

50

2930

A5A6

3132

A7A8

3334

A9

20BA0BA1

21

CKE

16

A02324

A1

A102235

A11

36A12

A22526

A3A4

U11

K4S561632B-TC1L

1105-001384

*CAS17

19*CS

18*RAS

*WE

+3.3V

10nF

DGND

DGND

C97

23

VDD 21

RFU

A12 20

62

59DQ1560

VSS

DQ1257

DQ14

DQ1358

54

VDD56

DQ10

100nFC17

2

4

6

8

C105

100nF

1/16W39RA28

100nF

C104

39RA19

2

4

6

8

VCC37

VSS146

VSS227

15_BUSY

_BYTE47

_CE26

28_OE

12_RESET

11_WE

1/16W

39D12

41D13

43D14

45D15

D233

D335

38D4

40D5

42D6

44D7

30D8

32D9

9NC1

NC210

13NC3

14NC4

A151

A1648

17A17

16A18

A223

A322

A421

A520

A619

A718

A88

A97

D029

31D1

34D10

36D11

1107-001302

29LV800

U9

25A0

A124

A106

5A11

4A12

3A13

2A14

49

VSS128

VSS241

VSS354

VSSQ1612

VSSQ2VSSQ3

4652

VSSQ4

40

UDQM39

VDD1114

VDD2VDD3

273

VDDQ1VDDQ2

943

VDDQ3VDDQ4

78

DQ4DQ5

1011

DQ6DQ7

1342

DQ8DQ9

44

15LDQM

NC/RFU

4

45DQ10DQ11

4748

DQ12DQ13

5051

DQ14DQ15

53

5DQ2DQ3

A7A8

3334

A9

20BA0BA1

21

CKE37

CLK38

2DQ0DQ1

2235

A11

36A12

A22526

A3A4

2930

A5A6

3132

*CAS17

19*CS

18*RAS

*WE16

A02324

A1

A10

U13

K4S561632B-TC1L

1105-001384

C60

C6

100pF

10

100nF

2

4

6

8

R74

1/16W39RA22

26CKE0 27

25VSS

100nF

C124

CK0

100nFC16

DGND

C56

100nF

55

DQ953

DQ11

49

DQ852

2

+3.3V

SCL

WSDIF-8TCN36-1

1

37

VSS 3635

DQMB2

34NC

NC

44DQ22 45

DQ21

2

4

6

8

1/16W39RA9

Place near SPGPm

10R56

R233

39

100nF

+3.3V

C50

22pFC85

42DQ20 43

41VDD

DQ19

DGND

D41MMSD914T1

8

1KR68

1/16W39RA31

2

4

6

D_SD(0)D_SD(1)

D_SD(10)D_SD(11)D_SD(12)D_SD(13)D_SD(14)D_SD(15)

D_SD(2)D_SD(3)D_SD(4)D_SD(5)D_SD(6)D_SD(7)D_SD(8)D_SD(9)

D_SA(12)

D_SA(12)

D_SA(0:12)

A_ADDR(9)

S_DATA(2)A_ADDR(8)

S_DATA(1)A_ADDR(7)

S_DATA(0)A_ADDR(6)A_ADDR(5)A_ADDR(4)A_ADDR(3)

A_ADDR(22)

nROMCS0

nROMCS0

nRDnWR

A_ADDR(21)

A_ADDR(21)

DATA(11)

A_ADDR(17)

DATA(10)A_ADDR(16)

DATA(9)A_ADDR(15)

DATA(8)A_ADDR(14)

S_DATA(7)A_ADDR(13)

S_DATA(6)A_ADDR(12)

S_DATA(5)A_ADDR(11)

S_DATA(4)A_ADDR(10)

S_DATA(3)

DATA(21)DATA(22)DATA(23)DATA(24)DATA(25)

DATA(15)

DATA(14)A_ADDR(20)

DATA(13)A_ADDR(19)

DATA(12)A_ADDR(18)

D_SD(19)D_SD(20)D_SD(21)D_SD(22)D_SD(23)D_SD(24)D_SD(25)

DATA(16)DATA(17)

DATA(26)DATA(27)

DATA(28)DATA(29)

DATA(30)

DATA(31)

DATA(18)DATA(19)DATA(20)

D_SD(14)D_SD(13)D_SD(12)

D_SD(11)D_SD(10)D_SD(9)D_SD(8)

D_SA(11)

A_ADDR(2)

D_SD(16)D_SD(17)

D_SD(26)D_SD(27)D_SD(28)D_SD(29)D_SD(30)D_SD(31)

D_SD(18)

D_DQM1

D_SA(11)D_SA(9)

D_SA(7)D_SA(5)D_SA(3)D_SA(1)

D_SD(15)


D_DQM3

D_CLKE

D_nCASD_nRASD_BA0

D_SA(8)


D_DQM0


D_SD(19)D_SD(18)D_SD(17)D_SD(16)

D_DQM2

D_nWED_CLKE

D_SA(12)

D_BA1

D_SA(10)

D_SD(28)

D_SD(27)D_SD(26)D_SD(25)D_SD(24)

D_SD(23)D_SD(22)D_SD(21)D_SD(20)

A_ADDR(18)A_ADDR(17)A_ADDR(16)A_ADDR(15)A_ADDR(14)A_ADDR(13)A_ADDR(12)

A_ADDR(3)A_ADDR(2)

A_ADDR(21)

A_ADDR(2:21)

D_SD(31)D_SD(30)D_SD(29)

nRESET

CSSKDI

DO

nSCS0

A_ADDR(11)A_ADDR(10)A_ADDR(9)A_ADDR(8)A_ADDR(7)A_ADDR(6)A_ADDR(5)A_ADDR(4)

A_ADDR(20)A_ADDR(19)

D_DQM3

D_nCAS S_nSCS0

nWE

SDCLK1

ADDR(22) A_ADDR(22)

D_CLKE

SDCLK0

DATA(0:31)

S_DATA(0:7)

A_ADDR(22)

A_ADDR(19)A_ADDR(18)A_ADDR(17)A_ADDR(16)

A_ADDR(20)

A_ADDR(2)

D_SA(6)

D_SA(4)D_SA(3)D_SA(2)

D_SA(11)D_SA(10)

D_SA(1)D_SA(0)

D_nWE

D_nRAS

D_DQM1

D_nCAS

D_CLKESD_CLK0

D_BA1D_BA0



nSCS0

D_DQM0

D_SA(10)

D_SA(1)D_SA(0)

D_nWE

D_nRAS

D_DQM2

SD(24)

nSCS2DQM3

SD(28)SD(29)SD(30)SD(31)

D_SD(0:31)

SD(0:31)

SA(0:12)

SD(11)SD(10)

SD(9)SD(8)

SA(7)SA(5)SA(3)SA(1)

SA(11)SA(9)

SD(15)SD(14)SD(13)SD(12)

nSCS0

SD_CLK0

D_BA1D_BA0


CLKE

DQM0

D_SA(5)

SA(8)SA(10)SA(12)

BA1

nSCS1

DQM2

DQM1

nCASnRASBA0

SD(27)SD(26)SD(25)

SD(0)SD(1)SD(2)SD(3)

SD(4)SD(5)SD(6)SD(7)

SD(17)SD(16)

SD(18)

SD(21)SD(20)

SD(22)

SD(19)

SD(23)

SA(0)SA(2)SA(4)SA(6)

D_SA(5)

SD_CLK0

CLKE

SDCLK0

CKE

ENG.

