rotex controls pneumatic actuator catalog models drc, drs, and drv

56
INFINITY ACTUATORS P.E.D. SIL HPHDA : 11 : 10 HIGH PERFORMANCE HEAVY DUTY ACTUATOR DRS/ DRV/ DRC/ HYV/ GOV SERIES

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Catalog of ROTEX Controls DRC, DRS and DRV pneumatic scotch yoke industrial valve actuators.

TRANSCRIPT

INFINITY ACTUATORS

P.E.D.

SIL

HPHDA : 11 : 10

HIGH PERFORMANCE HEAVY DUTY ACTUATORDRS/ DRV/ DRC/ HYV/ GOV SERIES

Only Rotex brings to its customers, a comprehensive range of products manufactured under an undivided roof

Specifications are subject to change without notice2

• Rack and Pinion design• CF8M body, covers

SS316 Pinion• 1 In-Lb to 5000 In-Lb

SSF

• Hydraulic, Rack and Pinion, Zero leakage forstay - put application

• 250 In-Lb to 4000 In-Lb

HYV

• Pneumatic and Hydraulic rack and pinion actuator

• Heavy Duty, High Performance, Female shaft drive • 830 In-Lb to 260000 In-Lb

DRV

• Heavy Duty, High Performance, Rack and Pinion Construction, Male Shaft

• 200 In-Lb to 20720 In-Lb

DRC

• Scotchyoke, Pneumatic and Hydraulic actuator

• Heavy Duty, High Performance, Internal tie rods, Female shaft drive

• 830 In-Lb to 600000 In-Lb

DRS

• Gas Over Oil actuator and System

In-Lb In-Lb

• Adapted on HYV, DRS, DRV. Functions like, Torque limiting, Line breakage system, Manual overrides, Gas reservoir safety systems, SCADA ready, and many more. Pressure up to 400 bars

• 250 to 600000

GOV

ECV

• Superior V-seal technology• Rack and Pinion design• Extruded Aluminium,

Hard Anodized Body• 1 In-Lb to 5000 In-Lb

INFINITY ACTUATORS

RANGE OF ROTEX ACTUATORS

INFINITY ACTUATORS

3Specifications are subject to change without notice

4

INFINITY ACTUATORS

CALIBER AND CAPABILITIES

Specifications are subject to change without notice

ROTEX confirms product designs

DRV 900E7

“<1sec” shutdown valve

Hi/ Low pressure shut off valve 16”

DRV 700E on compact skid

With innovative design, latest technology, highly proficient manpower, excellent reliability and superior performance, ROTEX promises dedication to all critical applications

beyond International design standards

5

During 45 years of engineering and manufacturing excellence, ROTEX has numerous valve actuator installations done Worldwide, including hostile ambient temperature conditions

With time and advancing technology, we promise new product developments for our privileged customers. ROTEX also ensures guaranteed reliability to its customers as per their evolving needs

Hi/ Low pressure shut off valve 12”

INFINITY ACTUATORS

Assembly line “Gas Over Oil”

Installation at - 45 °C (Installed since 2006)

DRS 0HY200 Gas Over Oil actuator

Specifications are subject to change without notice

Specifications are subject to change without notice6

INFINITY ACTUATORS

DRS SERIES SCOTCH YOKE ACTUATORS

SCOTCH-YOKE

190

170

160

150

140

130

120

110

100

90

80

70

60

50

0 10 20 30 40 50 60 70 80 90

Run Torque

PneumaticBreakTorque

SpringBreakTorque

Break Torque

SpringEndTorque

PneumaticEnd

Torque

• Conventional system• Excellent for valves having break torque

much higher than run torque• Moderate cycling load. For severe service

use rack and pinion. (DRC, DRV)• Light weight• Does not require periodic servicing• Cost effective

SCOTCH YOKE

LOW FRICTION LIP SEAL

The spring pack can be easily removed from the actuator for the inspection. In most critical shut down applications it is a requirement that springs are periodically checked for cracks, low set and buckling to verify the health of the spring. ROTEX High Performance Actuator provides this feature to allow its customers to run their plants smoothly

SPRING INSPECTION

Flexible X or V seal has better sealing at very low friction. Hard chrome plated cylinder ensures a smooth surface for the piston seal to glide along. Chrome will resist flaking or peeling, ensuring a long lasting life

LOW FRICTION PISTON SEAL

PRINCIPLE OF SCOTCH YOKE

• Roller is mounted on a needle roller bearing

• Very low friction• Very high efficiency of transmission• Line contact for the load

transmission

ROTEX

• Square drive is mounted on pin• Larger friction• Lower efficiency of transmission• Larger face contact for load

transmission

MAKE ‘R’

• The roller is directly mounted on pin• High friction• Low efficiency of transmission• Line contact for load transmission

MAKE ‘B’

Specifications are subject to change without notice 7

DATADRC DRV HYV DRS

MODEL

MIN 2200 2200 250 3000

MAX 21000 112000 4000 596000DO

UB

LE

AC

TIN

G

MIN 1200 1200 130 680

MAX 11000 70000 2250 400000SIN

GL

EA

CT

ING

TORQUE IN Nm

TORQUE RANGE FOR SCOTCH YOKE AND RACK AND PINION

INFINITY ACTUATORS

EFFICIENCY OF SCOTCH YOKE ACTUATOR

DRS EFFICIENCY

Due to the needle roller on the load carrying pin and to the ball bearing on yoke, the loss on 90° and 0° is only 2%Hence 98% of the torque is available for work. In turn 2% of the force is now wasted which is generating friction

% Loss at 0° and 90°MAKE

ROTEX 2%

MAKE B 6%

MAKE R 7%

(A) Due to the Scotch Yoke construction the torque across the stroke is not constant(B) Due to the construction at each point of rotation the torque varies, this is due to the fact that at each degree, the perpendicular distance to the force is changing

Hence force multiplied by perpendicular distance, gives us the torque.By neglecting frictional force we get:Torque = FC COS²өThis is a frictionless mechanism, but conventionally, a factor for friction must be included in our equation. This frictionvaries with the angular position

THE SCOTCH YOKE ACTUATOR IS A LINK MECHANISM ON A SWEEP OF A 90°

PRESSURIZEDAIR PISTON

YOKEPIVOT POINT OFOUTPUT

FORCE OF PISTON FProduced by Air and Piston

Axis ofrotation

LINE OF ACTION FORCE

PERPENDICULAR DISTANCEL

ØPerpendicular distance fromline of action of force to point of pivot = L / COS Ø

DRS ACTUATOR PERFORMANCE CURVE

TORQUE RATIOBASED ONRUN TORQUE

OUTPUT SHAFT ROTATION

BREAK TORQUE

RUN TORQUE

0° 15° 30° 45° 60° 75° 90°

2.01.981.9

1.8

1.7

1.6

1.5

1.4

1.3

1.2

1.1

1.0

Specifications are subject to change without notice8

INFINITY ACTUATORS

DRS SERIES

In continuation of the tradition of constant innovation and virtue in engineering, ROTEX....

• The spring is well caged in the cartridge form

• The pneumatic cylinders are lined with hard chrome plating - smoothto eliminate wear of piston seals for long life

• The actuator can easily be converted to fail open from fail close, by interchanging the spring andpneumatic modules

• No need to dismantle the frame cover to install/ change spring or air module

FEATURES

• Extra heavy duty travel adjustmentbolts can withstand high impact andare easy to adjust

• Dual Needle roller bearings provide for the most efficient torque transmission

• X seals and V seal for tear, each with grease retaining groove

low wear and

• The piston is guided by PTFE thrust bearing, to ensure no metal to metal contact

• The seal is X shape with flexibility, to minimize the friction

• The seal flexibility ensures no leakage and very long life

• Due to inherent shape, it retains the grease for a longer period

• Guaranteed operation of 1 million cycles

PISTON SEAL AND GUIDE YOKE PIN THRUST BEARING

• The carrier is well guided on the support rod

• Case hardened steel of the yoke thrust pin is strong for consistent transmission of the force

• Grease nipple for lubrication• Larger intervals between scheduled

maintenance

• The thrust transmitted through the Flexi joint ensures no side thrust on the cylinder walls and the bearings

• The Flexi joint provides an easy means to assemble/ dismantle the cylinder module to the frame

• In spring return actuators, dual Flexi joints allow the carrier to operate perfectly and smoothly

FLEXI JOINT

Specifications are subject to change without notice 9

INFINITY ACTUATORS

DRS SERIES

....bring a new generation, Compact, Heavy duty Scotch Yoke Actuator series “DRS”

• The tie rods are enclosed in the cylinder for the best performance, for high corrosion protection, and a longer life of the actuator

• Hydraulic override can be installed at a later date

• The vent valve is fitted to check the gland leak on the direct mount valves

• The vent valve has built in non return function, for IP67

• Secondary vent valve function is to detect leakages in the rod seal area of pneumatic cylinder

•alignment and smooth operation

• Internally mounted hydraulic override • Guided, lifetime lubricated, epoxy

coated springs• The hydraulic override is built into

the spring carrier

Solid bearing for piston rod for better

SUPER EFFICIENT !Needle bearing, Flexi joint, and the hardened yoke thrust pin bearing, are all incorporated into the actuator for longer, smoother operation. The ROTEX DRS actuator gives you greater efficiency and higher torque output, with less maintenanceSuperior design with lower costs!

HEAVY DUTY BEARING

• The piston rod is guided on the heavy duty bearing

• V - Seal at the rod end ensures a very long life

• The bearing is built with a high grade bronze metal

• Low friction for smooth operation

• The yoke is supported on life time lubricated ball bearings

• Very low coefficient of friction• Provides 98% of the torque

transmission• Wear and tear of the yoke is reduced

due to the right alignment and support provided by the bearings

DUAL YOKE BEARINGS

• The X seal provides the flexibility in sealing

• Due to additional linear bearings, the tie rod is not under wear and tear

• The X seal provides extremely low friction and a long life

X SEAL ON TIE ROD

10 Specifications are subject to change without notice

DOUBLE ACTING TORQUE

ACTUATORMODEL

40 50 60 70 80 90 100

Operating Pressure (psig)

Air Torque Output Start/ Min./ End (in-lb)

STROKE POSITION

DRSB0300

DRSB0350

DRSB0400

DRSC0300

DRSC0350

DRSC0400

DRSC0500

DRSD0300

DRSD0350

DRSD0400

DRSD0500

DRSD0600

DRSD0700

DRSE0400

DRSE0500

DRSE0600

DRSE0700

DRSE0800

DRSE0900

DRSG0500

DRSG0600

DRSG0700

DRSG0800

DRSG0900

Start/End 25108 31385 37662 43939 50216 56493 -

Minimum 12942 16178 19413 22649 25884 29120 -

Start/End 34175 42718 51262 59806 - - -

Minimum 17616 22020 26424 30828 - - -

Start/End 44636 55795 - - - - -

Minimum 23008 28760 - - - - -

Start/End 30129 37662 45194 52727 60259 67791 75324

Minimum 15531 19413 23296 27179 31061 34944 38827

Start/End 41010 51262 61514 71767 82019 92272 102524

Minimum 21139 26424 31708 36993 42278 47563 52847

Start/End 53564 66954 80345 93736 107127 - -

Minimum 27610 34513 41415 48318 55220 - -

Start/End 83693 104616 - - - - -

Minimum 43141 53926 - - - - -

Start/End 36155 45194 54233 63272 72311 81350 90388

Minimum 18637 23296 27955 32614 37274 41933 46592

Start/End 49212 61514 73817 86120 98423 110726 123029

Minimum 25367 31708 38050 44392 50734 57075 63417

Start/End 64276 80345 96414 112483 128552 144622 160691

Minimum 33132 41415 49698 57981 66264 74547 82830

Start/End 100432 125540 150647 175755 200863 225971 -

Minimum 51769 64711 77653 90596 103538 116480 -

Start/End 144622 180777 216932 - - - -

Minimum 74547 93184 111821 - - - -

Start/End 196846 - - - - - -

Minimum 101467 - - - - - -

Start/End 77370 96712 116054 135397 154739 174081 193424

Minimum 39881 49852 59822 69792 79762 89733 99703

Start/End 120890 151112 181335 211557 241780 272002 302225

Minimum 62314 77893 93472 109050 124629 140207 155786

Start/End 174081 217602 261122 304643 348163 391683 435204

Minimum 89733 112166 134599 157032 179465 201899 224332

Start/End 236944 296180 355416 414652 473889 - -

Minimum 122136 152670 183204 213738 244272 - -

Start/End 309478 386848 464217 - - - -

Minimum 159525 199406 239287 - - - -

Start/End 391683 - - - - - -

Minimum 201899 - - - - - -

Start/End 148788 185985 223181 260378 297575 334772 371969

Minimum 76695 95868 115042 134216 153389 172563 191737

Start/End 214254 267818 321381 374945 428508 482072 535635

Minimum 110440 138050 165660 193270 220881 248491 276101

Start/End 291624 364530 437436 510341 583247 656153 729059

Minimum 150321 187902 225482 263063 300643 338223 375804

Start/End 380896 476120 571344 666568 761793 857017 -

Minimum 196338 245423 294507 343592 392677 441761 -

Start/End 482072 602590 723108 843626 - - -

Minimum 248491 310613 372736 434859 - - -

INFINITY ACTUATORS

DRS SERIES

Specifications are subject to change without notice 11

DOUBLE ACTING TORQUE

ACTUATORMODEL

Operating Pressure (psig)STROKE POSITION

DRSG0700-2

DRSH0600

DRSH0700

DRSH0800

DRSH0900

DRSH1000

DRSH0800-2

DRSH0900-2

DRSJ0700

DRSJ0800

DRSJ0900

DRSJ1000

DRSJ0800-2

DRSJ0900-2

DRSJ1000-2

DRSM1000

DRSM1100

DRSM1200

DRSM1300

DRSM1000-2

DRSM1100-2

DRSM1200-2

DRSM1300-2

Air Torque Output Start/ Min./ End (in-lb)

