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We reserve all rights in this document and in the information contained therein: Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © ABB Technology Ltd. SafeRing / SafePlus Retrofit of Y6 relay trip coil V Module Installation instructions www.abb.com Edition 1.0 Document status RELEASED Responsible NODIS Location Date Name Language EN/NO Prepared NODIS 2008-12-15 BJGU/GUSO Checked NODIS 2008-12-16 MARE Approved NODIS 2008-12-16 OLGR Title SAFERING / SAFEPLUS RETROFIT OF Y6 RELAY TRIP COIL V MODULE ABB ABB Technology Ltd. Document No. 1VDD200016 Sheet No. 1/15

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Page 1: Safering / Safeplus - ABB Ltd · We reserve all rights in this document and in the informati parties without express authority is strictly forbidde ABB ABB Technology Ltd. …

We reserve all rights in this document and in the information contained therein: Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © ABB Technology Ltd.

SafeRing / SafePlus Retrofit of Y6 relay trip coil V Module

Installation instructions

www.abb.com

Edition 1.0

Document status RELEASED

Responsible NODIS

Location Date Name

Language

EN/NO

Prepared NODIS 2008-12-15 BJGU/GUSOChecked NODIS 2008-12-16 MARE Approved NODIS 2008-12-16 OLGR

Title SAFERING / SAFEPLUS

RETROFIT OF Y6 RELAY TRIP COIL

V MODULE

ABB ABB Technology Ltd. Document No.

1VDD200016 Sheet No.

1/15

Page 2: Safering / Safeplus - ABB Ltd · We reserve all rights in this document and in the informati parties without express authority is strictly forbidde ABB ABB Technology Ltd. …

We reserve all rights in this document and in the information contained therein: Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © ABB Technology Ltd.

ABB ABB Technology Ltd. Edition

1.0 Document No.

1VDD200016 Sheet No.

2/15

General Safety Instructions! - Check that the installation, putting into service and

maintenance of this apparatus is carried out by qualified personnel with knowledge of the apparatus to be installed. All the procedures as laid out in this installation and service instruction manual must be known.

- To perform the following installation requires a vocational

training (electrician, electrical engineer) and some years of experience.

- Make sure the standard and legal prescriptions are adhered to

during the installation, putting into service and maintenance. All procedures must be carried out in strict compliance to the rules of good working practice and safety at the work site.

- Please read this instruction manual and plan the work before

starting the installation.

- Strictly follow the information given in this instruction manual.

- Pay special attention to the danger notes as indicated in this manual by the following symbol:

- Check and ensure that the personnel operating the apparatus

have the instruction manual at hand, as well as the necessary information for correct installation.

- Before starting the retrofit upgrade the switchgear must be de-

energized. The switchgear is de-energized by operating the switches to disconnected position.

- Check that all mechanism springs are discharged. If in doubt,

close and open the switch.

Page 3: Safering / Safeplus - ABB Ltd · We reserve all rights in this document and in the informati parties without express authority is strictly forbidde ABB ABB Technology Ltd. …

We reserve all rights in this document and in the information contained therein: Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © ABB Technology Ltd.

ABB ABB Technology Ltd. Edition

1.0 Document No.

1VDD200016 Sheet No.

3/15

Sikkerhetsinstruks! - Sørg for at installasjon, idriftsettelse og vedlikehold er utført

av kvalifisert personell som har kjennskap til utstyret som blir installert. Vedkommende må også kjenne til prosedyrer som er beskrevet i dette installasjonsheftet.

- For å utføre følgende installasjon kreves yrkesfaglig erfaring

som elektriker, elektroingeniør eller liknende. - Sørg for at sikkerheten rundt installasjonsarbeidet er ivaretatt

i henhold til nasjonale normer og forskrifter. Arbeidet utføres av en fagperson.

- Les manualen nøye før arbeidet påbegynnes.

- Utfør installasjonen nøyaktig som beskrevet i denne

manualen.

- Vær spesielt nøye med å lese og følge anvisninger når det er indikert med fare symbolet:

- Sørg for at betjeningspersonell har dette installasjonsheftet

og har fått nødvendig informasjon når de betjener det installerte utstyret.

- Før installasjonen påbegynnes, sørg for at avgangen det skal

jobbes på er strømløs og at bryterne er utkoblet.

- Alle fjærer på mekanismene må være avspent. For å forsikre seg om dette kan bryteren lukkes og åpnes.

Page 4: Safering / Safeplus - ABB Ltd · We reserve all rights in this document and in the informati parties without express authority is strictly forbidde ABB ABB Technology Ltd. …

We reserve all rights in this document and in the information contained therein: Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © ABB Technology Ltd.

ABB ABB Technology Ltd. Edition

1.0 Document No.

1VDD200016 Sheet No.

