safety regulations service training safety while servicing ...q-e-x.narod.ru/ergo.pdf · safety...

S e r v i c e t r a i n i n g


00003012000 1.1

Safety regulationsSafety while servicing and repairing

1. SHUT OFF THE MAIN POWER SWITCH BEFORE SERVICING THE HARVESTER ANDALSO ALWAYS AT THE END OF YOUR SHIFT.

2. KEEP A MOBILE PHONE NEAR YOU WHILE YOU SERVICE THE HARVESTEROUTSIDE THE CAB. STORE THE EMERGENCY ALARM NUMBER AS ONE OF THEQUICK SELECT PHONE NUMBERS.

3. REMOVE THE PRESSURE FROM THE HYDRAULIC SYSTEM BEFORE BEGINNINGTO SERVICE THE HARVESTER.

4. USE CAUTION AND PATIENCE WHEN SERVICING THE HARVESTER.

5. IMMEDIATELY REPORT ANY MALFUNCTIONS IN THE HARVESTER TO YOURFOREMAN OR THE PERSON RESPONSIBLE FOR SERVICING.

6. THE ENGINE MUST ALWAYS BE SHUT OFF DURING SERVICING.

7. AVOID UNNECESSARY IDLING OF THE ENGINE IN ENCLOSED AREAS. MAKESURE THAT EXHAUST GASES ARE VENTED OUTSIDE.

8. THE ENGINE MUST BE TURNED OFF AND ALL FIRES EXTINGUISHED BEFORECHECKING BATTERY ACID OR FUEL LEVELS.

9. HOT RADIATOR COOLANT IS UNDER PRESSURE. OPEN THE RADIATOR CAPSLOWLY AND WITH CAUTION.

10. AVOID SLIPPING WHILE WORKING ON THE HARVESTER. KEEP THE HARVESTERCLEAN. WEAR RUBBER-SOLED SHOES.

11. AVOID WORKING ALONE.

12. SERVICE THE HARVESTER ACCORDING TO THE MANUFACTURER�S SERVICESCHEDULE.

13. CHECK FOR LEAKS, RUB MARKS AND LOOSE PARTS. REMOVE THE CAUSE OFTHE PROBLEM. REPAIR EVEN SMALL DEFECTS IMMEDIATELY.

14. IF YOU ARE NOT FAMILIAR WITH THE CONSTRUCTION OF YOUR HARVESTER,ASK THE MANUFACTURER FOR INSTRUCTIONS BEFORE BEGINNING TO SERVICEIT.

15. TIP THE CAB COMPLETELY SO THAT IT LEANS AGAINST THE SUPPORT BEFOREGOING UNDER THE CAB. MAKE SURE NOBODY IS TOO NEAR THE CAB WHILE ITIS TIPPED �> RISK OF GETTING SQUEEZED.


00003012000 1.2


16. NEVER OPEN HOSE CONNECTORS OR OTHER HYDRAULIC COMPONENTS WHILETHEY ARE UNDER PRESSURE. ATTENTION! PRESSURE CAN REMAIN BUILT UP INTHE HYDRAULIC SYSTEM FOR A LONG TIME.

17. WARNING! WHEN LOOKING FOR FLUID LEAKS UNDER PRESSURE, USE A PIECEOF PAPER. NEVER USE YOUR BARE HAND.

18. BEFORE PRESSURE ADJUSTMENTS FAMILIARIZE YOURSELF WITH THEINSTRUCTIONS IN THE BASIC MACHINE, HARVESTER HEAD AND CRANEMANUALS.

19. BEFORE WELDING THE HARVESTER REMOVE:- SUSMIC connectors- BATTERY- ACTIVE DAMPING connectors (Ergo HS16)- ENGINE HEATER connectors- ALTERNATOR B+ conductor- OPTI (Ergo HS16 and Cobra HS10)- FIRE EXTINQUISHING SYSTEM- REMOVE THE BATTERIES BEFORE WELDING NEAR THEM- CONNECT THE GROUND WIRE AS CLOSE AS POSSIBLE TO THE POINT BEING

WELDED

20. FILL THE PRESSURE ACCUMULATOR WITH NITROGEN. OXYGEN OR AIR MAYEXPLODE.

21. IF YOU OPEN THE INTAKE TO INSPECT THE GLOW PLUGS, AVOID FLAMES DUETO THE RISK OF FIRE.

22. DO NOT MODIFY OR REPAIR THE WHEELS OF THE HARVESTER. ANYONEMAKING MODIFICATIONS TO THE WHEELS WITHOUT PERMISSION FROM THEMANUFACTURER ASSUMES RESPONSIBILITY FOR THE MODIFICATIONS.

23. ONLY A TIRE SPECIALIST WITH THE PROPER TRAINING AND TOOLS MAYCHANGE OR MOUNT TIRES ON THE WHEELS OF THE HARVESTER. TIRESMOUNTED BY ANYONE ELSE CAN POSE A SAFETY RISK.

24. DO NOT REPAIR THE TIRE WHILE IT IS MOUNTED ON THE WHEEL �> RISK OFEXPLOSION.

25. IF THE HARVESTER HAS TO BE REPAIRED OUT IN THE FIELD, DRIVE IT TO ALEVEL AND EVEN PLACE.

26. KEEP YOUR FEET, HANDS, HEAD AND LOOSE CLOTHING AWAY FROMREVOLVING PARTS.


00003012000 1.3


27. DO NOT CHANGE ANY PRESSURE SETTINGS WITHOUT PERMISSION FROM THEMANUFACTURER.

28. USE ONLY PROPER TOOLS AND APPROVED LIFTING DEVICES, REMOVE/ REPAIRFAULTY EQUIPMENT.

29. DANGER! USE CARE WHEN REMOVING HOT FLUIDS OR OILS FROM THEHARVESTER. HOT FLUID OR OIL CAN CAUSE SERIOUS BURNS.

30. DISPOSAL OF FLUIDS, OILS, OR OTHER HAZARDOUS WASTES:-DO NOT POUR ON THE GROUND OR INTO WATER.-FIND OUT HOW TO CORRECTLY DISPOSE OF THEM-OBSERVE LOCAL ENVIRONMENTAL REGULATIONS.

31. WHEN YOU SERVICE THE SLEWING MEHCANISM AND THE BOOM, TAKE INTOACCOUNT THE RISK OF SQUEEZING. SHUT OFF THE MACHINE AND SUPPORTTHE BOOM TO PREVENT MOVEMENT OF THE COLUMN, THE BASE AND THEBOOM. USE A SEPARATE LIFTING DEVICE.

