sample mastercamx8 ml1-l3-lathe instrguides

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To order more books:

Call 1-800-529-5517 or

Visit www.emastercam.com or

Contact your Mastercam dealer

Instructor Guide for Mill Level 1 Training Tutorial

HOW TO USE THIS MANUAL

This manual is a guide for instructors and trainers teaching Mastercam X8 Mill Level 1.

It is intended to be used in conjunction with Mastercam X8 Mill Level 1 Training Tutorials published by In-House Solutions.

This manual makes reference to the Mastercam X8 Mill Level 1 Training Tutorialsthroughout. We do not recommend using this guide without students having a copy ofthe Mastercam X8 Mill Level 1 Training Tutorial.

This manual also makes use of Mastercam files, which can be downloaded from emastercam.com.

To order Mastercam X8 books:Contact your Mastercam Dealer,Call 1-800-529-5517 orPlace an order through www.emastercam.com

Mastercam X8Instructor Guide for Mill Level 1 Training TutorialsCopyright: 1998 -2014 In-House Solutions Inc. All rights reserved

Software: Mastercam X8

Author: Mariana Lendel

ISBN: 978-1-77146-219-8

Revision Date: August 15, 2014

Notice

In-House Solutions Inc. reserves the right to make improvements to this manual at any time and without notice.

Disclaimer Of All Warranties And Liability

In-House Solutions Inc. makes no warranties, either express or implied, with respect to this manual or with respect to the software described in this manual, its quality, performance, merchantability, or fitness for any praticular purpose. In-House Solutions Inc. manual is sold or licensed "as is." The entire risk as to its quality and performance is with the buyer. Should the manual prove defective following its purchase, the buyer (and not In-House Solutions Inc., its distributer, or its retailer) assumes the entire cost of all necessary servicing, repair, of correction and any incidental or consequential damages. In no event will In-House Solutions Inc. be liable for direct, indirect, or consequential damages resulting from any defect in the manual, even if In-House Solutions Inc. has been advised of the possibility of such damages. Some jurisdictions do not allow the exclusion or limitation of implied warranties or liability for incidental or consequential damages, so the above limitation or exclusion may not apply to you.

CopyrightsThis manual is protected under International copyright laws. All rights are reserved. This document may not, in whole or part, be copied, photographed, reproduced, translated or reduced to any electronic medium or machine readable form without prior consent, in writing, from In-House Solutions Inc.

TrademarksMastercam is a registered trademark of CNC Software, Inc.

Microsoft, the Microsoft logo, MS, and MS-DOS are registered trademarks of Microsoft Corporation; N-See is a registered trademark of Microcompatibles, Inc.; Windows 7 and Windows 8 are registered trademarks of Microsoft Corporation.

Instructor Guide for Mill Level 1

TABLE OF CONTENTS

GETTING STARTED

Lesson #1 - Introduction to CNC and Mastercam ...................................................................................1

Lesson #2 - Introduction To Geometry Creation ..................................................................................13

Lesson #3 - Demonstrate Break Join And Offset Exercises ..................................................................31

Lesson #4 - Create Arc Polar, Translate And Rotate..............................................................................39

Lesson #5 - Create Arc Tangent, Line Tangent And Polygon ................................................................47

Lesson #6 - Analyze, Attributes And Level ............................................................................................55

Lesson #7 - Review Exercises ................................................................................................................67

Lesson #8 - Create Wireframe And Solid Geometry..............................................................................77

Lesson #9 - Geometry Creation Test ....................................................................................................83

Lesson #10 - Introduction To Chaining, and the Toolpaths Manager ..................................................85

Lesson #11 - Facing, Circle Mill & Contour Chamfer Toolpaths .........................................................107

Lesson #12 - Slot Mill, 2D High Speed Dynamic Core & Contour .......................................................121

Lesson #13 - Create a 2D High Speed Machining ...............................................................................133

Lesson #14 - Create 2D High Speed Area Mill & Dynamic Mill ...........................................................141

Lesson #15 - Introduce 2D High Speed Blend and Peel Mill ...............................................................149

Lesson #16 - Introduce FBM Mill ........................................................................................................161

Lesson #17 - Toolpath Test .................................................................................................................169

Table of Contents


TABLE OF CONTENTS

Instructor Guide for Mill Level 1 Page|1

LESSON #1

Introduction to CNC and Mastercam

Lesson Objectives

Introduction to CNC machining history and definitions.Have a clear understanding of Graphics user interface.Be ready to create geometry and modify geometry for the next lesson.

