rostock max v2 assembly guide 3rdedition

8/16/2019 Rostock MAX v2 Assembly Guide 3rdEdition

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Rostock MAX v2 Assembly Guide

Installing t)e %elt Cla (s

1nst*llin' the belt cl*mps is * pretty str*i'htfor5*rd t*sk. 1f you h*venIt *lre*dy# l*y them*chine do5n on the side youIre 'oin' to be 5orkin' on. 1t m*kes inst*llin' the clip > clip h*rd5*re *

)$ e*sier. ,t*rt 5ith the X *=is.9old the upper end of the belt in pl*ce itIll be on your left 5ith the m*chine l*id horiFont*lH.

o5 pull the lo5er end of the belt * bit so th*t it e*ts up *ny *v*il*ble sl*ck *nd st*rts to dr*5 theupper belt end out of the &he*psk*te. Nou 5*nt *bout " of belt *bove the left or Ltop ed'e of the&he*psk*te. *ke * l*ser cut belt cl*mp *nd inst*ll it into the notch# c*pturin' only the Ltop end of thebelt. 9oldin' th*t end of the cl*mp in pl*ce# pull the bottom end of the belt ti'ht *nd then press the beltclip in pl*ce. Nou 5*nt to pull the belt ti'ht enou'h th*t little if *ny tension *dBustment 5ill be re6uired*t the top idler pulley. 1f youIre not feelin' especi*lly de=terous tod*y# t*pe the ends of the belt cl*mpin pl*ce ti'htly enou'h for it to keep * hold on the belt ends. 1 h*ve *n invisible c*t th*tIs very h*ndy#

so you 5onIt see me usin' t*pe. 1 Bust *sk her nice# *nd she holds do5n 5h*tever 1 need held do5n.H

DonIt see *ny c*t p*5s do youP old y*# invisible c*t.H

M*ke sure th*t the cl*mp teeth *re fitted into the Llo5 p*rts of the belt teeth *s sho5n *bove.

";!

Fig. -1 : 0elt clip in place. 6n,isible cat not to scale.


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*ke * pl*stic roller be*rin' *nd * Q; fl*t 5*sher *nd set them into pl*ce in the e=posed notchon the belt cl*mp.

o5 insert * Q;+;0# "K2 socket he*d c*p scre5 throu'h the 5*sher > pl*stic be*rin' *nd thenti'hten 5ith * 3K32 Allen 5rench.

1nst*ll the other pl*stic be*rin'# 5*sher >scre5 on the opposite side *s sho5n to the ri'ht.

";<

Fig. -11: "lastic roller bearing and * washer in place.

Fig. -12: Screw installed.

Fig. -13: 0elt cla p loc$ed in place.


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Repe*t this t*sk for the N *nd *=es. M*ke sure th*t 5hile youIre 5orkin' 5ith the belts th*tthe lo5er belt doesnIt slip off the G 2 drive 'e*r NouIre better off c*tchin' *nd correctin' it no5 th*nh*vin' to t*ke thin's *p*rt to fi= it l*ter

When youIre done inst*llin' *ll three belts# trim the Lbottom belt end to *bout " outside thecl*mp. his 5ill 'ive you enou'h to 'r*b of you chose to t5e*k the belt tension *t th*t point inste*d ofon the top idlers.

Ad>usting t)e %elt Tension

he mountin' for the top idler pulleys is desi'ned to *llo5 you to incre*se the tension on thebelts if necess*ry. ,ettin' proper belt tension is more m*'ic th*n science *t this point# but thefollo5in' instructions 5ill 'et you *t * pretty 'ood def*ult tension.

1nsert * 8" scre5driver di*'on*lly throu'h the to5er# under the idler be*rin' *s sho5n belo5.

Nou 5*nt it positioned such th*t 5hen you lift up on the h*ndle# it 5ill press *'*inst the be*rin' frombelo5 *nd lift it.

e=t# youIll 5*nt to set * !K"< open end 5rench on to the idler pulley mount nut *s sho5n.his position 5ill *llo5 you to lift the idler *nd hold the 5rench *t the s*me time.

";%

Fig. -1*: Screwdri,er position.


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o5 hold both the scre5driver *nd the 5rench in your ri'ht h*nd *s sho5n belo5.

o5 you c*n lift up * little bit on the scre5driver *nd ti'hten the scre5 usin' * po5erscre5driver.

";:

Fig. -1+: 7rench in place.

Fig. -1 : Holding the screwdri,er & wrench in place.


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?A – Installing t)e Dri-e %elts and Carriagesor this t*sk# youIll need the follo5in' componentsE

!ote, for kits shipped after #$"ct15, the new .all Goint arms replace the 6Ale 6dapters and '?Joint 6AlesE

1nst*llin' the drive belts on the Rostock MAX v2 is * lot e*sier th*n it 5*s on the RostockMAX v" kit. With the *ddition of the ne5 self+*dBustin' inBection molded c*rri*'es# *tt*chin' the beltsto the c*rri*'e is *lso 're*tly simplified.

"!0


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%elt Routing

*ke one of the G 2 drive belts *nd thre*d it into the notch *t the b*se of the X to5er *s sho5nin i'. 7A+". he belt sho5n belo5 is sli'htly t5isted# but ple*se m*ke sure th*t the belt teeth f*ce in

to5*rds the to5er.

e=t# 1 5*nt you to feed the belt do5n *nd under the upper idler *nd *round the top of the G 2drive 'e*r *s sho5n in i'. 7A+2.

"!"

Fig. a-1: Starting to ro#te the belt.

Fig. a-2: "assing #nder the idler and o,er the gear.


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8*ss the belt *round the 'e*r *nd under the lo5er idler *s sho5n belo5.

o5 thre*d the belt throu'h to5er hole in the b*se pl*te.

"!2

Fig. a-3: Aro#nd the gear and #nder the idler...to9rand other s ho#se we go...

Fig. a-*:


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o5 you c*n pull the belt up to5*rds the top *nd route it bet5een the to5er *nd the toppl*te openin' *s sho5n.

Route the belt over the top of the idler *nd b*ck

do5n throu'h the to5er openin' *s sho5n.

8ull enou'h belt throu'h so the belt end touches the top of the $ny=.

Asse bling t)e Carriage S(ring Ar s

he ne5 inBection molded c*rri*'e includes * pl*stic sprin' *rm th*t provides * const*nt sideforce to the to5er th*t re6uires no *dBustment. /*ch sprin' *rm *ssembly consists of *n inner sprin'*rm# *n outer sprin' *rm# *nd t5o sleeved R; be*rin's.

"!3

Fig. a-+: 0elt at the top...