40 50 60 70 80 90 100

Start/End 583247 729059 874871 - - - -

Minimum 300643 375804 450964 - - - -

Start/End 265140 331424 397709 463994 530279 596564 662849

Minimum 136670 170837 205005 239172 273340 307507 341675

Start/End 360884 451105 541327 631548 721769 811990 902211

Minimum 186023 232529 279034 325540 372046 418551 465057

Start/End 471359 589199 707039 824878 942718 1060558 1178398

Minimum 242969 303711 364453 425195 485937 546679 607422

Start/End 596564 745705 894846 1043987 1193128 1342269 -

Minimum 307507 384384 461261 538138 615014 691891 -

Start/End 736499 920623 1104748 1288873 - - -

Minimum 379638 474548 569458 664367 - - -

Start/End 942718 1178398 1414077 - - - -

Minimum 485937 607422 728906 - - - -

Start/End 1193128 - - - - - -

Minimum 615014 - - - - - -

Start/End 473889 592361 710833 829305 947777 1066249 1184721

Minimum 244272 305341 366409 427477 488545 549613 610681

Start/End 618956 773696 928435 1083174 1237913 1392652 1547391

Minimum 319050 398812 478575 558337 638099 717862 797624

Start/End 783367 979208 1175050 1370892 1566733 1762575 1958417

Minimum 403797 504747 605696 706645 807595 908544 1009493

Start/End 967119 1208899 1450679 1692459 1934239 2176019 2417799

Minimum 498515 623144 747773 872402 997030 1121659 1246288

Start/End 1237913 1547391 1856869 2166348 2475826 2785304 -

Minimum 638099 797624 957149 1116674 1276199 1435724 -

Start/End 1566733 1958417 2350100 - - - -

Minimum 807595 1009493 1211392 - - - -

Start/End 1934239 2417799 2901358 - - - -

Minimum 997030 1246288 1495546 - - - -

Start/End 1246096 1557620 1869144 2180668 2492192 2803716 3115240

Minimum 642318 802897 963476 1124056 1284635 1445215 1605794

Start/End 1507776 1884720 2261665 2638609 3015553 3392497 3769441

Minimum 777204 971505 1165806 1360108 1554409 1748710 1943011

Start/End 1794379 2242973 2691568 3140162 3588757 4037352 4485946

Minimum 924937 1156172 1387406 1618640 1849875 2081109 2312343

Start/End 2105903 2632378 3158854 3685329 4211805 4738281 5264756

Minimum 1085517 1356896 1628275 1899654 2171034 2442413 2713792

Start/End 2492192 3115240 3738289 4361337 4984385 5607433 -

Minimum 1284635 1605794 1926953 2248112 2569270 2890429 -

Start/End 3015553 3769441 4523329 5277217 - - -

Minimum 1554409 1943011 2331613 2720215 - - -

Start/End 3588757 4485946 5383136 - - - -

Minimum 1849875 2312343 2774812 - - - -

Start/End 4211805 5264756 - - - - -

Minimum 2171034 2713792 - - - - -

INFINITY ACTUATORS

DRS SERIES

12 Specifications are subject to change without notice

SPRING RETURN TORQUE

ACTUATORMODEL

40 50 60 70 80 90 100

Operating Pressure (psig)SPRING TORQUE

Start/ Min./ End (In-lb)

DRSB0300-E6

DRSB0350-E6

DRSB0400-E6

DRSB0300-E5

DRSB0350-E5

DRSB0400-E5

DRSB0300-E4

DRSB0350-E4

DRSB0400-E4

DRSB0300-E3

DRSB0350-E3

DRSB0400-E3

DRSB0300-E2

DRSB0350-E2

DRSB0400-E2

DRSB0300-E1

DRSB0350-E1

DRSB0400-E1

Air Torque Output Start/ Min./ End (in-lb)

Start 12970 15801 21413 27191 34166 40063 46022 -

Min. 6070 7362 10199 13135 16789 19797 22842 -

End 10124 13185 18610 24248 31420 37209 43079 -

Start 12970 24868 32747 40792 50033 - - -

Min. 6070 12035 16041 20146 24968 - - -

End 10124 22252 29944 37849 47286 - - -

Start 12970 35329 45824 - - - - -

Min. 6070 17428 22782 - - - - -

End 10124 32713 43021 - - - - -

Start 16445 12680 18069 23680 30889 36658 42511 -

Min. 7896 5684 8401 11247 15027 17966 20954 -

End 13519 9990 15187 20654 28065 33724 39485 -

Start 16445 21746 29402 37280 46756 - - -

Min. 7896 10357 14243 18258 23206 - - -

End 13519 19057 26521 34255 43932 - - -

Start 16445 32208 42479 - - - - -

Min. 7896 15750 20983 - - - - -

End 13519 29519 39598 - - - - -

Start 20709 9526 14690 20132 27577 33217 38963 -

Min. 9916 3826 6411 9158 13077 15940 18865 -

End 16950 6070 10987 16244 23949 29447 35075 -

Start 20709 18592 26023 33732 43444 - - -

Min. 9916 8500 12253 16168 21256 - - -

End 16950 15137 22321 29844 39816 - - -

Start 20709 29054 39100 - - - - -

Min. 9916 13892 18993 - - - - -

End 16950 25599 35398 - - - - -

Start 24184 - 12253 17574 25190 30736 36405 -

Min. 11476 - 4874 7545 11572 14376 17252 -

End 19424 - 7564 12650 20595 25962 31481 -

Start 24184 16319 23587 31174 41057 - - -

Min. 11476 7066 10716 14555 19750 - - -

End 19424 11942 18898 26250 36462 - - -

Start 24184 26780 36664 - - - - -

Min. 11476 12459 17457 - - - - -

End 19424 22404 31975 - - - - -

Start 26861 - - 14796 22597 28043 33627 -

Min. 12903 - - 6069 10194 12945 15776 -

End 22110 - - 9881 18010 23277 28712 -

Start 26861 13849 20941 28396 38464 - - -

Min. 12903 5754 9311 13080 18373 - - -

End 22110 9481 16261 23482 33877 - - -

Start 26861 24311 34018 - - - - -

Min. 12903 11147 16052 - - - - -

End 22110 19943 29338 - - - - -

Start 31046 - - - 19765 25100 30592 -

Min. 14764 - - - 8398 11079 13851 -

End 25044 - - - 13971 19081 24385 -

Start 31046 - 18051 25361 35631 - - -

Min 14764 - 7478 11155 16577 - - -

End 25044 - 12139 19154 29838 - - -

Start 31046 21613 31128 - - - - -

Min 14764 9436 14219 - - - - -

End 25044 16096 25216 - - - - -

INFINITY ACTUATORS

DRS SERIES

Specifications are subject to change without notice 13

SPRING RETURN TORQUE

40 50 60 70 80 90 100

Operating Pressure (psig)

DRSC0300-E4

DRSC0350-E4

DRSC0400-E4

DRSC0500-E4

DRSC0300-E3

DRSC0350-E3

DRSC0400-E3

DRSC0500-E3

DRSC0300-E2

DRSC0350-E2

DRSC0400-E2

DRSC0500-E2

DRSC0300-E1

DRSC0350-E1

DRSC0400-E1

DRSC0500-E1

DRSD0300-E4

DRSD0350-E4

ACTUATORMODEL

SPRING TORQUEStart/ Min./ End (In-lb)

Air Torque Output Start/ Min./ End (in-lb)

Start 36503 - - - 25200 31660 38298 47235

Min 17099 - - - 10673 13913 17260 21984

End 28517 - - - 17491 23651 30039 39369

Start 36503 - 23174 32021 44240 53420 62779 -

Min 17099 - 9581 14024 20488 25129 29878 -

End 28517 - 15307 23762 36531 45411 54519 -

Start 36503 27348 38866 50852 66209 - - -

Min 17099 11891 17670 23731 31812 - - -

End 28517 20006 31000 42593 58501 - - -

Start 36503 57477 - - - - - -

Min. 17099 27421 - - - - - -

End 28517 50135 - - - - - -

Start 42051 - - - 21525 27841 34361 43485

Min. 19547 - - - 8310 11458 14728 19573

End 32325 - - - 12136 18087 24301 33905

Start 42051 - - 28084 40565 49601 58841 -

Min. 19547 - - 11492 18125 22674 27347 -

End 32325 - - 18024 31176 39847 48781 -

Start 42051 23847 35116 46915 62534 - - -

Min. 19547 9640 15259 21199 29449 - - -

End 32325 14906 25535 36855 53145 - - -

Start 42051 53977 - - - - - -

Min. 19547 25171 - - - - - -

End 32325 45035 - - - - - -

Start 48933 - - - - - 29619 38969

Min. 22534 - - - - - 11639 16631

End 36910 - - - - - 17184 27126

Start 48933 - - - 36139 45003 54099 66169

Min. 22534 - - - 15242 19679 24258 30652

End 36910 - - - 24533 32945 41664 54326

Start 48933 - 30600 42173 58108 - - -

Min. 22534 - 12317 18110 26566 - - -

End 36910 - 18757 29738 46502 - - -

Start 48933 49762 - - - - - -

Min. 22534 22425 - - - - - -

End 36910 38709 - - - - - -

Start 53951 - - - - - - 33809

Min. 25274 - - - - - - 13933

End 42149 - - - - - - 22184

Start 53951 - - - 31082 39749 48681 -

Min. 25274 - - - 12597 16932 21424 -

End 42149 - - - 19689 27913 36474 -

Start 53951 - 25440 36755 - - - -

Min. 25274 - 9619 15277 - - - -

End 42149 - 13814 24548 - - - -

Start 53951 44946 - - - - - -

Min. 25274 19907 - - - - - -

End 42149 34096 - - - - - -

Start 68391 - - - - - - 41877

Min. 30814 - - - - - - 16241

End 49252 - - - - - - 23025

Start 68391 - - - - 49029 59789 74517

Min. 30814 - - - - 19831 25207 33066

End 49252 - - - - 29835 39995 55666

INFINITY ACTUATORS

DRS SERIES

14 Specifications are subject to change without notice

SPRING RETURN TORQUE

40 50 60 70 80 90 100

Operating Pressure (psig)

DRSD0400-E4

DRSD0500-E4

DRSD0600-E4

DRSD0350-E3

DRSD0400-E3

DRSD0500-E3

DRSD0600-E3

DRSD0400-E2

DRSD0500-E2

DRSD0600-E2

DRSD0400-E1

DRSD0500-E1

DRSD0600-E1

DRSE0500-E4

DRSE0600-E4

DRSE0700-E4

DRSE0800-E4

DRSE0500-E3

ACTUATORMODEL

SPRING TORQUEStart/ Min./ End (In-lb)

Air Torque Output Start/ Min./ End (in-lb)

Start 68391 - - 45477 64942 79159 93684 112179

Min. 30814 - - 17830 28237 35362 42679 52480

End 49252 - - 25683 46468 59965 73890 93327

Start 68391 55154 77028 99710 128214 151470 - -

Min. 30814 23442 34360 45785 60852 72635 - -

End 49252 37559 58176 79916 109739 132275 - -

Start 68391 99344 132265 - - - - -

Min. 30814 46220 62833 - - - - -

End 49252 81749 113414 - - - - -

Start 82577 - - - - - - 65486

Min. 36903 - - - - - - 27069

End 58421 - - - - - - 41694

Start 82577 - - - 56091 69963 84201 103148

Min. 36903 - - - 22360 29255 36382 46482

End 58421 - - - 32775 45739 59220 79356

Start 82577 - 67997 90227 119363 142274 - -

Min. 36903 - 28363 39488 54975 66529 - -

End 58421 - 44204 65246 96047 118049 - -

Start 82577 90915 123234 - - - - -

Min. 36903 40622 56836 - - - - -

End 58421 68709 99442 - - - - -

Start 97818 - - - - - 73235 92703

Min. 43660 - - - - - 29393 39826

End 69025 - - - - - 43457 64344

Start 97818 - - 79261 109128 131640 - -

Min. 43660 - - 32499 48452 59752 - -

End 69025 - - 49483 81335 102764 - -

Start 97818 81167 112790 - - - - -

Min. 43660 34410 50180 - - - - -

End 69025 54698 84430 - - - - -

Start 120978 - - - - - - 73681

Min. 54875 - - - - - - 28781

End 88337 - - - - - - 41531

Start 120978 - - - 90486 - - -

Min. 54875 - - - 37627 - - -

End 88337 - - - 58979 - - -

Start 120978 63413 93768 - - - - -

Min. 54875 24101 39134 - - - - -

End 88337 33406 61618 - - - - -

Start 155124 - - - 116727 143255 170399 205459

Min. 66010 - - - 45333 58429 71939 90769

End 98243 - - - 61822 86210 111571 149433

Start 155124 - 120836 159518 209812 249638 290080 338438

Min. 66010 - 47149 66331 93315 113266 133630 159315

End 98243 - 64810 100691 154907 192594 231252 282412

Start 155124 146630 199415 253813 319822 375364 - -

Min. 66010 61453 87653 114936 150021 178073 - -

End 98243 94339 143389 194985 264917 318319 - -

Start 155124 219164 290082 362613 - - - -

Min. 66010 98842 134389 171019 - - - -

End 98243 166873 234056 303786 - - - -

Start 185434 - - - - - - 188270

Min. 78387 - - - - - - 78578

End 115695 - - - - - - 119579

INFINITY ACTUATORS

DRS SERIES

15Specifications are subject to change without notice

SPRING RETURN TORQUE

40 50 60 70 80 90 100

Operating Pressure (psig)