32. IF THE HARVESTER HEAD BREAKS DURING FELLING, DO NOT ATTEMPT TOREPAIR IT NEAR THE TREE WHICH HAS BEEN CUT NEARLY THROUGH OR AT THEPOSSIBLE FALLING POINT, BUT MOVE THE HARVESTER HEAD TO A SAFE PLACE.

33. NEVER DO SERVICING OR REPAIR WORK WITHIN THE RANGE OF MOTION OF THECUTTING EDGE OR BETWEEN THE PRUNING BLADES OR THE FEED ROLLERSWHILE THE MACHINE IS FUNCTIONING �> DANGER TO LIFE.

34. WHILE SERVICING OR REPAIRING THE HARVESTER HEAD, MAKE ABSOLUTELYSURE THAT NO-ONE CAN START UP THE MACHINE. -> IF THE MACHINE STARTSUP, THE BLADES AND ROLLERS ARE CLOSED, THE CUTTING BLADES RETURN TOTHEIR HOME POSITION AND THE WHOLE HARVESTER HEAD TURNS INTO AHORIZONTAL POSITION. �> DANGER TO LIFE.

MANUAL CONTROL:EACH DIRECTION VALVE HAS A PRECONTROL SOLENOID, WHICH CAN BE USEDTO CONTROL THE DIRECTION VALVE MANUALLY BY PRESSING THE SPINDLE ATTHE END OF THE VALVE.

35. AVOID USING MANUAL CONTROL WHILE REPAIRING THE HARVESTER HEADAND TROUBLESHOOTING. IF YOU HAVE TO USE MANUAL CONTROL, USESPECIAL CAUTION.

ATTENTION!!DO NOT USE MANUAL CONTROL FOR TILTING THE HARVESTER HEAD OROPERATING THE ROTATOR, EXCEPT WHEN ADJUSTING ROTATOR PRESSURE,WHEN THE HYDRAULIC HOSES HAVE BEEN PLUGGED.


00003012000 1.4


MAKE SURE YOU ARE WORKING ON THE RIGHT VALVE. MAKE SURE THE FEEDROLLERS ARE NOT ROLLING AND THE PRUNING BLADES AND CUTTING BLADEARE NOT MOVING.

36. WHEN YOU TEST THE CUTTING FUNCTION, KEEP THE HARVESTER HEAD IN AHORIZONTAL POSITION. DO NOT ALLOW ANYBODY TO BE ON THE CUTTINGLINE, BECAUSE THE CHAIN MAY BREAK AND CAUSE INJURIES. KEEP THEHARVESTER HEAD AS CLOSE TO THE GROUND AS POSSIBLE.

37. NEVER LIFT THE HARVESTER HEAD NEAR THE CAB WINDOW TO DO A TEST CUT.

38. WHEN YOU SERVICE OR REPAIR THE MACHINE INSIDE, ALWAYS DO THE TESTCUTS WITHOUT A CHAIN.

39. CLEAN AND INSPECT ESPECIALLY THE LIMIT SWITCHES, THE BLADE DISK, THECHAIN, THE PRUNING BLADES, THE HYDRAULIC HOSE PROTECTORS ANDOTHER IMPORTANT COMPONENTS.

40. ALWAYS USE PROTECTIVES GLOVES WHEN YOU WORK ON THE CHAIN.

41. DO NOT CLIMB ON THE GRAPPLE OR STAY BETWEEN THE GRABBLE OR THEPRUNING BLADES.

42. DO NOT DISCONNECT THE AIR CONDITIONERS TUBES, BECAUSE THEY CONTAINPRESSURIZED REFRIGERANT. �> THE AIR CONDITIONER MUST ALWAYS BESERVICED BY AUTHORIZED SERVICE PERSONNEL.

43. FILL THE AIR CONDITIONER AND COMPRESSOR WITH THE REFRIGERANT/OILRECOMMENDED BY THE MANUFACTURER, AND DO NOT MIX DIFFERENTREFRIGERANTS/OILS.

44. USE PROTECTIVE GLASSES WHILE SERVICING/REPAIRING THE MACHINE.

45. DO NOT WORK UNDER THE MACHINE OR BETWEEN THE FRONT CHASSIS ANDTHE REAR FRAME WHILE THE ENGINE IS RUNNING. �> DANGER TO LIFE.


00011012000 2.1

7545

3740

1960 1700

1

2

2

4

3

Technical dataWeight

Weight, total

15400 kg

Dimensions

WidthLenghtHeightTransport heightGround clearancefront

2640 mm7540 mm3740 mm3740 mm

610 mm

Engine

CAT 3116 TAPowerTorqueExhaust gas turbine typesuperchargerFuel tank capacity

- Hydrostatic-mechanical transmission- Two speed ranges forward and reverce- Electronic drive automation- Rear drive is disengageable- Differential lock:mechanical on each axle

Transmission

Front: Swing axle equipped withplanetary gear and differential lockRear: Boggie equipped withplanetary gear and differential lock

Bogies

Tyres

FrontRear

600x34600x26.5

Hydraulic systemSeparate hydraulic circuits forharvester head and craneHarvesterhead pumpsCrane pumpVolume ofhydraulic oil tank

130 and 45 cm³130 cm³

360 l

Brake system

Drive brake:front and rear hydraulic multi-discbrakes.Parking brake:spring-loadedLoading brake:affects both front and rear brakes

Electric system

VoltageBatteriesGenerator

24 V2 x 130 Ah

120 Ah

Tilts off, fulfils safety standard ISO3471. Windows polycarbonate. Air-suspended and fully adjustableseat. Air conditioning.

Cabin

Crane

Ponsse HN125OutreachPull force (gross)Lifting moment (gross)Turning angleTilting angle of baseControl: EHC, individuallyadjustable motions.

2.4-10 m27 kN

190 kNm280º

30º

Standart equipment

- Ponsse Opti or Ponsse 1000 measuring device- Odometer- Pressure gauge- Engine heater- Radio / casette player- Tool set- Seat heater- Barrel pump- 2 power extinguishers- Ultraviolet screens in the cabin

Harvester head

Ponsse H53, H60 or H73

Lights

19 working lights

The manufacturer reserves the right tomake technical changes.