Fig. a- :


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he sprin' *rm is e*sy to *ssemble# but the sm*ll posts *re * very ti'ht fit# so be c*reful 5hen*ssemblin' them. ote th*t e*ch *rm h*lf h*s *n Linside *nd Loutside to it. Assemble themm*tchin' the orient*tion sho5n in i'. 7A+%.

,lide t5o sleeved R; be*rin's on to the outer sprin' *rm posts *s sho5n.e=t# press the inner sprin' *rm on to the t5o

m*tin' posts th*t *re on the outer sprin' *rm.

As 1 s*id before# the fit is very ti'ht. Nou c*n 'et e*ch side st*rted by *li'nin' the holes in theinner sprin' *rm over the posts in the outer sprin' *rm *nd then t*p them into pl*ce 5ith the h*ndle ofyour 82 scre5driver. Nou 5*nt the pins fully se*ted.

Assemble the rem*inin' sprin' *rms *s you did this one.

"!;

Fig. a- : 0earings on the o#ter springar .

Fig. a-11: Spring ar s5

Fig. a- : 6nner spring ar orientation.

Fig. a-1 : F#lly asse bled spring ar .


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Installing t)e Carriages on t)e Towers

1nst*llin' the inBection molded c*rri*'es on the to5er is e*sy 5ith the ne5 desi'n. When youIredone 5ith this section# 1 recommend checkin' out ,ection 7 in order to 'ive you *n ide* of ho5 much

the ne5 c*rri*'e desi'n h*s improved on the old onehe first thin' you need to do is inst*ll t5o sleeved R; be*rin's *nd the *ssembled sprin'

*rm into one of the inner c*rri*'e h*lves *s sho5n belo5.

M*ke sure th*t you inst*ll the sprin' *rm *ssemblye=*ctly *s sho5n in i'. 7*+"2. he center hole in thesprin' *rm 5ill fit on to * mountin' post th*tIs present onthe inside of the inner c*rri*'e h*lf. he sprin' *rm is5h*t keeps const*nt tension on the to5er. 1f you inst*ll itf*cin' the other direction# it 5ill 'rip the to5er too ti'htly*nd the c*rri*'e m*y not even move.

Gr*b one of the binder clips th*t 5ere included inthe kit. NouIre 'oin' to use it to hold the belt ends inpl*ce 5hile you mount the c*rri*'e on the to5er.

,lide the belt ends throu'h the openin' in the innerc*rri*'e h*lf *nd clip the belt ends to'ether 5ith thebinder clip *s sho5n. Nou 5*nt to m*ke sure th*t the beltteeth *re acing the to5er.

"!!

Fig. a-12: 'ollers installed.

Fig. a-13: 0elts held in place.


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o5 you c*n *tt*ch the p*rti*lly *ssembled c*rri*'e to the to5er. he e*siest 5*y is to st*rt5ith the sprin' *rm side *nd press do5n in order to compress the *rms *s you push the other side of thec*rri*'e into pl*ce. he sleeved R; be*rin's 5ill fit into the slots on either side of the to5er.

Att*ch the outer c*rri*'e h*lf to the inner c*rri*'eh*lf *nd inst*ll 3 "K2 Q; m*chine scre5s into the threemountin' holes in the b*ck of the outer c*rri*'e h*lf.

"!<

Fig. a-1*: )arriage attached to the tower.

Fig. a-1+:


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Attac)ing t)e %elts to t)e Carriage

(elt inst*ll*tion on the c*rri*'es is *ccomplished by insertin' * p*ir of belt cl*mps into theinner c*rri*'e h*lf. /*ch clip Lrot*tes into pl*ce# hin'in' on * p*ir of pl*stic le's. NouIll st*rt 5ith the

top belt cl*mp 4 the fi'ure belo5 demonstr*tes ho5 the cl*mp is se*ted.

1nst*ll the top belt cl*mp *s sho5n belo5. Nou m*y h*ve to Lpinch the top of the clip sli'htlyin order to 'et it to fit into the center openin' in the inner c*rri*'e h*lf# but it 5ill fit.

"!%

Fig. a-1 : Seating a belt cla p.

Fig. a-1/: %op belt cla p installed.


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When youIre re*dy to inst*ll the bottom belt cl*mp# remove the binder clip from the belt end*nd pull the belt up *nd *5*y from the c*rri*'e 4 this 5ill help remove *ny sl*ck in the belt. WhenyouIve 'ot the sl*ck out# inst*ll the bottom belt cl*mp in the s*me m*nner *s the top cl*mp.

8erform this t*sk for the other t5o c*rri*'es *nd then 5eIll 'et the *=le *d*pters inst*lled

Installing t)e A1le Ada(ters – @its s)i((ed (rior to 05 ct /

he *=le *d*pters *re used to hold the 3 *=le sh*fts to the completed c*rri*'e *ssembly. ,t*rtby pl*cin' *n *=le *d*pter on the *=le *d*pter mountin' posts *s sho5n belo5.

"!:

Fig. a-1 : 0otto belt cla p installed.

Fig. a-1 : Axle adapter in place.


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1nsert * 3 *=le into the 'roove provided by the *=le *d*pter *nd fi= it into pl*ce usin' t5o Q;fl*t 5*shers *nd t5o "K2 # Q; sheet met*l scre5s *s sho5n in i'. 7*+20.

Repe*t this t*sk for the other t5o c*rri*'es.

"!7

Fig. a-2 : Axle Adapter and Axle installed.


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Installing t)e A1le Ada(ters – @its s)i((ed after 05 ct /

,et one (*ll @oint Arm on the t5o mountin' posts on the front f*ce of the 1M &*rri*'e *s sho5nbelo5.

e=t# inst*ll t5o Q; = 3K: sheet met*l scre5s *lon' 5ith t5o Q; fl*t 5*shers to hold the (*ll@oint Arm in pl*ce.

"


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Ad>usting t)e %elt Tension

he mountin' for the top idler pulleys is desi'ned to *llo5 you to incre*se the tension on thebelts if necess*ry. ,ettin' proper belt tension is more m*'ic th*n science *t this point# but the

follo5in' instructions 5ill 'et you *t * pretty 'ood def*ult tension.1nsert * 8" scre5driver di*'on*lly throu'h the to5er# under the idler be*rin' *s sho5n belo5.

Nou 5*nt it positioned such th*t 5hen you lift up on the h*ndle# it 5ill press *'*inst the be*rin' frombelo5 *nd lift it.

"


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e=t# youIll 5*nt to set * !K"< open end 5rench on to the idler pulley mount nut *s sho5n.his position 5ill *llo5 you to lift the idler *nd hold the 5rench *t the s*me time.

o5 hold both the scre5driver *nd the 5rench in your ri'ht h*nd *s sho5n belo5.