Time Teaching/Learning Strategies Resources

Orientation

30 min Introduction to CNC machining - Present Power Point.

Power Point Lesson 1.

Enhancing Phase

20 min Introduction to Mastercam - Present Power Points.

Computer and Mastercam Power Point Lesson1.ppt

10 min Setting and modifying the current attributes using the status bar.

10 min Explain Right mouse click options.Explain Auto Cursor.

10 min Setting Toolbar states.Setting the grid.


LESSON #2

Introduction To Geometry Creation

Lesson Objectives

Create a rectangle knowing the width and height.Create chamfer with the distance and angle.Create two different types of Arcs.Xform Mirror entities.Use the Join feature.


30 min Have the students follow Tutorial 1 from the book to create the 2D geometry See Page 16 to Page 30.

Mastercam & Mill Level 1 Training Tutorial Book.

Enhancing Phase

1 hour Use the following Training Exercises:Create_Point_Pos.Create_Rectangle.Create_Lines.Create_Arc.Fillet.Trim.Mirror.These exercises will help reinforce the commands used to create the tutorial and aid the students with 2D geometry creation.

CD Training Exercises.

User Power Point Lesson2.ppt.

Assignments / Quiz

30 min Have the students complete Tutorial 1 - Exercise See Page 98.

Mill Level 1 Training Tutorial Book.


LESSON #3

Demonstrate Break Join And Offset Exercises

Lesson Objectives




Enhancing Phase

10 min Download Exercises and Demonstrate:Break. Join.Offset.This will help reinforce the commands used to create the previous drawing and further aid the students with 2D geometry.


Use Power Point Lesson3.ppt.

Assignments / Quiz

40 min Have the students complete Tutorial 2 - Exercise Page 198.



LESSON #4

Create Arc Polar, Translate And Rotate

Lesson Objectives

Create arcs using polar positioning.Translate existing geometry.Rotate existing geometry.




Enhancing Phase

10 min Download Exercises and Demonstrate:Create_Arc_Polar.Translate.Rotate.This will help reinforce the commands used to create the previous drawing and further aid the students with 2D geometry.



Assignments / Quiz




LESSON #5

Create Arc Tangent, Line Tangent And Polygon

Lesson Objectives

Create arcs tangent.Create line tangent.Create polygon.Edit Trim/Break Close arc.




Enhancing Phase

10 min Download Exercises and Demonstrate:Create_Arc_Tang.Create_Line_Tang.Polygon.This will help reinforce the commands used to create the previous drawing and further aid the students with 2D geometry.



Assignments / Quiz




LESSON #6

Analyze, Attributes And Level

Lesson Objectives

Review line, arc, rectangular shapes, trimming, mirror and rotate commands.Import a file from SolidWorks.Analyze existing geometry using different analyze commands.Learn how to set and modify the attributes: color, level, line style, line width and point style.


30 min Have the students follow Tutorial 5 from the book to import and open the 3D geometry. See Page 407 to Page 412.


Enhancing Phase

10 min Download Exercises and Demonstrate:Analyze.Attributes.Levels.This will help reinforce the commands used to create the previous drawing and further aid the students with 2D geometry.



Assignments / Quiz




LESSON #7

Review Exercises

Lesson Objectives

Review how to create a polygon, create arc endpoint, rotate and create fillet commands.Use translate to move geometry along Z axis.Also review the rectangle, parallel lines, arc polar.Use translate to move a 3 dimensional geometry.Change Gview and Cplanes.




30 min Have the students follow Tutorial 7 from the book to import the 3D geometry See Page 616 to Page 623.


Assignments / Quiz






LESSON #8

Create Wireframe And Solid Geometry

Lesson Objectives

Create and modify Solid geometry.


40 min Go over Power Point to explain Solid Geometry Creation.Download the Training Exercises.