157 kW815 Nm / 1450 rpm

230 l

Performance

Tractive forceDriving speed

160 kNGear 1 = 0-8 km/h

Gear 2 = 0-27 km/h

Options

- Fire extinguisher system- Tracks and chains- 700 mm tyres

1. Machine type plate inside the cab andon the side of the toolchest.

2. Crane type plate (3 pcs).

3. Machine serial number punched on theframe (opposite side e.g. 16008).

4. Harvester head serial number punchedon the frame of the harvester head(e.g. 033).

0006111012000 2.2


8. Propeller shafts 9. Rear bogie: CLARK-HURT 151/6010. Front axle: CLARK-HURT 176/22311. Harvester head small pump: REXROTH 71/4512. Harvester head large pump: REXROTH 130/11513. Steering cylinders14. Hydraulic oil cooler15. Engine cooler

1. Engine: CATERPILLAR 3116 TA2. Pumpgear: SAUER 160-33. Drive hydraulic pump: SAUER 90L1004. Crane pump: REXROTH 1305. Cooling circuit pump: SAUER 386. Drive hydraulic motor: SAUER 51V1607. Transfear gear: NAF PO27

Main components


0006211012000 3.1

1. Horn 2. Blinker 3. Windscreen washer 4. Wiper 5. Hazard swich 6. Drive light switch 7. Signal light, battery charging 8. Signal light, long beam 9. Parking brake switch10. Engine stop11. Fan

Gauges and switches


0006211012000 3.2

1. Speed range selectorNote! Stop the machine while changing thespeed range.

2. Horn3. Ignition switch4. Rear drive release switch

Note! Stop the machine while releasingthe rear drive.

5. Color marking switch6. Color marking pressure gauge7. Color marking pressure adjusting8. Manual AV control9. Current switch for AV manual control10. On/Off-switch for AV11. Emergency stop12. Fuel filling pump signal light13. Cigarette lighter

Gauges and switches


0006211012000 3.3

3031

3234

3335

1922

1736

3738

2324

426 41

61

443

245

4275

89

1011

21 1312 14

1516

1843

2040

3928

2927

25

1. Mile meter 2. Cabin heater fan regulator 3. Windscreen wiper frequency

potentiometer 4. Harvester head switch 5. Windscreen wiper 6. Stop-switch 7. Windscreen washer 8. Worklights, front 9. Worklights, rear

10. Worklights, left11. Worklights, right12. Engine RPM13. Fuel gauge14. Engine oil pressure gauge15. Hour gauge16. Engine temperature gauge17. Drive hydraulic charge

pressure signal light18. Voltage gauge19. Hydraulic oil pressure filter

signal light

20. Hydraulic oil temperature gauge21. Work light, crane22. Brake accumulator, charging signal light23. Differential lock switch

24. Frame lock switch25. A/C fan speed switch26. Crane switch27. Radio / cassette player28. Battery charging signal light29. Hydraulic oil low level signal light

30. Working brake signal light31. Hydraulic oil pressure filter signal light32. Fuel low level signal light33. Hydraulic oil return filter signal light34. Parking brake signal light35. Drive direction signal light36. Cabin light switch37. Seat heater switch38. Parking brake switch39. Glow plug pre-heating switch

40. Drive speed adjusting potentio meter(Alpha offset)

41. Constant RPM ON/OFF -switch42. Central lubrication switch (optional)43. Constant RPM adjusting potentiometer44. Air conditioner ON/OFF -switch45. Air conditioner thermostat

Gauges and switches


0006411012000 4.1

AF1

AF2

AF3

AF4

AF5

Placing of the fuses

Cabin fuses

A, B, C = after the ignition switchD = before the ignition switchAF = automatic fuse


0006411012000 4.2

Automatic fuse15A20A

Voltage

Fuses

Automatic fuse


0006411012000 4.3

Mobira 720, 7.5 ABenefon Forte, 7.5 A

Nokia 6081, 3A


Fuses in relaycards

1. Relay card2. Measuring unit fuse, 15A3. Length-sensor fuse 1A (H53, H73)4. Empty5. Phone fuses


0006411012000 4.4

2.22.32.4

3.23.33.4

3.12.1


Outside of the cabin

1. Mainswitch2. Fuses3. Fuses (optional)4. Main fuses 2x80 A.5. Emergency steering motor fuses 2x80 A

6. Socket

2.1 Voltage reducer 7.5ARadio, heater clock

2.2 Opti, 10 A2.3 Worklight,

(under cabin), 10 A2.4 Vacum pump, 10 A

3.1 Hydraulic oil fill up pump, 25 A3.2 Empty3.3 Fire extinguisher system,

after the mainswitch, 10 A3.4 Fire extinguisher system,

before the mainswitch, 10 A


0006411012000 4.5

Fuses

Outside of the cabin

1. Heater 20A2. Heater 15A3. Start motor�s control 20 A4. Charging 7,5 A


0006411012000 4.6

Relays

Cabin, relays in relay cards,Ponsse Opti or Ponsse 1000

RELAY CARD 5

RELAY CARD 4

RELAY CARD 3

RELAY CARD 2

RELAY CARD 1

relay card´s top side

Relays have same position in all relay cards.

boardconnectorJ1

Crane, work lightsCrane, work lights

Work lights onroof, left

Low beam

High beamWork lights insidecase, left

Relay 1Relay 2

Relay 3

Relay 4

Relay 5

Relay 6

Work lights, frontWork lights on top ofvalvebank, frontWork lights, rear

Work lights on roof,rightWork lights in side case,rightWork lights, rear

Relay card 1 Relay card 2

Right joy-stick

Left joy-stick

Seat sensorFeeding forward /steering rightFeeding reverse /steering leftRestrain of starting

Relay card 3 (IPS)

Feed voltage sorting

Voltage input

Seat sensor

Free

FreeRestrain of starting

Relay card 3 (Knutsson)

* Start motor relay

Motor stopsolenoid relay

Relay 1 Susmic current

Emergency steering

Relay card 4 Relay card 5

Relay 2

Relay 3

Relay 4

Relay 6

Brake chargingvalve

Fuel pump

Relay 5

Slow-down speed

Urea pump Frame lock valve

Frame lock valve /working brake valve

Relay cards in cabin.

boardconnectorJ2

Gas pedal selectionaccording to seat position

Empty

* Relays are not in use after january 1999(Susmic requires acknowledgement of neutralposition before allowing driving.