DRSE0600-E3

DRSE0700-E3

DRSE0800-E3

DRSE0900-E3

DRSE0600-E2

DRSE0700-E2

DRSE0800-E2

DRSE0900-E2

DRSE0600-E1

DRSE0700-E1

DRSE0800-E1

DRSE0900-E1

DRSG0600-E4

DRSG0700-E4

DRSG0800-E4

DRSG0900-E4

DRSG0600-E3

DRSG0700-E3

ACTUATORMODEL

SPRING TORQUEStart/ Min./ End (In-lb)

Air Torque Output Start/ Min./ End (in-lb)

Start 185434 - - 141469 192967 232136 272030 321249

Min. 78387 - - 53531 81368 100854 120830 147124

End 115695 - - 69344 125649 162196 199905 252557

Start 185434 130586 182225 235764 302976 357861 413472 -

Min. 78387 50075 75462 102136 138074 165661 193738 -

End 115695 66474 113534 163638 235659 287921 341346 -

Start 185434 203120 272893 344564 - - - -

Min. 78387 87464 122198 158219 - - - -

End 115695 139008 204201 272439 - - - -

Start 185434 285325 375649 - - - - -

Min. 78387 129838 175165 - - - - -

End 115695 221214 306958 - - - - -

Start 230069 - - - - 210752 249978 300247

Min. 95168 - - - - 84024 103474 130594

End 137017 - - - - 117433 153743 208594

Start 230069 - 161223 213712 282395 336478 - -

Min. 95168 - 58933 84780 121876 148830 - -

End 137017 - 69571 117476 192575 243159 - -

Start 230069 183518 251891 322512 - - - -

Min. 95168 72036 105668 140863 - - - -

End 137017 97976 160238 226277 - - - -

Start 230069 265723 - - - - - -

Min. 95168 114410 - - - - - -

End 137017 180181 - - - - - -

Start 256360 - - - - 185969 224420 275906

Min. 108899 - - - - 70253 89274 117070

End 161730 - - - - 91066 126552 182698

Start 256360 - - 188153 258540 311694 - -

Min. 108899 - - 70579 108622 135060 - -

End 161730 - - 90285 167196 216791 - -

Start 256360 - 227550 296954 - - - -

Min. 108899 - 92144 126662 - - - -

End 161730 - 134342 199086 - - - -

Start 256360 243005 - - - - - -

Min. 108899 101788 - - - - - -

End 161730 156011 - - - - - -

Start 296518 - - - - 236093 283643 346656

Min. 127355 - - - - 93159 116778 150660

End 191864 - - - - 131138 175409 243575

Start 296518 - 175550 239007 325142 390832 457725 540080

Min. 127355 - 62461 93770 140131 172922 206511 250363

End 191864 - 72470 130773 224123 285877 349490 436999

Start 296518 204515 287141 372916 481369 569377 658588 -

Min. 127355 79261 119982 162795 220660 264955 310049 -

End 191864 108307 184060 264682 380350 464422 550354 -

Start 296518 305691 413610 524679 - - - -

Min. 127355 131413 185173 241024 - - - -

End 191864 209483 310530 416445 - - - -

Start 352686 - - - - - - 313308

Min. 150761 - - - - - - 127607

End 225721 - - - - - - 188252

Start 352686 - - - 292461 356878 422710 506732

Min. 150761 - - - 117538 149449 182305 227310

End 225721 - - - 169906 229548 291401 381676

INFINITY ACTUATORS

DRS SERIES

16 Specifications are subject to change without notice

SPRING RETURN TORQUE

40 50 60 70 80 90 100

Operating Pressure (psig)ACTUATOR

MODELSPRING TORQUE

Start/ Min./ End (In-lb)

DRSG0800-E3

DRSG0900-E3

DRSG0700-2-E3

DRSG0700-E2

DRSG0800-E2

DRSG0900-E2

DRSG0700-2-E2

DRSG0700-E1

DRSG0800-E1

DRSG0900-E1

DRSG0700-2-E1

DRSH0600-E3

DRSH0700-E3

DRSH0800-E3

DRSH0900-E3

DRSH1000-E3

DRSH0800-2-E3

DRSH0900-2-E3

Air Torque Output Start/ Min./ End (in-lb)

Start 352686 - 253793 337901 448688 535423 623573 -

Min. 150761 - 96929 138589 198068 241483 285842 -

End 225721 - 128737 206592 326133 408093 492264 -

Start 352686 274566 380263 489664 - - - -

Min. 150761 109896 162119 216817 - - - -

End 225721 157847 255206 358355 - - - -

Start 352686 375742 506732 641428 - - - -

Min. 150761 162048 227310 295046 - - - -

End 225721 259023 381676 510119 - - - -

Start 448448 - - - - 316829 381409 467398

Min. 185058 - - - - 115053 146834 193528

End 265655 - - - - 133511 192363 287354

Start 448448 - - - 410141 495374 582272 -

Min. 185058 - - - 164962 207087 250372 -

End 265655 - - - 233697 312056 393226 -

Start 448448 - - 448364 587198 - - -

Min. 185058 - - 181346 256228 - - -

End 265655 - - 259317 410754 - - -

Start 448448 339030 467398 600127 - - - -

Min. 185058 130519 193528 259575 - - - -

End 265655 170989 287354 411080 - - - -

Start 531230 - - - - - - 419871

Min. 218970 - - - - - - 160126

End 313908 - - - - - - 205817

Start 531230 - - - - 446982 532369 -

Min. 218970 - - - - 173078 215300 -

End 313908 - - - - 229036 307612 -

Start 531230 - - - 540621 - - -

Min. 218970 - - - 223495 - - -

End 313908 - - - 330848 - - -

Start 531230 - 419871 550223 - - - -

Min. 218970 - 160126 224503 - - - -

End 313908 - 205817 325466 - - - -

Start 507910 - - - - - - 305514

Min. 228008 - - - - - - 117094

End 362789 - - - - - - 162575

Start 507910 - - - 281359 357937 436788 544876

Min. 228008 - - - 105451 143382 182742 240477

End 362789 - - - 141279 212399 286702 401937

Start 507910 - - 331837 474690 578886 685356 821063

Min. 228008 - - 128644 205107 257274 310870 382841

End 362789 - - 181751 334610 433348 535270 678124

Start 507910 263051 388370 519644 693799 829296 967067 -

Min. 228008 97899 159804 225452 318049 386351 456082 -

End 362789 129642 245431 369558 553718 683758 816981 -

Start 507910 402986 563288 729546 938685 - - -

Min. 228008 170030 249968 333649 444279 - - -

End 362789 269576 420349 579460 798604 - - -

Start 507910 609206 821063 1038876 - - - -

Min. 228008 276329 382841 493097 - - - -

End 362789 475796 678124 888790 - - - -

Start 507910 859615 - - - - - -

Min. 228008 405406 - - - - - -

End 362789 726205 - - - - - -

INFINITY ACTUATORS

DRS SERIES

17Specifications are subject to change without notice

SPRING RETURN TORQUE

40 50 60 70 80 90 100

Operating Pressure (psig)ACTUATOR

MODELSPRING TORQUE

Start/ Min./ End (In-lb)Air Torque Output Start/ Min./ End (in-lb)

Start 598129 - - - - 294087 370943 482166

Min. 268284 - - - - 102991 141089 200807

End 426457 - - - - 121921 193397 313075

Start 598129 - - - 413234 515036 619511 758353

Min. 268284 - - - 166230 216883 269217 343172

End 426457 - - - 247525 342871 441965 589262

Start 598129 - 325660 453799 632343 765446 901222 -

Min. 268284 - 120134 183798 279173 345960 414429 -

End 426457 - 156569 276253 466634 593280 723676 -

Start 598129 344457 500578 663701 877229 - - -

Min. 268284 133005 210298 291995 405402 - - -

End 426457 186639 331487 486155 711519 - - -

Start 598129 550676 758353 973030 - - - -

Min. 268284 239304 343172 451443 - - - -

End 426457 392858 589262 795485 - - - -

Start 598129 801086 - - - - - -

Min. 268284 368381 - - - - - -

End 426457 643268 - - - - - -

Start 742096 - - - - - - 407538

Min. 325086 - - - - - - 144859

End 502224 - - - - - - 171272

Start 742096 - - - - - 541151 683725

Min. 325086 - - - - - 210471 287223

End 502224 - - - - - 293072 447459

Start 742096 - - - 559207 689461 822862 -

Min. 325086 - - - 224343 288994 355683 -

End 502224 - - - 327666 448899 574783 -

Start 742096 - - 585341 804093 - - -

Min. 325086 - - 233249 350573 - - -

End 502224 - - 337262 572552 - - -

Start 742096 481023 683725 894671 - - - -

Min. 325086 187085 287223 392698 - - - -

End 502224 260508 447459 646591 - - - -

Start 742096 731433 - - - - - -

Min. 325086 316162 - - - - - -

End 502224 510918 - - - - - -

Start 1012189 - - - - - - 958075

Min. 417272 - - - - - - 386626

End 598311 - - - - - - 550420

Start 1012189 - - - 793362 966703 1143794 1369101

Min. 417272 - - - 303867 389124 476996 598495

End 598311 - - - 393860 551636 715756 961446

Start 1012189 - - - 1114930 1334208 1557237 1828483

Min. 417272 - - - 469623 578560 690111 835290

End 598311 - - - 715428 919141 1129199 1420828

Start 1012189 - 958075 1238088 1588818 1875795 2166522 -

Min. 417272 - 386626 525601 713896 857728 1004176 -

End 598311 - 550420 810050 1189316 1460728 1738484 -

Start 1012189 1016706 1369101 1731319 - - - -

Min. 417272 423996 598495 779844 - - - -

End 598311 636227 961446 1303281 - - - -

Start 1012189 1384211 1828483 - - - - -

Min. 417272 613432 835290 - - - - -

End 598311 1003733 1420828 - - - - -

DRSH0700-E2

DRSH0800-E2

DRSH0900-E2

DRSH1000-E2

DRSH0800-2-E2

DRSH0900-2-E2

DRSH0700-E1

DRSH0800-E1

DRSH0900-E1

DRSH1000-E1

DRSH0800-2-E1

DRSH0900-2-E1

DRSJ0800-E4

DRSJ0900-E4

DRSJ1000-E48

DRSJ0800-2-E4

DRSJ0900-2-E4

DRSJ1000-2-E4

INFINITY ACTUATORS

DRS SERIES

18 Specifications are subject to change without notice

SPRING RETURN TORQUE

Operating Pressure (psig)ACTUATOR

MODELSPRING TORQUE

Start/ Min./ End (In-lb)Air Torque Output Start/ Min./ End (in-lb)

40 50 60 70 80 90 100

DRSJ0900-E3

DRSJ1000-E3

DRSJ0800-2-E3

DRSJ0900-2-E3

DRSJ1000-2-E3

DRSJ0900-E2

DRSJ1000-E2

DRSJ0800-2-E2

DRSJ0900-2-E2

DRSJ1000-2-E2

DRSJ0800-2-E1

DRSM1100-E4

DRSM1200-E4

DRSM1300-E4

DRSM1000-2-E4

DRSM1100-2-E4

DRSM1200-2-E4

DRSM1300-2-E4

Start 1260638 - - - - - - 1258607

Min. 508620 - - - - - - 508521

End 710492 - - - - - - 716732

Start 1260638 - - - - 1221705 1441218 1717988

Min. 508620 - - - - 486949 595638 745315

End 710492 - - - - 669978 872250 1176114

Start 1260638 - - 1122069 1480534 1763292 2050503 -

Min. 508620 - - 431128 625721 766118 909702 -

End 710492 - - 553100 949496 1211565 1481535 -

Start 1260638 - 1258607 1615300 - - - -

Min. 508620 - 508521 685371 - - - -

End 710492 - 716732 1046331 - - - -

Start 1260638 1281083 1717988 - - - - -

Min. 508620 529456 745315 - - - - -

End 710492 775333 1176114 - - - - -

Start 1381500 - - - - - - 1125446

Min. 578803 - - - - - - 439392

End 845685 - - - - - - 597687

Start 1381500 - - - - - 1301400 1584828

Min. 578803 - - - - - 523053 676187

End 845685 - - - - - 747253 1057069

Start 1381500 - - - 1350036 1627710 - -

Min. 578803 - - - 557975 695732 - -

End 845685 - - - 832833 1090356 - -

Start 1381500 - 1125446 1475481 - - - -

Min. 578803 - 439392 612786 - - - -

End 845685 - 597687 921334 - - - -

Start 1381500 1156800 1584828 - - - - -

Min. 578803 464936 676187 - - - - -

End 845685 664225 1057069 - - - - -

Start 1712206 - - - - 1466983 1744935 -

Min. 703888 - - - - 570288 707753 -

End 1005952 - - - - 758700 1014518 -

Start 2222372 - - - - - - 2578000

Min. 882953 - - - - - - 1073332

End 1209627 - - - - - - 1580482

Start 2222372 - - - - 2375653 2786338 3294505

Min. 882953 - - - - 964384 1167947 1442665

End 1209627 - - - - 1359999 1738945 2296987

Start 2222372 - - - 2517717 2998701 3487268 4073315

Min. 882953 - - - 1047369 1285543 1529250 1844113

End 1209627 - - - 1540150 1983047 2439874 3075797

Start 2222372 - - 2487275 3193724 3771281 - -

Min. 882953 - - 1013790 1395827 1683780 - -

End 1209627 - - 1439882 2216157 2755626 - -

Start 2222372 - 2578000 3272316 - - - -

Min. 882953 - 1073332 1418451 - - - -

End 1209627 - 1580482 2224922 - - - -

Start 2222372 2476745 3294505 4132122 - - - -

Min. 882953 1038175 1442665 1861650 - - - -

End 1209627 1545729 2296987 3084729 - - - -

Start 2222372 3099793 4073315 - - - - -

Min. 882953 1359334 1844113 - - - - -

End 1209627 2168777 3075797 - - - - -

INFINITY ACTUATORS

DRS SERIES

19Specifications are subject to change without notice

DOUBLE ACTING

TECHNICAL INFORMATION

WEIGHT

DRSB

DRSC

DRSD

DRSE

DRSG

DRSH

DRSJ

DRSM

0300 0350 0400 0500 0600 0700 0800 0900 1000 1100 1200 1300BORE

ACTUATOR WEIGHT (lb)

