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MICHAEL DECKEL S I N G L E - L I P C U T T E R G R I N D I N G M A C H I N E S S0 and S0E quick uncomplicated precise

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Page 1: S0 and S0E - Chudovmanuals.chudov.com/Deckel-SO-SOE-Brochure.pdfthe DECKEL S0 and S0E as the worldwide leader in single-lip cutter grinding machines. Whether the application calls

MICHAEL DECKEL

S I N G L E - L I P C U T T E R G R I N D I N G M A C H I N E S

SS00 aanndd SS00EEq u i c k • u n c o m p l i c a t e d • p r e c i s e

Page 2: S0 and S0E - Chudovmanuals.chudov.com/Deckel-SO-SOE-Brochure.pdfthe DECKEL S0 and S0E as the worldwide leader in single-lip cutter grinding machines. Whether the application calls

Time-proven, sturdy and versatile

For applications that require the grinding ofengraving tools, die sinking cutters or other toolsnecessary for processing complicated workpiece shapes with a high degree of surfacefinish, the high powered DECKEL S0 and S0Esingle lip cutter grinders are the Solution.

SS00//SS00EE

Page 3: S0 and S0E - Chudovmanuals.chudov.com/Deckel-SO-SOE-Brochure.pdfthe DECKEL S0 and S0E as the worldwide leader in single-lip cutter grinding machines. Whether the application calls

Durable construction,amazing versatility,

exceptional precisionand quality. These outstan-

ding features have rankedthe DECKEL S0 and S0E as the worldwide

leader in single-lip cutter grinding machines. Whether the application calls for high preci-sion grinding, producing superior single-lip cut-ters, making complicated edge shapes quick-ly or regrinding rapidly, there is no alternativeto the DECKEL S0 and S0E.

The S0 and S0E offer the versatility to not onlygrind accurate single-lip cutters but also to produce stamps, cutting and shaping tools,tracer pins and centering points. Other round partsalso are prepared quickly and economically.Even drills, straight-fluted radius cuttersand the end faces ofend mills can be maderazor sharp again.

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Page 4: S0 and S0E - Chudovmanuals.chudov.com/Deckel-SO-SOE-Brochure.pdfthe DECKEL S0 and S0E as the worldwide leader in single-lip cutter grinding machines. Whether the application calls

Power packed

SS00

The S0 is our time-proven basic model. Its ingenious construction and fundamentaldesign with nearly unlimited setting choices,make the DECKEL S0 an indispensable ma-chine necessary for every business. With theS0 you perform your daily grinding tasks withstyle.

The DECKEL S0 has often been copied, butnever equalled in terms of quality an relia-bility. Our meticulous machining and assem-bly guaranty long-termprecision, even aftermany years of ruggeduse in the workshop.DECKEL precision andquality, combined withproper machine main-tenance, make the S0an unbeatable invest-ment.

Precise grinding spindle

Integrated dressing device

Diversified setting range

Powerful drive

Page 5: S0 and S0E - Chudovmanuals.chudov.com/Deckel-SO-SOE-Brochure.pdfthe DECKEL S0 and S0E as the worldwide leader in single-lip cutter grinding machines. Whether the application calls

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The grinding spindle is preclamped and pre-cision mounted in bearings. This mean thatit is free of play and allows the operator togrind without vibration thereby elim-inating chatter marks. Additionally,the precision craftsmanship ensures propersealing to protect against wheel swarf anddirt, guaranteeing quality work for manyyears. Dressing the grinding wheel on the S0also is effortless. The standard dress-ing device with its fine-adjustmentscrew is integrated in the safety cover of thegrinding wheel and with one movement canbe brought to its working position. Anotherstandard feature, the dust cover, allows a dustextractor unit to be easily attached.