"


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0 – Asse bling and Installing t)e E Struder(efore the / ,truder c*n be inst*lled# youIll first need to *ssemble it.

Asse bling t)e E Struder

1n order to complete this t*sk# youIll need the / ,truder h*rd5*re kit. his kit consists of thefollo5in' componentsE

". TUUUV il*ment ensioner

2. TUUUV il*ment Guide (lock

3. TUUUV ,tepper Motor Mountin' ,cre5s

;. TUUUV ,td. Mountin' 9*rd5*re ?nusedH

!. TUUUV 9obbed Ge*r > Allen Wrench

NouIll *lso need the rem*inin' /MA"%stepper motorE

"


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he fil*ment tensioner includes t5o mountin' scre5s th*t *re Lc*ptured inside the *ssembly.

Rot*te the stepper motor so th*t the 5ires *re f*cin' up *nd then

set the fil*ment tensioner *'*inst the f*ce of the stepper motor *ndti'hten the t5o scre5s.

he ne=t t*sk 5ill be to inst*ll thehobbed 'e*r. (efore you c*n do th*t# youIllneed to turn the output sh*ft of the stepper motorso th*t the fl*tted portion of the sh*ft is f*cin'the openin' in the side of the fil*ment tensioner*s sho5n in i'. "0+;.

"

Fig. 1 -2: Fila enttensioner.

Fig. 1 -3: Fila ent tensioner installed.

Fig. 1 -*: Sha t aligned.


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Remove the 'rub scre5 from the hobbed 'e*r *nd set it *side.

8ress your thumb *'*inst the red lever on the fil*ment tensioner *nd slide the hobbed 'e*r on tothe sh*ft 5ith the hobbed portion closest to the f*ce of the stepper motor.

Nou 5*nt to *li'n the hobbed portion of the 'e*r5ith the steel be*rin' on the fil*ment tensioner *ssho5n in i'. "0+!. he ide* is to 'et the center line ofth*t little be*rin' lined up 5ith the center line of thehobbed portion of the 'e*r. Guessin' by the photo tothe ri'ht# this is not *n ide* th*tIs t*ken hold in my he*d*s of yet. 8le*se donIt m*ke the s*me mist*ke. EH

NouIll *lso 5*nt to rot*te the hobbed 'e*r so th*tthe hole for the 'rub scre5 is *li'ned 5ith the littlerounded notch th*tIs formed in the body of the fil*menttensioner. 8ut * sm*ll *mount of thre*d locker on to the'rub scre5 *nd inst*ll > ti'hten it.

"


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o5 you need to inst*ll the fil*ment 'uide block on to the stepper motor.

he fil*ment 'uide block is inst*lled on to thestepper motor usin' the t5o metric scre5s included in the

h*rd5*re p*ck. ?sin' the photo belo5 *s * 'uide# insertthe shorter scre5 in the hole to the ri'ht *nd the lon'erscre5 in the hole to the left.

,et the fil*ment 'uide block on to the stepper motor *nd ti'hten the *tt*chment scre5s.

"


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Installing 6 Mounting t)e E Struder

or this t*sk# youIll need the *ssembled / ,truder *s 5ell *s the follo5in' componentsE

"


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o inst*ll the / ,truder on to the support br*cket# orient the / ,truder *nd support br*cket *ssho5n in i'. "0+"3. C!ote that the .racket shown .elow is .ackwards% The eyes should .e lookingto the right%]

&*refully slide the stepper motor throu'h the s6u*re openin' in the br*cket *nd 'uide the t5oscre5s into their m*tin' holes on the br*cket *s sho5n belo5. he stepper is * ti'ht fit# but it does fitproperly once the input *n'le is t*ken out of it.

"%0

Fig. 1 -13: 0rac$et & E@Str#der orientation.

Fig. 1 -1*: Fitting the E@Str#der to thebrac$et.


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o5 thre*d on *nd ti'hten t5o Q


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,lide the / ,truder br*cket support br*ce on to the / ,truder br*cket *s sho5n.

o5 set the / ,truder br*cket into the mountin' slots in the top of the printer. 1t m*y be e*sierto do this if you l*y the m*chine do5n horiFont*lly.

"%2

Fig. 1 -1 : S#pport brace installed.

Fig. 1 -2 : E@Str#der o#nt ready or screws.


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1nsert t5o Q


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As shipped# the stepper motor 5ires *re * lot lon'er th*n they need to be. rim the steppermotor 5ires so they overl*p 5ith the ends of the N to5er fed 5ires by *bout 3 inches.

When you trim the 5ires do5n to len'th# h*n' on

to the connector youIll be left 5ith. WeIll use th*t l*ter tosolder to the other end of the 5ires *t the bottom of theto5er.

,trip *bout "K2 of insul*tion off both the steppermotor 5ires *nd the feed 5ires comin' from the N to5er.

1f youIve never spliced 5ire before# 1Id recommend usin' * simple splice c*lled * Western?nion ,plice. Nou c*n see ho5 itIs done belo5 in 1ll. "0+".

(elo5 is *n e=*mple of 5h*t the splice looks like.

1 5ould recommend th*t if you use this splice#you solder the Boint before coverin' it 5ith C*pton t*pe.

Nou c*n *lso use he*t shrink tubin' if youIve 'otsome h*ndy 4 itIs person*l preference re*lly.

When splicin' the 5ires to'ether# ple*se follo5 the ch*rt on the ne=t p*'e. his isimport*nt in order to 'et the pin *ssi'nments correct 5hen you *dd the connector to the other end of thee=tension c*ble. he connector > pins *re supplied *s p*rt of the RAM(o p*rts kit.H

"%;

6ll. 1 -1:A 7estern =nion Splice.

Fig. 1 -2*: %ri ed to length.


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1f youIre color+blind# ple*se 'et some *ssist*nce 5ith this step. Gettin' the 5ires b*ck5*rds5ill m*ke you cr*Fy. EH

"%!

%able 1 -1:7iring )olor )hart.

'in Ste((er Color E1tension Color1 Green Green2 Red Red3 Blue Black

4 Yellow White

Fig. 1 -2 : Soldered... Fig. 1 -2/: ...and enclosed in Bapton tape.

Fig. 1 -2 : All o#r wires done5

Fig. 1 -2 : )o pleted extr#der wiring.


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NouIll note th*t the 5ires in i'. "0+27 bend *5*y from the bl*ck > 5hite end stop 5ires on thef*r ri'ht. his is done on purpose. his is done in order to keep the motor 5ires 5*y from the t5osm*ll end+stop 5ires. 1f theyIre run in close p*r*llel 5ith one *nother# they c*n pick up current from thestepper motor *nd c*use f*lse end+stop tri''ers to be reported. 1f th*t h*ppens# the printer does very#very odd thin's.