198 214 258 - - - - - - - - -

278 302 324 386 - - - - - - - -

441 452 478 578 699 860 - - - - - -

- - 891 904 1014 1173 1567 1839 - - - -

- - - 1565 1614 1801 2086 2361 - - - -

- - - - 2540 2621 2800 3252 - - - -

- - - - - 3549 3704 4200 4442 - - -

- - - - - - - - - 8179 8578 9930

SPRING RETURN TORQUE

Operating Pressure (psig)ACTUATOR

MODELSPRING TORQUE

Start/ Min./ End (In-lb)Air Torque Output Start/ Min./ End (in-lb)

40 50 60 70 80 90 100

DRSM1200-E3

DRSM1300-E3

DRSM1000-2-E3

DRSM1100-2-E3

DRSM1200-2-E3

DRSM1300-2-E3

DRSM1300-E2

DRSM1200-2-E2

DRSM1300-2-E2

Start 2740578 - - - - - - 3039302

Min. 1081513 - - - - - - 1247090

End 1468726 - - - - - - 1786572

Start 2740578 - - - - 2738858 3219304 3818112

Min. 1081513 - - - - 1086412 1323897 1648539

End 1468726 - - - - 1463352 1903938 2565382

Start 2740578 - - - 2943625 3511438 4088456 -

Min. 1081513 - - - 1204164 1484649 1771913 -

End 1468726 - - - 1715950 2235931 2773090 -

Start 2740578 - - 3004353 3859506 - - -

Min. 1081513 - - 1213097 1676267 - - -

End 1468726 - - 1688987 2631831 - - -

Start 2740578 - 3039302 3864159 - - - -

Min. 1081513 - 1247090 1656296 - - - -

End 1468726 - 1786572 2548793 - - - -

Start 2740578 2861604 3818112 - - - - -

Min. 1081513 1176797 1648539 - - - - -

End 1468726 1692389 2565382 - - - - -

Start 3284764 - - - - - - 3512974

Min. 1302061 - - - - - - 1431307

End 1778522 - - - - - - 2029378

Start 3284764 - - 3543764 - - - -

Min. 1302061 - - 1428203 - - - -

End 1778522 - - 1985988 - - - -

Start 3284764 - 3512974 - - - - -

Min. 1302061 - 1431307 - - - - -

End 1778522 - 2029378 - - - - -

INFINITY ACTUATORS

DRS SERIES

SPRING RETURN

DRSB-E

DRSC-E

DRSD-E

DRSE-E

DRSG-E

DRSH-E

DRSJ-E

DRSM-E

0300 0350 0400 0500 0600 0700 0800 0900 1000 1100 1200 1300BORE

ACTUATOR WEIGHT (lb)

397 414 437 - - - - - - - - -

578 593 628 694 - - - - - - - -

985 1012 1056 1168 1281 1440 - - - - - -

- - 1777 1806 1918 2077 2253 2659 - - - -

- - - 3737 3818 4023 4266 4641 - - - -

- - - - 5719 5796 5975 6426 - - - -

- - - - - 8225 8380 8876 9118 - - -

- - - - - - 16733 17284 17527 17957 18353 19709

INFINITY ACTUATORS

DRS SERIES

Specifications are subject to change without notice20

DRSB

DRSC

DRSD

DRSE

DRSG

DRSH

DRSJ

DRSM

300 350 400 500 600 700 800 900 1000 1100 1200 1300BORE

TYPE Volume in Cu. Inch for open and one close operation

1159 1648 2136 - - - - - - - - -

1465 1953 2563 4028 - - - - - - - -

1648 2380 3051 4821 7262 10801 - - - - - -

- - 3722 5797 8726 12998 15744 19772 - - - -

- - - 7079 10740 15988 19344 23311 - - - -

- - - - 13303 19772 23921 30085 35210 - - -

- - - - - 25996 31427 39543 46195 - - -

- - - - - - - - 59498 72008 85738 100567

DOUBLE ACTING

DRSB

DRSC

DRSD

DRSE

DRSG

DRSH

DRSJ

DRSM

300 350 400 500 600 700 800 900 1000 1100 1200 1300BORE

TYPE Volume in Cu. Inch for one stroke

610 854 1098 - - - - - - - - -

732 1037 1343 2136 - - - - - - - -

854 1220 1648 2563 3844 5736 - - - - - -

- - 1953 3051 4638 6896 8360 10435 - - - -

- - - 3783 5675 8482 10252 12327 - - - -

- - - - 7018 10496 12693 15927 18612 - - -

- - - - - 13730 16659 20931 24470 - - -

- - - - - - - - 31488 38079 45340 53212

SPRING RETURN

AIR COMSUPTION

ORDERING CODE

ø: DefaultCCW: Counter Clockwise fail closeCW : Clockwise fail open

MODEL DRS

FRAMESIZE

B

C

D

E

G

H

J

M

a

DOUBLE ACTING

SPRING CODE

ø

E1

E2

E3

E4

d

CCW

CW

ø

CW

ec

SINGLE CYLINDER

DUAL CYLINDER

ø

-2

NIL

HYDRAULIC

OVERRIDE

ø

MIBH

g

300

350

400

500

600

700

800

900

1000

1100

1200

1300

HY063

HY080

HY0100

HY0125

HY0160

HY0200

HY0250

HY0300

CYLINDER BORE

PNEUMATIC HYDRAULIC

b

SPECIAL VERSION

CYLINDER BORE ENP

SIDE HAND WHEEL

SUBSEA UP TO 3 METERS

SPECIAL CONSTRUCTION

CNP

SWH

SSD

SU

h

NBR

Viton

FLOURO SILICON

HNBR

ø

AV

FS

HN

SEAL MATERIAL

f

Specifications are subject to change without notice 21

INFINITY ACTUATORS

DRS SERIES

- DRSE0700E4 Frame size E, Cylinder bore 700 mm Spring Return with Spring set 4, fail close with NBR seals- DRSC0400 - HN Frame size C, Cylinder bore 400 mm Double Acting with HNBR seals

ORDERING EXAMPLE

MIBH ORDERING CODE

Ordering code for manual override needs complete DRS code since the manual override can be installedat a later stage, hence MIBH needs to be specific for each modele.g. MIBH for DRSC0700E4 would be MIBH-DRSC0700E4

CCW

This is the standard version for fail close, or air to open/ spring to close. Looking from the top of the yoke(i.e. Where limitswitch mounts), the drive will rotate counter clockwise (ccw) when air is applied to the actuator.When air is vented, the spring will rotate drive clockwise to close the valve

CW

This is the version for fail open. Looking from the top of the yoke, the drive will rotate clockwise when air isapplied to the actuator. When the air is vented, springs will rotate the drive counter clockwise to open the valve

MOPD

The torque chart indicates the MOPD. (Maximum operating pressure differential) It is very critical not to exceed the MOPD

DUAL CYLINDER OPTION (-2)

This option designates that twin pneumatic cylinders are installed on the frame. For double acting twin cylinder style,one pneumatic cylinder is mounted on each side of frame. For the spring return twin cylinder style, two pneumatic cylindersare mounted in tandem on the pneumatic side of the frame

SEALS

NBR -20 °C to 80 °C, Viton -20 °C to 125 °C, EPDM -30 °C to 110 °C, Flouro Silicon -40 °C to 110 °C,HNBR -45 °C to 80 °C

HYDRAULIC CYLINDER

DRS actuator can also be supplied with hydraulic cylinder. The torque chart for double acting and spring return issame as pneumatic. To choose right size of Hydraulic Cylinder• Choose DRS with pneumatic model with maximum air pressure possible as shown in chart• Last three digit shows bore of the cylinder in mm.• Select Hydraulic pressure in bar• With above data calculate nearest Hydraulic actuator boreeg. DRSD0600, maximum pressure allowable is 4 bar. (No torque details beyond 4 bar is shown) if Hydraulic pressureis 100 bar the calculated Hydraulic bore will be 120 mm choose HY0125. Selected model will be DRSDHY0125

CYLINDER ENP

ROTEX can supply pneumatic cylinder pipe with 20µ electroless nickel plated

SIDE HAND WHEEL

Manual Override as a side hand wheel, arrangement is available on frame size B and C for bore up to 400 mm.

Specifications are subject to change without notice22

INFINITY ACTUATORS

DRS SERIES

DOUBLE ACTING

DIMENSIONAL DETAILS

VIEW FROM ‘X’

80

30

4

M5 x 8mm DEEP4NOS

20

ØE

4

DETAIL ‘A’

L4 (DOUBLE ACTING)Z

D

C

PORT CONNECTIONA

X

SPRING RETURN

D

C

PORT CONNECTIONA

X

Z L2 (SINGLE ACTING)

NAMUR DIMENSIONS FOR LIMITSWITCH

FEMALE DRIVE

D1

VIEW FROM ‘Z’DRSBXXXX

4 NOS ‘M’ x ‘NDEEP ON ‘O’ PCD

SPRING TORQUEDIRECTIONMODEL : CCW

KEYXL5

VIEW FROM ‘Z’FROM DRSCXXXX TO DRSGXXXX

8 NOS ‘M’ x ‘N’DEEP ON ‘O’ PCD

D1

SPRING TORQUEDIRECTIONMODEL : CCW

KEYXL5

12 NOS ‘M’ x ‘N’DEEP ON ‘O’ PCD

D1

VIEW FROM ‘Z’FROM DRSHXXXX

SPRING TORQUEDIRECTIONMODEL : CCW

KEYXL5

23

INFINITY ACTUATORS

DRS SERIES

DRS 22X14X156

DRSC 100 28X16X183 190 M16 24 254 F25

DRSD 120 32X18X212 220 M20 22 298 F30

DRSE 160 40X22X295 300 M30 32 356 F35

DRSG 178 45X25X366 370 M36 44.5 406 F40

DRSH 220 50X28X389 390 M36 44.5 483 F48

DRSJ 280 63X32X448 450 M36 44.5 603 F60

DRSM 360 90X40X550 560 M50 44.5 800 F60

B 80 160 M20 22 165 F16

MODEL D1 KEY L5 M N ØO FLANGE

DRS 728

DRSB0350 1560 735 380 425 45 1/2” NPT

DRSB0400 1567 742 430 450 45 3/4” NPT

DRSC0300 1684 821 330 430 45 1/2” NPT

DRSC0350 1691 828 380 455 45 1/2” NPT

DRSC0400 1698 835 430 480 45 3/4” NPT

DRSC0500 1705 842 530 530 45 3/4” NPT

DRSD0300 1956 991 330 466 45 1/2” NPT

DRSD0350 1962 997 380 491 45 1/2” NPT

DRSD0400 1969 1004 430 516 45 3/4” NPT

DRSD0500 1976 1011 530 566 45 3/4” NPT

DRSD0600 1983 1018 640 640 45 3/4” NPT

DRSD0700 1990 1025 780 780 45 1” NPT

DRSE0400 2295 1215 430 560 45 3/4” NPT

DRSE0500 2302 1222 530 610 45 3/4” NPT

DRSE0600 2309 1229 640 665 45 3/4” NPT

DRSE0700 2316 1236 780 780 45 1” NPT

DRSE0800 2323 1243 850 850 45 1” NPT

DRSE0900 50 1250 950 950 45 11/2” NPT

DRSG0500 2963 1516 530 670 55 3/4” NPT

DRSG0600 2970 1523 640 725 55 3/4” NPT

DRSG0700 2977 1530 780 795 55 1” NPT

DRSG0800 2984 1537 850 850 55 1” NPT

DRSG0900 2991 1544 950 950 55 11/2” NPT

DRSH0600 3591 1746 640 801 55 3/4” NPT

DRSH0700 3598 1753 780 871 55 1” NPT

DRSH0800 3605 1760 850 906 55 1” NPT

DRSH0900 3612 1767 950 956 55 11/2” NPT

DRSH01000 3619 1774 1030 1030 55 11/2” NPT

DRSJ0700 4340 2171 780 995 55 1” NPT

DRSJ0800 4347 2177 850 1030 55 1” NPT

DRSJ0900 4354 2184 950 1080 55 11/2” NPT

DRSJ01000 4361 2191 1030 1120 55 11/2” NPT

DRSM01000 5710 2810 1030 1330 55 11/2” NPT

DRSM01100 5805 2830 1130 1430 55 2” NPT

DRSM01200 5915 2850 1230 1530 55 2” NPT

B0300 1553 330 400 45 1/2” NPT

MODEL L2 L4 C D ØE CONN.

DIMENSIONAL DETAILS

SPRING RETURN

Specifications are subject to change without notice

Specifications are subject to change without notice24

INFINITY ACTUATORS

DRS SERIES

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

1

1

1

1

1

1

1

1

1

1

2

2

1

1

1

1

1

2

1

2

1

1

1

CYLINDER

PISTON ROD

LIP SEAL FOR PISTON ROD

BUSHING

YOKE PIN

CARRIER

CONNECTING NUT

YOKE INSERT

GUIDE ROD

TIE ROD FOR CYLINDER

END STOP BOLT

O RING FOR TOP COVER

HEX SOCKET HEAD SCREW (H.T.)

CHECK VALVE

CENTRAL BLOCK

CENTRAL BLOCK COVER

GUIDE BUSHING

YOKE

WASHER FOR BEARING

CYL. COVER FRONT END

PISTON

CYL. COVER REAR END

QUAD SEAL FOR PISTON

M.S.

