sales engineer 02-02-2016 - emerson global | emerson...sales engineer 02-02-2016 seminario de...
TRANSCRIPT
DeltaVOscar SandovalSales Engineer02-02-2016
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 2
AgendaAgenda• Arquitectura DeltaV• Alta eficiencia en proyectos. Marshalling Electrónico• Herramientas de ingeniería, operación y mantenimiento del ciclo
de vida• Mejora de la calidad y el rendimiento de la planta
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 3
DeltaV ArchitectureDeltaV Architecture
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 4
Flexibility and adaptabilityFlexibility and adaptability
What you want, when you want it, where you want it.
I/O on Demand
WIRED BUSSED WIRELESS
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 5
Leverage your investment as your system growsLeverage your investment as your system grows
Inherent functionality regardless of size.
From large to very large
Ultimate ScalabilityFrom small to large
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 6
AgendaAgenda• Arquitectura DeltaV• Alta eficiencia en proyectos. Marshalling Electrónico• Herramientas de ingeniería, operación y mantenimiento del ciclo
de vida• Mejora de la calidad y el rendimiento de la planta
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 7
Traditional PracticeTraditional Practice
Cabinet Technician
Multi-cores from field
Terminal blocks
Field Technician
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 8
Traditional PracticeTraditional Practice
Cabinet Technician
1914, Switchboard Operator
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 9
24V DC Field Power Injection
Electronic Marshalling (Centralized Solution)Electronic Marshalling (Centralized Solution)
Hidden digital bus provides electronic marshalling
A/D converter with character(CHARM - characterization module)
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 10
A/D converter with character(CHARM - characterization module)
Electronic Marshalling (Junction box Solution)Electronic Marshalling (Junction box Solution)
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 11
Electronic Marshalling DetailsElectronic Marshalling DetailsRedundant Ethernet (Copper or fiber*)
Redundant 24V DC Power Supply(for CHARMS, CIOC and field
devices)
Redundant CHARM IO Card (CIOC )
CHARM shown partially removed
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 12
Electronic Marshalling DetailsElectronic Marshalling Details
Two or four wire devices supportedWire banks in pairs for easy wiring
“No tool” easy eject mechanism to release CHARM for hot work
“No tool” easy eject mechanism to
release CHARM terminal block
One HART v7 modem per
channel for fast communications
Ground bottom of rail for shields
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 13
I.S. Charms and I.S. Terminal BlockI.S. Charms and I.S. Terminal Block
• IS CHARMS:
– Hart Analog Input
– Hart Analog Output
– Discrete Input
– Discrete Output
– Thermocouple / mv
– RTD
IS Terminal Block Will Only Accept IS CHARMS!
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 14
Relay Output Terminal BlockRelay Output Terminal Block
• Relay is operated by standard DO 24 VDC High Side CHARM
• Provides Normally Open/Normally Closed contacts
• Field circuit power is provided separately
Embedded Relay Provides Up to 6 A Continuous Power at Up to 250 VAC!
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 15
Electronic Marshalling FootprintElectronic Marshalling Footprint
320 Classic Card IO with Wired Marshalling
BEFORE
600 Electronic Marshalled IO
AFTER
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 16
Project Task Analysis - BEFOREProject Task Analysis - BEFORE
Controller I/O Marshalling JB
WorkWork
Conduit & cable layout P&IDs Process narratives
Installation package
Conduit & cable layout P&IDs Process narratives
Installation package
I/O lists & controller sizing
Power, grounding & fusing design I/O design
Spares sizing Cabinet design
I/O lists & controller sizing
Power, grounding & fusing design I/O design
Spares sizing Cabinet design
Work
Cabinet design
Jumpers & terminations Wiring diagrams
Cable layout
Work
Cabinet design
Jumpers & terminations Wiring diagrams
Cable layout
Work
JB design Jumpers & terminations Wiring diagrams
Cable layout
Work
JB design Jumpers & terminations Wiring diagrams
Cable layout
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 17
Project Task Analysis - NOW!Project Task Analysis - NOW!
