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    Beneficiation Rock Phosphate

    Grade 31% P2O5

    Capacity 3200 TPD

    Capex 75 Cr

    Technology Direct Floth Flotation

    Flowsheet CRDL

    EPC/EPCM

    Outotec / Bateman/ FL Smidth/MBIL

    Land 30 Ha

    Major Raw Material:

    Water 3200 m3 per day

    Power 16 MW

    Steam

    Rock Phosphate

    Sulphuric Acid

    Phos Acid

    Anhydrous Ammonia

    Total Capex - Rs. 870 Crore inc Mine Land.

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    Phosphoric Acid Plant Di-Ammoniam Phosphate Total

    43% P2O5 18-46-0

    800 TPD 1750 TPD

    300 Cr 300 Cr 675 Cr Hemi Die Hydrate (HDH)-replicate SIIL model Lurgi GMBH /Incro Spain

    Hindustan Dorr Oliver / JacobEngineering / Paul Smith

    Hindustan Dorr Oliver /Jacob Engineering / IncroSpain

    25 Ha 20 Ha

    3200 m3 per day 1500 M3/Day

    10 MW 7 MW

    72 t/day

    2500 MT @ 31.5% purity per day

    2200 T per day 100 TPD

    800 TPD 0.43 grade

    335 TPD 0.23 grade

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    Maton Mine

    (1000K t Ore)

    BRP Plant (600K

    t RP)

    PAP Plant (240K

    t PAP)

    DAP Plant (500K

    t DAP)

    Import Rock

    (187.2K t Ore)

    Captive Sul Acid

    (667.2 KL)

    Buy Ammonia

    (115 t)

    Captive Sul Acid(30 KL)

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    Ex Rate ($/INR) 55

    Working Days 300

    Tax Rate 32%Royalty- Maton Rock 11%

    Sales Price

    Beneficated Rock transfer price for SSP Rs.7,188.00

    Phos Acid Price $880.00

    DAP Price Rs.38,400.00

    Gypsum Rs.500.00

    Cost:

    Maton Rock Price for SSP on conversion Rs.3,953.00Beneficated Rcok transfer Price for PAP Rs.3,000.00 40% Loss in tailing whilImported Rock Phosphate Price $180.00

    Ammonia $550.00Sulphuric Acid Rs.3,300.00

    Plant Process Cost:

    BRP Rs.500.00Phos Acid $75.00DAP $75.00

    Norms:

    Phos Acid 3.28 Rock, 2.78 Acid

    DAP 0.48 PA, 0.23 Ammonia

    2011-12 Only Ore sale taken

    2012-13 Ore Sale @ 2700 ataken

    2013-14 135 K ore sale taken at Rs 3500/-, 105 K ore tans

    2014-15 BRP plant commissioned and all 300 MT Benefica

    2015-16 Beneficated Rock transferred to SSP plants to pro

    2016-17 PAP & DAP commissioned, Gypsum sold at NSR 5

    2017-18 Same as above

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    e beneficating

    ered to SSP plant @4500 to produce 240K SSP sold to marketer at 7300/-

    ed Rock transferred to SSP plants to produce 500K SSP sold to Marketeres @7500/-. Import Rock started mar

    duce 500K SSP sold to Marketeres @7500/-. Import Rock started marketing in India @ 160 SP and profit @60

    0/- Import Rock as above, DAP @ 38400/-, Gain in BRP rock transferred for PA/DAP shown sep in BRP

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    keting in India @ 160 SP and profit @60$

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    2011-12 2012-13 2013-14 2014-15 2015-16 2016-17

    Land for Mine 25 25 25 25

    Plant Land 15 38 23BRP 75

    PAP 150 150

    DAP 150 150

    - 15 438 348 25 25

    2011-12 2012-13 2013-14 2014-15 2015-16 2016-17

    Fixed Assets (Ex Land)

    Opening Block - - - 69 151 129

    Addition - - 75 600 - -

    Tax Dep. - - 6 518 23 19Closing Block - - 69 151 129 109

    2011-12 2012-13 2013-14 2014-15 2015-16 2016-17

    EBIDTA - - - 559 559

    Tax - (2) (168) 174 175

    CashInflow - 2 168 385 384

    CashOutflow 15 438 348 25 25

    Net Cashoutflow 15 436 179 (360) (359)

    Cum COF 0 15 451 630 270 (89)

    Interest Cost 0.675 20.96 48.64 40.51 18.29

    Cash Outflow for Capex

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    Rs. -Crs.