1

C

Bingbang Plus

7

MAIN

CONFIDENTIAL

SIGN

B

Page:

(ASIC)

4

ARP.

C.B.LEE

E

Network Interface

’04.09.02

(SPGPM)

* FACTORY OPTION

B

8

DATE

A

B

TITLE:

Rev 1.0

3B

DRW.

B

ED.

D

REV:

F

5

8

CHANGE PART

1

F

D

REVISION RECORD

S.D AN

5

4/16

A3

C.B.LEE

C.B.LEE

CHK:

(SPGPM)

6

Size:

6

7

E

B

(FLASH ROM)

2

2

3

Drawing Number:

SAMSUNG ELECTRONICS

A

ED NO.

1

(SPGPM)

4

C

43

40

28

3

10K

R63

53

100R62

32

44

11

49

14

58

15

DGND

47

100p

F

C30

7

9

48

35

30

C30

6

100p

F

DGND

L19INSTPAR

8

41

1/16W

1 2

3 4

5 6

7

21

RA18 3939RA14

2011-001094

1/16W

1

3

5

7 R6610K

25

16

37

33

DGND

60

23

7

8

39RA16 1/16W

1

3

5

39 R50

7 8

29

1/16W39RA201 2

3 4

5 6

7

5 6

7 8

10KR61

RA4 39 1/16W

1 2

3 4

2

10 R65

10

26

50

51

DGND46

39

1

3

5

7

+3.3V

1/16W

2011-001094

RA10 39

8

6

RA5 39 1/16W

1 2

3 4

5 6

7

59

4

392

4

6

8

1/16W

2011-001094

RA11

39 R51

52

45

13

3

5

7

7 8

1/16W

2011-001094

RA15 391

39RA21 1/16W

2011-001094

1 2

3 4

5 6

12

1

3

5

7

54

39RA13

2011-001094

1/16W

12

34

56

78

1/16W39RA3

C90100pF

+3.3V

57

42

27

CN9-1

3702-001121

1

+3.3V

7 8

RA6

1 2

3 4

5 6

19

1/16W39

55

10 R64

56

DGND

17

24

20

18

5

31

22

34

FX2CA2-60P-1.27DSAL

38

36

A_ADDR(19)ADDR(19)ADDR(20) A_ADDR(20)ADDR(21) A_ADDR(21)

ADDR(14:21)

A_ADDR(14:21)

A_ADDR(14:15)

A_ADDR(7)

IN_3.3

A_ADDR(14)A_ADDR(15)A_ADDR(16)A_ADDR(17)

ADDR(14)ADDR(15)ADDR(16)ADDR(17)

A_ADDR(18)ADDR(18)

A_ADDR(12)

A_ADDR(6)

ADDR(2:13)

ADDR(4)ADDR(3)

A_ADDR(5)A_ADDR(4)A_ADDR(3)

A_ADDR(2)ADDR(2)


S_DATA(18)S_DATA(19)

A_ADDR(8)A_ADDR(9)

ADDR(10)A_ADDR(10)ADDR(11)ADDR(12)ADDR(13)A_ADDR(13)

A_ADDR(11)

S_DATA(0:15)

S_DATA(11)

DATA(12)DATA(13)DATA(14)DATA(15)

DATA(9)DATA(10)

DATA(8)

DATA(0:15)

DATA(11)

S_DATA(16)S_DATA(17)

DATA(2)DATA(3)

S_DATA(0) DATA(0)

S_DATA(3)

S_DATA(12)S_DATA(13)S_DATA(14)S_DATA(15)

S_DATA(9)S_DATA(10)

S_DATA(8)

nNPC_INT

S_DATA(4) DATA(4)S_DATA(5) DATA(5)S_DATA(6) DATA(6)S_DATA(7) DATA(7)

S_DATA(1) DATA(1)S_DATA(2)

S_DATA(21) DATA(21)S_DATA(22) DATA(22)S_DATA(23) DATA(23)

S_DATA(16:31)

nNPC_CS

nRD

nWR

nNPC_RST

nWAIT

nPRT_IRQ

S_DATA(31)

S_DATA(28)DATA(29)S_DATA(29)

S_DATA(30) DATA(30)DATA(31)


S_DATA(20) DATA(20)

ADDR(5)

A_ADDR(15)

DATA(19)

A_ADDR(14)

DATA(24)

S_DATA(27)

S_DATA(24)DATA(25)S_DATA(25)

S_DATA(26) DATA(26)DATA(27)

DATA(28)

SIGN

C

2

C

CHANGE PART

5

CONFIDENTIAL

3B

SAMSUNG ELECTRONICS

3

D+

PANEL & USB

PANEL_1

5 6

DA204K

1

’04.09.02

CHK:

FGND

Page:

C.B.LEE

AGND

S.D AN

ED.

82

A

D-

DATE

4

REVISION RECORD

A

[USB_CONN]

ARP.

B

D

E

B

6

1

F

E

FGND

RESERVED

8

B

REV:

DRW.

Bingbang Plus

D

cf) 2.2uF,2012, 2203-001598

71B

5/16

A3

C.B.LEE

C.B.LEE

F

4B

7

MAINRev 1.0

Drawing Number:

Size:

ENG.

ED NO.

VBUS

TITLE:

1nF

C3

R220

DGND

47K

3

1

2 3

4

OSC4

HC-49(30MHz,50ppm)