Controller I/O Marshalling JB
WorkWork
Conduit & cable layout P&IDs Process narratives
Installation package
Conduit & cable layout P&IDs Process narratives
Installation package
I/O lists & controller sizing
Power, grounding & fusing design I/O design
Spares sizing Cabinet design
I/O lists & controller sizing
Power, grounding & fusing design I/O design
Spares sizing Cabinet design
Work
Cabinet design
Jumpers & terminations Wiring diagrams
Cable layout
Work
Cabinet design
Jumpers & terminations Wiring diagrams
Cable layout
Work
JB design Jumpers & terminations Wiring diagrams
Cable layout
Work
JB design Jumpers & terminations Wiring diagrams
Cable layout
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 18
AgendaAgenda• Arquitectura DeltaV• Alta eficiencia en proyectos. Marshalling Electrónico• Herramientas de ingeniería, operación y mantenimiento del ciclo
de vida• Mejora de la calidad y el rendimiento de la planta
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 19
DeltaV Configuration - Ease of DeploymentDeltaV Configuration - Ease of DeploymentSingle, Integrated
Automation SystemSingle DatabaseObject Oriented
Configuration –Device to Display
ISA S88 StandardDrag and Drop
Engineering
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 20
DeltaV Configuration – DeltaV ExplorerDeltaV Configuration – DeltaV Explorer
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 21
DeltaV Configuration – DeltaV ExplorerDeltaV Configuration – DeltaV Explorer
Logical
Physical
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 22
Configuration Audit TrailConfiguration Audit Trail
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 23
Standard Operator Layout -Main displayStandard Operator Layout -Main displayToolbar
Alarm Banner
Main Display
Trending
faceplates
HCD Dynamos
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 24
Different Profiles (Themes) Are AvailableDifferent Profiles (Themes) Are Available
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 25
AlarmsAlarms• Create your own custom alarms, make them as smart as you like.
User defined alarms
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 26
Best Operator ExperienceBest Operator Experience
Alarm Help
• Alarm lists and faceplates indicate if help exists
• Alarm help is in-context and persistent
“One click access to recommended
action!
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 27
Easy To Engineer And MaintainEasy To Engineer And Maintain• Alarm properties include
essentials for an ISA-18.2 compliant master alarm database
• Provides ISA-18.2 alarm rationalization, documentation and management of change.
No special tools or applications required!
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 28
Operators Can Add KnowledgeOperators Can Add Knowledge
Authorized Operators can modify the alarm help at
the operator station!
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 29
User SecurityUser Security• Define your own security philosophy
– New operators? Minimize what they can do– Experienced operators? Give them more
responsibility
User defined security
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 30
DeltaV Continuous HistorianDeltaV Continuous HistorianTrends seamlessly
combine Real-time and Historical date
Events are stored to within 1ms time stamped
at the source
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 31
Guardian SupportGuardian Support
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 32
AgendaAgenda• Arquitectura DeltaV• Alta eficiencia en proyectos. Marshalling Electrónico• Herramientas de ingeniería, operación y mantenimiento del ciclo
de vida• Mejora de la calidad y el rendimiento de la planta
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 33
DeltaV InSightDeltaV InSight
• Easily identify control problems– Performance monitoring and reporting– Device diagnostics
• Quickly tune loops for improved control– On-demand and adaptive tuning– Test tuning with simulation– Closed loop adaptive control
• Gain insight with embedded learning• Easy to Use – Out of the Box
– No Configuration Required– Adapts to system configuration changes
Poor control costs your company money. DeltaV InSight provides a cost effective way to improve control performance:
Benefits: Better control can increase plant profitability up to 5%
Predictive intelligence can decrease maintenance costs by up to 20%
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 34
DeltaV InSight – A Control Performance SuiteDeltaV InSight – A Control Performance Suite
IntelligentPerformance Monitoring“Inspect with InSight”
Intelligent Controller Tuning
“Tune with InSight”
Advanced ControlPredict / Neural / Fuzzy
Adaptive Control (Adapt)“Control with InSight”
DeltaVInSight
Process Model Calculations
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 35
DeltaV InSight – Integrated User InterfaceDeltaV InSight – Integrated User Interface
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 36
Control Performance MonitoringControl Performance Monitoring
• Explorer tree allows easy navigation of control hierarchy
• Overview display summarizes performance for System, Area, Units and Modules
• Abnormal Control Conditions indicated for Problem Loops:
– Control Service Status:• Incorrect mode• Limited control output• Bad/Uncertain input
– Control Performance Status:• Standard Deviation• Variability Index• Oscillation Index• Tuning Index
– Device and Valve Diagnostics
“Inspect with InSight”
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 37
On-Demand Tuning - Options for the Expert On-Demand Tuning - Options for the Expert
Power for the Advanced User !
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 38
DeltaV InSight - Model AnalysisDeltaV InSight - Model Analysis
• Models automatically stored in a model database
• Various plot options to analyze impact of operating conditions on process models
• Average of selected models may be utilized to establish the recommended tuning
Gain Process Insight with Model Analysis
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 39
DeltaV InSight - Control SimulationDeltaV InSight - Control Simulation
Closed loop simulation of setpoint and
disturbance changes for recommended
tuning Simulation for both
Adaptive and On-demand Tuning
Test your tuning with Dynamic Simulation
Select New TuningSpeed vs Robustness
View Dynamic Response
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 40
DeltaV InSight – Adaptive ControlDeltaV InSight – Adaptive ControlNon-linear Process Example• Process gain and dynamics may change as a function of
operating conditions such as valve position or feed rate.