Power Point Lesson 8.ppt.CD Training Exercises.


LESSON #9Geometry Creation Test

Lesson Objectives

Test the student on 2D and Solids Geometry Creation.Choose the test you wish to use to test your students.


120 min Test. Use the Test file on the CD.


LESSON #10

Introduction To Chaining, and the Toolpaths Manager.

Lesson Objectives

Learn about chaining.Load correct machine type.Learn about the Toolpaths Manager and its features.


60 min Demonstrate "Analyze Chain.mcx-8".Discuss chaining problems encourage students to take notes and ask questions.Demonstrate "Chain1.mcx-8".Show students various methods to chain geometry.


Power Point Lesson10.ppt

Enhancing Phase

40 min Load toolbar states.Load Machine type.Introduction to icons found under Toolpaths Manager.Present machine group Properties and explain settings found there.Setup bounding box.



LESSON #11

Facing, Circle Mill & Contour Chamfer Toolpaths

Lesson Objectives

Create toolpaths using geometry created in Lesson 2 (Tutorial 1).Facing toolpath to machine the top stock.Circle mill toolpath to remove the material inside of the large hole.Backplot and Verify the Toolpaths.Contour toolpath to remove material outside the boss shape.Drill 4 holes through the part.Machine an open pocket.Chamfer the top of the part using contour toolpath.Contour toolpath to machine the corners.


40 min Have the students open the 2D Geometry from Tutorial 1 and complete the toolpaths on the part See Page 31 to Page 96.


Enhancing Phase

45 min Contour toolpath parameters.Backplotting the toolpath.Verify the toolpath.Drill toolpath parameters.


Assignments / Quiz

45 min Have the students open 2D geometry from Tutorial 1 Exercise and complete toolpath as described on Page 98.


45 min Have the students complete the Quiz on page Page 101.



LESSON #12

Slot Mill, 2D High Speed Dynamic & Contour

Using WCS to Machine The Part In Two Setups

Lesson Objectives

Create toolpaths using the geometry created in Lesson 3 (Tutorial 2).Setup #1Create a Slot Mill toolpath.Create 2D High Speed Dynamic toolpath to rough out the outside part.Create a Contour toolpath to finish the outside part.Create 2D High Speed Dynamic Contour toolpath to machine the small radii.Toolpath groups and NC file rename for multiple setups.WCS to machine the part in two setups.Setup #2Create a Facing toolpath to face the bottom of the part.




Enhancing Phase

45 min Go over the Power Point to reinforce the toolpath creation covered in Tutorial 2.

Power Point Lesson 12.ppt.

Assignments / Quiz

45 min Have the students open the 2D Geometry from Tutorial 2 Exercise and complete the toolpath on the part See Page 200.


45 min Have the students complete the quiz for Tutorial 2 found on Page 203.



LESSON #13

Create a 2D High Speed Area Mill

Lesson Objectives

Create toolpaths using the geometry created in Lesson 4 (Tutorial 3).Create a 2D High Speed Area Mill toolpath to remove a lot of material.Create a Pocket toolpath to remove the material surrounding the letters.Create a Pocket (Remachining) toolpath to remove any material left over from the Pocket toolpath.




Enhancing Phase

45 min Go over the Power Point to reinforce the toolpath creation covered in Tutorial 3.


Assignments / Quiz






LESSON #14

Review 2D High Speed Area Mill & Dynamic Mill

Transform Toolpaths

Lesson Objectives

Create toolpaths using the geometry created in Lesson 5 (Tutorial 4).Create 2D High Speed Area Mill toolpath to remove the material inside of the step.Create 2D High Speed Dynamic Mill toolpath to remove a lot of material.Create a Transform by coordinates Rotate operation.




Enhancing Phase

20 min Go over the Power Point to reinforce the toolpath creation covered in Tutorial 4 and to learn about Transform toolpaths.


Assignments / Quiz






LESSON #15

Introduce 2D High Speed Blend and Peel Mill

Lesson Objectives

Create toolpaths using the geometry created in Lesson 6 (Tutorial 5 & 6).Create multiple toolpaths on 3 sides of a part.Introduce 2D High Speed Rest Mill, 2D High Speed Blend and Peel Mill toolpaths in Tutorial 6.