Checkpoint ;ideo #12: http:// outu.be/'?J g@(!2h0

"%


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– Installing t)e *ot End and %owden Tube're(aring t)e *ot End 4iring

or this t*sk# youIll need the short len'th of he*t shrink tubin' *nd the 3K: (l*ck# /=p*nd*bleMesh )oom.

(efore 5e be'in the t*sk of inst*llin' the 5ire loom# 1 5*nt to you t*ke * second *nd tie do5nthe hot end 5ires. his is *n e*rlier step th*t 5*s del*yed until this point.

?se * fe5 short bits of C*pton t*pe to hold the hot end 5ires in pl*ce. his 5ill ensure th*tthey donIt move over time *nd c*use si'n*l problems 5ith the end stop 5ires to the left.

"%%

4esh wiring loo and heat shrin$ t#bing.

Fig. 11-1: %aping down the hot end wiring.


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&ut * 2< lon' section of mesh loom. he m*teri*l 5ill cover the hot end 5ires from the toppl*te to * point *bout 2.! short of the end of the 5ires. *pe the hot end 5ires to'ether *nd slide the

mesh loom section you Bust cut over them.M*ke sure th*t 5hen you slide the loom

over the hot end 5ires th*t it re*ches up to thecenter hole in the top# plus * little bit more.

o5# 1 5*nt you to cut the he*t+shrinktubin' in h*lf 4 you should end up 5ith t5o bits*bout *n inch lon'. ,lide it over the b*re+5ire endof the mesh loom. AdBust it such th*t h*lf iscoverin' the mesh *nd h*lf is coverin' the 5ire *sindic*ted by the line in i'. ""+3.

?sin' * h*ir dryer or he*t 'un# he*t thetubin' until it conforms to the loom > 5ires *ssho5n in i'. "3+!. Ceep the he*t sourcemovin' *round the tubin' *s it shrinks to 'et *neven shrink *ll the 5*y *round.

,lide the other len'th of he*t+shrink tubin' up the loom to the top *nd shrink it.

"%:

Fig. 11-2:7ires and esh loo .

Fig. 11-3: "ositioning the heat shrin$.

Fig. 11-*: Heat-shrin$ applied.


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o5 itIs time to prep*re the hot end for 5irin'. (y this time# the R in your hot end shouldbe fully cured m*ke sure youIve let it cure for *t le*st 2; hoursH *nd it should look like thisE

(efore 5e st*rt the 5irin' process# 1 5*nt you to 5r*p the he*ter block of the hot end 5ith *fe5 loops of C*pton t*pe. his 5ill help prevent the thermistor from bein' pulled out of the hot end ifthe 5irin' 5ere to sn*' on somethin'. 1f the thermistor comes out of the hot end 5hile itIs po5ered up#the 8//C section the t*n p*rtH of the hot end 76;; 0E ES%'


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4iring t)e *ot End

or this t*sk# youIll need the completed hot end *nd t5o 22+"


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in*lly# *tt*ch the crimp on connector to thefreshly trimmed le*ds *s sho5n.

Repe*t the process for the le*ds on the otherside of the he*ter block.

o5 strip off *bout 3K: from the t5o ":'*

bl*ck > red 5ires comin' out of the hot end loom.hese 5ill be *tt*ched to the crimps youIve Bustinst*lled. ote th*t it doesnIt m*tter 5hich sideyou pick for bl*ck *nd 5hich for red. ResistorsdonIt h*ve * specific pol*rity# so connectionorient*tion doesnIt m*tter.

Repe*t for the other side 5ith the red 5ire.

":"

Fig. 11-13: ;eads tri ed.

Fig. 11-1*: )ri p installed.

Fig. 11-1+: 'eady or wires.

Fig. 11-1 : 0lac$ wire attached.

Fig. 11-1/: ...and red wire attached.


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(end the le*ds Lup or to5*rds the open end of the hot end *nd cover the crimp connectors 5ithC*pton t*pe. his 5ill help prevent short circuits th*t could *t the le*st blo5 fuses or *t the 5orst#d*m*'e the RAM(o controller.

o5 youIll be *tt*chin' the thermistor le*ds to the":'* 'reen *nd 5hite 5ires in the hot end loom. 8le*sebe c*reful 5ith this t*sk 4 the thermistor 5ires *redelic*te *nd c*n be broken e*sily.

As soon *s you finish solderin' the 5hite5ire to the thermistor le*d# cover the Boint 5ithC*pton t*pe. ,older the other thermistor le*d to the'reen 5ire *nd *lso cover it 5ith C*pton. AfteryouIve done th*t# 1 5*nt you to use more C*pton *ndt*pe the t5o thermistor le*ds to the po5er le*dfeedin' the thermistor side of the hot end *s sho5n.

he re*son for this is to provide *ddition*l

str*in relief to the thermistor 5irin' to help preventit from bein' pulled out of the hot end on *ccident.

":2

Fig. 11-1 : Bapton ins#lation.

Fig. 11-1 : %her istor lead soldered towhite wire.

Fig. 11-2 : %her istor leads bo#nd tight.


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e=t# slide the hot end rin' sp*cer over the hot end.

o5 fi= the hot end in pl*ce by re+inst*llin' the

l*r'e ret*inin' nut *nd ti'htenin' it.

o5 flip the hot end over *nd press the 5irin' into thestr*in relief notch in the hot end mountin' pl*te *s sho5n.

(ind the hot end 5ires into pl*ce usin' *5ire tie. 1nsert the 5ire tie throu'h the slothi'hli'hted in 'reen in i'. ""+2!.

":;

Fig. 11-23: Spacer installed.

Fig. 11-2*: !#t attached.

Fig. 11-2+: Strain relie notch.

Fig. 11-2 : Hot end wires tied into place.


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in*lly# re+inst*ll the press fit connector *t the top of the hot end. in'er ti'ht is sufficient.

Attac)ing t)e *ot End to t)e *ot End Mounting 'late – After 05 ct /

NouIll need the follo5in' components to complete this t*skE

NouIll *lso need one short 5ire tie *nd the freshly 5ired up hot end.

":!

Fig. 11-2/: "ress it connector re-installed.


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(efore you c*n inst*ll the hot end in the hot end mountin' pl*te# youIll need to remove both thepress+fit connector *nd the mountin' nut *s sho5n belo5.

,lide the hot end into the center mountin' hole on

the hot end mountin' pl*te.

e=t# slide the hot end rin' sp*cer over the hot end.

o5 fi= the hot end in pl*ce by re+inst*llin' thel*r'e ret*inin' nut *nd ti'htenin' it.

":<

Fig. 11-21a: !#t & press- it re o,ed.