* *


0006411012000 4.7

relay card´s top side

Relays have same position in all relay cards.

boardconnectorJ1

Crane, work lightsCrane, work lights

Work lights onroof, left

Low beam

High beamWork lights insidecase, left

Relay 1Relay 2

Relay 3

Relay 4

Relay 5

Relay 6

Work lights, frontWork lights front, valveblockWork lights, rear

Work lights on roof,rightWork lights in side case,rightWork lights on roof, rear

Relay card 1 Relay card 2 Relay card 3 (IPS)

FreeRelay 1Relay card 4 Relay card 5

Relay 2

Relay 3

Relay 4

Relay 6

Relay 5

Speed range

Free Working brake valve

Relay cards in cabin.

boardconnectorJ2

Right joy-stick

Left joy-stick

Seat sensorFeeding forward /steering rightFeeding reverse /steering leftGrounding of IPS-grips

Engine stopsolenoid control

Emergency steering

Brake chargingvalve

Fuel pump

Urea pump Frame lock valve

Susmic current

RELAY CARD 5

RELAY CARD 4

RELAY CARD 3

RELAY CARD 1

RELAY CARD 2

Relays

Cabin, relays in relay cards,Optinet-IPS

Gas pedal selection


0006411012000 4.8

MFK1K2

A

B

ME

Relays

Cabin, relays outside of the relay cards

K1 = Option, kun pohjan alla tuuletusK2 = BlinkersMF = Relay for measuring units, central processing unit´s voltage inlet.

MF-relay (fet-side)ME = Relay for measuring units, central processing unit´s voltage inlet.

(If there is Optinet, there is no ME-relay)A = Main current relayB = Air condition unit relay


0006411012000 4.9

Relay 11: Fuel valve relay. (If the machine is equippedwith central fire extinguisher.)

Relay 12: Cabin- / engine heater relay

Relays


0006411012000 4.10

Sensors

1. Engine oil pressure sensor.2. Engine oil pressure signal light sensor.3. Engine temperature sensor (buzzer/signal light)4. RPM-sensor


0006411012000 4.11

Sensors

1. Emergency steering sensor, 120 bar 2. Hydraulic oil pressure filter sensor (blocked filter), 2,5 bar 3. Hydraulic oil temperature sensor 4. Hydraulic oil level sensor 6. Hydraulic oil return filter sensor, 1,2 bar 7. Fuel gauge sensor 8. Parking brake sensor, 20 bar 9. Brake circuit, pressure relief sensor, 120-160 bar10. Brake charging sensor, 90 bar11. Differential lock sensor, 20 bar12. Cabin levelling solenoid valve


0006411012000 4.12

Sensors

1. Charge pressure sensor, minimum 10 bar

Drive hydraulic motor


0006411012000 4.13

Explanations of markings andabbreviations of the electricdiagrams

Connectors markingX = ConnectorXH = Harting-connectorXK = Card connectorXPKL = Base machine connectorN = Female poleU = Male pole

For exampleX50-1 = Connector nr. 50, pole nr. 1XK5-J2-3 = Relay card nr. 5, connector nr. J2, pole nr. 3

Abbreviation markingsF = FuseFAut = Automatic fuseM = MotorS = Switch

For exampleFC1 = Fuse in row C of the fuse panel nr. 1


4.140006511012000

Electric diagrams

Reading of the wiring diagram

Pos Function Location PlaceA Voltage - before the main switch A1- A19B Voltage - after the main switch A1 - A19B32 Sensor - fuel tank upper level I - 16 fuel tankC Voltage - from the main switch B1 - B19E02 Cabin light H-16 cabinE03 Stop solenoid I- 15 engineE41 Fuel pump signal light H - 17 switches in rear panelF08 Fuse - battery charging I- 13 engineF1M Fuse - main current 80 A C-11 underneath the cabinF2M Fuse - main current 80 A A-12 underneath the cabinF3M Fuse - main current 80 A B-18 underneath the cabinF4M Fuse - main current 80 A B-18 underneath the cabinF5M Fuse - fuel pump CAT I - 10 engineFA2 Fuse - charger´s indication light H-13 fuse boxFB5 Fuse - engine stop solenoid B-15 fuse boxFB6 Fuse - fire extingquisher solenoid B-15 fuse box


4.150006511012000

Pos Function Location PlaceFB8 Fuse - re-start D-15 fuse boxFC2 Fuse, engine start C -12 fuse boxFC8 Fuse - stump spray system B - 16 fuse boxFD5 Fuse - fuel pump/radio/cabin light B - 17 fuse boxFD7 Fuse - ignition switch C- 12 fuse boxG01 Battery G - 10 front frameG01 Alternator I - 13G02 Battery H - 10 front frameH01 Signal light - alternator (front) G - 12 signal lightH02 Signal light - alternator (rear) F - 13 gaugesK01 Relay - main current H - 11 relay cardK06 Relay - solenoid´s control solenoid I - 12 engine...M01 Engine - relay card´s fan (2 pcs) H - 11 front box...M14 Engine - CAT fuel pump I - 10 engine

Electric diagrams


Manuf.no . . . . . .10322 - YL0049011/17/1998


4.160006511012000


Pos Function Position Place

K01 Relay, main current H - 11 relaycardM01 Motor, relaycard fan 2 pcs H - 11 front boxM14 Motor, CAT fuel pump I - 10 engine


4.170006511012000

A

B

C

D

E

F

G

H

I

J

10 11 12 13 14 15



4.180006511012000

Function of the alarm buzzer


4.190006511012000

Functions related to seat sensor


4.200006511012000

Crane control


4.210006511012000

Susmic 20


4.220006511012000

INC

GYRPOT

LV

REG

AV-active suspension


0006611012000 5.1

Speed adjusting unit of the crane

ICL -joy-stickSignal lights of the functionsIPS 302 control unitUniversal gaugePre-control valveStarting point adjustment screw (min-adjusting)Max. speed adjusting screw (max. angle adjusting)Directional valve (F150 or K170)ERROR -light (red)ERROR RESETFrequency correctionCurrent ON -signal lightDelay adjustment, so called �ramp adjusting�- do not adjust rotator and crapple movements- other movements can be adjusted approx. 1/4 round

1.3.4.5.6.7.8.9.

10.11.12.13.14.


0006611012000 5.2

3. Signallight for function 7. Starting point adjusting screw (min. speed) 8. Max. speed adjusting screws (max. speed)14. Delay adjusting, �ramp�

Recommendated adjustings:- Crane swing- Crane lifting, if �ramps� need to be used.

Crane movement speedadjusting

Crane movement speed adjusting by IPS 302central unit


0006611012000 5.3

Cleaning, checking the ten-sion of the glide tip and check-ing the condition of the poten-tiometers.