40 min Have the students open the 2D Geometry from Tutorial 5 and complete the toolpaths on the part See Page 413 to Page 523.The Toolpath should now be review for the students.


Enhancing Phase

45 min Absolute / Incremental Values.Pocket Island Facing.


Enhancing Phase

25 min Work Coordinate System. Power PointLesson 15.ppt.

Teaching/Learning Strategies

45 min Have the students open the 2D Geometry from Tutorial 6 and complete the toolpaths on the part See Page 556 to Page 608.The Toolpath should now be review for the students.


Assignments / Quiz

45 min Have the students complete the quiz for Tutorial 5 found on Page 533 and the quiz for Tutorial 6 found on Page 613.



LESSON #16

Introduce FBM Mill

Lesson Objectives

Create toolpaths using the geometry created in Lesson 7 (Tutorial 7).Introduce FBM Mill toolpath in Tutorial 7.Introduce FBM Drill toolpath.


40 min Have the students open the Solid Geometry from Tutorial 7 and complete the toolpaths on the part See Page 624 to Page 677.


Enhancing Phase

45 min FBM Mill Toolpath. Power Point Lesson 16.ppt.

Assignments / Quiz

45 min Have the students open the Solid Geometry from Tutorial 7 Exercise and complete the toolpath on the part See Page 680.


45 min Have the students complete the quiz for tutorial 7 found on Page 685.


To order more books:

Call 1-800-529-5517 or

Visit www.emastercam.com or

Contact your Mastercam dealer

Instructor Guide for Mill Level 3 Training Tutorial

HOW TO USE THIS MANUAL

This manual is a guide for instructors and trainers teaching Mastercam X8 Mill Level 3.

It is intended to be used in conjunction with Mastercam X8 Mill Level 3 Training Tutorials published by In-House Solutions.

This manual makes reference to the Mastercam X8 Mill Level 3 Training Tutorialsthroughout. We do not recommend using this guide without students having a copy ofthe Mastercam X8 Mill Level 3 Training Tutorial.

This manual also makes use of Mastercam files, which can be found on theInstructor CD that comes with this book.

To order Mastercam X8 books:Contact your Mastercam Dealer,Call 1-800-529-5517 orPlace an order through www.emastercam.com

Mastercam X8 Instructor Guide for Mill Level 3 Training TutorialsCopyright: 1998 -2014 In-House Solutions Inc. All rights reserved

Software: Mastercam X8

Author: Mariana Lendel

ISBN:978-1-77146-220-4

Revision Date: August 18, 2014

Notice

In-House Solutions Inc. reserves the right to make improvements to this manual at any time and without notice.

Disclaimer Of All Warranties And Liability

In-House Solutions Inc. makes no warranties, either express or implied, with respect to this manual or with respect to the software described in this manual, its quality, performance, merchantability, or fit-ness for any particular purpose. In-House Solutions Inc. manual is sold or licensed "as is." The entire risk as to its quality and performance is with the buyer. Should the manual prove defective following its pur-chase, the buyer (and not In-House Solutions Inc., its distributer, or its retailer) assumes the entire cost of all necessary servicing, repair, of correction and any incidental or consequential damages. In no event will In-House Solutions Inc. be liable for direct, indirect, or consequential damages resulting from any defect in the manual, even if In-House Solutions Inc. has been advised of the possibility of such damages. Some jurisdictions do not allow the exclusion or limitation of implied warranties or liability for incidental or consequential damages, so the above limitation or exclusion may not apply to you.

Copyrights

This manual is protected under International copyright laws. All rights are reserved. This document may not, in whole or part, be copied, photographed, reproduced, translated or reduced to any electronic medium or machine readable form without prior consent, in writing, from In-House Solutions Inc.

Trademarks

Mastercam is a registered trademark of CNC Software, Inc.

Microsoft, the Microsoft logo, MS, and MS-DOS are registered trademarks of Microsoft Corporation; N-See is a registered trademark of Microcompatibles, Inc.; Windows 7 and Windows 8 are registered trademarks of Microsoft Corporation.


