safe and reliable conveyor belt stopping, where and

Safe and reliable conveyor belt stopping, where and whenever it is needed

Conveyor switches CHI Control

2 EATON CORPORATION Conveyor switches CA053002EN – October 2012

Powering business worldwideDiscover Eaton – a leader in the power management field

Since 1911, when our company began trading as a small truck parts supplier, Eaton® Corporation has come a long way. Today, as a diversified power management company, Eaton has sales of $11.9 billion USD (FY 2009), employs 70,000 people and has customers in more than 150 countries. Everyday, we help companies across the world to manage power, and do more, while consuming less energy.

Eaton’s innovative products, solutions and technologies are designed to help customers to manage power and conserve resources while working more productively, safely and sustainably. Our integrated and diversified business strategy ensures that we remain at the forefront of our industry, decade after decade.

Aerospace

A leading global supplier to commercial and military aviation and aerospace industries. An extensive technology portfolio includes hydraulic systems, fuel systems, motion control systems, propulsion sub-systems, cockpit controls and displays and fluid health monitoring systems. Our products improve fuel economy, aircraft performance, reliability and safety.

Truck

A leader in the design, manufacture and marketing of complete line of drivetrain systems and components for medium- and heavy-duty commercial vehicles. Under the “Roadranger” brand, Eaton also markets lubricants, safety products and service tools. Eaton’s hybrid power systems have earned the company recognition as a global leader in alternative power for commercial vehicles.

Electrical

A global leader in electrical control, power distribution, uninterruptible power supply and industrial automation products and services. Our products provide customer-driven PowerChain Management® solutions to serve the power system needs of the industrial, institutional, government, utility, commercial, residential, IT, mission critical and OEM markets worldwide.

Aerospace Truck

EATON CORPORATION Conveyor switches CA053002EN – October 2012 3

Powering business more sustainablySustainability – smaller footprint in the world

The principle of sustainability means meeting the current needs of our own society without compromising the needs or options of future generations. It is a principle, which forms the very core of our design and production philosophy and guides all our activities across the world. Our commitment to reducing our own ecological footprint covers a wide range of green technologies, products and services that help our customers utilise electrical power more efficiently, while improving environmental performance.

Eaton has been recognised throughout the world for its uncompromising business ethics. For example, it was listed as one of the ‘World’s Most Ethical Companies’ on the Ethisphere Institute’s annual list for three consecutive years (2007, 2008 and 2009).

Learn more about Eaton Green Solutions at www.eaton.com/greensolutions

When you see this symbol, you know the solution represents an Eaton bench- mark for environmental performance.

Electrical Automotive Hydraulics

Automotive

A supplier of critical components that reduce emissions and fuel consumption and improve stability and performance of cars, light trucks and commercial vehicles. Principal products include engine valves and valve train components, transmission and engine controls, supercharger, locking and limited slip differentials, cylinder heads, fluid conveyance components, body mouldings and spoilers.

Hydraulics

A worldwide leader in reliable, high-efficiency hydraulic systems and components for use in mobile and industrial applications. Markets include agriculture, construction, mining, forestry, utility, material handling, earth moving, truck and bus, machine tools, moulding, primary metals, automotive, power generation, port machinery and entertainment.

Complete coverage of the market – worldwide in all standards

Local market leader with global competence

Eaton’s product series are distinguished by their strong presence in all regions of the world. In markets that adhere to IEC standards, Eaton’s Moeller line is very well established, and in the world of UL/CSA, Eaton is a key player, for example with its Cutler-Hammer line. Now all customers are benefiting from first-rate engineering and the combined know-how in research and development – no matter which standards they use.

South Africa

Eaton acquired the CHI Control business through the acquisition of Actom Low Voltage, South Africa in July 2011.In terms of organisation, product and production techniques, CHI Control is being fully integrated into Eaton, adopting the Eaton Business System, a single system covering work processes, tools and tooling. The CHI Control logo is now being replaced by the Eaton logo on product rating and carton labels and associated marketing materials with a phased completion date of 1 July 2013.The CHI Control name and logo remain registered trademarks of Eaton Corporation.