2801-003582

INSTPAR

L15

100nF

C277

C15

1nF

C273

100nF

AGND_USB

3301-001258|R1608_BEAD

L6B600

2.2uF

C267

USB_3.3VA

2

DGND

INSTPAR

L12

3301-000325

100nF

C271

R346

2203-000476|R2012_CAP

C234

10K

B600 L4

1uF

R345 9.09K,1%

DGND

5

2

787780-1CN2-1

3722-001101

1ND2

1

3

20K NR11

USB_3.3V

19VSSIO0VSSIO1

2429

VSSIO2

XIN11

12XOUT

+3.3V42

VDDC1

17VDDIO0VDDIO1

32

VSS05460

VSS1VSS2

63

VSSC0941

VSSC1

RSDP55

3SMC

TEST11

TEST22

TEST364

48VBUS

57VDD

VDDC010

23LD7LD8

2526

LD9

PVDD62

PVSS61

53RPU

RREF49

59RSDM

31LD13LD14

33

LD1534

LD21618

LD3LD4

2021

LD5LD6

22

5LA3LA4

4

LCLKO35

LD01415

LD1

LD102728

LD11LD12

30

DACK38

DM5856

DP

DREQ37

39EOT

LA087

LA1LA2

6

*IOR4445

*IOW

47*IRQ

*RESET43

ALE40

AVDD51

AVSS05052

AVSS1

0904-001752

NET2270

U27

*CS46

*DMARD3613

*DMAWR

NR12

USB_3.3V

AGND_USB

0

R348

0

4

DGND

DGND

35.7,1%

R343

10pFC266

100nF

USB_3.3VA

C274

2703-000300|R1608_BEAD

LK16081ROK-T

L30

1uH

RA48

10K

1357

AGND_USB

0407-000101

ND1

1

3

2

USB_3.3V

63mW

C272

100nF

1 2

3 4

5 6

7 8

+3.3V

RA47 39

R351100

B600 L28

DGND

DGND

AGND

1uHL31

C276

100nF

DGND

AGND_USB

R342 35.7,1%

6

2.2uF

C239

10pFC265

3301-000325|R3225_BEAD

CIB32P600NES

L29

STS104BF9

2

1 3

DGND

2901-001178

100nF

C275

R350

USB_3.3V

3

0

C268

2.2uF

100nF

C1

DGND

1nF

DGND

C278

C2

1nF

2.2uF

C270

DGND

NR130

42ohm

L18

USB_3.3VA

C269

2.2uF

5

3301-000325|R3225_BEAD

L2

42ohm

1

35303-0550CN4-1

1.5KR344

2

R216 39

4

+5V

DGND

R349 0

VBUS_2270

VBUS_2270

PANEL_RX

USB_3.3V

S_DATA(31)S_DATA(30)S_DATA(29)S_DATA(28)S_DATA(27)S_DATA(26)S_DATA(25)S_DATA(24)S_DATA(23)S_DATA(22)S_DATA(21)S_DATA(20)S_DATA(19)S_DATA(18)S_DATA(17)S_DATA(16)

DP

DN

nUSB_DACK

USB_XOUT

USB_XOUT

USB_XIN


ADDR(6)

S_DATA(16:31)

VBUS

nRD

PANEL_TX

nRST_PANEL

$P

nUSB_IRQ

nUSB_RST

nUSB_REQUSB_XIN

ADDR(2:6)

nUSB_CSnWR

B5

N.C

DATE

B

A

7

nINIT

nSELECTIN

nFAULT

2

DATA3

DATA7

D

A

4

nACK

6

CONFIDENTIAL

C

ENG.

REV:

DATA2

3

8

CLP-511/511G ONLY

Drawing Number:

DATA6

C.B.LEE

nAUTOFD

5

SELECT

B

6

DATA1

TITLE:

Page:

ARP.

DATA4

REVISION RECORD

DATA5

C

P 1284

F

BUSY

D

B

MAIN

S.D AN

2

1

7

CHANGE PART

PERROR

’04.09.02

B

1

Rev 1.0

3

6/16

A3

C.B.LEE

C.B.LEE

Size:

8

SIGNSAMSUNG ELECTRONICS

B

EE

4

DRW.

(CENT36)

ED.

nSTB

ED NO.

Bingbang Plus

F

DATA0

1

CHK:

Data23

0401-000116|R3616_DIO

MMSD914T1

D30

VCC2 1831VCC_C142VCC_C2

Y10 4645Y11

Y12 4443Y13

47Y9

GND33439 GND4

1HD

24 HLH HLHin 2530PLHPLHin19

7VCC1

B8 32

C4 2928C5

C6 2726C7

DIR 48

GND11015 GND2

2 A9

41B1B2 40

38B3B4 37

36B5B6 35

33B7

23 A17

A2911 A3

A41213 A5

A61416 A7

A817

8 A1

A1034 A11

A1256 A13

A142021 A15

A1622

21

74LVX161284MTD

U7

1006-001224

DGND

GND

DGND

DGND14

22

5V1

nAutoFd

GND

L16

2GND

IN

1

OUT

3

+5V

DGND

DGND

F2

STS104B

GND20

LCTL4036E09

19GND

12

11PError

R1610K

Busy

36

31

nSelectIn

33

nInit

SEN_5V

AGND

nAck10

6

DGND

INSTPAR

L5

VC

C

+3.3V

DGND

DGND

Data5

P1

P2

12

P3

10 8P

4

P5

2 1P

6

P7

28 27P

8

20

B3

B423

21B5

B619

18B7

B817

16B9

GN

D22

15

6

A57

9A6

A711

13A8

A914

26B1

B225

24

HIC1

SUPER1284

2011-001334

3A1

A24

5A3

A4

18

GND27

29GND

L3

0501-000457

13

2

R33

5.1K

4

MMBT2222ALT1

Q1

30

Data3

23

GND

GND

DGND

R31

5.1K

7Data6

3

21K

R22MMBT2222ALT1

Q16

1

C13

100nF

100nF

C29

25

DGND

GND

10KR225

GND24

13

34

9

Select

32

Data8

100nF

C12

nFault

Data12

C32

100nF

5Data4

100nF

C36

+3.3V

NL2

LED5

SLS-NNGR202TS

0601-001444

5V1

AGND

SEN_5V

5V1

nStrobe

CN3-1

3702-000118

35

R182

100nF

510

L1

C46

15

28

Chassis GND17

SEN_5V

8

DGND

GND

Data7

NL1

3301-000325|R3225_BEAD

26

16

GND

TEST_LED1

PD(0:7)

nFAULTSLCT_OUT

PERROR

nSELECTINnINIT

nSTROBE

BUSYnACK

nAUTOFD

PDE

PD(0)PD(1)PD(2)PD(3)PD(4)PD(5)PD(6)PD(7)

0.1

C

B

D

NC

DRW.

F

A

ED NO.

ENG.

Y.S EOM

1

1

SIGN

REV:

E

SAMSUNG ELECTRONICS

CHANGE PART

TITLE:

D

5

2

CHK:

ARP.

4

6

Page:

C

S.D AN

1

B

3 8

REVISION RECORD

B7

2

Y.S EOM

B

B

Y.S EOM Bingbang Plus

8

Size:

3 5

CONFIDENTIAL

A

4

Rev 1.0

F

6

* Not used

ED.