4/15

Installation procedure

Before June 2002 the relay trip coil for self-powered relay had a different design and was named Y3 Før juni 2002 hadde relespolen for selvforsynt rele en annen konstruksjon og het Y3

Relay trip coil Y3 (Before June 2002) Reléspole Y3 (Før juni 2002)

Relay trip coil Y6 (From June 2002)

Reléspole Y6 (Fra juni 2002)

Page 5: Safering / Safeplus - ABB Ltd · We reserve all rights in this document and in the informati parties without express authority is strictly forbidde ABB ABB Technology Ltd. …

We reserve all rights in this document and in the information contained therein: Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © ABB Technology Ltd.

ABB ABB Technology Ltd. Edition

1.0 Document No.

1VDD200016 Sheet No.

5/15

1. Operate the vacuum circuit breaker to open position

Betjen effektbryteren til utkoblet stilling

2. Verify that the operating springs are not charged

Kontroller at koblingsfjærene ikke er forspente

3. Unscrew the fixing screws and remove the upper front cover Open the lower front cover

Løsne begge festeskruene og fjern det øvre frontdekselet Åpne det nedre frontdekslet

Existing front covers

Dagens frontdeksler Used until May 2007

Brukt inntil mai 2007

Page 6: Safering / Safeplus - ABB Ltd · We reserve all rights in this document and in the informati parties without express authority is strictly forbidde ABB ABB Technology Ltd. …

We reserve all rights in this document and in the information contained therein: Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © ABB Technology Ltd.

ABB ABB Technology Ltd. Edition

1.0 Document No.

1VDD200016 Sheet No.

6/15

4. If a relay trip coil Y3 or Y6 is not already mounted, skip this step If not, unscrew the relay trip coil bracket, and disconnect all wires

Dersom det ikke allerede er påmontert en relespolen type Y3 eller Y6, hopp over dette punktet Hvis det er en reléspole montert, skru av braketten og koble fra alle tilkoblede ledninger

If the switchgear is produced after May 2002, move to step 22 If the switchgear is produced before this and neither a top entry box nor a low voltage compartment is preventing access from the top, move to step 5 If neither of the mentioned conditions apply, it is impossible to retrofit the relay trip coil Y6

Dersom anlegget er produsert etter mai 2002, gå til punkt 22 Hvis anlegget er produsert før dette og det verken er kabelinnføringsboks eller lavspenningsskap som hindrer tilgang til toppen på anlegget, gå til punkt 5 Dersom ingen av de ovenfornevnte betingelsene stemmer overens med anlegget, er ytterligere montasje umulig

Y3/Y6

Page 7: Safering / Safeplus - ABB Ltd · We reserve all rights in this document and in the informati parties without express authority is strictly forbidde ABB ABB Technology Ltd. …

We reserve all rights in this document and in the information contained therein: Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © ABB Technology Ltd.

ABB ABB Technology Ltd. Edition

1.0 Document No.

1VDD200016 Sheet No.

7/15

5. Unscrew and remove the top plate

Skru av topplaten

6. Unscrew and remove the position indicator

Skru av stillingsindikeringen

7. Unscrew and remove the padlock bracket

Skru av hengelåsbraketten

A A

Page 8: Safering / Safeplus - ABB Ltd · We reserve all rights in this document and in the informati parties without express authority is strictly forbidde ABB ABB Technology Ltd. …

We reserve all rights in this document and in the information contained therein: Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © ABB Technology Ltd.

ABB ABB Technology Ltd. Edition

1.0 Document No.

1VDD200016 Sheet No.

8/15

8. Unscrew and remove the bracket with push buttons

Skru av braketten med trykknapper

Y1

9

9. If an opening coil marked Y1 is mounted, remove the locking washer

and unscrew two screws If not, move on to step 10

Dersom en åpnespole merket Y1 er montert, fjern låseskiven og skru av to skruer Hvis ikke, gå videre til punkt 10

Page 9: Safering / Safeplus - ABB Ltd · We reserve all rights in this document and in the informati parties without express authority is strictly forbidde ABB ABB Technology Ltd. …

We reserve all rights in this document and in the information contained therein: Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © ABB Technology Ltd.

ABB ABB Technology Ltd. Edition

1.0 Document No.

1VDD200016 Sheet No.

9/15

10. Unscrew and remove spacer and plastic washer

Skru av skruen og fjern distanse- og plastskive

11. Rotate the transmission bar clockwise

Rotér overføringsstaget med klokka

12. Unscrew and remove the bracket

for manual operation

Skru av og fjern braketten for manuell betjening

13. Remove the circlip

Fjern seegeringen

12

13

10

11

Page 10: Safering / Safeplus - ABB Ltd · We reserve all rights in this document and in the informati parties without express authority is strictly forbidde ABB ABB Technology Ltd. …

We reserve all rights in this document and in the information contained therein: Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © ABB Technology Ltd.

ABB ABB Technology Ltd. Edition

1.0 Document No.

1VDD200016 Sheet No.