1

Conveyor switches

1 Conveyor switches1.1 Conveyor standard/slack belt trip switch .............................................................................61.2 Conveyor belt ripped/torn switch .......................................................................................101.3 Conveyor alignment switch ...............................................................................................12

Single End Conveyor Trip Switch

Ripped/Torn conveyor belt trip switch

Single pole conveyor alignment switch


1

Conveyor standard/slack belt trip switch1.1General operation

The conveyor trip switch facilitates stopping the conveyor, in the event of an emergency from any point along the entire length of the conveyor, giving safety to physical harm and mechanical damage.

Standard Belt Operation

The conveyor trip switch, is a safety switch that has a pre-tension device which allows the trip wire to be tensioned. When a pull is exerted to the trip wire, the yellow flag falls 90˚ and mechanically locks out the control circuit contact block. To reset the switch, the flag must be reset by hand. The conveyor trip switch is available in single-end or double-end options.

Slack Rope Operation

The conveyor trip switch with Slack Rope feature has a pre-tension device which allows the trip wire to be tensioned and sets the Slack Rope control circuit contact, to indicate that the trip wire is tensioned correctly. When a pull is exerted to the trip wire, the yellow flag falls 90˚ and mechanically locks out the Safety Trip control circuit contact. To reset the switch the flag must be reset by hand. The conveyor trip switch is available in single-end or double-end options.

Select Criteria

Distance between two Conveyor Belt Trip Switches must not exceed 100 metres however they may be less. Depending on the length of exposed area and type of switches required, you may require only 2 single end conveyor safety switches or combination of double and single end conveyor safety switches.

Single End Standard

Description Eaton Part Number

Single End Conveyor Trip Switch CHW53198

CHW53198

Double End Standard


Double End Conveyor Trip Switch CHW53197

CHW53197

Single End Slack Rope


Slack Rope Single End Conveyor Trip Switch CHW53198A

CHW53198A

Double End Slack Rope


Slack Rope Double End Conveyor Trip Switch CHW53197A

CHW53197A

Wire Rope 2.5mm


Wire Rope 2.5mm x 33 metres 3-5/33



3-5/33

Pigtail M10


Pigtail M10 x 125mm PT125CW5000

PT125CW5000

Crosby Clamp


Crosby Clamp – 5mm wire rope 1001AG0055

1001AG0055


1

1.1Conveyor standard/slack belt trip switch

Turnbuckle Eye/Eye


Turnbuckle Eye/Eye M10 x 125mm CHW53173

CHW53173

Flashing LED 110/220 VAC


Flashing LED Light Kit – 110/220VAC – Amber CHW53203A

Flashing LED Light Kit – 110/220VAC – Red CHW53203B

CHW53203

Padlock Attachment


Padlock Attachment for Conveyor Trip Switch CHW53201

CHW53201

Conveyor Switch Unit


Switch Unit for Standard Conveyor Trip Switch CHW53199

Switch Unit for Slack Rope Conveyor Trip Switch CHW53199A

CHW53199

Thimble


Thimble – 2.5mm wire rope SPBUYEA

SPBUYEA


1

Conveyor standard/slack belt trip switch1.1Selection Criteria

Dimensions (mm)

Single End Standard Belt Trip Switch CHW53198

Single End Slack Belt Trip Switch CHW53198A


1

1.1Conveyor standard/slack belt trip switch

Technical Detail

Standards IEC/SANS 60079-0 2005 Ed3

IEC/SANS 60079-1 2004 Ed3

IEC 60947-5-1

Mounting 2 Bolts M10

Ambient Temperature -20°C to 70°C

Protection IP66

Cable Entry 3 x M20

Maximum Ampere Rating (A) AC DC

VOLTS 120 240 480 600 125 250

Make and Emergency Interupting Capacity 60.0 30.0 15.0 12.0 1.1 0.55

Normal Load Break 6.0 3.0 1.5 1.2 1.1 0.55

Continuous Current 10.0 10.0 10.0 10.0 5.0 5.0

Single End Slack Belt Trip Switch CHW53198A

Double End Slack Belt Trip Switch CHW53197A


1

Conveyor belt ripped/torn switch1.2General Operation

The conveyor belt ripped/torn trip switch is used in conveyor systems to provide a fail-safe stop mechanism for torn or ripped conveyor belts. The Rip Switches are typically installed just after loading points where belts are more likely to develop