EN8

NBR

PHOSPHOR BRONZE

30MnCr5

DUCTILE IRON

EN19

DUCTILE IRON

EN8

EN8

EN8

NBR

-

-

DUCTILE IRON

DUCTILE IRON

PHOSPHOR BRONZE

DUCTILE IRON

SS304

DUCTILE IRON

DUCTILE IRON

DUCTILE IRON

NBR

QTY MATERIALS.NO DESCRIPTION

-

-

20MnCr5

DUCTILE IRON

-

-

PHOSPHOR BRONZE

-

-

-

-

ALUMINIUM

NBR

-

NBR

-

-

-

-

-

-

-

BALL BEARING

NEEDLE BEARING

CAGE FOR NEEDLE BEARING

REAR CAP

HEX NUT

HEX NUT

BUSHING

HEX HEAD SCREW (H.T.)

HEX SOCKET HEAD SCREW (H.T.)

HEX SOCKET HEAD SCREW (H.T.)

HEX SOCKET HEAD SCREW (H.T.)

NAME PLATE

O RING

SPRING WASHER

QUAD SEAL FOR GUIDE BUSHING

WASHER

EXTERNAL CIRCLIP

EXTERNAL CIRCLIP

EXTERNAL CIRCLIP

LUBRICATION NIPPLE

TEFLON STRIP

SOCKET HEAD SET SCREW

1

2

2

2

1

2

2

2

12

4

1

8

ø

2

2

2

2

2

1

2

1

1

24

25

26

27

28

29

30

31

32

33

34

35

36-44

45

46

47

48

49

50

51

52

53

QTY MATERIALDESCRIPTIONS.NO

MATERIAL OF CONSTRUCTION

DOUBLE ACTING

45

10

28

222

13 4 23 7 6 30 53 189

39

36 21 4952 333 40 20 24

41

MAXIMUM PRESSURE :-

VALVE AUTOMATION SYSTEM

ACTUATOR MODEL :-

Mfg.DATE :-

MANPADA ROAD,DOMBIVLI(E)-421204.INDIAROTEX MANUFACTURERS AND ENGINEERS PVT. LTD.

WORK ORDER NO :-

2619

50

51

32

43

12

44

42

25

546

48

17

38

1137 14

29

35 27341615311

8

47

INFINITY ACTUATORS

DRS SERIES

Specifications are subject to change without notice 25

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

CYLINDER

PISTON ROD

LIP SEAL FOR PISTON ROD

BEARING BUSHING

YOKE PIN

CARRIER

CONNECTING NUT

YOKE INSERT

GUIDE ROD

TIE ROD FOR CYLINDER

END STOP BOLT

O RING FOR TOP COVER

HEX SOCKET HEAD SCREW (H.T.)

CHECK VALVE

CENTRAL BLOCK

CENTRAL BLOCK COVER

GUIDE BUSHING

YOKE

WASHER FOR BEARING

CYL COVER FRONT END

PISTON

CYL COVER REAR END

QUAD SEAL FOR PISTON

BALL BEARING

NEEDLE BEARING

1

1

2

2

1

1

2

1

1

2

2

1

1

1

1

1

1

1

2

1

1

1

1

2

2

M.S.

EN8

NBR

PHOSPHOR BRONZE

30MnSr5

DUCTILE IRON

EN19

DUCTILE IRON

EN8

EN8

EN8

NBR

-

-

DUCTILE IRON

DUCTILE IRON

PHOSPHOR BRONZE

DUCTILE IRON

SS304

DUCTILE IRON

DUCTILE IRON

DUCTILE IRON

NBR

-

-

QTY MATERIALS.NO DESCRIPTION

26

27

28

29

30

31-34

35

36-44

45

46

47

48-50

51

52

53

54

55

56

57

58

59

60

61

62

63

20MnCr5

DUCTILE IRON

-

-

PHOSPHOR BRONZE

-

ALUMINIUM

NBR

-

NBR

-

-

-

-

-

DUCTILE IRON

M.S.

EN 47

STAINLESS STEEL

CARBON STEEL

CARBON STEEL

CARBON STEEL

-

-

-

CAGE FOR NEEDLE BEARING

SPRING COVER FRONT END

HEX NUT

HEX NUT

BUSHING

HEX HEAD SCREW (H.T.)

NAME PLATE

O RING

SPRING WASHER

QUAD SEAL FOR GUIDE BUSHING

WASHER

EXTERNAL CIRCLIP

LUBRICATION NIPPLE

TEFLON STRIP

GRUB SCREW

SPRING COVER REAR END

SPRING TUBE

SPRING

CONNECTION ROD

PISTON FOR HYDRAULIC M.O.

SPRING RETAINER

PISTON ROD FOR HYDRAULIC M.O.

HEX NUT

LIP SEAL

TEFLON STRIP

2

1

2

2

2

12

1

ø

2

2

2

2

1

1

1

1

1

1

1

1

1

1

1

1

1

QTY MATERIALS.NO DESCRIPTION

MATERIAL OF CONSTRUCTION

22

45

10

28

36 2152

320 24 18

27 41 55 57 56 59 54

13 423

40

792

6 53 30 39 62 61605863

MAXIMUM PRESSURE :-

VALVE AUTOMATION SYSTEM

ACTUATOR MODEL :-

Mfg.DATE :-

MANPADA ROAD,DOMBIVLI(E)-421204.INDIAROTEX MANUFACTURERS AND ENGINEERS PVT. LTD.

WORK ORDER NO :-

8

38

48 37 14 11

29

47

46 351615311

17 25

5

4244

12

43

51

1926

SPRING RETURN

INFINITY ACTUATORS

DRV SERIES

26

In continuation, Rotex also introduces the next generation : Compact, Heavy Duty....

Specifications are subject to change without notice

ZERO BACKLASH RACK GUIDE

• Rack guiding system installed with ball bearings

• Eccentric pin provides adjustment to rack backlash

• Can achieve up to zero backlash• Adjustments can be made to prolong life

PINION BEARINGS

• Pinion mounted on rigid ball bearings

• Very low friction improves stick slip resistance

• Stem of the valve is protected fromside thrust

FLEXI ARM CONNECTION

• The rack and pinion rod are connected through the flexiblecoupling

• No slide thrust is transferred to the piston rod

• Ensured long life of piston rod seals

DOUBLE ACTING

FEATURES

• A unique rack and pinion construction for constant torque output

• Cylinder bore hard chrome plated, pinion electroless Nickel Plated, external surface epoxy painted for high corrosion resistance

• The pinion is supported on ball bearings

• Life tested to more than 1 million cycles

• Easily convertible from spring return to Double Acting and vice versa

• Unique rack supporting system, pre-load on pinion can be adjusted

• Maximum working pressure psi• Additional lubrication is not necessary• Temperature range

- NBR -20 °F to 80 °F- Viton -20 °F to 125 °F- FLOURO SILICON -40 °F to 110 °F- HNBR -45 °F to 80 °F

INFINITY ACTUATORS

DRV SERIES

Specifications are subject to change without notice

ISO PAD

• Mounting interface as perISO 5211

• An optional customized solution is possible

• One piece pinion provides playless operation

• Dual keyway allows easy conversion from NO to NC and vice versa

GUIDED SPRING CARTRIDGE

• Unique spring retaining system• Pre - assembled cartridge• Spring can be inspected periodically

without dismantling it from the actuator• Spring torque can be easily changed

by interchanging the cartridge

HEAVY DUTY PISTON ROD

BEARING

• Bronze guide bushing bearing• Life time lubricated by special

grease

27

....Rack and Pinion Construction, Actuator Series “DRV”

SPRING RETURN

• Unique spring retaining system• The spring can be removed form the actuator for periodic

inspection• The springs are epoxy painted and life time lubricated• Guaranteed to operate more than 1 million cycles

STANDARD PAINT FINISH

ROTEX provides, a high quality corrosion protection system on all DRV Actuators. The actuators are painted using a two coat system, an epoxy base primer of 15-20 µ thickness and multiple top coat of RAL5015 of total 60 µ The paint can withstand 200 hrs of salt spray testOptional 1000 hrs of salt spray withstanding paintings can be provided

Specifications are subject to change without notice28

DOUBLE ACTING ACTUATOR TORQUE

TORQUE IN Nm

DRV250 2205 3675 4410 5145

DRV300 3150 4200 5250 6300 7350

DRV400 5100 6800 8500 10200 11900

DRV500 8880 11840 14800 17760 20720

DRV600 12705 16940 21175 25410 29645

DRV700 19500 26000 32500 39000 45500

DRV800 24000 32000 40000 48000 56000

DRV900 30000 40000 50000 60000 70000

DRV1000 36000 48000 60000 72000 84000

DRV1100 48000 64000 80000 96000 112000

2940

3 bar 4 bar 5 bar 6 bar 7 barMODEL

ARIRES

E

P

SUR

TORQUE IN lb-in

DRV250 18320 36640 45800 54960

DRV300 26169 39240 52320 65400 78480

DRV400 42400 63600 84800 106000 127200

DRV500 73760 110640 147520 184400 221280

DRV600 105600 158400 211200 264000 316800

DRV700 162000 243000 324000 405000 486000

DRV800 199390 299100 398800 498400 599000

DRV900 249240 373800 498500 623000 749000

DRV1000 299000 448600 598200 747000 898000

DRV1100 398700 598200 797600 997000 1198400

27480

40Psi 60Psi 80Psi 100Psi 120PsiMODEL

ARIRES

E

P

SUR

INFINITY ACTUATORS

DRV SERIES

Specifications are subject to change without notice 29

INFINITY ACTUATORS

DRV SERIES

SPRING RETURN ACTUATOR TORQUE

TORQUE IN Nm

DRV250SR 5 1760 1180 1770 1910 2500 2650 3240

6 1470 2200 740 1470 1470 2200 2210 2940

7 1690 2720 - - 950 1980 1690 2720

DRV300SR 5 1680 2520 1680 2520 2730 3570 3780 4620

6 2100 3150 1050 2100 2100 3150 3150 4200

7 2410 3880 - - 1370 2840 2420 3890

DRV400SR 5 2720 4080 2720 4080 4420 5780 6120 7480

6 3400 5100 1700 3400 3400 5100 5100 6800

7 3910 6290 - - 2210 4590 3910 6290

DRV500SR 5 4730 7100 4730 7100 7700 10700 10660 13030

6 5920 8800 2960 5920 5920 8880 8880 11840

7 6800 10950 - - 3850 8000 6800 10950

DRV600SR 5 6770 10160 6770 10160 11010 14400 15250 18640

6 8770 12700 4235 8770 8770 12700 12700 17540

7 9740 15670 - - 5505 11435 9740 15670

DRV700SR 5 10400 15600 10400 15600 16900 22100 23400 28600

6 13000 19500 6500 13000 13000 19500 19500 26000

7 14950 24050 - - 8450 17550 14950 24050

DRV800SR 5 12800 19200 12800 19200 20800 27200 28800 35200

6 16000 24000 8000 16000 16000 24000 24000 32000

7 18400 29600 - - 10400 21600 18400 29600

DRV900SR 5 16000 24000 16000 24000 26000 34000 36000 44000

6 20000 30000 10000 20000 20000 30000 30000 40000

7 23000 37000 - - 13000 27000 23000 37000

DRV1000SR 5 19200 28800 19200 28800 31200 40800 43200 52800

6 24000 36000 12000 24000 24000 36000 36000 48000

7 27600 44400 - - 15600 32400 27600 44400

DRV1100SR 5 25600 38400 25600 38400 41600 54400 57600 70400

6 32000 48000 16000 32000 32000 48000 48000 64000

7 36800 59200 - - 20800 43200 36800 59200

1170

MODEL SET NO Min. Max. Min. Max. Min. Max. Min. Max.

AIR TORQUE 4 bar AIR TORQUE 5 bar AIR TORQUE 6 barACTUATOR SPRING SPRING TORQUE

SPRING SET

Spring set 5, 6 or 7 are ROTEX preloaded spring cartridges with fixed torque. The spring set number should be specifiedwhile ordering

CAUTION :It is dangerous to either dismantle or drop the cartridge. Do not apply any external load.

!

Specifications are subject to change without notice30

SPRING RETURN TORQUE

TORQUE IN lb - in

CUSTOMIZED TORQUE

Different torque figures can be achieved by changing the spring design. Contact ROTEX, for special torque requirements.

SPRING SET

250E 5 15570 7970 2750 17130 11910 26290 21070 34450 30230 44610 39390

6 13000 19470 - - 14480 8010 23640 17170 32800 26330 41960 35490

7 14960 24070 - - 12520 3410 21680 12570 30840 21730 40000 30890

300E 5 14860 22300 11300 3860 24380 16940 37460 30020 50540 43100 63620 56180

6 18580 27880 - - 20660 11360 33740 24440 46820 37520 59900 50600

7 21330 34340 - - 17910 4900 30990 17980 44070 31060 57150 44140

400E 5 24070 36100 18330 6300 39530 27500 60730 48700 81930 69900 103130 91100

6 30090 45135 - - 33510 18465 54710 39660 75910 60870 97110 82070

7 34600 55660 - - 29000 7940 50200 29140 71400 50340 92600 71540

500E 5 41860 62830 31900 10930 68780 47810 105660 84690 142540 121570 179420 158450

6 52390 78580 - - 57710 32060 95130 68940 132010 105820 168890 142700

7 60180 96900 - - 50460 13740 87340 50620 124220 87500 161100 124380

600E 5 59910 89910 45690 15690 98490 68490 151290 121290 204090 174090 256890 226890

6 77610 113010 - - 80790 45390 133590 98190 186390 150990 239190 203790

7 86190 138680 - - 72200 19720 125010 72520 177810 125320 230610 178120

700E 5 92040 156000 69960 6000 150960 87000 231960 168000 312960 249000 393960 330000

6 115050 172570 - - 127950 70430 208950 151430 289950 232430 370950 313430

7 132300 212840 - - 110690 30160 191690 111160 272700 192160 353700 273160

800E 5 112802 169694 86864 29972 186697 129805 286530 229638 386363 329472 486197 429305

6 141684 212200 - - 157466 87299 257648 187133 357482 286966 457315 386799

7 163046 262335 - - 136453 37165 236287 136998 336120 236832 435953 336665

900E 5 140812 211967 108605 37450 237433 162533 358022 287616 483105 411950 608188 537033

6 176764 265146 - - 196987 108605 322070 234437 447153 358771 572236 483854

7 203728 328062 - - 170772 46438 295855 171521 420189 295855 544523 420938

1000E 5 168824 254134 13210 44900 284666 194866 429244 344832 579210 493900 729176 643866

6 211928 317892 - - 236174 130210 386140 281074 536106 430142 669908 580108

7 244256 393824 - - 204744 55676 354710 205642 503778 354710 652846 504676

1100E 5 225299 339147 173768 59920 379892 260052 572835 460185 722968 659120 973100 859252

6 282822 424233 - - 315179 173768 515312 375099 715444 574033 915577 774166

7 325964 524899 - - 273235 74300 473368 274433 672302 473368 871236 673500

10350

SIZE SET NO SPRINGSPRING

Min. Max. AIR Max. AIR Min. AIR Max. AIR Min. AIR Max. AIR Min. AIR Max. AIR Min. AIR Max. AIR Min.

