s2-4 s2-10.5 disc brake usb -iii m 1501 203 e -en -2006...

S2-10.5

Alterations reserved SIBRE Siegerland-Bremsen GmbH – Auf der Stücke 1-5 – D-35708 Haiger, Germany

Tel.: +49 2773 94000 – Fax: +49 2773 9400-10 – e-mail: [email protected] – www.sibre.de

G:\CATALOGUES\EN CATALOGUES\DOC-CATALOGUE\01 USB\S2-4 EN USB3-III 2006-07.doc

M 1501 203 E-EN-2006-07 Disc Brake USB-III

S2-4

thruster-type

Ed 121/6 = Eldro EB 1250-60 = Elhy

thruster-type Ed 201/6 = Eldro EB 2000-60 = Elhy

thruster-type Ed 301/6 = Eldro

EB 3000-60 = Elhy

weight without thruster: ~315 kg Braking torque M in Nm with µ = 0,35

D2 D1 D3 R1 C Mmin Mmax Mmin Mmax Mmin Mmax 560 440 298 140 574 2650 6000 3200 9200 2700 12400 630 530 380 181 615 3200 7250 3850 11100 3250 14950 710 610 455 221 655 3700 8350 4450 12800 3750 17200 800 700 535 266 700 4250 9600 5100 14700 4300 19750 900 790 630 316 750 4750 10800 5750 16550 4850 22250

1000 890 725 366 800 5350 12200 6500 18650 5450 25100 1250 1130 965 491 925 6800 15500 8250 23700 6900 31850

Option: manual release

Option: proximity switches „open“, „closed“, „pad wear limit“

A1: friction surface per lining = 300 cm² D1: theoretical friction diameter D2: outer disc diameter D3: max. coupling or hub diameter B: disc width = 30 mm L: R1 + 103 mm

S2-10.5



G:\CATALOGUES\EN CATALOGUES\DOC-CATALOGUE\01 USB\S2-5 EN USB3-I 2009-03.doc

M 1501 206 E-EN-2009-03 Disc Brake USB3-I

S2-5

thruster-type

Ed 30/5 = Eldro EB 300-50 = Elhy


EB 500-60 = Elhy


EB 800-60 = Elhy

kgs without thrustor: ~80 kg Braking torque M in Nm with µ = 0,35

D2 D1 D3 R1 C Mmin Mmax C Mmin Mmax C Mmin Mmax 315 225 130 47,5 345 390 550 365 470 1180 370 780 1730 355 285 185 75,5 375 500 690 395 600 1470 400 1000 2190 400 340 235 102 400 600 830 420 710 1760 425 1190 2610 450 390 285 127 425 680 950 445 820 2020 450 1350 3000 500 437 335 152 450 750 1070 470 920 2260 475 1500 3360 560 495 390 182 480 850 1210 500 1040 2560 505 1700 3810 630 565 455 217 515 980 1380 535 1180 2920 540 1950 4350 710 653 530 257 555 1100 1590 575 1370 3380 580 2250 5020

Please contact us when using thrusters with lifting- and/or lowering valves

Option: proximity switches „open“, „closed“, „pad wear limit“

Option: manual release

A1: friction surface per lining = 200 cm² D1: theoretical friction diameter D2: outer disc diameter D3: max. coupling or hub diameter B: disc width = 30 mm standard L: R1 + 70 mm

S2-10.5



G:\CATALOGUES\EN CATALOGUES\DOC-CATALOGUE\01 USB\S2-6 EN USB3-05 2009-05.doc

M 1501 271 E-EN-2009-05 Disc Brake USB3-05

S2-6

ØD1 ØD3 R1 C Weight incl. thrustor kg

USB 3-05-E50 ØD2 - 55 ØD2 - 120 ØD2/2 - 45 R1 + 240 58

USB 3-05-E100 ØD2 - 67.5 ØD2 - 135 ØD2/2 - 45 R1 + 240 58

Braking torque in Nm (µ=0,35) on disc-Ø D2,

adjustable from / to

Ø 200 Ø 250 Ø 315 Ø 355 Ø 400

USB 3-05-E50 80-250 110-340 140-450 160-520 190-600

USB 3-05-E100 n.a. 320-670 440-910 510-1060 610-1230

other disc Ø upon request

Option: manual release Option: limit switches

210

240

155 165

B

22

41

5

58

0

15 160

195

D3

D2

D1

R1

C

16

0

265 . 5

13

90

.5

17

2.