The S0 is available either as a bench modelor on a sturdy pedestal, whichthe machine is positioned atan ergonomical height. Inaddition, the pedestalfeatures a handy tool trayand a lockable cabinetdoor for convenientstorage. Collets and otheraccessories are easiliy access-ible on the specially de-signed shelves.

consistent quality

quick & pratical

The unique capabilities of the S0 are based onits universal capacity for swivelling and setting.This forms the basis for the variety of shapesthat can be achieved.All controls are easily accessible because theyare located on the front of the ma-chine. The heart of the S0, the index-head, is positioned so that itis not only adjustable longitudinally, but alsocan be swivelled on two levels vertical to eachother. With these capapbilities, tools up to 18.0 mm (11/16”) diameter can beheld and adjusted for grindingeccentric radii transversely to the vertical swivelling axis. As an option, other tool hol-ders are available for square or rectangularshaped tools or for tools with larger diameter(see pages 8 and 9).

uncomplicatedworking

extremely flexible

AN INGENIOUS CONCEPT

Page 6: S0 and S0E - Chudovmanuals.chudov.com/Deckel-SO-SOE-Brochure.pdfthe DECKEL S0 and S0E as the worldwide leader in single-lip cutter grinding machines. Whether the application calls

The Competitive Edge

SS00EE

Integrated dustexhaust unit

Adjustable grinding spindle

Fly-mounted index head

Precision bearings

On the machinemeasuring

Demanding jobs – The S0E gives you the com-petitive edge. When specifications requirehigh degrees of precision, complex cuts orlarge quantity runs, the S0E´s features pro-

vide the advantages that help yououtperform the competi-

tion.The S0E adds anotherdimension to single-lipcutter grinding. The S0E

advances the capabilities ofthe S0 with a totally enclosedhousing, built-in drive system,a fly-mounted tool holder, anaxially adjustable grindingspindle, more powerful motorand built-in dust exhaust unit.

Unique : The optional measuring projectoror microscope, that allow for on the machi-ne measuring, are only available with theDECKEL S0E. High precision tools can be setmore rapidly and more accurately (see page10). As with the S0, bench or pedestal versions are available.

Page 7: S0 and S0E - Chudovmanuals.chudov.com/Deckel-SO-SOE-Brochure.pdfthe DECKEL S0 and S0E as the worldwide leader in single-lip cutter grinding machines. Whether the application calls

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GREATER ACCURACY AND FLEXIBILITY

The fly-mounted index head allows for a great-er range of movements and quickerhandling during set-up and grinding.The tool holder is slid into an approxi-mate position axially. To adjust the tool to thegrinding wheel or to advance it a fine adjust-ment is made in hundredths of a mm (thou-sandths of an inch), with the fine adjustmentscrew.As with the S0, two swivel bearings enablethe tool to be swivelled on dual levels verticalto each other. Since the vertical swivel bear-ings is encased in needle bearings,a higher degree of accuracy can beoptained.The index head slide can be adjusted with thevernier over a 10 mm (0.4”) range on both

sides of the guide way. Therefore, with theS0E you can grind eccentric radii which aregreater than half the tool diameter.

higherflexibility

greateraccuracy

INGENIOUS DESIGN

The axially adjustable grinding spindle sim-plifies adjustments, minimises errorsand saves time. On adjusting, thegrinding wheel moves toward thedressing diamond. Thus, the grinding wheelalways remains in exactly the same positionto the clamped tool.An eccentric disc limits the swivel motion ofthe dressing diamond, in such a way that a

small lip remains on the wheel face. This pre-vents overheating the cutting tool during grind-ing.

ENVIRONMENTAL FRIENDLY

With the S0E, the dust exhaust unit is inte-grated within the housing making it particu-larly effective. Since the grinding wheel isalmost completely protected by arotating cover, wheel swarf is safe-ly caught in the dust extractor filter during thegrinding operation.

axially adjustablegrinding spindle

healthier work place

Page 8: S0 and S0E - Chudovmanuals.chudov.com/Deckel-SO-SOE-Brochure.pdfthe DECKEL S0 and S0E as the worldwide leader in single-lip cutter grinding machines. Whether the application calls

MEISSELHALTER

For reconditioning and manu-facturing of rectangular or squareturning and forming tools withany desired profile or for grind-ing radii on reversible carbidetips up to 20 mm (0.78”) height.In conjunction with theS0E´s projector ormicroscope, youcan gauge radiiand profiles up to the height of 8 mm (0.31”) inmere seconds anddrastically reduce set-uptimes.