    2017-18 Total

    25 125

    7575

    300

    300

    25 875

    2017-18 2018-19 2019-20 2020-21 2021-22 2022-23 2023-24

    109 93 79 67 57 49 41

    - - - - - - -

    16 14 12 10 9 7 693 79 67 57 49 41 35

    2017-18

    559

    176

    383

    25

    (358)

    (447)

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    1 2 3 4 5

    2012-13 2013-14 2014-15 2015-16 2016-17

    Sales Qty

    SSP mt

    DAP mt 500,000 500,000

    Gyp mt 1,200,000 1,200,000

    Revenue Cr - 1,980 1,980

    Mfg Cost Cr - 1,338 1,338

    S&D Cost Cr - 83 83

    EBIDTA Cr - 559 559

    Tax Dep Cr 6 518 23 19

    Interest Cost Cr 22 49 41 18

    Tax Cost Cr (9) (184) 161 169

    CashInflow Cr (13) 135 358 372

    CashOutflow Cr 15 438 348 25 25

    Net CF Cr (15) (450) (212) 333 347

    CumCIF Cr (15) (465) (678) (345) 2

    Payback years - - - 4.00

    Payback Period 4.00IRR 26%

    Per Unit Cost Working:

    COP of Maton Rock Phos

    CVD 250 Maton Rock 3000

    Bagging 250 Royalty 624

    Loading 200 MR Cess 500

    Unloading 450 Freight * 375 (Higher side taken assuming PA

    Dealer Mrgin 500 Final Price 4499

    Total S&D 1650

    Rock Qty COP

    Maton 600000 4499

    Import 187200 9900

    787200 5783

    S&D Cost - DAP

    COP of Rock Phos

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    COP of PAP

    Rock Phos 5783 3.28 18,969

    Acid 3300 2.78 9,174

    Conversion Charges 4,125

    32,268

    COP of DAP

    PAP 32268 0.48 15,489

    Ammonia 30250 0.23 6,958

    Acid 3300 0.06 198

    Conversion Charges 4,125

    26,769

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    6 7 8 9 10 11 12

    2017-18 2018-19 2019-20 2020-21 2021-22 2022-23 2023-24

    500,000 500,000 500,000 500,000 500,000 500,000 500,000

    1,200,000 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000

    1,980 1,980 1,980 1,980 1,980 1,980 1,980

    1,338 1,338 1,338 1,338 1,338 1,663 1,663

    83 83 83 83 83 83 83

    559 559 559 559 559 235 235

    16 14 12 10 9 7 6

    - - - - - - -

    176 177 178 178 179 74 74

    383 382 382 381 380 161 161

    25 875 - - - - -

    358 (493) 382 381 380 161 161

    360 (133) 248 629 1,010 1,171 1,332

    - - - - - - -

    lant at distance of 100 kms)