40Psi 60Psi 80Psi 100Psi 120Psi

INFINITY ACTUATORS

DRV SERIES

Specifications are subject to change without notice 31

INFINITY ACTUATORS

DRV SERIES

TECHNICAL INFORMATION

AIR CONSUMPTION

DRV250 27 13

DRV300 38 DRV300E 19

DRV400 53 DRV400E 26

DRV500 75 DRV500E 37

DRV600 96 DRV600E 48

DRV700 117 DRV700E 58

DRV800 142 DRV800E 71

DRV900 195 DRV900E 98

DRV1000 268 DRV1000E 134

DRV1100 380 DRV1100E 190

DRV250E

AIR CONSUMPTION IN LITRE A.N.R./ bar FOR ONE CYCLE

DOUBLE ACTING SPRING RETURN

MODEL LITRE/ bar MODEL LITRE/ bar

WEIGHT

DRV250 150 220

DRV300 210 DRV300E 270

DRV400 340 DRV400E 500

DRV500 520 DRV500E 800

DRV600 800 DRV600E 1300

DRV700 900 DRV700E 1400

DRV800 1150 DRV800E 1650

DRV900 1500 DRV900E 2050

DRV1000 1650 DRV1000E 2200

DRV1100 1950 DRV1100E 2680

DRV250E

DOUBLE ACTING SPRING RETURN

MODEL kg. MODEL kg.

ORDERING EXAMPLE

MODEL - DRV500SR6 - FIs a model DRV500 Spring return with spring set 6 with female drive.

ORDERING CODE

MODEL

ROTATION

90° CCW ø

90° CW CW

b

PORT

NPT ø

BSP G

c

DOUBLE ACTING DA

SPRING RETURN SR

a

SEALS

NBR ø

Viton AV

FLOURO SILICON FS

HNBR HN

f

HYDRAULIC OVERRIDE HYMOR

HYDRAULIC OVERRIDE

e

Specifications are subject to change without notice32

INFINITY ACTUATORS

DRV SERIES

DIMENSIONAL DETAILS

DOUBLE ACTING

NAMUR DIMENSIONS FOR LIMITSWITCH

C

D

A

L3 L1

L4 (DOUBLE ACTING)

‘Z’

CONN

‘X’C

D L2 (SINGLE ACTING)

‘Z’

‘X’A

CONN

SLOT4

30

130 M5x8mm DEEP-4NOS.

VIEW FROM-’X’ØE

4

20

DETAIL-A

SPRING RETURN

Specifications are subject to change without notice 33

‘8 NOS.-‘M’X‘N’ DEEP ON ‘O’ PCDD1

KE

Y

VIEW FROM-‘Z’FROM 300 TO 900

VIEW FROM-‘Z’FROM 1000 TO 1100

‘12 NOS.-‘M’X‘N’ DEEP ON ‘O’ PCDD1

FEMALE DRIVE

DRV 1508

DRV300 892 1555 276 1168 525 585 45 1/2”

DRV400 892 1666 276 1168 630 690 45 1/2”

DRV500 920 1816 285 1205 740 800 45 1/2”

DRV600 1310 2416 360 1670 740 815 55 3/4”

DRV700 1310 2561 360 1670 880 955 55 3/4”

DRV800 1320 2631 365 1685 970 1070 55 3/4”

DRV900 1320 2706 365 1685 1070 1170 55 3/4”

DRV1000 1640 3364 512 2152 970 1070 55 1”

DRV1100 2010 4350 710 3450 1160 1200 55 11/2”

250 892 276 1168 525 585 45 1/2”

MODEL L1 L2 L3 L4 C D ØE CONN.

* BSP on request

DRV 28X16X110

DRV300 100 28X16X110 125 M16 30 254 F25

DRV400 120 32X18X130 150 M20 30 298 F30

DRV500 120 32X18X130 150 M20 30 298 F30

DRV600 160 40X22X130 150 M30 45 356 F35

DRV700 180 45X25X130 150 M36 54 406 F40

DRV800 180 45X25X130 150 M36 54 406 F40

DRV900 180 45X25X130 150 M36 54 406 F40

DRV1000 220 50X28X175 200 M36 54 483 F48

DRV1100 220 50X28X175 200 M36 54 483 F48

250 100 125 M16 30 254 F25

MODEL D1 KEY L5 M N O FLANGE

DIMENSIONAL DETAILS

INFINITY ACTUATORS

DRV SERIES

34

INFINITY ACTUATORS

DRV SERIES

Specifications are subject to change without notice

QTYDESCRIPTIONS.NO MATERIAL

TUBE

PISTON ROD

LIP SEAL FOR PISTON ROD

BUSHING

SPACER

CONNECTING ROD

CONNECTING NUT

PINION INSERT

OFFSET ROLLER

TIE ROD FOR CYLINDER

END STOP BOLT

HEX SOCKET HEAD SCREW

SLEEVE

CENTRAL BLOCK COVER

TOP COVER

PINION

RACK

COVER REAR END

PISTON

COVER FRONT END

LIP SEAL

COVER FOR CONNECTING ROD

BEARING

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

1

1

1

2

2

1

2

1

2

8

2

2

2

1

1

1

1

1

1

1

2

1

8

CARBON STEEL

STAINLESS STEEL

NBR

BRONZE

CARBON STEEL

STAINLESS STEEL

HIGH TENSILE STEEL

CAST IRON GRADE GG20

CARBON STEEL

EN8

CARBON STEEL

-

CARBON STEEL

CAST IRON GRADE GG20

CAST IRON GRADE GG20

CAST IRON GRADE GG20

CARBON STEEL

CAST IRON GRADE GG20

CAST IRON GRADE GG20

CAST IRON GRADE GG20

NBR

M.S.

STANDARD

QTYDESCRIPTIONS.NO MATERIAL

BEARING

EXTERNAL CIRCLIP

HEX NUT

HEX NUT

HEX SOCKET HEAD SCREW (H.T.)

HEX SOCKET HEAD SCREW (H.T.)

HEX SOCKET HEAD SCREW (H.T.)

HEX SOCKET HEAD SCREW (H.T.)

HEX SOCKET HEAD SCREW (H.T.)

NAME PLATE

O RING

O RING

O RING

PISTON STRIP

INTERNAL CIRCLIP

CENTER BLOCK

O RING

O RING

HEX SOCKET HEAD SCREW (H.T.)

PLUG FOR COVER

GASKET - 1

GASKET - 2

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

2

1

16

2

4

12

4

2

1

1

1

1

2

1

1

1

1

2

2

2

1

1

STANDARD

STAINLESS STEEL

-

-

-

-

-

-

-

STAINLESS STEEL

NBR

NBR

NBR

TEFLON

STAINLESS STEEL

CAST IRON GRADE GG20

NBR

NBR

-

ALUMINUM

KEVLAR FIBER SHEET

NBR

MATERIAL OF CONSTRUCTION

DOUBLE ACTING

MAXIMUM PRESSURE :-

VALVE AUTOMATION SYSTEM

ACTUATOR MODEL :-

Mfg.DATE :-

MANPADA ROAD,DOMBIVLI(E)-421204.INDIAROTEX MANUFACTURERS AND ENGINEERS PVT. LTD.

WORK ORDER NO :-

31 43 14 45 10 26

158113327

28

25 9 5 13 23

38

42

24

16

3440

394135

30

6 7 17 44 20 1 19 18

36213732234122922

Specifications are subject to change without notice 35

INFINITY ACTUATORS

DRV SERIES

TUBE

PISTON ROD

LIP SEAL FOR PISTON ROD

BEARING BUSHING

SPACER

CONNECTING ROD-1

CONNECTING NUT

PINION INSERT

OFFSET ROLLER

TIE ROD FOR CYLINDER

END STOP BOLT

HEX SOCKET HEAD SCREW

SLEEVE

CENTRAL BLOCK COVER

TOP COVER

PINION

RACK

COVER REAR END

PISTON

COVER FRONT END

LIP SEAL

SPRING

CONNECTING ROD - 2

TIE ROD

1

1

1

2

2

1

2

1

2

8

2

2

2

1

1

1

1

1

1

1

2

1

1

8

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

QTYS.NO DESCRIPTION MATERIAL

CARBON STEEL

STAINLESS STEEL

NBR

BRONZE

CARBON STEEL

STAINLESS STEEL

HIGH TENSILE STEEL

CAST IRON GRADE GG20

CARBON STEEL

EN8

CARBON STEEL

-

CARBON STEEL

CAST IRON GRADE GG20

CAST IRON GRADE GG20

CAST IRON GRADE GG20

CARBON STEEL

CAST IRON GRADE GG20

CAST IRON GRADE GG20

CAST IRON GRADE GG20

NBR

EN47

STAINLESS STEEL

EN8

QTYS.NO DESCRIPTION MATERIAL

25

26

27

28

29

30

31

32

33

34-35

36-40

41

42

43

44

45

46

47

48

49-50

51

52

53

54

NUT FOR CONNECTING ROD

SPRING TUBE

SPRING RETAINER FRONT END

SPRING COVER REAR END

SPRING COVER FRONT END

SPRING RETAINER REAR END

BEARING

BEARING

EXTERNAL CIRCLIP

HEX NUT

HEX SOCKET HEAD SCREW (H.T.)

NAME PLATE

O RING

O RING

O RING

O RING

PISTON STRIP

INTERNAL CIRCLIP

CENTRAL BLOCK

O RING

HEX SOCKET HEAD SCREW (H.T.)

PLUG FOR COVER

GASKET - 1

GASKET - 2

1

1

1

1

1

1

8

2

1

32

4

1

1

1

2

2

1

1

1

2

2

2

2

1

CARBON STEEL

CARBON STEEL

CARBON STEEL

CAST IRON GRADE GG20

CAST IRON GRADE GG20

CARBON STEEL

STANDARD

STANDARD

STAINLESS STEEL

-

-

STAINLESS STEEL

NBR

NBR

NBR

NBR

TEFLON

STAINLESS STEEL

CAST IRON GRADE GG20

NBR

-

ALUMINUM

KEVLAR FIBER SHEET

NBR

SPRING RETURN

181920 153177627 2830 2629

25 22 23 45

12

4 3 246

4421

33 9 5 1331

51

47

32

164250

48

43

MAXIMUM PRESSURE :-

VALVE AUTOMATION SYSTEM

ACTUATOR MODEL :-

Mfg.DATE :-

MANPADA ROAD,DOMBIVLI(E)-421204.INDIAROTEX MANUFACTURERS AND ENGINEERS PVT. LTD.

WORK ORDER NO :-

1452 54 10 34

1581141

3624

Specifications are subject to change without notice36

•cycles

• Can be converted to springreturn by just adding springmodule kit

Tested to more than 1 million

In continuation of it’s tradition of Constant Innovation and Engineering Excellence, ROTEX....

• Rack and pinion construction• High corrosion resistance• Pinion is supported on ball

bearings• Unique rack support system to

ease large torque transmission

• Maximum Working Pressure 10 bar• Lubrication not necessary• Temperature

o oNBR -20 F to 80 Fo oVition -20 F to 125 F

DOUBLE ACTING

FEATURES

INFINITY ACTUATORS

DRC SERIES

• End stop adjustment bolt are provided on covers

• Set the closing position against the piston• The spring can be assembled or removed

easilyo• -10 setting possible for closing

• Set the opening position against the piston or spring retainer

o• +10 setting possible for opening

END STROKE 0° AND 90°

• Valve mounting is as per ISO 5211,• Standardization in mounting accessories• An ISO ring for precise location

ISO PAD

37

....brings to their customers a new generation, Compact, Rack and Pinion Actuator Series “DRC”

• Male Double DD• Male with Keyway

SHAFT OPTION

• Gr.III Spring Steel. Epoxy coated forhigh corrosion resistance

• Springs to suit various valve torque characteristics• Cartridge is life time lubricated• Non buckling spring design• Precompression leads to a longer spring life

SPRING

•construction

• Ease of handling and greater safety while dismantling

• Eliminates need of special tools and keys

Unique spring retainer • The springs are lifetime lubricated

• Precompression leads to longer spring life

• Spring can be installed or removed easily

• Tested to more than 1 million cycles

SPRING RETURN STANDARD PAINT FINISH

ROTEX provides, a high quality corrosion protection system, on all DRC Actuators. The actuators are painted using a two coat system, an epoxy base primer of 15-20 µ thickness and multiple top coat of RAL5015 of total 60 µ The paint can withstand 200 hrs of salt spray testOptional 1000 hrs of salt spray withstanding paintings can be provided

DRC SERIES

INFINITY ACTUATORS

Specifications are subject to change without notice

Specifications are subject to change without notice38

INFINITY ACTUATORS

DRC SERIES

SPRING RETURN TORQUE

TORQUE lb-in

DOUBLE ACTING TORQUE

TORQUE IN lb-in

SPRING SET

Spring set 5, 6, and 7 are ROTEX preloaded spring cartridges.Customer cannot vary torque. For changing code from 5 to 6,or to 7 customer must change the cartridge.