AAcccceessssoorriieess SS00 aanndd SS00EE

Exciting extras

In the following pages a wide range of accessories are offered that can increase the scope of appli-cation of your S0 and S0E and make your machine even more versatile and economic. For ease ofidentification, indispensable accessories are marked with a red triangle (▲), while a black triangle(▲) designates parts that can be re-equipped at any time.

The standard dust protectioncover makes it possible to equipthe S0 with an external dustexhaust unit. Two types areavailable, a standard unit or theCategory H style, which isapproved for harmful environ-ments with carcinogenic dustsof Group I and II.

DUST EXHAUST UNIT FOR THE S0 ▲

TOOL HOLDER FOR S0 AND S0E ▲

Page 9: S0 and S0E - Chudovmanuals.chudov.com/Deckel-SO-SOE-Brochure.pdfthe DECKEL S0 and S0E as the worldwide leader in single-lip cutter grinding machines. Whether the application calls

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SPIRALBOHRER-SCHLEIFEIN-RICHTUNG ▲

A useful device for grindingtwist drills with diameters from3.0 to 18.0 mm (1/8” to 11/16”)

and point angles from 90°to approx. 120°. The reli-ef angle can be set asrequired.

FRÄSER-SONDERAUFNAHM

E ▲

This increases the clampingrange of the S0 and S0E up to25 mm (1”) shank diameter andMorse taper 1 to 3, throughbore 25 mm (1”) diameter.

Collets for S0 and S0E ▲

The standard ”DECKEL” stylewith a 20 mm shaft diameterand a 20 X 2 mm buttres

mounting thread; clampingrange 0.5 to 18.0 mm

(1/32” to 11/16”) dia-meter. Also availablein MT1 and MT2 ver-

sion and square tools inmetric or inch sizes.

MACHINE LAMP FOR S0 AND S0E (NOT ILLUSTRATED) ▲

A flexible arm and halogen lightsource makes this option theideal lighting for performing allyour grinding operations.

OTHER ACCESSORIES

▲ Measuring projectoror microscope for S0E(see next page)

▲ Grinding wheels▲ Grinding wheel mounts (also

available in balancing version)▲ Dressing diamond▲ Diamond hand lapper▲ Collet stop▲ Spindle location fixture for locat-

ing spindle assembly of DECKELG1L, G1U and GK12 engravingmachines

▲ Spare filters for dust exhaust unit▲ Grinding grease▲ Main power cable with plug

TWIST DRILL GRINDING ATTACH-MENT FOR S0 AND S0E ▲

SPECIAL CUTTER LOCATION FIXTURE FOR S0

AND S0E ▲

Page 10: S0 and S0E - Chudovmanuals.chudov.com/Deckel-SO-SOE-Brochure.pdfthe DECKEL S0 and S0E as the worldwide leader in single-lip cutter grinding machines. Whether the application calls

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Precise setting – Perfect measuring

The manufacture and re-grinding of tools for delicate and intricate engraving or complex milling within strict toler-ances require both skill and a trained eye. For this precise reason the MEASURING PROJECTOR and the MICRO-SCOPE are available for the DECKEL S0E.

For setting and measuring, the measuring pro-jector is simply placed on the S0E index head.It automatically adjusts so that the projectorscale center is in exact allignment with the

swivel axis of the tool holder. Thus, theblank is set quickly and precisely.After grinding you can measure andcheck accuracy to hundredths of amm (thousandths of an inch) without

removing the tool. Since the toolremains in the holder during this pro-

cedure, refinishing can be done without havingto reset the tool. Simple, reliable and timesaving.With the 8 X magnification of the work-piece silhouette and a built-in reticule,all radii and lengths can be read

easyly at a glance. Asecond recticule

which can be ro-tated 90°, preciselymeasures angles.