5

Options: manual release, switch „open“ & „wear“ B = disc thickness in mm, standard = 30 mm, optional = 20 mm Ø D2 = outer disc diameter in mm Ø D1 = theoretical friction diameter in mm Ø D3 = max. coupling or hub diameter in mm linings: = for USB 3-05-E50: organic, size 50 for USB 3-05-E100: sinter, size 100,

suitable for disc-Ø

D2 ≥ 250 mm

S2-10.5



G:\CATALOGUES\EN CATALOGUES\DOC-CATALOGUE\01 USB\S2-7 EN USB 2-05 2010-03.doc

M 1501 309 E-EN-2010-03 Disc Brake USB 2-05

S2-7

EMG-thruster type

EB 120-40 EB 220-40 EB 300-40 weight without thruster: ~36kg

braking torque MBr in Nm bei µ=0,4*1, adjustable from / to

D2 D1 D3 E R1 B=110 C=190 T=240 B=162 C=240 T=283 B=150 C=215 T=260

250

200 110 98 61 90 200 270

280 230 140 113 76 100 230 310

315 260 170 130 93 115 260 355

355 300 210 150 113 135 300 410

400 345 110 172 135 155 345 470

Ø D1 = theoretical friction diameter Ø D2 = outer disc diameter Ø D3 = max. possible coupling or hub diameter B = disc width in mm, Standard = 20 mm, other disc width upon request brake lining = organic, optional Sinter

S2-10.5



G:\CATALOGUES\EN CATALOGUES\DOC-CATALOGUE\01 USB\S2-8 EN USB-C31 2007-03.doc

M 1501 325 E-EN-2007-03 Disc Brake USB-C31

S2-8

thruster-type

Ed 30/5 = Eldro EB 300-50 = Elhy


EB 500-60 = Elhy


EB 800-60 = Elhy


D2 D1 D3 R1 C Mmin Mmax Mmin Mmax Mmin Mmax 315 235 130 52,5 371 390 550 390 1160 780 1730 355 275 170 72,5 391 475 650 475 1380 950 2060 400 320 210 95 413 560 770 560 1630 1110 2420 450 370 260 120 438 640 890 640 1890 1270 2810 500 420 310 145 463 710 1010 710 2130 1420 3170 560 480 360 175 493 810 1150 810 2430 1620 3620 630 550 430 210 528 940 1320 940 2790 1870 4160 710 630 500 250 568 1060 1530 1060 3250 2170 4830

1 98

25 6 5

130

18

E

C

L

R1

23

0

D3

D1 D

2

63

2

69

1

1 75

375

B

1 801 80

manual release

Options: monitoring switches

A A

4 5

2 90

360

25

13

0 26

0

18

A-A

A1: friction surface per lining 130 cm² D1: theoretical friction diameter D2: outer disc diameter D3: max. coupling or hub diameter B: disc width = 30 mm L: R1 + 65 mm E: 352 mm

S2-10.5




M 1501 326 E-EN-2007-02

Disc Brake USB-C32

S2-9


weight without thrustor: ~90 kg Braking torque M in Nm with µ = 0,35

D2 D1 D3 R1 C Mmin Mmax 450 390 285 95 453 1400 2800 500 437 335 120 478 1600 3200 560 495 390 150 508 1800 3650 630 565 455 185 543 2100 4200 710 653 530 225 583 2500 4850 800 735 580 270 628 2750 5500

A1: friction surface per lining 130 cm² D1: theoretical friction diameter D2: outer disc diameter D3: max. possible coupling or hub diameter B: disc width = 30 mm L: R1 + 105 E: 352

S2-10.5





S2-10

thruster-type

Ed 121/6 = Eldro EB 1250-60 = Elhy



EB 3000-60 = Elhy


D2 D1 D3 R1 C Mmin Mmax Mmin Mmax Mmin Mmax 450 350 190 95 537,5 2450 3650 3430 4900 4280 8400 500 400 240 120 562,5 2800 4200 3920 5600 4900 9600 560 460 300 150 592,5 3220 4800 4500 6400 5635 11100 630 530 370 185 627,5 3710 5550 5190 7400 6493 12800 710 610 450 225 667,5 4270 6400 5970 8500 7470 14700 800 700 530 270 712,5 4900 7300 6860 9800 8570 16900

25

76

0

2 25225

manual release

310 330

30B=

86

0

12

30

AA

28

0

R1 160 160

25 80

D2

D3D

1

3 05

515

L

C Options: monitoring switches

360

5

27

40

5

25

16

01

60

4 50

Section A-A A1: friction surface per lining D1: theoretical friction diameter D2: outer disc diameter D3: max. coupling or hub diameter B: disc width = 30 mm L: R1 + 80 mm

S2-10.5



G:\CATALOGUES\EN CATALOGUES\DOC-CATALOGUE\01 USB\S2-11 EN USBC-53 2010-09.doc


S2-11

Thruster Type Eldro Ed 201 Elhy EB 2000


Thruster Type Eldro Ed 301-

X01SB


max. clamping force FAmax 50000 N 65000 N 77500 N 91500 N

Weight without thruster: ~285 kg Brake Torque M in Nm for µ = 0.35 (differing friction coefficient possible)