    After Maton Rock is depleted from year 2022

    Rock Qty COP

    Maton 0 0

    Import 687200 9900

    687200 9900

    COP of Rock Phos

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    COP of PAP

    Rock Phos 9900 3.28 32,472

    Acid 3300 2.78 9,174

    Conversion Charges 4,125

    45,771

    COP of DAP

    PAP 45771 0.48 21,970

    Ammonia 30250 0.23 6,958

    Acid 3300 0.06 198

    Conversion Charges 4,125

    33,251 6,482

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    Turnover 6533

    Mfg Cost 5468

    EBITDA 1065 16%

    Other Income 10Fin Cost 14

    Exc item 125

    PBT 936

    Tax 315

    PAT 621 10%

    Annual Report - 2011-12

    Debt/Equity Ratio 0.03

    Current Ratio (L/A) 0.5

    EPS 21.73

    Turnover 21793.1

    Mfg Cost 18616.1

    EBITDA 3177 15%

    Exc item 173.6

    PBT 3003.4

    Tax 470.8

    PAT 2532.6 12%

    Current Share Price 155.15

    Company Market Value (lakhs) 18,384

    Amongst Top 3 brands in India for Single Super Phosphate

    Jubilant Bhartia Group, valued at over USD 3 bn

    Q1

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    Rs. In laks

    21625

    18576

    3049 14%

    16840

    111

    3066

    491

    2575 12%

    fertilizer and a significant agro nutrient player

    2011-12

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    Particulars Basis Naru 38 Egypt 24 Egypt 26 RSMM 31 Maton 23

    Basic CFR Kandla us$ 230 75 100 8000 3548

    Ex Rate 56 56 56

    Landing Charge 1% 13009 4242 5656Customs Duty /Royalty 2.50% 325 106 141

    Edu Cess 3% 10 3 4

    Total Import Duty 335 109 146

    Clearing & Forwarding 150 150 150

    Wharfage 40 40 40

    Marine Insurance 0.1% 13 4 6

    Freight 800 800 800 250 250

    Handling Loss 1% 143 53 68

    Demurrages 50 50 50

    Ground Rent 10 10 10

    Royalty 6% for 23 & 11% for 27 Grade 8880 3761

    MR Cess 500 500

    VAT 469 213

    Actual Cost at Kapasan Rs/MT 14421 5417 6869 10099 4724

    Blending Ratio

    30/70 (N 38 /E 24) 8118 4326 3792

    20/80 (N38 / E 26) 8380 2884 5495

    100 (RSMM) 10099 10099

    35/65 (N 38 /M 23) 8118 5047 3071

    25/75 (N 38/ M 27) 8120 3605

    Maton Rock arrived by back working comparing least cost of Jubilent

    Jubilent Rock Cost

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    Maton 27 JAPCL Cost Sheet Conversion Rs /MT

    4500 Rock Price 8118

    SA price 2800

    59.9% of Rock 486334% of the Acid Price 952

    Conversion Cost 760

    Freight Inward(Rock + Acid) 200

    Dealers margin + Discounts 300

    Freight Outward 800

    Packing cost 250

    250 Total cost 8125

    Fixed Subsidy by Govt. 3672

    MRP 5800Net Realization 9472

    4995 Margin 1347

    500 Less Financial Cost 200

    275 Net 1147

    6020

    4515

    Estimated SSP worksheet of Jubilent

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    Maton BRP Price calculation to arrive at JAPCL Cost