7

B

ASIC

DATE

E

NC

Drawing Number: 7/16

A3

’04.09.02

MAIN

4 6 8

+3.3V

RA3610K

63mW

2R33910K

1nF

R282

C242

10K

10K

R318

DGND

DGND

R32

210

K

+3.3V

10K

R32

3

NC4

10pF

R28010K

10K

R308

100nF

C130

R317

10K

R306

10K

680NR10

100nF

C120

+3.3V

DGND

DGND

+3.3V_LPEC

R135 39

63mW

2 4 6 8

+3.3V_LPEC

RA3410K

10K

R307

39R123

100nF

C121

+3.3V

C141

100nF

+3.3V

RA45

2 4 6 8

63mW

10K

6 8

63mW

10KRA43

2 4

100nF

DGND

C135

100nF

C152

16V100uFC155

39R103

Y_V

SS

O1

21Y

_VS

SO

383

117Y_VSSO4

Y_VSSO_254

110Y_VDDI4

Y_V

DD

O1

38

Y_VDDO261

Y_V

DD

O3

976

Y_V

SS

I1

Y_V

SS

I229

Y_V

SS

I382

Y_VSSI4104

VD

DA

73

VD

O_L

SU

_N_O

UT

7

45VD_IN

WE

_N_I

N37

125Y_VDD4

Y_V

DD

I113

46Y_VDDI2

Y_V

DD

I389

43MCLK_IN

OE_N_IN 39

36P

SY

NC

_N_O

UT

41RESET_N_INSCAN_EN_IN

42

SCAN_MODE_IN44

8S

H_L

SU

_N_O

UT

2S

TA

RT

_LS

U_N

_OU

T

GP

IO9_

2/M

OT

2_B

34

GP

IO9_

3/M

OT

2_nB

3510G

PIO

A_1

/SIO

_TX

DG

PIO

A_2

/SIO

_RX

D11 12

GP

IOA

_3

GP

IOA

_O/S

IO_C

LK94

HS

YN

C_N

_IN

LDO

N_L

SU

_N_O

UT

5 25G

PIO

8_2/

MO

T0_

BG

PIO

8_3/

MO

T0_

nB26 27

GP

IO8_

4/M

OT

1_A

GP

IO8_

5/M

OT

1_nA

28

GP

IO8_

6/M

OT

1_B

30 31G

PIO

8_7/

MO

T1_

nBG

PIO

9_0/

MO

T2_

A32 33

GP

IO9_

1/M

OT

2_nA

76G

PIO

6_4/

PW

M4

GP

IO6_

5/P

WM

57778

GP

IO6_

6/P

WM

6G

PIO

6_7/

PW

M7

7980G

PIO

7_0/

PW

M8

GP

IO7_

1/P

WM

981

23G

PIO

8_0/

MO

T0_

AG

PIO

8_1/

MO

T0_

nA24

GPIO5_3/EXT_CON3124

GPIO5_4126127

GPIO5_5GPIO5_6

128

GP

IO6_

0/P

WM

06566

GP

IO6_

1/P

WM

1G

PIO

6_2/

PW

M2

6768G

PIO

6_3/

PW

M3

GPIO4_4116

GPIO4_5118119

GPIO4_6GPIO4_7

120

GP

IO57

1

121GPIO5_0/EXT_CON0GPIO5_1/EXT_CON1

122123

GPIO5_2/EXT_CON2

107GPIO3_4GPIO3_5

108109

GPIO3_6

111GPIO3_7GPIO4_0

112113

GPIO4_1GPIO4_2

114115

GPIO4_3

98G

PIO

2_4

GP

IO2_

59910

0G

PIO

2_6

GP

IO2_

710

110

2G

PIO

3_0

103GPIO3_1

105GPIO3_2GPIO3_3

106

88G

PIO

1_4

GP

IO1_

590

GP

IO1_

69192

GP

IO1_

7G

PIO

2_0

9394G

PIO

2_1

GP

IO2_

29596

GP

IO2_

3

18G

PIO

0_4

GP

IO0_

519 20

GP

IO0_

6

GP

IO0_

722

84G

PIO

1_0

GP

IO1_

18586

GP

IO1_

2G

PIO

1_3

87

CPU_DATA756

CS_N_IN 40

74D

A_O

UT

GN

DA

75

14G

PIO

0_0

GP

IO0_

115 16

GP

IO0_

2G

PIO

0_3

17

47CPU_ADDR7_IN

CPU_DATA06463

CPU_DATA1CPU_DATA2

62

CPU_DATA360

59CPU_DATA4CPU_DATA5

5857

CPU_DATA6

CLK

_LS

U_O

UT

3

CPU_ADDR0_IN55

53CPU_ADDR1_INCPU_ADDR2_IN 52

51CPU_ADDR3_INCPU_ADDR4_IN

5049

CPU_ADDR5_INCPU_ADDR6_IN

48

AD

0_IN

6970A

D1_

INA

D2_

IN7172

AD

3_IN

+3.3VA

JC13-00020A

LPEC1U17

+3.3V

GNDA

10K

R281

+3.3V

2 4 6 8

RA4210K

63mW

8

RA38

2 4 6

10K

2 4 6 8

63mW

10K

6 8

RA41

63mW

10KRA39

2 4

63mW

2 4 6 8

RA4610K

63mW

R34010K

C149

100nF

C128

100pF

C127

100nF

10KRA33

2 4 6 8

63mWR298

10K

+3.3V

R134 39

GNDA

470p

FC

281

C151

R163

100nF

10K

R30

5

10K

100R117

R132

10K

DGND

C156

100nF

F8

STS104B

2

1 3

10K

R299

CLK_SCFCMD_SCFSTS_SCF

nCS_LPEC

BLDC_CLK1PWM_DEVEPWM_CHARGE

nSH_LSU

PWM_T1PWM_T2PWM_ACPWM_AC_VPP

BLDC_CLK2

CRUM_SEL1CRUM_SEL0

nVDO_LSU

nVDI_LPEC

ITB_SCL_OUT

ITB_SDA_OUT

5VL_DETECT

DEVE_SCL_OUT

A_OPC_KEY

nCUT_OPC

DEVE_SDA_INDEVE_SDA_OUT

ITB_SDA_IN

nT_COVER_OPEN

ENB_DEVE_ACENB_T2

nPSYNC

nWR

AN_MUX2

AN_FUSER1_OUT

DATA(3)


A_ADDR(9)A_ADDR(8)A_ADDR(7)A_ADDR(6)A_ADDR(5)A_ADDR(4)A_ADDR(3)

nS_TONER_RX

nCLT_DEV_3RDnCLT_DEV_2NDnCLT_DEV_1ST

DATA(7)DATA(6)DATA(5)DATA(4)

nFAN_FUSERADC2ADC1ADC0

nSOL_DEV_4THnSOL_DEV_3RDnSOL_DEV_2NDnSOL_DEV_1ST

nCLT_DEV_4TH

nEN_CTD_LED

nS_MP_EMPTnS_EMPT

nS_EXIT

nS_FEEDnBLDC_START2nBLDC_START1

nBLDC_RDY1nBLDC_RDY2

nSOL_PICKUPnSOL_MP

nCLT_FEED

nSOL_T2nSOL_DUP

nHEATERnSOL_ITB_CLN

VCLK

nLDON_LSU

nHSYNC

nPTL_LED

RDY_SCF

nS_ITB_HOMEnRDY_LSU

CLK_LSU

DATA(0:7)

A_ADDR(2:9)

nWST_AGT

A_ADDR(2)

nSTART_LSU

nRESET

nRD

2

Y.S EOM

ED NO. CHANGE PART

6

B

S.D AN

1

DRW.

7

8

5

B

CONFIDENTIAL

BUFFER & LSU

F

SAMSUNG ELECTRONICS

MICRO

1

DATE

4

B

B

0.1

B

Drawing Number:

2005-001058

Size:

A

REVISION RECORD

7

DA204K

C

ED.

B

CHK:

A3

Y.S EOM

Y.S EOM

8

SWITCH

2

ENG.

4

E

SIGN

3

3

F

5

REV:

6

TITLE:

1

D D

A

C

ARP.

Page:

Bingbang Plus

’04.09.02

MAINRev 1.0

E

LSU

LSU

12

8/16

R2905.6K

DGND

U22-2DM7407MX

34

DGND

+5V

DGND

100R244

100R243

6

+3.3V

R164

100nFC163

+3.3V

10K

+3.3V

+5V

C232

13 12

10nF

4GND

NC13

NC25

6NC3

1VCC

0803-001393

DM7407MX

U22-6

1006-001250

U12

DS90LV017ATMX

2DI1DO1+

7

8DO1-

C284

DGND

C255

0.068nF

100nF

4

1nFC207

DGND

LM393D

1202-000164

U24-2

5

6

7

1

+5V

R241

3711-002813

CN12-135303-1250

100

DGND

DM7407MXU22-5

1110

DGND

10KR291

+5V

56

U22-3DM7407MX

1K

DGND

DGND

R156

5

NC23133pF

DGND

16V470uF

C99

C238100nF

R14210K

9

+5V

R2261K

100nF

C110

R289

10K

3.3K

DM7407MXU22-4

9 8

R151

11

C86

100nF

3W

0.39

R82

10K

100

R242

10

R287

DGND

DGND

C29610nF

100nF

C71

+3.3V

0407-000101

D321

3

2

AGND

C2971nF

2

2

+24V

R166100

R2883.3K

7

1

14

2

DM7407MX

U22-1

+5V

+5V

7

DGND

10K

R157

L37B600

+5V

+5VL

10K

R150

DGND

8

+3.3V

100R257

3

AGND

10K

DGND

R147

+5VL

0.068nF

C256

1

35303-0250

3711-003408

CN14-1

C30

810

0nF

DGND

100uF

C68

C15710nF

L34

50V

INSTPAR

5VL_DETECT

+5V

nLDON_LSU

nSH_LSU

CLK_LSU

nSTART_LSU

nVDO_LSU

nRDY_LSU

nHSYNC

OEM_CONN

ED.

