sames pph 607 magnetic air bearing rotary atomizerucc.colorado.edu/fanuc/samespph607.pdfbasic...

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Basic Description The Sames PPH 607 is an electrostatic rotary atomizer (bell) jointly development between Sames and FANUC Robotics. Design of the applicator allows the PPH 607 to be utilized on FANUC P-Series robots and the P - 400 Bell system. This provides one common applicator for the Paintshop process. Higher transfer efficiency and improved appearance over previous bell applicators provides the Paintshop with a new product that can reduce operating expenses. Engineering of the PPH 607 incorporates designs to increase production uptime (MTBF - Mean Time Between Failure) and reduce Mean Time to Repair (MTTR). Extensive testing and validation provide a robust painting product for the demanding Automotive Assembly, Fascia markets and General Industry applications. The PPH 607 provides quality application of solvent borne prime, basecoat, and all clearcoat materials. Waterborne versions are also available. A wide assortment of bell cups provides the user with an applicator specific to their painting needs. Specific small diameter cups for the fascia and small parts Paintshops allow for penetration into recesses and increased transfer efficiency as pattern diameter is smaller. Application of metallic paints can be accomplished with the Vortex version of the applicator. Automotive applications utilize larger diameter cups for their larger surface areas. Robotics Features and Benefits Unique features of the PPH 607 include: Aerodynamic smooth design allows for ease of cleaning. Magnetic air bearing with 10,000 hour life withstands air loss without bearing damage. Internal NanoValves for trigger and dump allow positioning close to the bell cup to minimize paint and solvent waste and quick color changes. The NanoValves provide more reliability and longer life than the conventional use of diaphragms. High voltage cascade mounts within the bell body to protect it from external contamination. Modular design provides for quick and easy maintenance. All o-rings are chemically inert. This provides long service life and prevents failure due to degradation. New two piece shaping air ring provides for ease of cleaning. Programmable external bell wash cleans the bell cup outer external surface during purge. Programmable internal bell wash allows for minimal solvent use when painting the same color. Quick disconnect mount for both robot and bell machine allows for fast removal. Available in a straight and 60 degree mount. Pipettes at QD prevent contamination of air passageways when disconnecting bell from the robot. Paint and solvent pipettes have internal check valves to prevent contamination of the QD when changing an atomizer. Sames PPH 607 Magnetic Air Bearing Rotary Atomizer FANUC Spares

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Page 1: Sames PPH 607 Magnetic Air Bearing Rotary Atomizerucc.colorado.edu/fanuc/samespph607.pdfBasic Description The Sames PPH 607 is an electrostatic rotary atomizer (bell) jointly development

Basic Description

The Sames PPH 607 is anelectrostatic rotary atomizer (bell)jointly development betweenSames and FANUC Robotics.Design of the applicator allows thePPH 607 to be utilized on FANUCP-Series robots and the P - 400Bell system. This provides onecommon applicator for thePaintshop process.

Higher transfer efficiency andimproved appearance overprevious bell applicators providesthe Paintshop with a new productthat can reduce operatingexpenses.

Engineering of the PPH 607incorporates designs to increaseproduction uptime (MTBF - MeanTime Between Failure) and reduce Mean Time to Repair(MTTR). Extensive testing andvalidation provide a robustpainting product for thedemanding Automotive Assembly,Fascia markets and GeneralIndustry applications.

The PPH 607 provides qualityapplication of solvent borne prime,basecoat, and all clearcoatmaterials. Waterborneversions are also available.

A wide assortment of bell cupsprovides the user with anapplicator specific to their paintingneeds. Specific small diametercups for the fascia and small partsPaintshops allow for penetrationinto recesses and increasedtransfer efficiency as patterndiameter is smaller. Applicationof metallic paints can beaccomplished with the Vortexversion of the applicator. Automotive applications utilizelarger diameter cups for theirlarger surface areas.

Robotic

s

Features and Benefits

Unique features of the PPH607 include:

■ Aerodynamic smooth designallows for ease of cleaning.

■ Magnetic air bearing with10,000 hour life withstands airloss without bearing damage.

■ Internal NanoValves for triggerand dump allow positioningclose to the bell cup to minimizepaint and solvent waste andquick color changes. TheNanoValves provide morereliability and longer life thanthe conventional use ofdiaphragms.

■ High voltage cascade mountswithin the bell body to protect itfrom external contamination.

■ Modular design provides forquick and easy maintenance.

■ All o-rings are chemically inert.This provides long servicelife and prevents failure due todegradation.

■ New two piece shaping air ringprovides for ease of cleaning.

■ Programmable external bellwash cleans the bell cup outerexternal surface during purge.

■ Programmable internal bellwash allows for minimalsolvent use when painting thesame color.

■ Quick disconnect mount forboth robot and bell machineallows for fast removal.

■ Available in a straight and 60degree mount.

■ Pipettes at QD preventcontamination of airpassageways whendisconnecting bell from therobot. Paint and solventpipettes have internal checkvalves to preventcontamination of the QD whenchanging an atomizer.

Sames PPH 607 Magnetic Air BearingRotary Atomizer

FANUC Spares

Page 2: Sames PPH 607 Magnetic Air Bearing Rotary Atomizerucc.colorado.edu/fanuc/samespph607.pdfBasic Description The Sames PPH 607 is an electrostatic rotary atomizer (bell) jointly development

FANUC Robotics North America Charlotte, NC Toronto, Canada3900 W. Hamlin Road Phone (704) 596-5121 Phone (905) 812-2300Rochester Hills, MI 48309-3253Phone (248) 377-7000 Chicago, IL Montréal, QuébecFax (248) 276-4133 Phone (847) 898-6000 Phone (450) 492-9001

Literature Request Cincinnati, OH Mexico City, Mexico1-800-47-ROBOT Phone (513) 754-2400 Phone 52 (5) 611-5998

Los Angeles, CA Aguascalientes, MexicoPhone (949) 595-2700 Phone 52 (49) 10-8000

Toledo, OH Sao Paulo, BrazilPhone (419) 866-0788 Phone (55)(11) 3955-0599

www.fanucrobotics.com

©1999 FANUC Robotics North America, Inc. All rights reserved. FANUC ROBOTICS LITHO IN U.S.A.FRNA-11/9-DS-044

Specifications

■ Paint flow - 50-500 cc.min■ Rotation Speed - 5,000-

45,000 rpm■ Voltage - 0-100 KV■ Bell cup diameters (mm) - 30,

40, 60, 70■ Weight - 3.5kg■ Viscosity - 12-50 seconds with

Ford #4 cup■ Air Consumption - 15-25 scfm■ Air pressure required - 90 psi

Options

■ Single purge with regulator■ Single purge without regulator

(for 2K)■ Dual circuit without regulator■ Internal charge for solvent

borne■ Waterborne option

PPH 607 Atomizer - Straight

PPH 607 Atomizer - 60 Degree

PPH 607 Atomizer - Components

Conventional Bell

Vortex Bell Spraying a Metallic Paint

Innovative Hose Fittings

Injector WashNanoValve

TriggerNanoValve

Quick Disconnect Nut

Integral HVCascade

Magnetic AirBearing Turbine

Two Piece ShapingAir Assembly 30-70mm Dia.

Bell Cups

Low VoltageE-stat Cable &Connector

(Not shown Bell Washand Dump Nanovalve)