An exciting alternative for measuring on theS0E or a logical addition to the measuring pro-jector. With a field vision imaging 6 mm (1/4”)diameter and magnification of 1:20, the micros-cope is ideal for small tools with intricate shapesand strict tolerances.Since the microscope remains fitted during thegrinding process, the tool can be continuous-ly monitored, a particular advantage when grind-ing complex shapes. Additionally, the micro-scope provides a three-dimensional image, sup-plying the operator with data on the qual-ity of the cutter´s surface. The micro-scope is indispens-able in micro en-graving.The measuring pro-jector and micro-scope can be retro-fitted easily.

THE MEASURING PROJECTOR THE MICROSCOPE

Page 11: S0 and S0E - Chudovmanuals.chudov.com/Deckel-SO-SOE-Brochure.pdfthe DECKEL S0 and S0E as the worldwide leader in single-lip cutter grinding machines. Whether the application calls

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S0 S0E

Grinding motor/spindle� Power rating __________________________________________0.25 kW (0.34 hp) ________________________0.55 kW (0.75 hp)� Motor speed __________________________________________________2800 rpm ________________________________2800 rpm� Spindle speed ________________________________________________4500 rpm ________________________________4500 rpm

Tool holder� Tool diameter with collets ____________________0.5 to 18.0 mm (1/32 to 11/16 in.) ____________0.5 to 18.0 mm (1/32 to 11/16 in.)� Tool diameter with special tool holder ____16-18-20-25 mm (5/8 to 1 in.) ________16-18-20-25 mm (5/8 to 1 in.)� Taper collets ____________________________________________MT1, MT2, GA __________________________MT1, MT2, GA� Taper adapters __________________________________________MT1, MT2, MT3 __________________________MT1, MT2, MT3

Tool holder settings� Lateral adjustment ______________________________________10.0 mm (0.4 in.)________________10.0 mm (0.4 in.) both ways� Longitudinal adjustment __________________________________40 mm (1.6 in.) __________________________40 mm (1.6 in.)� Maximum relief angle ________________________________________________45° ____________________________________45°� Fine adjustment of indexing head relativ to spindle ____________15 mm (0.6 in.) __________________________15 mm (0.6 in.)� Number of registers on index plate ____________________________________12 ______________________________________12

Dimensions� Length __________________________________________________510 mm (20 in.) __________________________660 mm (27 in.)� Width __________________________________________________565 mm (23 in.) __________________________570 mm (23 in.)� Height __________________________________________________290 mm (12 in.) __________________________325 mm (13 in.)� Height of machine pedestal ________________________________915 mm (36 in.) __________________________865 mm (34 in.)

Weight� Table model ______________________________________________32 kg (70 lb.) __________________________65 kg (145 lb.)� Pedestal model____________________________________________67 kg (150 lb.) __________________________125 kg (275 lb.)

Standard accessoriesWheel mount for cup grinding wheelExtractor nut for wheel mount100 x 50 x 20 mm cup grinding wheel for HSS toolsTool set (8 wrenches)

Paintwork, structure� Machine________________________________________Pastel turquoise RAL 6034 __________________Pastel turquoise RAL 6034� Pedestal ____________________________________________Blue grey RAL 7031 ______________________Blue grey RAL 7031

Each machine is supplied with a detailled set of operating instructions and a spare parts list with instructions on removing and fitting

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11

At www.michael-deckel.de you can now find on the internet information on newproducts, current dates for trade fairs and a lot more

Page 12: S0 and S0E - Chudovmanuals.chudov.com/Deckel-SO-SOE-Brochure.pdfthe DECKEL S0 and S0E as the worldwide leader in single-lip cutter grinding machines. Whether the application calls

MICHAEL DECKELFeinmechanik Michael Deckel GmbH & Co. KGAm Öferl 17–19 · D-82362 Weilheim · Germany

Phone +49 (0)8 81 / 6 88-0 · Fax +49 (0)8 81 / 6 88-59Internet: http://www.michael-deckel.de

Michael Deckel –Tool sharpening with precision, world-wide

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