TABLE OF CONTENTS

GETTING STARTED

Lesson #1 - Introduction To 3D Wireframe ............................................................................................1

Lesson #2 - Surface Creation: Draft, Flat Boundary & Fillet .................................................................17

Lesson #3 - Curves & Surface Creation: Revolved, Trim To Curves & Net ............................................31

Lesson #4 - Surface Creation: Primitives, Ruled/Lofted & Solids Extrude ............................................55

Lesson #5 - Surface Creation: Swept ....................................................................................................67

Lesson #6 - Surface Creation: Trim to Surfaces, Trim to Plane, Blend & Fillet Blend ...........................77

Lesson #7 - Trim Surface to Surface, Un-Trim, Trim Surface to a Plane ...............................................83

Lesson #8 - Surface Creation: Offset & Fence ......................................................................................91

Lesson #9 - 3D Wireframe and Surfaces - Test ...................................................................................101

Lesson #10 - Introduction to Surface Toolpaths: Rough Pocket, Finish Contour, Shallow .................103

Lesson #11 - Surface Toolpaths: Rough Pocket, Finish Parallel & Pencil ............................................111

Lesson #12 - Rest Roughing & Radial Surface HS Toolpaths & Surface Finish Blend .........................117

Lesson #13 - OptiArea, OptiRest, Hybrid & Scallop - Rest Passes Surface HS Toolpaths ...................125

Lesson #14 - Scallop Surface Toolpath & Spiral & Waterline Surface HS Toolpaths ..........................133

Lesson #15 - OptiCore, Horizontal, Raster & Pencil Surface HS Toolpaths ........................................139

Lesson #16 - Surface Finish Scallop, Leftover & Rough Project Surface Toolpaths ...........................147

Lesson #17 - Surface Toolpath Test ....................................................................................................153

Table of Contents


LESSON #1

Introduction To 3D Wireframe

Lesson Objectives

Learn about construction planes.Learn about creating 3D wireframe in different construction planes.Create a curve on one edge of a surface.Create curves on all edges of a surface.Create a curve at the intersection between two surfaces.


Orientation

15 min Present PowerPoint.Q&A.


Enhancing Phase

60 min Download the Training Exercises and demonstrate: "CUBE.MCX-8"."CPLANE ENTITY-ROTATE.MCX-8"."DYNAMIC PLANE.MCX-8"."CPLANE -NORMAL.MCX-8"."CURVES.MCX-8".


The Training Exercises are files that can be used to explain different Mastercam commands. Each file usually has two columns. On the left side of the drawing you will see the final geometry which can then be recreated on the right side by the student.


LESSON #2

Surface Creation: Draft, Flat Boundary & Fillet

Lesson Objectives

Learn about surface modeling.Create draft surfaces.Create flat boundary surfaces.Create fillet surface to surface.Create fillet surface to plane.Create fillet surface to curve


Orientation

15 min Present PowerPoint.Q&A.


Enhancing Phase

60 min Download the Training Exercises and demonstrate: "DRAFT_EXTRUDED.MCX-8"."SURFACE_FILLET.MCX-8".Have students complete the geometry and surface creation for Tutorial #1; See Page 16 to Page 53.

CD Training Exercises.Mill Level 3 Training Tutorial book.

Assignment/Quiz

30 min Have students complete the geometry and surface creation for the Tutorial #1 Exercise; See Page 96.

Mill Level 3 Training Tutorial book.


LESSON #3

Curves & Surface Creation: Revolved, Trim To Curves & Net

Lesson Objectives

Project curve onto surfaces.Create a spline tangent to two splines.Create revolved surfaces.Create surface trim to curves.Create net surfaces.


Orientation

15 min Download the Training Exercises and demonstrate: "PROJECT CURVES SURFACE.MCX-8"."BLENDED SPLINE.MCX-8"."REVOLVED.MCX-8"."TRIM TO CURVES.MCX-8"."NETSURF1.MCX-8"."NETSURF2.MCX-8"."NETSURF3.MCX-8"."NETSURF4.MCX-8"."NETSURF5.MCX-8".

Power Point Lesson 3CD Training Exercises.

Enhancing Phase

60 min Have the students finish Tutorial #2 creating geometry; See Page 104 to See Page 140.