tears or rips and at 300m intervals on longer conveyors. Once activated these switches isolate the control circuits of the motors driving the conveyors and other process equipment.

Pigtail M10


Pigtail M10 x 125mm PT125CW5000

PT125CW5000

Crosby Clamp


Crosby Clamp – 5mm wire rope 1001AG0055

1001AG0055

Wire Rope 2.5mm


Wire Rope 2.5mm x 33 meters 3-5/33

3-5/33

Thimble


Thimble – 2.5mm wire rope THIMB3

THIMB3

Top View Front View

Flashing LED Light Kit – Amber


Flashing LED light kit – 110/220VAC – amber CHW53203A

CHW53203A

Flashing LED Light Kit – Red


Flashing LED light kit – 110/220VAC – red CHW53203B

CHW53203B

Ripped/Torn Conveyor Belt Trip Switch


Ripped/torn conveyor belt trip switch CHW53198B

CHW53198B


1

Conveyor belt ripped/torn switch 1.2Application Requirement

Two belt rip switches are required, one on either side of the belt. Between the two switches is a wire rope with two forked keys at either end, which attach to each rip switch. The ripped belt or

debris protruding through the belt activates the wire rope spanned below the belt in strategic zones of high risk to ensure quick detection limiting damage to the belt and associated equipment.

Dimensions (mm)

Technical Data

Standards IEC/SANS 60079-0 2005 Ed3

IEC/SANS 60079-1 2004 Ed3

IEC 60947-5-1

Mounting 2 Bolts M10

Ambient Temperature -20ºC to 70ºC

Protection IP66

Cable Entry 3 x M20

Maximum Ampere Rating (A) AC DC

VOLTS 120 240 480 600 125 250

Make and Emergency Interrupting Capacity 60.0 30.0 15.0 12.0 1.1 0.55

Normal Load Break 6.0 3.0 1.5 1.2 1.1 0.55

Continuous Current 10.0 10.0 10.0 10.0 5.0 5.0

287

646435.5

22265

146

287

146

Side ViewTop View


1

Conveyor alignment switch1.3General Operation

The alignment switches are mounted on both sides of conveyor systems to provide a fail-safe stop mechanism for conveyor belts that have misaligned to the left or right.

Alignment switches are typically mounted on either side of the

header and tail pulleys on all conveyors and after every 300 metres and at every tripper drive on longer conveyor belts.

Once activated these switches interrupt the control circuits to motors driving the conveyors and other process equipment.

Order Information

Description Contacts Eaton Part Number

Single Pole Conveyor Alignment Switch 1NO/1NC CHW93053

Double Pole Conveyor Alignment Switch 2NO/2NC CHW93058

CHW93053

Mechanical Detail

CHW93053 CHW93058

A – Max 60° 65°

B – Trip 17° 40°

C – Overtravel 43° 25°

D – Reset 6° 35°


1

1.3Conveyor alignment switch

Technical Data

SANS IEC

Standards 60529 : 2001 Ed 1.01 60529 : 2001 Ed 2.1

61241-0 : 2005 Ed 1 61241-0 : 2004 Ed 1

61241-1 : 2005 Ed 1 61241-1 : 2004 Ed 1

Mounting 4 Bolts M6

Ambient Temperature -15ºC – 80ºC

Protection IP65

Cable Entry 1 x M20

Lever Operation Spring Return Action

Electrical Detail AC DC

VOLTS 110 220 380 550 120 240 600

Single Pole Bin No. 93053

Max Make 60A 30A 17.5A 15A

Max Break 6A 3A 1.7A 1.2A 2.2A 1.1A 0.4A

Double Pole Bin No. 93058

Max Make 40A 20A 12A 8A

Max Break 15A 10A 7A 5A 0.5A 0.2A 0.002A

Note: Must be the same polarity on each pole.