Fig. 11-22a: Hot end o#nting plate.

Fig. 11-23a: Spacer installed.

Fig. 11-2*a: !#t attached.


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Installing t)e %owden Tube

or this t*sk youIll need the lon' 8 / (o5den tube th*t 5*s included in the 9ot /nd 8*ck.

he mesh in the hot end 5irin' loom 5ill open up 5hen you compress it. Grip the mesh *bout2 *bove the he*t shrink tubin' *nd press do5n 5ith the hot end on the t*ble. his 5ill open up themesh enou'h so th*t you c*n insert the (o5den tube. 1nsert the tube " from the upper ed'e of the he*tshrink tubin' *s sho5n belo5.

hre*d the (o5den tube up the loom to * point *bout 2+"K2 short of the press fit connector onthe e=truder.

$pen up the loom *t th*t point *nd *llo5 the(o5den tube to e=it.

"::

Fig. 11-2 : Entering the loo at the botto .

Fig. 11-2 : Exiting the loo at the top.


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8ull the tube throu'h the loom until you h*ve enou'h to insert the end into the press fitconnector on the bottom of the / ,truder.

inish by insertin' the tube into the hot endIs

press fit connector.

Checkpoint ;ideo #1*: http:// outu.be/g Ev 0 JsM0

":7

Fig. 11-31: 0owden in the hot end. Fig. 11-3 : 0owden inserted into the E@Str#der.

http://youtu.be/gAEvIQ_FsMQhttp://youtu.be/gAEvIQ_FsMQ


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# – Installing t)e Effector 'latfor and Delta Ar sAsse bling t)e Effector 'latfor

or this t*sk# youIll need the follo5in' componentsE

Assemblin' the effector pl*tform consists of insertin' the three steel *=le rods into the clips onthe pl*tform.

he *=le fit on the effector pl*tform is /RN ti'ht. his is by desi'n. Wi''lin' the *=le *s youslide it into the ret*inin' t*bs c*n help it fit. 9oldin' the *=le *'*inst * t*ble 5hile you press do5n onthe pl*tform m*y help *s 5ell.

"70

Fig. 12-1: 6nserting an axle.


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Installing t)e Delta Ar s


(efore inst*llin' the delt* *rms# cle*n the mold fl*shin' from the inner *nd outer f*ces of the*rm tips th*t 5ill come in cont*ct 5ith the u+Boints. Nou c*n do this e*sily 5ith *n X+Acto knife.

After youIve 'ot the mold fl*shin' removed from the ends of the delt* *rms# inst*ll one u+Bointinto the end of e*ch delt* *rm. Do this for *ll si= delt* *rms.

"72

Fig. 12-*: 4old lashing. Fig. 12-+: )leaned o .

Fig. 12- : =-Doint installed.

Fig. 12-/: 'eady to go5


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(efore you st*rt *tt*chin' the delt* *rms to the &he*psk*tes# move the hot end out of your 5*yby loopin' it over the N to5er *s sho5n belo5.

he inBection molded u+Boints h*ve t5o sm*ll#round m*rks on one f*ce. hese m*rks *re from theeBector pins th*t kick the p*rts out of the mold 5hentheyIre done. Nou need to m*ke sure th*t 5hen you slidethe u+Boints on to the *=les th*t these eBector pin m*rks *ref*cin' out. We donIt 5*nt them rubbin' *'*inst the u+

Boint c*rri*'e mounts or the effector pl*tform.

WeIre 'oin' to the delt* *rms on the&he*psk*tes first. ,imply slide the *rm on to e*ch *=leend *s sho5n# t*kin' c*re to m*ke sure th*t thepreviously mentioned eBector pin m*rks *re f*ce out *ssho5n in i'. "2+"0.

"73

Fig. 12- : Hot end o#t o the way.

Fig. 12- : E ector pin ar$s.

Fig. 12-1 : 6nstalling a delta ar .


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With t5o *rms on the &he*psk*te# you no5 need to inst*ll * ret*inin' clip. he clips slide in

from the side# bet5een the Lfork on the end of the delt* *rm *s sho5n belo5.

Repe*t this t*sk for the *rms on the other t5o &he*psk*tes.

"7;

Fig. 12-11: %wo ar s installed.

Fig 12-12: 'etaining clip installation.

Fig. 12-13: )lip is seated on the axle.

Fig. 12-1*: )lip #lly seated.


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Attac)ing t)e Effector 'latfor

or this t*sk# youIll need the rem*inin' three ret*inin' clips *nd the *ssembled effectorpl*tform. he delt* *rms *tt*ch to the effector pl*tform Bust *s they did to the &he*psk*tes. *ke c*re

to m*ke sure the eBector pin m*rks *re f*cin' out5*rd

"7!

Fig. 12-1+: All six ar s installed.

Fig. 12-1 : First two ar s attached.


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Att*chin' the delt* *rms to the effector 5ith the &he*psk*tes *t the bottom 5ill c*use thepl*tform to be r*ised off the bed *s sho5n belo5. his 5ill m*ke the ne=t t*sk * lot e*sier.

Checkpoint ;ideo #1(: http:// outu.be/(G" ; @C>

"7<

Fig. 12-1/: "lat or ready or the hot end5

http://youtu.be/6GPLyV_8CZIhttp://youtu.be/6GPLyV_8CZI


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#A – Installing t)e Effector 'latfor and Delta Ar s !oteE This chapter co ers the new .all F socket arm design that is present in

kits shipped after #$"ct15 -f you do !"T ha e the .all F socket arms, pleaserefer .ack to )hapter 1@

Asse bling t)e Effector 'latfor


Assemblin' the effector pl*tform consists of inst*llin' three (*ll @oint Arms on to the (*ll @oint8l*tform.

,t*rt by pressin' * (*ll @oint Arm on to * p*irof mountin' posts *s sho5n in i'. "2*+".

i= the (*ll @oint Arm into pl*ce 5ith t5o Q;= 3K: m*chine scre5s *nd t5o Q; fl*t 5*shers.

"7%

Fig. 12a-1: 0all Doint Ar position

Fig. 12a-2: 0all Doint Ar ixed in place.


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Repe*t this t*sk for the other t5o (*ll @oint Arms.

o5 'o *he*d *nd inst*ll the other t5o *=les into the effector pl*tform.

Installing t)e %all;Cu( Delta Ar s 6 Effector 'latfor


(efore you be'in this t*sk 1 recommend th*t you move the hot end out of your 5*y by loopin'it over the N to5er.

"7:

Fig. 12a-3: )o pleted E ector "lat or .


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*ke t5o (*ll+&up Delt* Arms *nd press them onto the (*ll @oint Arms *s sho5n.

he cup on the *rm 5ill m*ke * soft click sound

5hen itIs fully se*ted on the b*ll.

