safe 645 principles of occupational safety overview of automated processes and equipment

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SAFE 645 Principles of Occupational Safety Overview of Automated Processes and Equipment

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SAFE 645 Principles of Occupational Safety

Overview of Automated Processes

and Equipment

1. Introduction

1.1. Why automate?

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2. Robots defined

•Reprogrammable, multifunctional, mechanical manipulators devices designed to move material, parts, tools, or specialized devices through variable programmed motions to perform a variety of tasks.

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2.1. Classification of robots

Servo robots

Nonservo robots

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2.2. Classification by robot path

Point-to-point path

Controlled path

Continuous path

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3. Intrinsic safety built into Robot design and operation

Hazard Analysis of the robot’s use, programming, work environment, human error and maintenance operations.

Encourages a combination of safeguarding methods using both redundant and back-up systems.

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4. Hazards associated with robots

Control Errors

Human Errors

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4. Hazards associated with robots

• Working Envelope• Environmental Sources• Power Systems

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5. ANSI standards on robots

3.4.1. ANSI/RIA R15.06

“Safety Standard for Industrial Robots and Industrial Robot Systems”

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5. ANSI standards on robots

Four options for safeguarding robots:

Presence sensing device

Barrier with an active interlock

Perimeter guard

Awareness barrier

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5. ANSI standards on robots

Safeguarding the Teacher

A restricted speed of 10 inches per second should be placed on any part of the robot during training to minimize injury to the teacher or programmer.

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5. ANSI standards on robots Other ANSI requirements for robots

• moving parts protected

• minimize the release of stored energy

• protect the robot from radio frequency and electro magnetic sources

• emergency stops

• operating controls outside working envelope

• hostage controls Click hear to listen to the audio portion of this presentation!

5. ANSI standards on robots

• Installation and maintenance of robots

• Employee Training Click hear to listen to the audio portion of this

presentation!