Dimensions (mm)

All of the above are trademarks of Eaton Corporation or its affiliates. Eaton has a license to use the Westinghouse brand name in Asia Pacific. ©2012 Eaton Corporation.

1874 1886 19111893 19831962 19891984 19991976 1977190819061899 1963 19671934

The power of fusion.

There’s a certain energy at Eaton. It’s the power of uniting some of the world’s most respected names to build a brand you can trust to meet every power management need. The energy created supports our commitment to powering business worldwide.

Eaton is dedicated to ensuring that reliable, efficient and safe power is available when it’s needed most. With unparalleled knowledge of electrical power management across industries, experts at Eaton deliver customized, integrated solutions to solve our customers’ most critical challenges. Eaton.com/Electrical.

Changes to the products, to the information contained in this document, and to prices are reserved; so are errors and omissions. Only order confirmations and technical documentation by Eaton is binding. Photos and pictures also do not warrant a specific layout or functionality. Their use in whatever form is subject to prior approval by Eaton. The terms and Conditions of Eaton apply, as referenced on Eaton internet pages and Eaton order confirmations.

Eaton is dedicated to ensuring that reliable, efficient and safe power is available when it’s needed most. With unparalleled knowledge of electrical power management across industries, experts at Eaton deliver customised, integrated solutions to solve our customers’ most critical challenges.

Our focus is on delivering the right solution for the application. But, decision makers demand more than just innovative products. They turn to Eaton for an unwavering commitment to personal support that makes customer success a top priority.

For more information, visit www.eaton.eu/electrical

Follow us on social media to get the latest product and support information.

To contact an Eaton salespersonor local distributor/agent, please visitwww.eaton.eu/electrical/customersupport

Eaton Industries Manufacturing GmbHEMEA Headquarters7 Route de la Longeraie1110 MorgesSwitzerland

© 2012 Eaton CorporationAll Rights ReservedAll other trademarks are propertyof their respective owners. Printed in South AfricaPublication number CA053002EN

Africa Electrical Sector HQ Eaton Electric (South Africa) (Pty) Ltd Private Bag X019 Wadeville 1422 Tel: (011) 824-7400 Fax: (086) 681 9302

Cape Town Branch Eaton Electric (South Africa) (Pty) Ltd P.O. Box 3308 Cape Town 8000 Tel: (021) 531 5852 Fax: (021) 531 9953

Durban Branch Eaton Electric (South Africa) (Pty) Ltd P.O. Box 132, Umgeni Business Park, Durban 4098 Tel: (031) 263 0502 Fax: (031) 263 0756

Witbank Branch Eaton Electric (South Africa) (Pty) Ltd P.O. Box 3798 Witbank 1035 Tel: (013) 692 3066 Fax: (013) 697 3246

Port Elizabeth Sales Office Eaton Electric (South Africa) (Pty) Ltd P.O. Box 7327 Newton Park 6055 Tel: (041) 364 1049 Fax: (041) 364 2180

Rustenburg Sales Office Eaton Electric (South Africa) (Pty) Ltd P.O. Box 20493, Protea Park, Rustenburg 0305 Tel: (014) 596 7600 Fax: (014) 596 6197

Vanderbijlpark Sales Office Eaton Electric (South Africa) (Pty) Ltd P.O. Box 5861 Vanderbijlpark 1900 Tel: (016) 889 2476/7 Fax: (016) 889 2266

Richards Bay Sales Office Eaton Electric (South Africa) (Pty) Ltd P O Box 1700, Richards Bay, 3900 Tel: (035) 797 5181/2/3 Fax: (035) 797 5184 Cell : 082 460 3995

Local Distributor/agent

safe and reliable conveyor belt stopping, where and

Documents