Bingbang Plus

B2

A

1 8

ARP.

Y.S EOM

E

6

DATE

ENG.

B

4

SMPS

Drawing Number:

B

2

Size:

REVISION RECORD

C

HVPS

D

3

C

E

CONFIDENTIAL

ED NO.

DA204K

8

Y.S EOM

Y.S EOM

Power TestPoint

TITLE:

SMPS & HVPS

CHK:

D

REV:

F

B

SAMSUNG ELECTRONICS

B

DRW.

F

6

Page:

1

4

3

5

5 7

1

SIGN

B

S.D AN

A

7

’04.09.02

MAINRev 1.0

CHANGE PART

5 6

9/16

A3

DM7407MXU18-3

R253100

22

3_3VA1

+24VF

98

5VL1

DGND

DGND

DM7407MX

U8-4

4

+5VL

100nF

C177

24

DGND5

+5V

DGND

+5V

3

100nF

C285C291

100nF

+24VF

13

7

100nF

C166

D23

0407-000101

1

3

2

9 8

DGND3

0803-001393

U18-4DM7407MX

1.8V+3.3V

DGND

15

100nF

C144

U8-3DM7407MX

56

+3.3VA

2

AGND1

D36

1

3

2

100nF

C182

GNDA1

12

100nF

C286

DGND1

R254100

3711-002003

26

12

DGND

1110

GNDA3

U8-5DM7407MX

2

9

11

C175

100uF50V

C2521nF

U18-2

DM7407MX34

18

8

21

+24VF

19

25

3

4

9

+24VF

DGND

C176

470uF16V

24VF1DGND

100nF

C292

13

8+24V

11

34DM7407MX

U21-2

DGND

DGND

5

6

+3.3V

+5V

3

GNDA

GNDA2

14

10

AGND2

2

1nFC251

15K

R195

4

7

1

14

2

R196

+24V

DM7407MXU8-1

DGND

DGND

DGND

100K

100

100 R251

1_8V1

R248

5V1

6

11 10

23

DGND

DM7407MXU18-5

L41B600

7

AGND

+5V

20

18

DGND4

C311 1nF

CN37-135303-0850

1

AGND

16

DGND

+5VL

C57100nF

U18-1

DM7407MX

7

1

14

2

R249100

6

34

AGND

0803-001393

U8-2DM7407MX

+5VL

GNDA

8

C169

DGND2

DGND

100nF

3_3V1

C282

330pF

5

AGND

15

DGND

C171

470uF16V

24V1

CN7-1

DF11-18DP-2DSA(18)

1

+24VF

AGND

10

C2431nF

CN30-1DF11-26DP-2DSA(22)

1

17

DGND

1nF

C31

8

C317 1nF

+3.3VA

+3.3V

1nFC312

B600 L40

L39B600

AGND

B600 L38

3301-001258

16

DGND

17

14

100 R246

DM7407MX

U8-6

1312

10nF

C197

12

7

DM7407MXU18-6

0803-001393

13

5

A_READ_CHA

A_WST_AGT

DEVE_CRUM_SDA

DEVE_CRUM_SCL

A_READ_T1

A_READ_T2

nT_COVER_OPEN

nFUSERON

nWST_AGT

ENB_T2

PWM_AC

PWM_AC_VPP

PWM_T2

PWM_CHARGE

PWM_T1

ENB_DEVE_AC

PWM_DEVE

Page:

3

Drawing Number:

S.D AN

3

F

Y.S EOM

B

REVISION RECORD

B

0402-001189

B

E

SIGN

C

ED NO.

4

1

7

C

4

E

DRW.

SAMSUNG ELECTRONICS

1

5

ENG.

2 8

A

7

DATE

B

10/16

A3

Y.S EOM

Y.S EOM

B

D

CHANGE PART

F Size:

REV:

’04.09.02

MAINRev 1.0

MOTOR

FUSER FAN

A

D

1

6

6

8

TITLE:

CONFIDENTIAL

ARP.

CHK: Bingbang Plus

ED.

B

5

BLDC1

2

DGND

R200

DGND

DGND

7

10K

DGND

74LCX06M

U26-4

0803-003264

9 8

2

+5V

D28M4

C209100nF

AGND

3

2

DGND

510

R277

AGND

0501-000457

Q13

MMBT2222ALT1

1

DGND

R183

510

AGND

+5V

R1815.1K

C30

91n

F

1nF

C230

100

R192

10nFC174

CN29-135303-0350

1

C287

100nF

1.2K

R171

34

6

+24VF

3

0803-003264

U25-274LCX06M

R201

10K

10

100

R255

R199

10K

+5V

+5V

3

8

DGND

5

9

1

2

0803-001393

98

3711-002811

CN27-135303-1050

DM7407MXU21-4

R180

R1795.1K

510

Q11MMBT2222ALT1

13

2

+24VF

C295

0501-000457

4

AGND100nF

DGND

nBLDC_RDY1

nFAN_FUSER_ON

nFAN_FUSER

BLDC_CLK1

nBLDC_START1

TITLE:

8

WASTE_TONER & EXIT

E

3

A

MAIN

6

C

B

ED NO.

ED.

F

Y.S EOM

B

CHANGE PART

SAMSUNG ELECTRONICS

1SENSER

SIGN

DATE

E

1 4

75

C

Size:

DA204K

REVISION RECORD

2

ARP. S.D AN

1

B

5

DA204K

FEED

6

D

4

EMPT

Page:Drawing Number:

11/16

A3

Y.S EOM

Y.S EOM

A

D

CONFIDENTIAL

B

MP_EMPT

7

DRW.

REV:

B

Bingbang Plus

8

CHK:

B

’04.09.02

ENG.

F

2

Rev 0.21

3

C183

10nF

100

R120

R205

100

7

1/4W

39

R111

DGND

6

C150

10nFDGND

3711-003409

3

10nF

DGND

43

C179

1

+3.3V

DGNDDGND

3711-000225

5045-04ACN31-1

1

3

2

47KR145

100nF

0407-000101

D16+3.3V

C288

R104

15K

3

3

R203

100

100

R101

+3.3V

2

10nF

DGND47K

C125

R204

2

+3.3V

4

C133

10nF

2

DGND

3711-003410

4

CN33-1

1

DGND

D25

1

3

235303-0350

5

DGND

0407-000101

47KR113

DGND

1

+3.3V

CN17-1

35303-0750

100

R140

DGND

C290

100nF

DGND

+3.3V

DGND

100nF

C289

+3.3V

DGND

CN21-135303-0450

1

2

47KR202

nS_EMPTnS_MP_EMPT

nS_FEED

nS_EXIT

nS_TONER_RX

SAMSUNG ELECTRONICS

7B

B

5

0402-001189

REV:

CLT_FEED

F

E

ED.