D2 D3 R1 C Mmin Mmax Mmin Mmax Mmin Mmax Mmin Mmax 630 310 185 615 4250 7700 5100 10200 6000 13200 6900 15500 710 390 225 655 4950 8900 5950 11900 7000 15300 8000 18100 800 480 270 700 5750 10400 6900 13700 8100 17800 9300 21000 900 580 320 750 6600 11900 7800 15800 9300 20500 10700 24200 1000 680 370 800 7500 13500 9000 17900 10500 23200 12100 27400

B

240240

80

0

83

5

290

95

0

610

86

0

12

40

AA

25

28

0

R1

140

545

C

D2

D3

160 160

29

L

36010

450

40

5

27

25

16

01

60

D2: outer disc diameter D3: max. coupling / hub diameter B: disc width = 30 mm L: R1 + 58.5 mm

S2-10.5



G:\CATALOGUES\EN CATALOGUES\DOC-CATALOGUE\01 USB\S2-12 EN SMS 2010-08.doc

M 1501 379 E-EN-2010-08 SMS – Status Monitoring System

S2-12

pad temp. right °C

pad temp. left °C

braking force kN

clamping force kN

pads worn out

EMR engaged

thrustor stroke

brake closed

brake open

In order to increase the operational safety and the availability of your machine, SIBRE is offering optional packages of monitoring features for USB-type brakes. The Status Monitoring System SMS is using monitoring switches, contacts, temperature sensors and DMS-technology to permanently read the actual status of the brake. These signals are made available in the PLC, enabling accurate planning of preventive brake maintenance. Thus, maintenance costs can be reduced and operational safety and availability are increased.

To accommodate the SMS to your specific needs, different versions are available:

SMS 1.0

- using brake mounted sensors for indication of “brake open”, brake closed”, “pad wear limit”, “EMR engaged” and “thrustor stroke” as well as temperature sensors PT100

- sensor signals are centralized in a brake-mounted terminal box, and can easily be connected with PLC

SMS 1.1

- as SMS 1.0, with additional bi-directional DMS-load pin reading clamping force and braking force during operation

SMS 2.0

- as SMS 1.0, with integrated signal visualisation on terminal box

SMS 2.1

- as SMS 1.1, with integrated signal visualisation on terminal box

SMS 3.0

- as SMS 2.0, with additional integrated modules generating a summarized maintenance signal

SMS 3.1

- as SMS 2.1, with additional integrated modules generating a summarized maintenance signal

MME

- universally compatible Mobile Measuring Equipment for evaluation of SMS-generated measuring data Please contact us for further information.

PLC

60 mm

terminal box

provided by SIBRE provided by our customer

principle layout of SMS 1.1

2 x PT100 sensors for lining temp. left / right side

up to 5 inductive sensors for : „brake open“, „brake closed“ “pad wear limit” “EMR engaged” „thrustor stroke“

bi-directional DMS load pin

terminal box

80

2x28

135

135

principle signal flow of SMS 2.1

evaluation of measuring data

S2-10.5

Alterations reserved

SIBRE Siegerland-Bremsen GmbH – Auf der Stücke 1-5 – D-35708 Haiger, Germany Tel.: +49 2773 94000 – Fax: +49 2773 9400-10 – e-mail: [email protected] – www.sibre.de

G:\CATALOGUES\EN CATALOGUES\DOC-CATALOGUE\01 USB\S2-13 EN USB3-I-M 2009-09.doc

M 1501 367 E-EN-2009-09 Disc Brake USB3-I-M

S2-13

solenoid-size M3

solenoid-size M4

E 347 352

weight without solenoid ~ 80 kg

Braking torque M (in combination with SCU) in Nm with µ = 0,35

D2 D1 D3 R1 C Mmin Mmax C Mmin Mmax 315 225 130 47,5 365 370 920 370 620 1380 355 285 185 75,5 395 480 1170 400 800 1750 400 340 235 102 420 560 1400 425 950 2080 450 390 285 127 445 650 1600 450 1080 2400 500 437 335 152 470 730 1800 475 1200 2680 560 495 390 182 500 830 2000 505 1360 3000 630 565 455 217 535 940 2300 540 1560 3480 710 653 530 257 575 1100 2700 580 1800 4000

optional sensors for indication - open - closed - wear limit

optional: manual release

D1: theoretical friction diameter D2: outer disc diameter D3: max. coupling or hub diameter B: disc width = 30 mm L: R1 + 70 mm Linings standard: sinter optional: organic

s2-4 s2-10.5 disc brake usb -iii m 1501 203 e -en -2006...

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