1. Snapring2. Potentiometer3. Conductor4. Slide bar5. Cover

ICL - JOY-STICKS

Cleaning and service


6.10006711012000

Block 1, drive hydraulic

1. Block 1, assembly plate2. Gear range3. Rear drive4. Parking brake5. Hydraulic stair6. Drive hydraulic motor7. Drive hydraulic pump8. Pressure accumulator

M1 = Work pressure AM2 = Work pressure BM3/P = Charge pressureM3/M = Minimum pressureM4/P = Hydraulic stairM4/M = Maximum pressureM5/P = Servo pressureM7 = Internal regulating pressureM8 = Internal regulating pressure

0

M1

M2

S BL1

A

M5 M4 X1 X2

A

B

L1

M7 X1 M8

M9M5

M2

M2

M6L2

10 bar D2.0

M3 / P

M4 / P M3 / P

FEED PRESSURE, 28 +/- 1"A""B"

FEED PRESSURE, ENGINE RUNNING,MACHINE STATIONARY

RETURN PRESSURE(CONTAINER PRESSURE)

0

10bar

M1

M2

S BL1

A

M5 M4 M 3 / P X1 X2

A

B

L1

M7 X1 M8

M9M5

M2

M2

M6L2 M 4 / P M3/P

D 2 . 0

"A""B"

ADJUSTMENT PRESSURE

FORWARD DRIVE, DRIVE PRESSURE under 370 bar

DRIVE PRESSURE, M4 under 370 bar

SERVO PRESSURERETURN PRESSURE / CONTAINER PRESSURE

FEED PRESSURE 28 +/- 1 bar /FLUSH PRESSURE 26 bar

"B"

"A"

0

10bar

M1

M2

S BL1

A

M5 M4 M 3 / P X1 X2

A

B

L1

M7 X1 M8

M9M5

M2

M2

M6L2 M 4 / P M3/P

FORWARD DRIVE, DRIVE PRESSURE over 370 bar

FEED PRESSURE, 28 +/- 1 barRETURN PRESSURE

D 2 . 0

ADJUSTMENT PRESSURE

Engine running, machine stationary, rear wheel drive-,fast range switched on, drive direction in neutral

DRIVE PRESSURE, M4 370 - 425 bar

SERVO PRESSURE

0

M1

M2

S BL1

A

M5 M4 X1 X2

A

B

L1

M7 X1 M8

M9M5

M2

M2

M6L2

10 bar D2.0

M3 / P

M4 / P M3 / P

"A""B"

FORWARD DRIVE, DRIVE PRESSURE over 425 bar

DRIVE PRESSURE > 425 barPRESSURE IN PUMP�S REGULATOR�S PRESSURE

SERVO PRESSURERETURN PRESSURE

ADJUSTMENT PRESSURE

FEED PRESSURE, 28 +/- 1 bar


6.20006711012000

Block 2 and 3, cabin levelling andharvester head hydraulic

MP1 = Large pumpMP2 = Small pumpMP3 = Frame lockMP4 = ChargingMP5 = ChargingMP6 = Working brakeMP7 = Differential lock

1. Small pump valve2. Large pump valve3. Frame lock valve4. Charging valve5. Working brake valve6. Differential lock valve7. Optional equipment


6.30006711012000

Crane hydraulics

MP1 = Pump pressureMP2 = Load pressureMP3 = Crane swing brake

1. Lifting2. Pilar3. Telescope4. Crane swing5. Base tilt6. Machine steering


6.40006711012000

/ 3-pass.

Cabin tilting pumpHydraulic oil cooling circuit

MP1=Cooling circuit pressure


0006812012000 7.1

1. Start the engine and engage the parking brake.Air -bleeding by screw nr. 5.

2. Take off the cable coupling of the working brakesolenoid valve and engage the parking brake.Press the front brake pedal severaltimes, air-bleeding by screw nr. 5.

Brake air-bleeding

Service / brake pedal valve air


0006812012000 7.2

Start the engine, release the parking brake. Air-bleedingby opening hose connector nr. 1 (bogie axle and front axle).

Brake air-bleeding

Parking brake


0006812012000 7.3

Start the engine, engage the parking brake. Air-bleedingby screws 2 and 3 (bogie axle and front axle).

Brake air-bleeding

Working brake air-bleeding


0006812012000 7.4

Brake adjustings and checkings

1. Open the locking nr. 1 and 2.2. Start the engine, disengage working brake and parking

brake, turn the screw nr. 3 counter clockwise by 8 Nmforce, all the way until the limiter.

3. Turn the screw nr. 3 clockwise 3 rounds and re-installthe locking (1 and 2)

Brake disc clearance adjusting


0006812012000 7.5

Brake adjustings and checkings

Checking the brake disc weariness

1. Open the plug nr. 1.2. Engage the working brake.3. Measure the clearance between the brake discs by feeler

gauge. If the clearance is below 4,5 mm, change the discs.


0006812012000 7.6

SPI 160 bar

RPI

SPI

rPI

DSI dSI

160 bar

0 s

DRI 0 s

OUT

drI

Hno

DSI dAP 125 s

Adjusting of the brake chargingsensor

Display

Mode / Enter --> selection of function and reset-buttonSet --> changing of settings-buttonSet and mode / enter --> opening / locking of the sensor

at same time

Set Mode / Enter

Adjusting ValueText indisplay


0006812012000 7.7

CB

Adjusting of the brake chargingsensor

A = Measuring pointB = Max. pressureC = Min. pressure


0006812012000 7.8

Manual releasing of the parkingbrake

1. Open the lock nut nr. 1 and turn the screw nr. 2 clock-wise until it stops. Brake is now released.

2. Brake is functional again when screw nr. 2 is openedto measure 47 mm and locked by nut nr. 1.


7.110006912012000

Working brake electrics


7.120006912012000

Working brake electrics


0006812012000 7.10

Working brake hydraulic


7.140006912012000

Parking brake electrics


7.150006912012000

Parking brake hydraulic

1. Block 1, assembly plate2. Gear box, 15-35 bar3. Rear drive, 15-45 bar4. Parking brake, 15-35 bar5. Hydraulic steps6. Drive hydraulic motor7. Drive hydraulic pump8. Pressure accumalator 0,7 l / 30 bar

M1 = Work pressure AM2 = Work pressure BM3/P = Charge pressureM3/M = Minimum pressureM4/P = Hydraulic stepsM4/M = Maximum pressureM5/P = Servo pressureM7 = Internal regulator pressureM8 = Internal regulator pressure