CAUTION :It is dangerous to either dismantle or drop the cartridge.Do not apply any external load.

!

DRC250

DRC300

DRC400

DRC500

MODEL

40 psi 60 psi 70 psi 80 psi 100 psi

AIR P

ES

E

RS

UR

18120 27974 31789 36239 44504

25885 39963 45413 51770 63578

41909 64702 73525 83819 102935

72971 112658 128020 145943 179228

MODEL

ACTUATOR

Max.SET NO Min. Min. Min. Min.

SPRING SPRING TORQUE AIR TORQUE60 psi

AIR TORQUE70 psi

AIR TORQUE80 psi

Max.Max. Max.

DRC250SR 5 10121 15224 10207 15311 16522 21625 22923 28026

6 12716 19030 6401 12716 12716 19030 19117 25431

7 14619 23528 - - 8218 17127 14619 23528

DRC300SR 5 14532 21798 14532 21798 23615 30881 32697 39963

6 18165 27248 9083 18165 18165 27248 27248 36330

7 20847 33562 - - 11851 24566 20933 33649

DRC400SR 5 23528 35292 23528 35292 38233 49997 52938 64702

6 29410 44115 14705 29410 29410 44115 44115 58820

7 33822 54409 - - 19117 39704 33822 54409

DRC500SR 5 40915 61415 40915 61415 66605 92555 92209 112710

6 51208 76812 25604 51208 51208 76812 76812 102416

7 58820 94718 - - 33303 69200 58820 94718

INFINITY ACTUATORS

DRC SERIES

Specifications are subject to change without notice 39

ORDERING EXAMPLE

- DRC300DA Double acting- DRC500SR6-CW-FS Spring Return with Spring set 6, clockwise shaft rotation with Flouro Silicon Seals.

TECHNICAL INFORMATION

AIR CONSUMPTION AND WEIGHT

WEIGHT IN kg.

WEIGHT IN kg.

DOUBLE ACTING

MODEL

DRC250

DRC300

DRC400

DRC500

WEIGHT

150

200

380

520

SPRING RETURN

MODEL

DRC250

DRC300SR

DRC400SR

DRC500SR

SR

WEIGHT

220

340

460

700

ORDERING CODE

ø: DefaultCCW : Counter Clockwise failsafe closeCW : Clockwise failsafe open

MODEL

DOUBLEACTING

DRC250

DRC300

DRC400

DRC500

SPRINGRETURN

DRC250E

DRC300E

DRC400E

DRC500E

DOUBLEACTING

SPRINGRETURN

DA

SR

a

SEAL MATERIAL CODE

NBR ø

Viton AV

FLOURO SILICON FS

HNBR HN

d

MANUAL OVERRIDE

SIDE HAND WHEEL HW

HYDRAULIC HMOR

e

SPECIALMODEL

SU

f

b

ROTATION CODE

90 CCW ø

90 CW CW

c

CODEOUTPUT SHAFT

MALE DOUBLE ‘D’ ø

MALE KEY WAY M

AIRCONSUMPTION IN litre A.N.R./ bar for one cycle

DOUBLE ACTING

MODEL Volume cu. in Volume cu. inWEIGHT (in lb.) WEIGHT (in lb.)

SPRING RETURN

MODEL

DRC250 1755 330 DRC250SR 845 484

DRC300 2470 440 DRC300SR 1235 748

DRC400 3445 836 DRC400SR 1690 1012

DRC500 4875 1144 DRC500SR 2405 1540

Specifications are subject to change without notice

INFINITY ACTUATORS

DRC SERIES-QUICK REFERENCE CHART-3/2 UNIVERSAL SOLENOID VALVE

DIMENSIONAL DETAILS

ØF

DD8

15

BC

20

4

M5 X 8mmDEEP-4NOS.

VIEW FROM-‘X’

‘X’

A/F-K

13

0

30

SL

OT-4

CONN.

L1 (DOUBLE ACTING)

L2 (SPRING RETURN)

‘Z’

25

25

35

45

A/F-K

36.2

48.2

48.2

60.2

D8

35

35

45

55

ØF

365

410

465

650

D

290

342

424

560

C

360

412

494

630

B

890

890

892

1050

L1

DRC250

DRC300

DRC400

DRC500

MODEL

1220

1390

1390

1750

L2

1/2”NPT

1/2”NPT

1/2”NPT

1/2”NPT

CONN.

40

Specifications are subject to change without notice 41

INFINITY ACTUATORS

DRC SERIES

ONMSMODEL L5

27

36

36

46

48

64

64

82

M16

M16

M16

M20

30

30

30

30

125

125

140

140

DRC250

DRC300

DRC400

DRC500

125

125

140

140

O

M16

M16

M16

M20

M

100

100

125

150

L5

63.5

63.5

95.25

127

D1

DRC250

DRC300

DRC400

DRC500

MODEL

16X16X80

16X16X80

22X22X110

KEY

25X25X125

30

30

30

30

N

SHAFT DETAIL DOUBLE D

FOR 250 AND 300

VIEW FROM-‘Z’

‘4NOS-‘M’X‘N’DEEP ON ‘O’ PCD

S

‘6NOS-‘M’X‘N’DEEP ON ‘O’ PCD

S

VIEW FROM-‘Z’

FOR 400 AND 500

SHAFT DETAIL MALE OPTION-M

D1

‘4NOS-‘M’X‘N’DEEP ON ‘O’ PCD

KE

Y

FOR 250 AND 300

VIEW FROM-‘Z’

‘6NOS-‘M’X‘N’DEEP ON ‘O’ PCD

D1

KE

Y

FOR 400 TO 500

VIEW FROM-‘Z’

Specifications are subject to change without notice42

INFINITY ACTUATORS

DRC SERIES

MATERIAL SPECIFICATIONQTYS.NO DESCRIPTION

1

2

2

2

1

1

1

2

2

2

16

16

1

2

2

2

2

1

1

1

2

2

2

2

2

CAST IRON

CAST IRON

CAST IRON

SS410

CAST IRON

CAST IRON

M.S.

M.S.

M.S.

M.S. SEAMLESS

S45

HGA STEEL

HGA STEEL

STANDARD

NBR

CARBON FILLED PTFE

NBR

M.S.

BRASS

M.S.

HGA STEEL

HGA STEEL

HGA STEEL

NBR

NBR

FG 200/ GG20

FG 200/ GG20

FG 200/ GG20

-

FG 200/ GG20

FG 200/ GG20

IS 2062

IS 2062

IS 2062

ASTM A106 Gr B

-

Gr. 8.8

Gr. 8.8

-

-

-

-

IS 2062

-

IS 2062

Gr. 8.8

Gr. 8.8

Gr. 8.8

-

-

CENTRAL BLOCK

COVER

PISTON

PISTON SUPPORT ROD

RACK

PINION

SHAFT

KEY

SPACER

TUBE

TIE ROD

NUT

LOCK NUT

BALL BEARING

O RING

GUIDE STRIP

LIP SEAL

PLUG

BEARING

NUT

SOCKET HEAD CAP SCREW

END STOP BOLT

NUT

O RING

BEARING SEAL

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

SECTION - AA SECTION - BB

B

B22 23

24 2 15 3 10 18 19 5 16 17 6

8

21 12 114 1

A

A

25 9 7 14 13

20

MATERIAL OF CONSTRUCTION

DOUBLE ACTING

Specifications are subject to change without notice 43

INFINITY ACTUATORS

DRC SERIES

1

1

1

2

1

2

1

1

1

2

2

2

1

8

8

16

1

2

2

2

2

1

1

1

1

1

1

1

1

2

2

2

2

1

2

CAST IRON

CAST IRON

CAST IRON

CAST IRON

SS410CAST IRON

CAST IRON

CAST IRON

M.S.

M.S.

M.S.

SEAMLESS

M.S. SEAMLESS

S45

S45

HGA STEEL

HGA STEEL

STANDARD

NBR

PTFE

CARBON FILLED

NBR

M.S.

BRONZE

M.S.

M.S.

M.S.

EN47

M.S.

CAST IRON

HGA STEEL

HGA STEEL

HGA STEEL

NBR

CAST IRON

NBR

FG 200/ GG20

FG 200/ GG20

FG 200/ GG20

FG 200/ GG20

FG 200/ GG20

-

FG 200/ GG20

FG 200/ GG20

IS 2062

IS 2062

IS 2062

ASTM A106 Gr B

IS 2062

-

-

Gr. 8.8

Gr. 8.8

-

-

-

-

IS 2062

-

IS 2062

IS 2062

IS 2062

IS 4454 Gr. III

IS 2062

FG 200/ GG20

Gr. 8.8

Gr. 8.8

Gr. 8.8

-

FG 200/ GG20

-

CENTRAL BLOCK

COVER

SPRING COVER

PISTON

MIDDLE COVER

PISTON SUPPORT ROD

RACK

PINION

SHAFT

KEY

SPACER

TUBE

TUBE SPRING SIDE

TIE ROD-1

TIE ROD-2

NUT

LOCK NUT

BALL BEARING

O-RING

GUIDE STRIP

LIP SEAL

PLUG

BEARING

NUT

NUT

INSERT

SPRING

SPRING TENSIONER SUPPORT ROD

SPRING TENSIONER

SOCKET HEAD CAP SCREW

END STOP BOLT

NUT

O RING

SPRING TENSIONER PLATE

BEARING SEAL

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

QTY MATERIAL SPECIFICATIONS.NO DESCRIPTION

SPRING RETURN

SECTION - AA

B

B

31132 33 2 19 4 12 6 22 23 20 287 8 30 34 5 27 313 24 29 16 15 26

2110

14

SECTION - BB

A

A35

25

911 1718

Specifications are subject to change without notice44

INFINITY ACTUATORS

HYV SERIES - ROTEX RACK AND PINION ACTUATORS - HYV SERIES

• Heavy duty, steel body• Rack and pinion construction• Zero leak system using unique

sealing system• Extremely rugged actuator• Excellent for cyclic loads• Alternatively, pneumatic cylinder can

be attached

FEATURES

• A single spring is retained in the ‘SAFE GUARD’

• Easily convertible to CW from CCW• Unique spring retaining system• An built in bracket for mounting

accessories

ROTEX perpetuates the tradition of persistent modification in the field of excellence and virtue, with

Built in mounting bracket for accessories Extra heavy duty endstop bolts

Specifications are subject to change without notice

the introduction of the Heavy Duty, Rack and Pinion construction, series “HYV”

45

• Unique hydraulic seal for zero leak• Maximum pressure 450 bar• Temperature range -40 °F to +85 °F• Epoxy painted guaranteed 1000 hrs

salt spray test• One piece pinion for rugged operation

• Pinion on low friction ball bearing• All wear parts are life time lubricated• Top switch shaft as per ISO 5211• Over travel 7° for opening and

closing• Under travel 5° on both sides

INFINITY ACTUATORS

HYV SERIES

Spring Cartridge Hydraulic Cylinder

HYV050

HYV063

HYV080

HYV100

HYV1063

HYV1080

HYV1100

HYV1125

1420 2130 2840 3550

Operating Pressure (psi)

Pressure Torque Output start/ Min./ End (lb-in)

ACTUATORMODEL

SPRINGCODE

SPRING TORQUE

Min. Max.