E

A

Bingbang Plus

’04.09.02

MAINRev 1.0

1

C

REVISION RECORD

F

DATE

Page:

CHK:

T2_HOME

0402-001189

D

8

C

81

MP_SOL

6

4

S.D AN

4

B

DUPLEX

SIGN

SOLENOID

ED NO.

0402-001189

5

ENG.

A

DRW.

B

0402-001189

Drawing Number:

3

TITLE:

Y.S EOM

Size:

CONFIDENTIAL

3

ARP.

B

0402-001189

CHANGE PART

D

AGND

12/16

A3

Y.S EOM

Y.S EOM

2

1 72

PICKUP_SOL

B6

DGND

CN32-15045-03A

1

AGND

510

R144

5.6KR189

KSD1691-Y

Q8

0502-001048

32

1

1

2

35303-0250CN23-1

+5V

C213100nF

100nFC154

AGND

MMBT2222ALT1Q15

13

2

R184

0501-000457

2

510

3711-000164

2 DGND

74LCX06M

U25-5

0803-003264

12

510R168

100nF

C165

DGND

C161100nF

U26-6

74LCX06M

1312

+24VF

AGND

DGND

+24VF

AGND

0803-003264

C214

C173100nF

+5V

100nF

C167100nF

5045-03ACN26-1

1

M4D21

AGND

+5V

100nFC178

DGND

3

1

R190100

2

KSC1008-Y

Q9

0501-000010

2

AGND

C170100nF

AGND

C215100nF

1312

AGND

DGND

AGND

+24VFAGND

+5V

74LCX06M

U25-6

0803-003264

AGND

D20M4

100nFC212

510

R146

R1525.6K

D27M4

5.6K3711-000198

3

R186

R138

1K

0803-003264

U26-5

74LCX06M

12

100nFC184

C211100nF

R191

C153100nF

510

3711-000198

3

0402-001189|R5226_DIO

M4D24

R139

DGND

3711-003408

2

AGND

AGND

5.6K

0501-000457

13

2

7

11

14

10

Q12MMBT2222ALT1

74LCX06M

U25-1

0803-003264

C172100nF

R185

C158100nF

100

1

5.6KR173

CN24-15045-02A

1

AGND

5045-02ACN25-1

+5V

+3.3V

+24VF

R169100

D29M4

R153

3

1

+24VF

100

nSOL_PICKUP

0501-000010

Q7

KSC1008-Y

2

nSOL_T2

nSOL_MP

nSOL_DUP

nCLT_FEED

E

CHK: Y.S EOM

TH1

CONFIDENTIAL

ANALOG

2007-008567

DRW.

B

ARP.

5

8

’04.09.02

MAIN

7

A

ED NO.

E

2007-000066

SAMSUNG ELECTRONICS

S.D AN

D

ITB

BB

6

Drawing Number:

A

B4

2007-000736

3

C

1%

SIGN

ENG.

ED.

1 2

TITLE:

CHANGE PART

3

1

DA204K

D

2007-000842

Page:

Bingbang Plus

Size:

8

Rev 1.0

DA204K

2

F

REV:

5

B

REVISION RECORD

4

B

TO FUSER ROLL

F

6

DATE

1

7

C

1

3

2

13/16

A3

Y.S EOM

Y.S EOM

35303-0250

1

0407-000101

D153K,1%CN28-1

C168

GNDA

R187

L9

1nF

D22

MMSD914T1

INSTPAR3301-001258

3

2

8

4

1

1K

U24-1

1202-000164

LM393D

R178

C160100nF

GNDA

GNDA

4

3

6

+3.3VA

100nF

R834.7K

DGND

GNDA

+3.3VAC108

U25-374LCX06M

0803-003264

56

R266 33K

2

CN10-135303-0750

1

100uF16V

A

100

R84

DGND

C263

2

+3.3V+3.3VR174

20K,1/16W

30K

R198

30K,1%

R193

DGND

GNDA5.6K

R170

C264100nF

4.7K

R17768

L21

INSTPARL20

+5VL

3301-001240|R1608_BEAD

INSTPAR

15.4K,1%

+3.3VA

+3.3VA

R175

23

1

10nFC180

7

Q14

0501-000010

KSC1008-Y

0501-000457

13

2

GNDA

4.7K

Q10MMBT2222ALT1

5

R176

2

DGND0407-000101

D9 1

3

3301-001258INSTPAR

L23

ITB_CRUM_SCL

ITB_CRUM_SDA

AN_FUSER1_OUT

nS_ITB_HOME

nFUSERON

nHEATER

F

ENG.

S.D AN

CHANGE PART

CHK:

DRW.

REVISION RECORD

TO TEMP BD

Page:

A

1 4

3

5

TITLE:

B6

Size:

7

SIGN

MAIN

* Not used

CONFIDENTIAL

ED NO.

E

B

2

OPC KEY

4

Rev 1.0Y.S EOM

Y.S EOM

7

B

5

1ED.

2

B

Y.S EOM Bingbang Plus

’04.09.02

8

TH4

DATE

C

F

REV:

SAMSUNG ELECTRONICS

B

A

E

ANALOG MUX3

TH3

1

B8

ARP.

6

PTL & TH4

Drawing Number:

14/16

A3

L36

L35B600

B6002

C111

100nF

3711-003408INSTPARL22

35303-0250CN15-1

1

+3.3VAMMSD914T1

D33

R341

AMMSD914T1

D34

0

GNDA

+3.3VA

3

1.2KR314

150 1/4W

R228

2001-000111|res_p400

0404-000112

D42RB420D T147

+5V

R75510

DGND

R695.1K

C100

100nF

35303-0450

CN11-1 1

DGND

10nF

C14

0

GNDA

13

2

+5V

MMBT2222ALT1

Q3

0501-000457

0803-003264

34

74LCX06M

U26-2

AMMSD914T1

D35

3K,1%R284

100nFC117

2

GNDA

NR155.6K

NR145.6K

47K

R99

47K

,1%

3301-000325

L10INSTPAR

+3.3VA

3K,1%R933K

KSA708_YNQ12

3

1

+3.3VA

+3.3VA

DM7407MX

U21-3

5 6

+3.3VA

35303-0250

CN6-1

1 M4ND3

GNDA

16V100uFC119

47K

R26

747

K,1

%

B1 INSTPAR

10nF

C13

4

100nF

C237

STS104BF7

2

1 3

4

GNDA

$P

$P

R129 100K

100nF

C148

R121 100K

39R332

C114

100nF

DGND

100nF

C23

1

10nF

C14

7

+5V

GNDA

5 X5

X62

4 X7

INH 6

VC

C

16

3XX013

14 X1

X215

12 X3

X41

1001-000170

U20MC14051BD

11A

B 10

9C

GN

D

8

GN

D

7

+3.3VA

3711-003408

2

100KR114

nPTL_LED

A_TEMP2

A_OPC_KEY

A_READ_CHAA_READ_T2A_READ_T1

A_TEMP

+24VF +24VF

AN_MUX2

AN_WST_AGT

A_TEMP

A_TEMP2

A_OPC_KEY A_OPC_KEY

nCUT_OPC

ADC0

ADC1

ADC2

AN_READ_CHA

AN_READ_T2

AN_READ_T1

AN_READ_T1AN_READ_T2AN_READ_CHA

nS_TONER_RX

A_WST_AGT

AN_WST_AGT

5

Page:

DRW.