    Maton BRP A 6863

    Royalty 755

    MR Cess 500

    Final Price of Rock for SSP 8118Less Benefication Cost B 500

    Net Realisation (A-B) 6363

    Loading 60% Recovery 3818

    Less Mining COP 1500

    Net to Mine 2318

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    RSMM offer

    Grade Availability Price

    18-20 10% 900

    22-24 45% 2000

    26-28 35% 2530

    >30 10% 3100

    Realisation Rs/ MT 100% 2186

    Option : SSP Conversion

    Grade Availability Price

    18-20 0% 0

    22-24 65% 3550

    26-28 35% 4500

    >30 0% 0

    Realisation Rs/ MT 100% 3883

    Incremental Gain on 180 KT Rs Cr 31

    The above calculations are on standard Maton Ore and capacity of 180 KT

    Current and Proposed Stock and Realisation

    Maton RP as on 1st Sep 12

    Stock Ratio

    18-20 5386 3 10 10500 20000

    22-24 79762 44 45 47250 127012

    26-28 66036 36 35 36750 102786

    >31 32008 17 10 10500 50000

    183192 100 100 105000 299798

    2012-13 18-20 22-24 26-28 >31 Total

    RSMM 0 8000 82000 40000 130000

    IPL 0 0 20000 10000 30000

    JIL 0 80000 0 0 80000

    Total 0 88000 102000 50000 240000

    Turn Over 0 3000 2681 3380

    Qty 0 88000 102000 50000

    Avg Realisation 264000000 273460000 169000000 2944

    2013-14 Stock Price

    18-20 20000 18000 38000 900 34200000

    22-24 39012 81000 120012 2000 240024000

    26-28 0 63000 63000 2530 159390000

    >31 0 18000 18000 3100 55800000

    Total 59012 180000 239012 489414000

    2048

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    2014-15

    18-20 0 18000 18000 900 16200000

    22-24 0 81000 81000 2000 162000000

    26-28 0 63000 63000 2530 159390000

    >31 0 18000 18000 3100 55800000

    Total 0 180000 180000 393390000

    2186

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    JIL rsmm Realisation

    38000 3

    48225 71787 14

    63000 18

    18000

    129225

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    Option 1: Blending only to consume whole Maton Rock and Producing SSP

    Year Maton RP Import RP SSP

    12-13 240

    13-14 240 129 615

    14-15 500 269 1282

    15-16 1000 538 2564

    Note : The qty of SSP will be huge to manage & sale thus this option not viable

    Also note the annula sale of SSP in India was about 4.2 mT with installed capacity of about 8mT

    Option II : Benefication and producing SSP

    BRP Route

    Year Maton RP BRP SSP Rock for SSP Conver

    12-13 240

    13-14 240 250

    14-15 500 300 500 2318

    15-16 1000 600 1000 2318

    Year Maton RP Import RP BRP SSP

    12-13 240

    13-14 240 50 250

    14-15 500 300 500

    15-16 1000 190 600

    Notes : Due to more higher grade stock avg realisation in 12-13 will be Rs 2900 pmt and COP 1500

    However in 13-14 more low grade stock available thus reducing the realisation to 2048

    From 14-15 we have take realisation on std output from maton Rock and RSMM offer (Sheet RSMM

    From 15-16 PAP will start Production the calculation is only for acedmic purpose.

    For 250 KT of SSP production Rock Req 60% Realisation Less COP of Rs 1500

    250000 150000

    Maton Rock Req

    75% of 27 Grade 112500

    Availability in 13-14 63000>31 Grade For blending with 22- 18000

    22-24 Grade 18000

    Total 27 Grade 99000 4500 3000

    Import 33000

    103500

    SSP production from 99KT 27 Grade 172500

    For Balance 30KT SSP qty of 22 Grade Requi 30225 3550 2050

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    Balance Grade Sold to RSMM 71787 2000 500

    38000 900 -600

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    EBIDTA

    B Rock Realisation 6863

    Benefication Cost 500

    Net Realisation 6363

    116 Loading 60% Recovery loss 3818

    232 Less Mining COP of 1500 2318

    Realisation Realisation

    RSMM SSP Conversion

    35

    13 37

    34 116

    69 232

    Option)

    EBIDTARs Cr

    30

    6

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    4

    -2

    37

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    Example for Zn RP Conc

    Ore T 100 Ore 100

    Ore- Zn % 12% Ore grade 23%

    Recovery % 90% Recovery 60%

    Grade % 54% Grade 31%

    Conc T 20 Conc qty 45

    Zn lme us 2200 Derived 100% P2O5 price 22139Conc 1188 Conc Price (Market) 6863

    Ore price 128

    Costs:

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    RP - ROM Phos Acid

    Ore 100 Ore 100

    Ore grade 23% Ore grade 23%

    Recovery 60% Recovery 60%

    Grade 31% Grade 31%

    Conc qty Conc qty 45

    Derived 100% P2O5 price 15435 Ratio (conversion 1t of 3.283Qty of PA 13.56

    ROM Price of 23% P2O5 3550 Recovery of 97% 13.2

    Recovery for NPV 13.2

    Price - P2O5 100% in P 50000

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    DAP

    Ore 100

    Ore grade 23%

    Recovery 60%

    Grade 31%

    Conc qty 45

    Ratio (conv 3.283Qty of PA 13.56

    Recovery o 13.2

    Recovery f 13.2

    Price - P2O 50000