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 41
InSight Performance ReportsInSight Performance Reports
• Standard Out-of-Box Reports– Quickly identify control problems– Track performance, communicate
results– Schedule for automatic generation– Easy, Easy, Easy
• No Configuration or Maintenance
• Customized Reports– Add production KPI’s in customized
reports via Excel and DeltaV Reporter
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 42
• NO extra databases
• NO database synchronization issues
• NO watchdog timers
• NO fail/shed logic design
• NO custom DCS programming
• NO interface programming
• NO operator interface development
Embedded APC Tools – What’s new?Embedded APC Tools – What’s new?Traditional Advanced Control
Embedded APC:• Can run in DCS controllers
• Redundant and fast (1/sec)
• Integrated operator user interface
• Configuration through standard Control Studio
• Automated step testing and Model ID
• Off-line simulation and training
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 43
DeltaV Predict - Model Predictive ControlDeltaV Predict - Model Predictive Control
● Handles difficult process dynamics, reduces variability
and protects constraints● Easy and fast implementation
● Fully embedded, no integration required
- Configuration- Operator Displays
- Historian● Scaleable, Practical Model
Predictive Control● Optimizes process within
constraints
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 44
DeltaV Neural – Property EstimationDeltaV Neural – Property Estimation
● Create virtual sensors for on-line measurements normally only available through lab analysis
● Easy to understand and use, cost effective
● General nonlinear modeling tool
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 45
DeltaV Fuzzy - As Easy to Use as PIDDeltaV Fuzzy - As Easy to Use as PID
• Pre-configured Fuzzy Logic Controller
• May replace PID for most applications
• Improved response to process disturbances
• Quick tuning with DeltaV InSIght
• Configuration is Easy -exactly like PID
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 46
DeltaV Simulate Product SuiteDeltaV Simulate Product Suite
Simulate Standalone● Configure your DeltaV system off-line on a
single PC
Simulate Multi-Node● Simulate larger systems with multiple
controllers and workstations
Simulate Pro● Advanced features for dynamic simulation,
operator training, and system testing
Simulate for SIS● Simulate up to 32 logic solvers per workstation
Simulate for CHARMS IO
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 47
DeltaV “Multi-Node” Control SimulationDeltaV “Multi-Node” Control SimulationMulti-Node Environment
● Simulation capability with both virtual and real
controllers (controllers optional)
● Provides global engineering environment – Multiple engineers on the same development system
● Provides multi-user training environment – Multiple
operators on the same or parallel sessions
Professional PlusOperator Station Application Station
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 48
DeltaV Simulate for SIS DeltaV Simulate for SIS DeltaV SIS Simulate
Standalone
DeltaV Simulate Multi-nodeDeltaV BPCS and SIS
Application Stations ASN
PPN PSN OSN
● Simulate an entire plant with both BPCS and SIS
simulation together
● Simulate the same SIS logic that is implemented
in the plant
● Easier Factory Acceptance Testing (FAT) for projects
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 49
DeltaV Simulate Pro – Advanced FeaturesDeltaV Simulate Pro – Advanced Features• Simulate Larger Systems
– Increased Virtual Controller Capacity (approx 4 controllers per workstation)
• Enhanced Training Environment– Run Faster (or slower) than Real-time – Pause and Resume Simulation– Save and Restore Scenarios– Replay Operator Entries
• Integration with Process Simulators– Control Simulation Execution via OPC
(Initialize, synchronize, speed-up, pause, save/restore)
• Efficient monitoring and troubleshooting– Easily identify incorrect simulation and control modes
• Simulate Fieldbus and External I/O– Converts Fieldbus and External I/O references into
DeltaV blocks so they may be included into simulation environment
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 50
Simulate for Operational ExcellenceSimulate for Operational Excellence
• Reduce Costs– Engineering Design – System Configuration– Maintenance – Equipment
• Improve Quality– Checkout control configuration– Verify display implementation– Test control applications (APC and Batch)– Test Safety Systems
• Increase Safety– Reduce Incidents, Increase Availability– Operator Certification
SimulationImpact
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 51
Alarm management product solutionsAlarm management product solutions
DeltaV Analyze
Master AlarmDatabase
Runtime AlarmSystem with Alarm Help
Alarm Analyticsand Metrics
For more information
see the alarm management
link on DeltaV.com
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 52
The ISA-18.2 alarm management lifecycleThe ISA-18.2 alarm management lifecycle
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 53
DeltaV analyze Ready to use, out of the boxDeltaV analyze Ready to use, out of the box Native interface to the DeltaV
event chronicle or Plant Event Historian for secure reliable
data acquisition and no integration worries
Immediate identification of nuisance alarms
Easy intuitive point-and-click analysis of alarms, user actions
and system events
Alarm systemhealth monitoring.
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 54
Key performance statisticsKey performance statistics
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 55
Schedulable alarm statistics reportsSchedulable alarm statistics reports