SR5 3028 4758 1358 3088 4412 6142 7465 9195 10518 12248

SR6 4325 6488 - - 2682 4844 5735 7897 8788 10951

SR7 8650 11678 - - - - 545 3572 3598 6626

SR5 4325 6488 3218 5380 8062 10224 12914 15077 17767 19930

SR6 8650 11678 - - 2872 5899 7724 10752 12577 15605

SR7 12975 17300 - - - - 2102 6427 6955 11280

SR5 8650 11678 3970 6998 11790 14817 19610 22637 27438 30465

SR6 12975 17300 - - 6167 10492 13987 18312 21815 26140

SR7 18165 22490 - - - - - - 16625 20950

SR5 12975 17300 7145 11470 19367 23692 31590 35915 43812 48137

SR6 18165 22490 - - 14177 18502 26400 30725 38622 42947

SR7 25085 30275 - - - - - - 30837 36027

SR5 4325 6488 13728 15890 33934 36096 47411 49573 60887 63050

SR6 8650 11678 - - 28744 31771 42221 45248 55697 58725

SR7 12975 17300 - - - - 2102 40923 50075 54400

SR5 8650 11678 20916 23943 53509 56536 75238 78265 96967 99994

SR6 12975 17300 - - 47886 52211 69615 73940 91344 95669

SR7 18165 22490 - - - - - - 86154 90479

SR5 12975 17300 33631 37956 84554 88879 118505 122830 152456 156781

SR6 18165 22490 - - 79364 83689 113315 117640 147266 151591

SR7 25085 30275 - - - - - - 139481 144671

SR5 18165 22490 57081 61406 136653 140978 189703 194028 242754 247079

SR6 25085 30275 - - 128868 134058 181918 187108 234969 240159

SR7 32870 40655 - - - - - - 224589 232374

INFINITY ACTUATORS

HYV SERIES - ROTEX RACK AND PINION ACTUATORS

WEIGHT IN lb

DOUBLE ACTINGACTUATOR

WEIGHT(in lb)

SPRING RETURNACTUATOR

WEIGHT(in lb)

HYV050 20 31

HYV063 33 HYV063 - SR 44

HYV080 46 HYV080 - SR 79

HYV100 64 HYV100 - SR 75

HYV1063 68 HYV1063 - SR 90

HYV1080 86 HYV1080 - SR 108

HYV1100 88 HYV1100 - SR 130

HYV1125 128 HYV1125 - SR 156

HYV050 - SR

SPRING RETURN TORQUE lb-in

Specifications are subject to change without notice46

DOUBLE ACTING TORQUE lb-in

Operating Pressure (psi)ACTUATORMODEL

HYV050 1531 3053 4585 6116 9169 12222 15276

HYV063 2422 4853 7275 9705 14549 19402 24255

HYV080 3910 7820 11729 15648 23467 31287 39115

HYV100 6116 12222 18338 24445 36667 48890 61112

HYV1063 6738 13477 20215 26953 40421 53898 67375

HYV1080 10864 21729 32593 43371 65186 86915 108644

HYV1100 16980 33951 50931 67911 101854 135805 169756

HYV1125 26469 53050 79571 106092 159143 212193 265244

355 710 1065 1420 2130 2840 3550

Specifications are subject to change without notice 47

INFINITY ACTUATORS

HYV SERIES

* Special dimensions can be built on request

HYV 050 100 1/4” NPT 428 800 78 50.8 101.6 164 38.1 1/2” - 13TPI UNC 19 9.5 X 95

HYV 063 112 1/4” NPT 428 865 78 50.8 101.6 164 38.1 1/2” - 13TPI UNC 19 9.5 X 95

HYV 080 125 1/4” NPT 450 950 78 50.8 101.6 164 38.1 1/2” - 13TPI UNC 19 9.5 X 95

HYV 100 150 1/4” NPT 450 1120 78 50.8 101.6 164 38.1 1/2” - 13TPI UNC 19 9.5 X 95

HYV 1063 112 1/4” NPT 630 1140 120 76.2 152.4 211 50.4 3/4” - 10TPI UNC 32 12 X 110

HYV 1080 125 1/4” NPT 630 1250 120 76.2 152.4 211 50.4 3/4” - 10TPI UNC 32 12 X 110

HYV 1100 150 1/4” NPT 650 1410 120 76.2 152.4 211 50.4 3/4” - 10TPI UNC 32 12 X 110

HYV 1125 175 1/4” NPT 650 1600 120 76.2 152.4 211 50.4 3/4” - 10TPI UNC 32 12 X 110

MODEL C CONN. L1 L2 D E* F* I D1* M* N* KEY*

DIMENSIONAL DETAILS

M5 X 8mmDEEP 4 NOS.

80

30

4

VIEW FROM ‘X’

Ø30

20

4

DETAIL ‘A’

KEY

4 NOS. - ‘M’ X ‘N’ DEEP ON ‘O’ PCD

D1

VIEW FROM ‘Z’

F

E

SPRING TORQUEDIRECTIONMODEL : CCW

ØC

D

I

L2 (SPRING RETURN)

A

L1

CONN.

X

Z

VOLUME IN CU. INCH

ACTUATOR TYPE VOLUME

DA

SR 8

DA 26

SR 12

DA 39

SR 20

DA 65

SR 32

16HYV050

HYV063

HYV080

HYV100

ACTUATOR TYPE VOLUME

DA 85

SR 36

DA 130

SR 59

DA 189

SR 91

DA 293

SR 143

HYV1063

HYV1080

HYV1100

HYV1125

Specifications are subject to change without notice48

INFINITY ACTUATORS

HYV SERIES

MATERIAL OF CONSTRUCTION

DOUBLE ACTING

QTY MATERIALNO DESCRIPTION

TUBE

CONNECTING NUT

BEARING BUSHING

HEX SOCKET HEAD SCREW (H.T.)

RACK

PINION

PLUG FOR COVER

OFFSET ROLLER

OFFSET GUIDE

CENTRAL BOX

CENTRAL BLOCK COVER

END STOP BOLT

NUT FOR STOP BOLT

WASHER FOR STOP BOLT

O RING

PISTON GUIDE

O RING

CONNECTING ROD

ROD GUIDE

PISTON SEAL

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

1

2

2

2

1

1

1

1

1

1

1

2

2

2

1

1

1

1

1

1

-

EN19

PHOSPHOR BRONZE

-

CARBON STEEL

EN8

ALUMINIUM

M.S.

M.S.

DUCTILE IRON

DUCTILE IRON

EN8

-

-

NBR

-

NBR

EN8

-

NBR

QTY MATERIALNO DESCRIPTION

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

-

-

NBR

KEVLAR FIBER SHEET

-

-

-

-

-

NBR

NBR

NBR

M.S.

-

M.S.

-

EN8

-

NBR

M.S.

HEX SOCKET HEAD SCREW (H.T.)

HEX SOCKET HEAD SCREW (H.T.)

GASKET

GASKET FOR CENTRAL BLOCK

BALL BEARING

BALL BEARING

INTERNAL CIRCLIP

EXTERNAL CIRCLIP

HEX SOCKET HEAD SCREW (H.T.)

O RING

O RING

O RING

TIE ROD

NUT FOR TIE ROD

FRONT COVER

REAR COVER

PISTON ROD

PISTON

O RING

COVER FOR CONNECTING ROD

6

6

2

1

1

1

2

1

1

1

1

2

6

12

1

1

1

1

1

1

22 3335 36

1213212

13

14

34 287 8 926

27

29

10

30

6

31

2511

40 2418 45 23 39 15 16

382037171932

Specifications are subject to change without notice 49

INFINITY ACTUATORS

HYV SERIES

SPRING RETURN

QTY MATERIALNO DESCRIPTION

TUBE

CONNECTING NUT

BEARING BUSHING

HEX SOCKET HEAD SCREW (H.T.)

RACK

PINION

PLUG FOR COVER

OFFSET ROLLER

OFFSET GUIDE

CENTRAL BOX

CENTRAL BLOCK COVER

END STOP BOLT

NUT FOR STOP BOLT

WASHER FOR STOP BOLT

SPRING TUBE

SPRING COVER FRONT

SPRING COVER REAR

CONNECTING ROD

SPRING RETAINER

SPRING

HEX SOCKET HEAD SCREW (H.T.)

HEX SOCKET HEAD SCREW (H.T.)

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

1

2

2

2

1

1

1

1

1

1

1

2

2

2

1

1

1

1

1

1

6

6

-

EN19

PHOSPHOR BRONZE

-

CARBON STEEL

EN8

ALUMINUM

M.S.

M.S.

DUCTILE IRON

DUCTILE IRON

EN8

-

-

M.S.

M.S.

M.S.

EN8

M.S.

EN47

-

-

QTY MATERIALNO DESCRIPTION

GASKET

GASKET FOR CENTRAL BLOCK

BALL BEARING

BALL BEARING

INTERNAL CIRCLIP

EXTERNAL CIRCLIP

HEX SOCKET HEAD SCREW (H.T.)

O RING

O RING

O RING

TIE ROD

NUT FOR TIE ROD

FRONT COVER

REAR COVER

PISTON ROD

PISTON

O RING

PISTON GUIDE

O RING

ROD GUIDE

PISTON SEAL

O RING

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

NBR

KEVLAR FIBER SHEET

-

-

-

-

-

NBR

NBR

NBR

M.S.

-

M.S.

-

EN8

-

NBR

-

NBR

-

NBR

NBR

2

1

1

1

2

1

1

1

1

2

6

6

1

1

1

1

1

1

1

1

1

1

15 1617

22 34 35 33 36

12

1

2132

13

14

287 8 26

27

9

29

30

625 10

11

31

20 19 18 24 5 4 23 44 39 40

384337414232

Specifications are subject to change without notice50

INFINITY ACTUATORS

GAS OVER OIL

With the in-house capability to manufacture the complete line of control components, Rotex guarantees....

FEATURES

• Gas driven system- Sour Gas can be used for Gas Over Oil application- Gas pressure up to 2000 psi

• Storage tank for extra operation- Secondary storage tank permits up to 3 operations- Manual valves and NRV are used for preventing gas to escape one of the line pressure

• Electrically or mechanically operated• Large range of operating systems are available• GOV can be installed on DRS, DRV, HYV or any

other make of actuators• All pressure parts are as per ‘PED’ and available

with certifications• Recommended oil “Aero Shell Fluid 4” or equivalent• GOV panel can be completely gas pressure based.

In such cases the manual valves are used for controls• Solenoid operated GOV panel can be used for remote

operations. SCADA connectivity available

• Gas Over Oil panel with hydraulic • Gas Over Oil with hydraulic tank, line break control tank, safety reservoir

Specifications are subject to change without notice 51

INFINITY ACTUATORS

GAS OVER OIL

....a highly reliable ‘GOV’

• Gas Over Oil with built in torque control device

• ROTEX GOV can also be used for actuator for rising stem valves

• ISO mounting for direct mounting available on the basis of model selected for actuator

• Standard temperature -20 °F. Special up to -55 °F• All parts are manufactured from approved material as per NACE

(MR-01-75) suitable for sour gas• All valves are zero leak construction. We use high pressure PTFE

sealing system, poppet and spool construction for higher reliability• Manual override is possible with :- Hydraulic options, to pump by hand to open or close- Gas storage tank for 2-3 operations- Manual overrides on solenoid valves to function the open/close

Operation• Complete panel in stainless steel with all internal in stainless steel

(for gas wetted parts) is available• Gas filtration/ dehumidification filters are installed within the panel• System can be configured for line breakage control valve and torque

control valve depending upon the system requirements

linear

• Gas Over Oil control system with various options

Specifications are subject to change without notice52

INFINITY ACTUATORS

GAS OVER OIL

SCHEMATIC - 1

GAS OPERATED SYSTEM

• On line filter for long life of components• PED approved oil tanks• Gas reservoir for operation of actuator on

absence of main steam pressure• Solenoid operated system can be operated

remotely

• Manual valve for open/ closed• Line break control valve with normal reset

function• Functional valve for logic• Torque control valve will ensure torque of

actuator never exceeds the maximum stem shear torque (MSST)

FEATURES

• Line break control integrated with manual reset function. On exceeding the leak rate, the LBC valve operates shutdown valve and closes the main valve. Requires manual reset

• Torque control ensures that the actuator does not exceed the maximum seal torque for stem

GENERAL FEATURES

Pressure : 0 - 3500 psiControl : 50 - 3500 psiSensitivity forward : 14 psiSensitivity Reversed : 40 psiManual reset : built inPorts : 1/4”, 3/8”, 1/2”, 3/4”, 1”

SPECIFICATION

13

14

12

11

10 9

7

6

5

3

5

4

3

2

1615

1

8

LOCALRESET

CLOSE OPEN

Specifications are subject to change without notice 53

INFINITY ACTUATORS

GAS OVER OIL

Pressure : 0 - 3500 psiControl : 50 - 3500 psiSensitivity forward : 14 psiSensitivity Reversed : 40 psiManual reset : built inPorts : 1/4”, 3/8”, 1/2”, 3/4”, 1”

SPECIFICATION

SCHEMATIC - 2

ELECTRO GAS OPERATED SYSTEM

• PROFI DP/ DEVICENET/ MODBUS networking available

• Manual Override for open and close is integrated in the hydraulic circuit

• Solenoid rest on LBC system optionally, is available

• Limit Switch feedback, solenoid operation is SCADA ready

• Field control/ control room• SCADA controls can be adopted• Exd - ATEX solenoid valve• Line break control function can be integrated• Maximum torque output control available

FEATURES

14

LOCALRESET

13

12

11

10 9

7

1

6

5

3

4

5 3

OPENCLOSE

CUSTOMER ELECTRICALCONNECTION

8

1615

2

Specifications are subject to change without notice54

• The torque control valve is used for limiting the torque generated by the actuator to avoid the torques exceeding maximum stem shaft torque

• Torque control can be set using the set screw• In event of the torque exceeding the limits, it will first

try to block it. If the torque exceeds the limit beyond this point, it would exhaust the gas pressure into the atmosphere

• Only the stroke in the opposite direction would reset the valve

TORQUE CONTROL VALVE

LINE BREAK VALVE

• The differential - pressure valve is leakage free, block type poppet valve for the use in line break - systems

• Valve can be easily set using a secondary storage tank

• Manual reset function allows customer to reset the valve at site

• Solenoid reset available as option

LOGIC VALVES

1/4”, 3/8”, 1/2”, 3/4” logic valves can be used, depending upon the flow and operation needed.Valves can be individually tubed or can be sub base mounted

ELEMENTS

FILTERS

5/25 filters optionally installed in line for gas filtrationMaximum working pressure 3000 ps

INFINITY ACTUATORS

GAS OVER OIL

Valve size : 1/4”, 3/8”, 1/2”,3/4”Pressure range of switching valve : 0 - 2000 psiMax. Differential pressure (A-B) : 1100 psiSwitching differential pressure : 7 to 50 psiSize : 1/4 inchTemperature range : -30 °F to +80 °FSensitivity : 1.4 psi/ min

SPECIFICATION

SPECIFICATION

Main valve : 1/4" 3/8" 1/2" 3/4"Control Pressure : 300 to 1000 psiSensitivity : 50 psiMain pressure : 0 - 3000 psiResponse Pressure : 70 psi

Specifications are subject to change without notice 55

INFINITY ACTUATORS

GAS OVER OIL

DIMENSIONAL DETAILS

22

94

23

51

14

50

83

2776

83

7

868

27

0

4

1

2

3

2

1

2

3

4

MI2

-07

10

D

es

ign

by

Me

dia

In

c. +

91

-26

5-2

42

28

35

.

INFINITY ACTUATORS

21 Sullivan ParkwayFort Edward, NY 12828

Tel : (888) 813 - 9772Fax : (866) 478 - 9620

www.rotexcontrols.com