10/15

A B

A C

14. Remove part A and then part B

Fjern del A og deretter del B 15. Place part C as shown in the picture, then re-place part A

Fix the parts with a new circlip

Plassér del C som vist på bildet, sett deretter del A tilbake Fest delene med en ny seegering

14

Notice the position!

Legg merke til posisjonen!

15

Page 11: Safering / Safeplus - ABB Ltd · We reserve all rights in this document and in the informati parties without express authority is strictly forbidde ABB ABB Technology Ltd. …

We reserve all rights in this document and in the informatiparties without express authority is strictly forbidde

ABB ABB Technology Ltd. Edition

1.0 Document No.

1VDD200016 Sheet No.

11/15

on contained therein: Reproduction, use or disclosure to third n. © ABB Technology Ltd.

16 16. Fix the bracket which was

removed during step 12

Fest braketten som ble fjernet under punkt 12

17. Flip back the transmission bar

which was removed during step 11 and fix it with the screw and washers removed during step 10 Check that all parts are in place (picture on the right) NB! Make sure that the screw is not fixed too tight Test this by moving the bracket backwards and forwards

BB

B - B

NOTICE! 17

Roter tilbake overføringsstaget som ble fjernet under punkt 11, og skru den fast med skruen og skivene som ble fjernet under punkt 10 Se til at alle delene er på rett plass (bilde til høyre)

Transmisison bar

Overføringsstag OBS! Påse at skruen ikke er festet for hardt Test dette ved å bevege braketten fram og tilbake

Page 12: Safering / Safeplus - ABB Ltd · We reserve all rights in this document and in the informati parties without express authority is strictly forbidde ABB ABB Technology Ltd. …

We reserve all rights in this document and in the information contained therein: Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © ABB Technology Ltd.

ABB ABB Technology Ltd. Edition

1.0 Document No.

1VDD200016 Sheet No.

12/15

19. Fix bracket with push buttons that was removed in step 8 Make sure that both trip levers of the mechanism are inserted into the push buttons

NB! Make sure that the mechanical parts for opening and closing are in correct position

Test this by pushing the green button and se if the transmission bar moves

Fest braketten med trykknapper som ble fjernet i punkt 8 Påse at begge utløserarmene er plassert inne i hver sin trykknapp

OBS! Påse at alle mekaniske deler for inn- og ut-kommando er korrekt montert

Test dette ved å trykke på den grønne knappen og se om overføringsstag beveger seg

Transmisison bar

Overføringsstag

Lock washerLåseskive

M5x10

18. If relay trip coil Y1 was removed earlier, re-place it

Dersom relespolen Y1 tidligere var montert, fest denne igjen 19

Page 13: Safering / Safeplus - ABB Ltd · We reserve all rights in this document and in the informati parties without express authority is strictly forbidde ABB ABB Technology Ltd. …

We reserve all rights in this document and in the information contained therein: Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © ABB Technology Ltd.

ABB ABB Technology Ltd. Edition

1.0 Document No.

1VDD200016 Sheet No.

13/15

21. Fix the position indicator

Fest posisjonsindikatoren

20. Fix the padlock bracket

Skru på hengelåsbraketten

Cog wheel arrow shall point to the straight line on the position indicator

Pilen i tannhjulet skal peke mot den rette linjen på posisjonsindikatoren

20

Page 14: Safering / Safeplus - ABB Ltd · We reserve all rights in this document and in the informati parties without express authority is strictly forbidde ABB ABB Technology Ltd. …

We reserve all rights in this document and in the information contained therein: Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © ABB Technology Ltd.

ABB ABB Technology Ltd. Edition

1.0 Document No.

1VDD200016 Sheet No.

14/15

22. Press the tripping lever of the new Y6 in the indicated direction into latched position

Press utløserstaget på den nye relespolen Y6 til spent posisjon

23. If auxiliary switch S9 (signal for tripped relay) is specified, fix it with 2 pieces of M4x16 screws on the rear side of Y6

Dersom signalvender S9 (utløst relé) benyttes, fest den på baksiden av Y6 med 2 stk M4x16 skruer

Unlatched position

Uspent posisjon Latched position

Spent posisjon

Tripping lever, push direction

Utløserstag, trykkretning

S9

M4 x 16

23

22

Page 15: Safering / Safeplus - ABB Ltd · We reserve all rights in this document and in the informati parties without express authority is strictly forbidde ABB ABB Technology Ltd. …

We reserve all rights in this document and in the information contained therein: Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © ABB Technology Ltd.

ABB ABB Technology Ltd. Edition

1.0 Document No.

1VDD200016 Sheet No.

15/15

24. Fix Y6 with 2 pieces of M5x10 screws

Fest Y6 med 2 stk M5x10 skruer

25. Gather the wires using strips, to avoid damage from moving parts

Samle ledningene med strips, for å unngå skade fra bevegelige deler

26. If the top plate was removed earlier, fix it

Hvis topplaten ble fjernet tidligere, fest den 27. Re-place and fix the front covers

Sett tilbake og fest frontdekslene

24

M 5 x 10