0006812012000 7.9

Parking brake hydraulic


0007012012000 8.1

Adjusting instructions

Adjust of the starting pressure

1. Hook up the pressure gauge to check point MP12. Adjust the pressure by screw nr. 3 up to 30 bar.

REXROTH 130 CRANE PUMP


0007012012000 8.2

REXROTH 130 CRANE PUMP

1. Hook up the pressure gauge to check point MP1.

2. Switch on the crane control switch. While adjustingthe pressure pull in the crane telescope.

3. Adjust the pressure by screw (nr. 2) to 190 bar.


Adjusting of the high pressure


0007012012000 8.3

1. Close the taps of the harvester head hydraulic oilhoses. (Located in crane pilar).


3. Adjust the pressure by screw (nr. 2) up to 30 bar.

Starting pressure adjusting

Starting pressure adjusting screw

High pressure adjusting screw


REXROTH 71/45 HARVESTER HEAD PUMP (SMALL PUMP)


0007012012000 8.4


REXROTH 71/45 HARVESTER HEAD PUMP (SMALL PUMP)

Starting pressure adjusting screw

High pressure adjusting screw



3. Activate harvester head.

4. Press fast feeding button and adjust the pressure byscrew nr. 3 to 190 bar.

High pressure adjusting


0007012012000 8.5


REXROTH 130/115 HARVESTER HEAD PUMP (LARGE PUMP)



3. Switch off cabin levelling, switch nr. 11.

4. Adjust the pressure by screw nr. 3 to 35 bar.

Starting pressure adjusting


0007012012000 8.6


REXROTH 130/115 HARVESTER HEAD PUMP (LARGE PUMP)



3. Activate harvester head.

4. Adjust the pressure by screw nr. 2 to 225 bar.

High pressure adjusting


8.90007112012000

Pressure adjustings

CRANE SWING BRAKE

Adjust of the crane swing brake

1. Hook up the pressure gauge to check point nr. 1.2. Switch on the crane control.3. Activate telescope IN-function.4. Open the lock nut of the adjusting screw nr. 2 and adjust the

pressure to 100 bar.


8.100007112012000

Block nr. 2

7. Directional valve, small pump 8. Directional valve, large pump 9. Directional valve, frame lock10. Pressure reducing valve, frame

lock11. Check valve, frame lock12. Adjusting screw and pressure

reducing valve, frame lock13. Check point, frame lock14. Directional valve, brake charging15. Pressure reducing valve, brake

charging16. Adjusting screw, brake circuit

pressure17. Check point, brake circuit

pressure

Block nr. 3

18. Cover plate19. Directional valve, differential lock20. Pressure reducing valve,

differential lock21. Check point, differential lock

pressure22. Adjusting screw and pressure

reducing valve, differential lock23. Directional valve, working brake24. Pressure reducing valve,

working brake25. Check point, working brake

pressure26. Adjusting screw and pressure

reducing valve, working brake28. Check point, brake circuit


VALVE BLOCKS

Front frame

Front axle


8.110007112012000


VALVE BLOCKS, PRESSURE ADJUSTINGS

Frame lock pressure adjusting (valve nr. 10)

1. Hook up the pressure gauge to check point nr. 13.2. Close the taps of the harvester head hydraulic oil hoses.3. Activate harvester head.4. Open the lock nut nr. 12 and adjust the pressure to 175 bar.

Brake circuit pressure adjusting (valve nr. 15)

1. Hook up the pressure gauge to check point nr. 17.2. Close the taps of the harvester head hydraulic oil hoses.3. Activate harvester head.4. Open the lock nut nr. 16 and adjust the pressure to 190 bar.

Front axle

Front frame


8.120007112012000



Differential lock pressure adjusting (valve nr. 20)

1. Hook up the pressure gauge to check point nr. 21.2. Open the lock nut of the screw nr. 22 and adjust the pressure

to 30 bar.

Front axle

Front frame


8.130007112012000



Working brake pressure adjusting (valve nr. 24)

1. Hook up the pressure gauge to check point nr. 25.2. Open the lock nut nr. 26 and adjust the pressure to

60 bar.

Front axle

Front frame


8.80007112012000

- Air bleeding of the valve bank- MR-adjustings

Pressure adjustings

K170 VALVE


0007012012000 8.7

Pressure values

1. SAUER DRIVE HYDRAULIC NoteMax. pressure 425 bar

Charge pressure 28 bar

Flushing pressure 26 bar

Pressure-cutting valve 370 bar

Motive pressure 200 bar

2. CRANE PUMPVOAC 110 Starting pressure 30 bar

Max. pressure 190 bar

REXROTH 130 Starting pressure 30 bar


3. HARVESTER HEAD PUMPREXROTH 95 Starting pressure 35 bar

Max. pressure 220-240 bar

REXROTH 130/115 Starting pressure 35 bar limited

Max. pressure 220-240 bar

REXROTH 71/45 Starting pressure 30 bar limited


4. TYRE PRESSURESNOKIA

Front 600/65-34 2 bar

Front 700/55-34 2 bar

Rear 600/55-26,5 3,7/liquid bar


TRELLEBORG

Front 600/65-34 2,4 bar

Front 700/55-34 1,9 bar



5. FRAME LOCK 175 bar

6. DIFFERENTIAL LOCK 30 bar

7. WORKING BRAKE 60 bar

8. CRANE SWING BRAKE 100 bar

9. BRAKE CIRCUIT 190 bar10. PARKING BRAKE (see charge pressure)11. SERVICE BRAKE (pedalforce) max 80 bar12. ELECTRIC SYSTEM (charging voltage) 26 V +3/-0V


0007212012000 9.1

Drive hydraulic pressureadjustments

1. Spare driving unit2. Drive direction selector3. Drive speed potentiometer4. Connector no. 4 (loose cable with connector)

Connect connector no. 83 to the back-up unit connec-tor.

5. Gas motor for injection pump6. Cable coupling

Disconnect the step motor electrical connector no. 6 andlock the gas lever to maintain 1500 rpm.


0007212012000 9.2


1. Pressure adjusting, forward 2. Pressure adjusting, reverse 3. Check point, charge / flushing pressure 4. Check point, pressure cutting valve 5. Check point, driving forward 6. Check point, driving reverse 7. Pressure adjusting, pressure-cutting valve 8. Pressure adjusting, charge pressure 9. Pressure adjusting, motive pressure10. Pressure adjusting, flushing valve11. Manual control for pressure-cutting valve adjusting


0007212012000 9.8

9.