CONFIDENTIAL

DA204K

F

E

B

Bingbang Plus

DA204K

Drawing Number:

2

MAIN

4

Rev 1.0

SAMSUNG ELECTRONICS

F

6

E

7 8

A

CHANGE PART

1

5

SCF

CHK:

C

4B

SCF, CRUM Interface

B

Y.S EOM

DA204K

7

DA204K

B

6

S.D AN

REVISION RECORD

B

1

ENG.

8

ARP.

ED NO.

2

B

15/16

A3

Y.S EOM

Y.S EOM

1

SIGN

3

DATEED.

3

Size:TITLE:

REV:

A

’04.09.02

DA204K

D11

1

3

2

+5V

C142

100pF

DGND

+3.3V

C2451nF

R126

10K

+3.3V

100R260

+5VL

DGND

1

3

2

C2461nF

L26INSTPAR

D44R296

10K

+3.3V

+5VL

3301-001240|R1608_BEAD

DGND

INSTPARL27

3301-001240|R1608_BEAD

D43

1

3

2

INSTPARL24

3301-001240|R1608_BEAD

INSTPAR

C240100uF

16V

3301-001240|R1608_BEAD

L25

R167

74LCX07MU28-5

1110

DGND

+3.3V

1K

D45

1

3

2

DGND

6

R302

1K

R304

10K

DGND

7

1

14

2

DGND

U28-174LCX07M

100nFC159

R258

4

DGND

100

DGND

DGND

U28-274LCX07M

3

74LCX07MU23-6

13 12

+5V

DGND

C116

100uF50V

100nF

C293

R303

DGND

10K

7

D10

1

3

2

5

CN16-135303-0850

1

3711-002809

8

10

C248100nF

U23-574LCX07M

11

DGND

100pF

C138

U23-174LCX07M

7

1

14

2

100nF

D13

1

3

2

C164

4

DGND

DGND AGND

2

3

1K

R127

DGND

R136

1K

C137

100pF

74LCX07MU23-3

56

100pF

C143

DGND

U23-274LCX07M

34

R14310K

1nFC244

+5V

8

D140407-000101

1

3

2

D46

1

3

2

74LCX07MU23-4

0803-003263

9

+5V

R259100

+24V

10K

R137

+5V

DGND

R261100

1nFC247

DM7407MXU21-1

7

1

14

2 ITB_CRUM_SCL

ITB_CRUM_SDA

DEVE_SCL_OUT DEVE_CRUM_SCL

DEVE_SDA_IN DEVE_CRUM_SDA

DEVE_SDA_OUT

ITB_SDA_IN

ITB_SDA_OUT

ITB_SCL_OUT

STS_SCF

RDY_SCF

CMD_SCF

CLK_SCF

D

F

ED.

B

4

2

ARP.

1

Rev 1.0

DEVE DRIVER

53

Page:

5

Y.S EOM

A

C

2

DATE

DRW.

E

Drawing Number:

A

CONFIDENTIAL

B

BLDC2 SOL_ITB_CLN

4

Size:

E

’04.09.02

7

CHANGE PART

A3

Y.S EOM

Y.S EOM

1

8

6

1

ED NO.

BB

CHK:

MAIN

C

ENG.

6

REV:

S.D AN

D

REVISION RECORD

8

B

0402-001189

TITLE:

B

F

SAMSUNG ELECTRONICS

3

Bingbang Plus

7

DEVE DRIVER

SIGN

3

16/16

11

1nF

C319

DGND

100pF

DGND

100pF

C304 C305

100pF

C302 C303

100pF100pF

C301

100pF

C299 C300

100pF

DGND

C298

100pF

C320 C321

10nF

+24VF

10nF

98

DGND

74LCX07MU28-4

D48

M4

10

74LCX06M

U26-10803-0032647

11

14

AGND

DGND

C283

100nF

+5V

DM7407MXU19-2

3 4

AGND

5.1K

R33

7

2

100nFC260

$P

10nF

C226

4

DGND

100nF

$P

74LCX06M

U26-3

0803-003264

5

6

C257

+5V

DGND

100nF

C294

510R335

1

$P

CN38-135303-0950

1

4

CN5-1

GF102-12S-TS-NF-S

109

6

AGND

C227

1nF

5

C225

10nF

C216100nF

2

100nFC258

1110

0803-003264

U25-474LCX06M

9 8

U21-5DM7407MX

10KR319

R329100

12

R330

DGNDAGND

100

DGND

+24VF

10K

+5V+24VF

R32110K

R320

7

AGND

5.6KR336

10nF

C218

10nF

C220

5045-03ACN35-3

3

C219

10nF

8

+3.3V

5 6

2

U28-374LCX07M

7

DGND

+5V

DM7407MXU19-4

9 8

$P

13 12

1

74LCX07MU28-6

1312

AGND

AGND

DM7407MXU19-6

5

C145100nF

1K

DGND

$P

1110

DGND

R338

510

DM7407MXU19-5

$P6 R334

Q20

MMBT2222ALT1

13

2

DGND

DGND

DGND DGND

R333

10nFC261

510

10nF 1nF

C228C221

U19-3DM7407MX

5 6

100nF

+5V

DGND

C259

DGND

3

1nFC262

23

1

$P

8

Q19

KSC1008-Y

U21-6DM7407MX

1312

$P

$P9

DM7407MX

7

1

14

2

DGND

U19-1

nSOL_ITB_CLN

nSOL_DEV_1ST

nCLT_DEV_1ST

nCLT_DEV_3RD

nCLT_DEV_2ND

nCLT_DEV_4TH

nSOL_DEV_3RD

nSOL_DEV_2ND

nSOL_DEV_4TH

nBLDC_RDY2

nBLDC_START2

BLDC_CLK2

YW396

CON1

21

PIN

CON2

5096-02C

Q2BTA12-600B

BD1600V5A

R71/4W1KJ

C8104K

R61W22J

D4

Q4

50

0V

24

A

D54148

R25220J

R24220J

CS 8

CT

7

RT

1

FB

2

GN

D4

OUT5

IS3

VC

C6

U1 KA7553

R51W180J

0

0

00

PC1S21ME4

+2

4V

VF

C3102

C2102

C5224

C4224

C1474

C13222J

R16100J

R3622J

R1922J

R21 PC3-1 R188.2KJ

C15104K

PC2-1

Q1

BT

A1

2-6

00

B

C7

10

4K

R58

1W

1.5

KJ

R21W47J

C6630V103K

D1200V1A

D21KV1A

C12

50

V4

7u

F

ZD427V

C22

R411KJ

+24VF

3.5A

GND

+3.3V3.5A

D13200V20A

PC3-2

Q6C1008

D114148

R50220J

PC2-2

R514.7KJ

R4910KJ

R1510KJ

R54220J

R39220J

R57680J

GND

ZD2 D9 ZD3

R14

1W

47

KJ

R56

1W

47

KJ

ZD175V

R1110KJ

GND

C20

C25

U3KA431

R34330J

D104148

R5224KJ

R59

5W15mJ

R281KJ

D6

200V1A

D7

60

V2

0A

Q7A709

C1050V1uF

D1260V3A

C29

10V10OOuF

+5V0.8A

D3200V1A

D8 60V3A

C23

+24V

1.5A

R32

R131/2W6.8J

C1635V1000uF

C32100V103J

R121W22J

R313SP10

C171KV222K

R8

1W

22

KJ

C28

R23

10KJ

R451W6.8J

CON3

R35330J RV1

100J

F1250V8A

TNR1

10D221

R11W560KJ

R46

1W6.8J

LF1L5861

AR2 1KV

AR1 1KV

LF2L5858

F2250V5A

C9

20

0V

12

00

uF

R9

1W

22

KJ

Q3500V24A

R22

1W0.2JX2

RV2500J

R26

10KJ

C14681J

L3-1

L5856

C21

35

V1

00

0u

FX

3

R5336J

R44510J

R434.7KJ

R421KJ

C2650V1uF

U2KA431

R27

3W

1K

JX

2

R91/2W100mJ

R301/2W40mJ

F3250V4A

L4L5843

R381KF R

29

1K

F

Q5A709

C24

16

V2

20

0u

FX

3

L3-2L5856

I1 O 2

G3

C4 U4

KA78R05

C27

50V1uF

TH1THERMISTORC41

472MX2

L5L5844

L2AY-70

R4100J

R1710KJ

C181KV102K

R371W22J

AC INPUT 1

4

4

3

6

5

7

8

1

2

T1

15.16

13.14

9

10

11

12

1.2.3.4

9.10

1/4W

Bigbang-v1 Power Supply

YW396

CON1

21

PIN

CON2

5096-02C

Q2BTA12-600B

BD1600V5A

R71/4W1KJ

C8104K

R61W22J

D44148

Q4

80

0V

13

A R24220J

CS 8

CT

7

RT

1

FB

2

GN

D4

OUT5

IS3

VC

C6

U1 KA7553

R51W180J

0

0

00

PC1S21ME4

+2

4V

VF

C3102

C2102

C5224

C4224

C1474

C9

40

0V

27

0u

F

C13222J

R16100J

R1922J

R21 PC3-1 R188.2KJ

C14681J

C15104K

PC2-1

Q1

BT

A1

2-6

00

B

R4

1/8

W2

2J

C7

10

4K

R58

1W

1.5

KJ

R21W47J

C6630V103K

D1200V1A

D21KV1A

C12

50

V4

7u

F

ZD427V

C22

+24VF

3.5A

GND

+3.3V3.5A

D13200V20A

PC3-2

L3-1

L5856

Q6C1008

D114148

R50220J

PC2-2

R514.7KJ

R4910KJ

R1510KJ

R54220J

R39220J

R5747KJ

GND

ZD227V

D94148

ZD35.1V

R14

1W

10

0K

J

R56

1W

10

0K

J

ZD1150V

GND

C20

C25

U3KA431

R34330J

R35330J D10

4148

R52

R59

5W15mJ

R281KJ

D6

200V1A

D7

60

V2

0A

Q7A709

D1260V3A

C29

10V10OOuF

+5V0.8A

D3200V1A

D8 60V3A

C23

+24V

1.5A

R32

C1635V1000uF

I1 O 2

G3

C4 U4

KA78R05

R121W22J

R313SP10

C28

R451W6.8J

R461W6.8J

CON3

RV2

RV1100J

F1250V8A

TNR1

10D561

R11W560KJ LF1

0610V

AR2 1KV

AR11KV

F2250V5A

LF2L5842

L1L5857

R8

1W

47

KJ

R10

1W

47

KJ

R22

1W0.44JX2

R2310KJ

R111/4W10KJ

R131/2W6.8J

C21

35

V1

00

0u

FX

3

R5336J

R44510J

R434.7KJ

R421KJ

C2650V1uF

U2KA431

R411KJ

R27

2W

1K

JX

2

R91/2W100mJ

R301/2W40mJ

F3250V4A

L4L5843

C32100V103J

L5L5844

C1050V1uF

R381KJ

R2

92

2K

F

Q5A709

C24

16

V2

20

0u

FX

3

L3-2L5856

C27

50V1uF

TH1THERMISTORC41

472MX2

L2AY-70

R1710KJ

C171KV222K

C181KV102K

R371W22J

AC INPUT 1

4

4

3

6

5

7

8

1

2

T1

15.16

13.14

9

10

12

1.2.3.4

9.10

11

1/4W

Bigbang-v2 Power Supply

YW396

CON1

21

PIN

CON2

5096-02C

Q2BTA12-600B

BD1600V5A

R71/4W1KJ

C8104K

R61W22J

D44148

Q4

80

0V

13

A R24220J

CS 8

CT

7

RT

1

FB

2

GN

D4

OUT5

IS3

VC

C6

U1 KA7553

R51W180J

0

0

00

PC1S21ME4

+2

4V

VF

C3102

C2102

C5224

C4224

C1474

C9

45

0V

27

0u

F

C13222J

R16100J

R1922J

R21 PC3-1 R188.2KJ

C14681J

C15104K

PC2-1

Q1

BT

A1

2-6

00

B

R4

1/8

W2

2J

C7

10

4K

R58

1W

1.5

KJ

R21W47J

C6630V103K

D1200V1A

D21KV1A

C12

50

V4

7u

F

ZD427V

C22

+24VF

3.5A

GND

+3.3V3.5A

D13200V20A

PC3-2

L3-1

L5856

Q6C1008

D114148

R50220J

PC2-2

R514.7KJ

R4910KJ

R1510KJ

R54220J

R39220J

R5747KJ

GND

ZD227V

D94148

ZD35.1V

R14

1W

10

0K

J

R56

1W

10

0K

J

ZD1150V

GND

C20

C25

U3KA431

R34330J

R35330J D10

4148

R52

R59

5W15mJ

R281KJ

D6

200V1A

D7

60

V2

0A

Q7A709

D1260V3A

C29

10V10OOuF

+5V0.8A

D3200V1A

D8 60V3A

C23

+24V

1.5A

R32

C1635V1000uF

I1 O 2

G3

C4 U4

KA78R05

R121W22J

R313SP10

C28

R451W6.8J

R461W6.8J

CON3

RV2

RV1100J

F1250V8A

TNR1

10D561

R11W560KJ LF1

0610V

AR2 1KV

AR11KV

F2250V5A

LF2L5842

L1L5857

R8

1W

47

KJ

R10

1W

47

KJ

R22

1W0.44JX2

R2310KJ

R111/4W10KJ

R131/2W6.8J

C21

35

V1

00

0u

FX

3

R5336J

R44510J

R434.7KJ

R421KJ

C2650V1uF

U2KA431

R411KJ

R27

2W

1K

JX

2

R91/2W100mJ

R301/2W40mJ

F3250V4A

L4L5843

C32100V103J

L5L5844

C1050V1uF

R381KJ

R2

92

2K

F

Q5A709

C24

16

V2

20

0u

FX

3

L3-2L5856

C27

50V1uF

TH1THERMISTORC41

472MX2

L2AY-70

R1710KJ

C171KV222K

C181KV102K

R371W22J

AC INPUT 1

4

4

3

6

5

7

8

1

2

T1

15.16

13.14

9

10

12

1.2.3.4

9.10

11

1/4W

Bigbang-v2c Power Supply

samsung color laser printer clp 510 510n parts and service manual

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