Gr*b the *ssembled effector pl*tform *nd clip theother ends of the *rms on to the (*ll @oint Arm *s sho5n

on the ri'ht. @ust *s before# the *rm 5ill m*ke * softclick sound *s it fully se*ts on the b*ll.

e=t# youIll need * p*ir of the b*ll+end tensionsprin's. hese sprin's *re used to keep * const*nt forceon the *rms so th*t they 5onIt pop off durin' oper*tion.hey *lso h*ve the *dded *dv*nt*'e of m*kin' the*ssembly mech*nic*lly Lti'ht .

he sprin's fit into the sockets th*t *re loc*ted *tthe end of e*ch b*ll+cup *rm. 1nsert theb*ll throu'h the l*r'er hole *nd then moveit to the Lupper position *s sho5n in i'."2*+


200/372


o5 *tt*ch the second sprin' into the sockets *t the to5er end of the *rms.

Move the t5o rem*inin' c*rri*'es to the bottom *nd *tt*ch the four rem*inin' *rms *s sho5n.his 5ill result in the effector bein' *t the top. his position m*kes it e*sy to perform the rem*inin'build t*sks th*t involve the effector pl*tform.

200

Fig. 12a-/: 0all-End %ension Spring installed.

Fig. 12a- : Second spring installed


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& – Installing t)e *ot Endor this t*sk youIll need the follo5in' componentsE

Nou should *lso h*ve * soft cloth th*t you c*n cover the $ny= he*ted bed 5ith. h*t 5*y if you*ccident*lly drop * tool durin' the inst*ll*tion# you 5onIt d*m*'e or scr*tch the bed.

,t*rt the inst*ll*tion by insertin' * ".%! p*n he*d scre5 throu'h the bottom of the pl*tform *nd

then slide * sp*cer over it *s sho5n.

e=t# set the hot end on the scre5 *nd thre*d* Q


203/372


he re*son youIre inst*llin' the hot end 5ith the nuts on top is th*t the interior sides of theeffector pl*tform c*n m*ke it problem*tic to re*ch the nut 5hen itIs close to bein' ti'ht. his 5*y# you

c*n hold * 5rench on to the nut on the top *nd drive the scre5 in 6uickly from the bottom. his is*nother spot 5here * po5er scre5driver is the perfect tool for the Bob

Go *he*d *nd ti'hten *ll three scre5s 4 youIll need * !K"< 5rench for the nuts.

o complete this step# 'ently pull up on e*ch&he*psk*te# one *t * time in order to pl*ce the hotend into Loper*tin' position.

1f youIre tr*nsportin' your printer *ny5here#it 5ould be * 'ood ide* to invert the effector

pl*tform before you t*ke it for * ride. 1tIll preventthe hot end from strikin' the bed or *nythin' else.

Checkpoint ;ideo #15: http:// outu.be/vElei 3pgM

203

Fig. 13-*: 6nstallation co plete5

Fig. 13-+: 0#siness end down5

http://youtu.be/vEleiIq3pgMhttp://youtu.be/vEleiIq3pgM


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, – Finis)ing t)e To( EndInstalling t)e S(ool *older


he first step is 'oin' to be inst*llin' t5o Q


205/372


o5 inst*ll the br*ce into the inner spool holder support. M*ke sure youIve 'ot the supportoriented *s 1 sho5 in the photo. ?se * Q


206/372


he spool holder support is *tt*ched to the printerIs top pl*te usin' the three holes hi'hli'htedbelo5.

9old the spool holder support in pl*ce 5ith your left h*nd 5hile you c*refully feed in *ndfin'er ti'hten the three Q


207/372


208/372


Installing t)e To( 'late and S(ool Su((ort Ar

or this t*sk# youIre 'oin' to need the follo5in' componentsE

(efore 5e c*n inst*ll the top section vertic*l supports# 5eIll need to inst*ll t5o Q


209/372


o5 you c*n insert e*ch one of the vertic*l supports on e*ch Lside of the top. he toler*ncefor the t*bs is /RN ti'ht. 1f youIre un*ble to 'et the t*bs to se*t properly# you c*n use * Ls6ueeFecl*mp to help fit the vertic*l support into pl*ce. *ke c*re not to blo5 out the slots in the top thou'h

Nou should set the m*chine on the floor for these t*sks 4 itIll m*ke it them )$ e*sier to do

1nst*ll the other t5o vertic*l supports *nd then 5eIll 'et the top on

207

Fig. 1*-1 : First ,ertical s#pport installed.

Fig. 1*-11: (ertical s#pports installed.


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1nst*ll the top by *li'nin' it *s sho5n belo5 *nd fittin' the t*bs from the three vertic*l supportsinto the slots in the top. Work your 5*y *round the perimeter# doin' * bit *t * time until itIs fullyse*ted.

o5 you need to inst*ll one Q"0+32nylon thumbscre5 in the hole *t e*chLcorner of the top in order to lock it intopl*ce.

&on'r*ts hereIs one l*st step to t*ke before the mech*nic*l build of your Rostock MAX v23D printer is completed

h*tIs ri'ht# you need to inst*ll the spool holder 1 the mount o5 p*y close *ttention# this is.rutally comple=.

irst# put your *rms to'ether. o# not N$?R *rms# YYYY those *rms. @eeF.

2"0

Fig. 1*-1*: Ar s together now5

Fig. 1*-12: %op set in place... Fig. 1*-13: %h# bscrews installed.


211/372


o5 oh so c*refully# slide the *rms no# your *rms 5onIt fitH into the spool holder *s sho5n.

T I L

$k*y# so 1 lied. NouIre not done yet. NouIre al ost done.

Checkpoint ;ideo #1@: http:// outu.be/"7!7> 'vl E

2""

Fig. 1*-1+:!ot yo#r ar s.

Fig. 1*-1 :?er done.

http://youtu.be/P-H-Zq0vl2Ehttp://youtu.be/P-H-Zq0vl2E


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/ – Asse bling 6 Installing t)e 3CD 'anel Mountor this t*sk# youIll need the follo5in' componentsE

he )&D control p*nel c*n be found 5r*pped in bubble 5r*p# inside the cle*r pl*stic bo=m*rked# L)&D &ontroller .

Asse bling t)e Front 'anel

irst up# 'o *he*d *nd inst*ll the Q


213/372


214/372


Att*ch the )&D p*nel to the mount usin' four Q2+!


215/372


Installing t)e 3CD Tri 'anels

or this step# youIll need the follo5in' componentsE

,t*rt by peelin' the protective cover p*per off the left > ri'ht *crylic side trim.

1nst*ll the left trim piece usin' * Q;# 3K: sheet met*l scre5 *s sho5n belo5.