5. Check point, 200±10 bar, drive pressure, forward 6. Check point, 200±10 bar, drive pressure, reverse 9. Adjusting screw (underneath the pump)


STARTING PRESSURE ADJUSTING

Tools needed whenadjusting the pressure-cutting valve pressure,27 and 13 mm

Push the back-up unit�s drive direction selector forward and turn thepotentiometer until the pressure at measurement point no. 5 rises to200 bar.Push the back-up unit�s drive direction selector back. The pressureat measurement point 5 in step (+/- 100 bar).


0007212012000 9.3

3. Check point8. Adjusting screw


CHARGE PRESSURE 28±1 bar


Direction switch with the free


0007212012000 9.4

10 3. Check point10. Adjusting screw


FLUSHING PRESSURE 25-26 bar (2-3 bar below charge pressure)


Press the drive direction switchof the back-up unit and turnback-up unit�s potentiometer tothe maximum.


0007212012000 9.5


DRIVE PRESSURE, FORWARD 425 bar

1. Adjusting screw 5. Check point

Push the back-up unit�s drive direction forwardand turn potentiometer to maximum.


0007212012000 9.6


DRIVE PRESSURE, REVERSE 425 bar

2. Adjusting screw 6. Check point

Push the back-up unit�s direction selector backand turn the potentiometer to maximum.


0007212012000 9.7


PRESSURE-CUTTING VALVE

4. Check point, pressure-cutting valve > 100 barbelow pressure-cutting valve

5. Check point, 370 bar, drive pressure, forward 6. Check point, 370 bar, drive pressure, reverse 7. Adjusting screw11. Manual control lever, motor servo valve


A. Lock the manual control lever no. 11 to its upper position.

B. Push the back-up unit�s drive direction selector forward and turnpotentiometer until pressure at measurement point 5 rises to 370bar. At the same time the pressure at measurement point no. 4should drop quickly to 100bar.

WHITE - END USER BLUE - PONSSE OYJRED - DEALER

SCHEDULED MAINTENANCE HS10, HS16,NEW MACHINE

I = Inspect or checkR = ReplaceC = Clean

VI = Visual inspectionT = TighteningA = Adjustment

G = Greasing

Crane and harvester head: See also the crane and the harvester head service manuals.S e r v i c e t r a i n i n g

10.1

VI I, T

N:o ItemMaintenanceinterval (hours)

1. ENGINE (See also the engine service manual)

50 200 1000

1.11.21.31.41.51.61.71.81.9

1.101.111.121.131.141.15

VI VIOil or fluid leaks, repairEngine mountsOil pressure and chargingChecking the idle speedThermometer functionEngine shut off deviceEngine oil and filterAir filterWater separatorCoolant levelV-belt tightness, conditionValvesSealing of intake manifold and exhaust outletFuel filter for engine / cabin heater filterEngine fuel filter

VI VII I

VI VII II IR RCC CI II I

AVI VI

R

2. FRONT AXLE (HS16)

2.12.22.32.4

I RDifferential gear oilPlanetary gear oilPossible leaksMounting bolts

I RVI VIVI I, T

3. BOGIES

3.13.23.33.43.53.63.7

I RDifferential gear oilPlanetary gear oilBogie casing oilPossible leaksLubrication oil in bogie rockerRear bogie underpanMounting bolts

I RI RI I

4. TRANSMISSION4.14.2

R RVI I, T

G G

OilMounting bolts

5. PUMP SPLITTER GEARBOX5.15.2

R RVI I, T

OilMounting bolts

R

RRVII, T

I

I, T

RI, T

RT

RRRIG

VIVII

VIIIR

CII

VI

R

Sectionof

owner´smanual

5, 8

5, 8

5, 8

5, 8

A





G = Greasing


10.2


6. FILTERS AND HYDRAULIC OIL

50 200 1000

6.16.26.36.46.56.66.76.86.96.106.11

I IHydraulic oilHydraulic oil return filter (2 pcs)Crane circuit pressure filterDrive transmission intake filterDrive transmission feed-pressure filterSignal pressure filter to the valve K 170Hydraulic system breatherCooling circuit pressure filterActive suspension pressure filter (HS16)Harvester circuit pressure filter2-block pressure filter

R RR

R RR RI I

RR

RRR

9. MOUNTINGS9.19.29.39.49.59.69.79.8

I, T I, TPropeller shaft mounting boltsFrame lock housing mountingFrame lock cylinder block mountingFrame lock stud mountingDrive transmission pump mountingDrive transmission motor mountingWorking hydraulic pumps mountingsUnderpans mounting

VI I, TVI I, TVI I, T

CENTRAL JOINT

10.110.210.3

VI T, GVI VI

Horizontal bearingsVertical bearings (HS10)Vertical bearings, bolts (HS16)

I, T

10.

R

R

R

RR

R

I, TI, TI, TI, T

VI I, T I, TVI I, T I, TVI I, T I, T

R

R

VI I, T

R

T, GVI

R

I IVI VIC C

7. COOLING SYSTEM7.17.27.3

CoolantPossible leaksScreening grid

IVIC

C, R

11. HEATER AND AIR CONDITIONER

C, R11.111.2

Coarse and fine filterFine filter in cabin

I I8. EMERGENCY STEERING UNIT8.1 Function I

Sectionof

owner´smanual

8

8

5

VI I, T I, T





G = Greasing


10.3


12. WHEELS

50 200 1000

12.112.2

I, TMounting boltsTire pressures VI

II

III

13. PRESSURESI13.1

13.2

13.313.413.513.613.713.8

Drive transmission pressuresTransmission, parking brake andrear drive release pressurePressures of the harvester big and small pumpGrane pump pressuresDifferential lock pressuresFramelock pressureCrane slewing brake pressureValve console pilot operation pressure

II

I

IIIII

Place and date:

Signature of client

Notes:

15. ATTENTION

I15.1 Please, check that all labels are in good conditionand in right places. If not, change them.

14. BRAKES

14.114.214.314.414.514.614.7

IBrake circuit pressureDriving brake pressureBrake charging pressureParking brake pressureWorking brake pressureCrane slewing brake pressureBrake disk (backflash)

III

IIII

I, A

I I

I, T I, TI I

Sectionof

owner´smanual

5, 7

7

6

I

I I

Greasings, according to the owner´s manual15.2

Signature of service dealer

I I


VI = Visual inspectionT = TightenA = Adjustment

See also the crane and the harvester head service manuals.