Assignment/Quiz

30 min Have students complete the geometry and surface creation for the Tutorial #2 Exercise; See Page 183.Complete the first three questions from the Tutorial 2 Quiz; See Page 188.



LESSON #4

Surface Creation: Primitives, Ruled/Lofted & Solids Extrude

Lesson Objectives

Create primitives.Create ruled/lofted surfaces.Create a solid using the extruded operation.


60 min Download the Training Exercises and demonstrate:"PRIMITIVES.MCX-8". "RULED_LOFTED SURFACES.MCX-8". "RULED-SYNC.MCX-8". "RULED2.MCX-8". "SOLIDS_EXTRUDE.MCX-8".

CD PowerPoint: Lesson 4CD Training Exercises.

Enhancing Phase

20 min Have the students finish Tutorial #3 creating geometry; Page 186 to Page 203.


Assignment/Quiz

30 min Have students import and translate the geometry for the Tutorial #3 Exercise; Page 262.Complete the first three questions from the Tutorial 3 Quiz; Page 268.



LESSON #5

Surface Creation: Swept

Lesson Objectives

Create swept surfaces.


20 min Download the Training Exercises and demonstrate: "SWEPT1.MCX-8"."SWEPT2.MCX-8". "SWEPT3.MCX-8". "SWEPT4.MCX-8".

CD PowerPoint: Lesson 5CD Training Exercises.

Enhancing Phase

45 min Have the students finish Tutorial #4 creating geometry; See Page 271 to Page 282.


Assignment/Quiz




LESSON #6

Surface Creation: Trim to Surfaces, Trim to Plane, Blend & Fillet Blend

Lesson Objectives

Blend two surfaces.Blend three surfaces.Create a fillet blend surface.


20 min Download the Training Exercises and demonstrate:"2 SURFACE BLEND.MCX-8"."3 SURFACE BLEND.MCX-8"."FILLET_BLEND.MCX-8".

CD PowerPoint: Lesson6CD Training Exercises.

Enhancing Phase



Assignment/Quiz




LESSON #7

Trim Surface to Surface, Un-Trim, Trim Surface to a Plane

Lesson Objectives

Trim surfaces to a surface.Un-Trim trimmed surfaces.Fill Holes.Remove boundaries.Trim surfaces to a plane.


25 min Download the Training Exercises and demonstrate:"TRIM TO SURFACE.MCX-8"."TRIM TO PLANE.MCX-8".

CD PowerPoint: Lesson7CD Training Exercises.

Enhancing Phase



Assignment/Quiz

30 min Have students complete the surface creation for the Tutorial #6 Exercise; See Page 597.Complete the first three questions from the Tutorial 6 Quiz; See Page 605.


MastercamX8_ML1-L3-Lathe_InstrGuidesMastercam X8 Instructor GuidesMastercam X8 Mill Level 1 Instructor GuideTable of ContentsLesson #1Lesson #2Lesson #3Lesson #4Lesson #5Lesson #6Lesson #7Lesson #8Lesson #9Lesson #10Lesson #11Lesson #12Lesson #13Lesson #14Lesson #15Lesson #16

Mastercam X8 Mill Level 3 Instructor GuideTable of ContentsLesson #1Lesson #2Lesson #3Lesson #4Lesson #5Lesson #6Lesson #7Lesson #8Lesson #9Lesson #10Lesson #11Lesson #12Lesson #13Lesson #14Lesson #15Lesson #16Lesson #17

Mastercam X8 Lathe Instructor GuideTable of ContentsLesson #1Lesson #2Lesson #3Lesson #4Lesson #5Lesson #6Lesson #7Lesson #8Lesson #9Lesson #10Lesson #11Lesson #12Lesson #13

MastercamX8_ML1-L3-Lathe_InstrGuides.pdfMastercam X8 Instructor GuidesMastercam X8 Mill Level 1 Instructor GuideTable of ContentsLesson #1Lesson #2Lesson #3Lesson #4Lesson #5Lesson #6Lesson #7Lesson #8Lesson #9Lesson #10Lesson #11Lesson #12Lesson #13Lesson #14Lesson #15Lesson #16





































































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