1nst*ll the trim on the ri'ht side in the s*me m*nner *s the left.

2"!

Fig. 1+-1 : ;e t side tri installed.


216/372


,et the *crylic f*ce pl*te over the )&D it should cle*r e*silyH *nd inst*ll t5o Q2+!


217/372


lip the )&D control p*nel over *nd m*rk the /X8" *nd /X82 connector positions *s sho5nbelo5. ?se * ,h*rpie or other perm*nent m*rker.

8ut your ne5ly completed )&D controller in * s*fe pl*ce 4 5eIll 'et b*ck to it soon enou'h.

Nou should con'r*tul*te yourself *t this point 4 the mech*nic*l *ssembly of your Rostock MAXv2 kit is complete. W*nder off *nd enBoy OAD?) U1 $X1&A # kick b*ck *nd rel*= for * 5hile.e=t on the *'end* is the electronics

Checkpoint ;ideo #1 : http:// outu.be/kJCF@"HTr)k

2"%

Fig. 1+-13: 4ar$ed control cable connections.

http://youtu.be/kFCU8PWTrOkhttp://youtu.be/kFCU8PWTrOk


218/372


5 – Installing 6 Connecting t)e RAM%o Controller're(aring t)e RAM%o Mounting 'late

or this t*sk# youIre 'oin' to need the follo5in' m*teri*lsE

NouIll *lso need t5o short 5ire ties in order to *tt*ch the f*n to the b*ck of the RAM(omountin' pl*te.

)etIs 'et the ;0MM f*n *tt*ched. )*y the mountin' pl*te on your 5ork surf*ce so th*t theopenin' for the f*n is on the left ed'e. ,et the ;0MM f*n over the openin' 5ith the bl*des f*cin' you.

i= the f*n in pl*ce 5ith t5o 5ire ties.irst# *tt*ch the lo5er left corner *s sho5n. ry

not to c*pture the po5er 5ires 5hen you close the5ire tie. EH

2":

Fig. 1 -1: 4o#nt & an orientation.

Fig. 1 -2: First wire tie location.

Fig. 1 -3: 7ire tie closed.


219/372


1nst*ll the second 5ire tie in the upper ri'ht mountin' hole *s sho5n belo5.

o5 inst*ll * Q;+;0 + ut into the fourcorner holes in the RAM(o mount.

2"7

Fig. 1 -*: Fan installed.

Fig. 1 -+: %-!#ts installed.


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Mounting t)e RAM%o Controller


he first thin' youIll need to do is 'et the ;0MM f*n 5ires soldered to the RAM(o controller.,t*rt by cuttin' off the connector *t the end of the f*n le*ds *nd strip off *bout "K: of insul*tion.

Get your solderin' iron he*tin' *nd insert the endsof the f*n 5ires into the t5o solder p*ds on the bottomri'ht h*nd corner of the RAM(o controller *s sho5n.

M*ke sure th*t you inst*ll the 5ires *s sho5n 4 the red 5ire needs to be in the p*d m*rked5ith the L ne=t to it. 1f you inst*ll it theother 5*y# the f*n m*y run in reverse *nd5onIt cool the M$, / chips on theRAM(o very 5ell. he M$, / s *re those

little bl*ck s6u*res in the photo in i'. "


221/372


9old or t*pe the 5ires into pl*ce *nd flip the RAM(o controller upside do5n so you c*n re*chthe solder p*ds on the b*ck side of the bo*rd. ,older the le*ds in pl*ce.

Mountin' the RAM(o is very str*i'htfor5*rd. ,imply set the RAM(o on top of the mount *ndslide * pl*stic roller bet5een the RAM(o *nd the mountin' pl*te *s sho5n in i'. "


222/372


4ire 're(B End Sto(s


he 3 pin l*tchin' connectors c*n be found inside theRAMBo parts baggie (marked “RAMBo v1.3 Kit” or similar).

The end stop ires !ame ith "emale !rimp !onne!tors alread# atta!hed. $a!h !onne!tor has atin# little metal tab that points slightl# a a# "rom the !onne!tor itsel". This metal tab engages a littlehole in the middle o" ea!h !onne!tor position on the 3 pin lat!hing !onne!tor shell.

1nsert the 5hite 5ire from the X *=is end stop into

the pin Q" position on the connector *s sho5n. M*kesure th*t the lockin' t*b is oriented in line 5ith thelockin' t*b ret*inin' hole. NouIll he*r * soft Lclicksound 5hen the t*b en'*'es the hole. At th*t point# theconnector is fully se*ted.

1nsert the bl*ck 5ire from the X *=is end stop into the second position# ri'ht belo5 the first.Repe*t this t*sk for the N *nd *=is end stops.

222

Fig. 1 -13: Fe ale cri p connector.

Fig. 1 -1*: Setting the irst connection.

Fig. 1 -1+: )onnector #lly seated.


223/372


224/372


4ire 're(B T)e *ot End T)er istor Connector

or this t*sk# youIll need the follo5in' m*teri*lsE

he thermistor le*ds c*n be found inside R AMBo parts baggie (marked “RAMBo v1.3 Kit” or similar).

he first thin' youIll need to do is trim the hot endthermistor *nd hot end po5er 5ires to their 5orkin' len'th. Nou5*nt *bout : of 5ire *s me*sured from the front ed'e of them*chine.

?n5r*p the thermistor le*ds you 'otfrom the RAM(o bo= *nd cut them so youIve'ot *bout 3 of 5ire *fter the 2 pin connector.

,older the shortened thermistor le*ds to the ":'* 5hite > 'reen 5ires. WeIre doin' thisbec*use the crimp connectors *renIt desi'ned to h*ndle ":'* 5ire.

When youIre done# cover the solder Boints 5ithC*pton t*pe *nd l*bel the le*ds# L 0 9$ / D9/RM1, $R h*tIs * L follo5ed by * Fero.H

22;

%her istor leads.

Fig. 1 -1 : 7or$ing length or hot end &ther istor wires.

Fig. 1 -1 : %her istor leads c#t to length.

%her istor leads inished & labeled.


225/372


4ire 're(B T)e *eated End T)er istor Connector

he $ny= he*ted bed 5irin' doesnIt re6uire * connector to be *dded# but you should l*bel the5ire *nd loop up the e=tr*. )*bel the end of the 5ire L 2 (/D 9/RM1, $R 1Im usin' * (r*dy

1D8*l l*bel tool for my 5irin'# but * bit of m*skin' t*pe does the s*me Bob. EH

o5 loop up the e=tr* 5ire from the bedthermistor le*d. Nou only need *bout


226/372


4ire 're(B E1truder Motor Connector

or this t*sk# youIll need the 5irin' *nd connector th*t you cut off the e=truder stepper motorb*ck in ,ection "0.