SCHEDULED MAINTENANCEHS10, HS16

G = Greasing


10.4

5.15.2

Nr. Item Maintenance interval (hours)

1. ENGINE (See also the engine service manual)

10 500 1500

1.11.21.31.41.51.61.71.81.9

1.101.111.121.131.14

VIOil or fluid leaks, repairEngine mountsOil pressure and chargingChecking the idle speedThermometer functionEngine shut off deviceEngine oil and filterAir filterWater separatorCoolant levelV-belt tihgtness, conditionValvesFuel filter for engine / cabin heater filterEngine fuel filter

2. FRONT AXLE (HS16)

2.12.22.32.4

Differential gear oilPlanetary gear oilPossible leaksMounting bolts

R

3. BOGIES

3.13.23.33.43.53.63.7

Differential gear oilPlanetary gear oilBogie casing oilPossible leaksLubrication oil in bogie rockerRear bogie underpanMounting bolts

4. TRANSMISSIONR

I, TOil IMounting bolts

5. PUMP SPLITTER GEAR BOX

RI, T

Oil

R

4.14.2

50 250 3000

VIVIVIVIVIVI

VI

R

VIG

C RC

VI RA

RR

I R

VII, T

R

I RI R

I, TI, T

Mounting boltsVI





G = Greasing


10.5

Nr. .Item

6. FILTERS AND HYDRAULIC OIL

6.16.26.36.46.56.66.76.86.9

6.106.11

Hydraulic oilHydraulic oil return filter (2 pcs)Crane circuit pressure filterDrive transmission intake filterDrive transmission feed-pressure filterSignal pressure filter to the valve K 170Hydraulic system breatherCooling circuit pressure filterActive suspension pressure filter (HS16)Harvester circuit pressure filter2-block pressure filter

9. MOUNTINGS9.19.29.39.49.59.69.79.8

Propeller shaft mounting boltsFrame lock housing mounting boltsFrame lock cylinder block mountingFrame lock stud mountingDrive transmission pump mountingDrive transmission motor mountingWorking hydraulic pumps mountingsUnderpans mounting

CENTRAL JOINT

10.110.210.3

Horizontal bearingsVertical bearings (HS10)Vertical bearings (HS16)

10.

7. COOLING SYSTEM

7.17.27.3

Possible leaksScreening gridFreezing point

8. EMERGENCY STEERING UNIT

8.1 Function

11. HEATER AND AIR CONDITIONER11.111.211.311.4

Heater and air conditionerFiltersFunctionCooler

Maintenance interval (hours)

10 500 1500

VI

I

I, T

RI

R

VI

50 250 3000

R

R

VI

I

III

G

R

RR

CI

C

I

G

III

I

R

R

G I, T

R

RRR





G = Greasing


10.6

Nr. Item

12. WHEELS

12.112.2

Mounting boltsTire pressures

13. PRESSURES

13.113.2

13.313.413.513.613.713.8

Drive transmission pressuresTransmission, parking brake andrear drive release pressurePressures of the harvester big and small pumpCrane pump pressuresDifferential lock pressures

15. ELECTRIC EQUIPMENT15.115.215.315.4

Electric equipmentLightsCrane control levelsFunction of indicator and warning lights

14. BRAKES

14.114.214.314.414.514.614.7

Brake circuit pressureDriving brake pressureBrake charging pressureParking brake pressureWorking brake pressureCrane slewing brake pressureBrake disk (backflash)

Maintenance interval (hours)

10 500 1500

I

C

50 250 3000

VI

I

II

I

II

VI

16. ATTENTION

16.116.216.316.416.5

Washing the machineFuel tankHose connectionsCondition of labelsGreasing, according to the owner�s manual

CVI

C

VI

VI

Framelock pressureCrane slewing brake pressureValve console pilot operation pressure

I, TVI I

I

I I I I I I I

Se

rv

ice

t

ra

inin

g

10.70007312012000 Greasing points

Se

rv

ice

t

ra

inin

g

10.80007312012000 Greasing points


10.90007312012000

Serviceschedule /

hours

Ref Nipples Object 10 50 3001 1 Right-hand tilt cylinder top side R2 1 Right-hand tilt cylinder lower side R3 1 Support bearing of the front axle oscillation front side R4 1 Support bearing of the front axle oscillation rear side R5 1 Left-hand tilt cylinder top side R6 1 Left-hand tilt cylinder lower side R7 6 Propeller shaft joints R8 4 Propeller shaft glide bushing9 2 Pivot joint vertical bearing lower/upper side R10 2 Frame lock right / left side R11 2 Pivot joint horizontal bearing R12 2 Base tilt cylinder lower side R13 2 Base tilt cylinder top side R14 4 Steering cylinder bearing R15 16 Rear bogie swing bearing16 2 Crane base R17 2 Propeller shaft support bearing18 2 Door hinges R

R

R

R

Greasing points


10.100007312012000

Fil

ters


10.110007312012000

Nr. Filter Qty Note!1 Engine oil filter 1 CAT1R0739

2 Engine oil filter 1+1 0055198 0055200*

0055199*3 Fuel filter 1 CAT1R0751

4 Hydraulic oil return filter 2 00403930040295

5 Signal pressure filter for valve bank 1 00144340036673*

6 Hydraulic oil tank breather 1 00097567 Hydraulic oil suction filter 1 001152989 Cabin air filter 1 0038142

10 Hydraulic oil pressure filter for crane circuit 1 0009077 0012956*

11 Hydraulic oil pressure filter for harvester head 1 0009077 0012956*

12 Block 2 pressure filter 1 0014431 0036673*

13 Charge pressure filter 1 0019541

14 Cooling circuit pressure filter 1 00090780055233*

15 A/c air filter 1 0038149

16 Fuel pre-filter/water separator 1 CAT1272308CAT1174089*

17 Cabin levelling pressure filter 1 0009078

18

19

20

0055232*Screen for radiator and coolerEngine heater filter

Compressor filter

180087

0055076

0009756

Filters


10.120007312012000

1. Oil drain2. Oil filling3. Oil filter4. Dipstick

Engine


10.130007312012000

1. Oil filling2. Oil drain3. Breather4. Oil level5. Oil drain

Pump gear


10.140007312012000

1. Oil filling / breather2. Dipstick3. Oil drain4. Oil level5. 1-gear pressure inlet6. 2-gear pressure inlet7. Cylinder head nut8. Rear drive release inlet9. Air bleeding screw10. Splash oil removing

Gear box


10.150007312012000

Differentials

1. Oil drain2. Oil filling / oil level3. Oil level in differential


10.160007312012000

Bogies

1. Oil drain2. Oil filling / oil level3. Oil level in bogie4. Oil drain


10.170007312012000

Planet gears

Oil drain

Oil filling / oil level

safety regulations service training safety while servicing ...q-e-x.narod.ru/ergo.pdf · safety...

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