,older the Lt*il to the e=truder motor 5ires th*t *re comin' out of the N *=is to5er *nd coverthe soldered Boints 5ith C*pton. M*ke sure you follo5 the 5irin' di*'r*m sho5n in *ble "0+" in,ection "0.

22<

Fig. 1 -2*: Extr#der stepper connector soldered on.


227/372


4iring t)e RAM%o Controller – Ter inal %lock

%ote that all iring sho&ld be bro&ght thro&gh the !enter opening in the "ront verti!al s&pport'

irst &p let*s get the hot end resistors !onne!ted to the RAMBo. Bring the ires "or ard sothe# e+it the "ront opening o" the printer and trim them so there is ,” o" ire e+tending past the o&tsideedge o" the ma!hine. -o&*ll be trimming the other “bare” ires to this length as ell b&t not #et.

trip 1/0” o"" the bla!k red 12ga ires that !ome "rom the hot end. nsert them into the Heat0 !onne!tor as sho n belo . %ote that the bla!k ire goes into the side ith the “4” above it and thered ire goes into the side ith the “5” above it. Tighten the s!re s "or these t o points on theterminal blo!k. DO NOT, UNDER ANY CIRCUMSTANCES “TIN” THE LEADS GOING INTOTHE TERMINAL BLOCKS! DOING SO CAN CREATE AN INTERMITTENT OR HIGH-

RESISTANCE CONNECTION THAT COULD BECOME A FIRE HAZARD!

The ne+t pair o" ires to be installed arethe la#er "an ires. These are the bla!k red6,ga ires that do not have the knot tied in them.The la#er "an ires sho&ld be inserted into theterminal blo!k position marked “ Fan 0 ”. trip1/0” o" ins&lation o"" them and install them. -o&might ant to label this pair “ Layer Fan ” so that#o& !an readil# tell them apart "rom the peek "anires that #o&*ll install ne+t.

e=t up is 4 yep# the 8//C f*n 5ires. hisis the p*ir of 2


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A 6uick note *bout the 8//C f*n 5irin'. he firm5*re used on the RAM(o is confi'ured touse * sin'le hot end. (ec*use of this# the !eat 1 termin*l block position 5ill *utom*tic*lly turn on the8//C f*n 5hen the hot end is first he*ted *nd 5ill *utom*tic*lly turn off 5hen the hot end temper*turef*lls belo5 !0&. At some point in the future# you m*y 5*nt to inst*ll * second hot end. 1f you do this#youIll need to modify the firm5*re so you c*n use the !eat 1 output for * hot end *nd the Jan 1 outputfor one or more 8//C f*ns.

he l*st termin*l connection youIre 'oin' to m*ke is for the $ny= he*ted bed. )ike you did5ith the other 5irin'# strip "K; off the 5ires. 1nsert the he*ted bed 5ires into the termin*l block *t theposition m*rked L !eat 7


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'lugging cabling into t)e RAM%o

%o e*re going to pl&g in the end4stop !onne!tors the stepper motors the thermistors and"inall# the main po er !onne!tor. *ll keep the photos big so detail is eas# to see.

irst let*s get the end stop ires pl&gged in.

nsert ea!h o" the three end4stop !onne!tors into the so!kets sho n belo . *ve labeled ea!h position in ig. 1,467 as the board silk s!reen !an be di""i!&lt to read d&e to its small si8e.

%o #o& !an install the thermistor !onne!tors. Remember ho had #o& label the thermistorleads ith “ T0 ” and “ T2 ”9 :ell there as a method to that parti!&lar madness. The thermistor

positions on the RAMBo are marked T; thro&gh T3. B# labeling them ahead o" time it eliminates an#!on"&sion abo&t hi!h is hi!h and #o& on*t have to re"er to the man&al to see ho does hat.


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*ve marked the T; and T6 positions "or #o& so go ahead and getthe thermistors pl&gged in'

%o bring o&t the stepper motor ires and !onne!t them into the motor pl&gs along the bottomedge o" the RAMBo !ontroller. $a!h a+is is labeled = make s&re #o& mat!h them &p' The positionmarked “$” belo is here the e+tr&der !onne!ts to.

-o&*ll noti!e *ve marked one o" the !onne!tors ith a do&ble red “>”. This is be!a&se this!onne!tor is "or an e+tra ? a+is. @elta !on"ig&ration printers don*t re &ire this = pointed it o&t toens&re #o& didn*t a!!identall# pl&g the e+tr&der into it...like did. ahem

230

Fig. 1 -32: %her istor connectors.

Fig. 1 -31: %her istors pl#gged in.

Fig. 1 -33: Stepper otor connectors.


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@ust * 6uick note on the stepper motor connectors. he connectors you see in i'. "


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Installing t)e RAM%o Into T)e Mac)ine %ase

o5 the RAM(o bo*rd c*n be inst*lled into the b*se of the printer.

he RAM(o mountin' pl*te h*s t5o curved t*bs th*t fit into slots loc*ted on the top pl*te ofthe b*se. When inst*lled correctly# the t*bs 5ill fit into those notches *nd the b*se of the RAM(omount 5ill rest on the t5o support le's th*t you inst*lled 5hen you 5ere buildin' the b*se.

232

Fig. 1 -3/: 'A40o installed5

Fig. 1 -3 : 'ight slot. Fig. 1 -3 : ;e t slot.


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$nce youIve 'ot the t5o t*bs on the top of the RAM(o mountin' pl*te fitted into the t5o slots#you c*n lift up *nd the mount 5ill slide into pl*ce *lon' the t5o support le's. he X# N *nd steppermotor 5ires c*n be routed directly under the bo*rd 4 there is room. *ke c*re to not pinch * 5irebet5een the bottom of the RAM(o mount *nd one of the support le's. he e=truder stepper 5ire c*nbe routed to the ri'ht if you donIt 5*nt to run it under the bo*rd.

Installing t)e 'ower Switc) and 3CD Controller Cables

1n the pl*stic bo= the )&D p*nel c*me in# youIll find t5o 'r*y# fl*t ribbon c*bles *nd * sm*llcircuit bo*rd m*rked LRAM(o to ,m*rt&ontroller *d*pter . hese c*bles connect the )&D to theRAM(o controller vi* the )&D interf*ce bo*rd.

)*bel the *d*pter bo*rdIs t5o "0 pin connectors *s LA *nd L( *s sho5n belo5.

e=t# l*bel the t5o c*bles 5ith LA on both ends

of one *nd L( on both ends of the other.

1nst*ll the ribbon c*bles on the )&D interf*ce bo*rd *s sho5n belo5.

233

Fig. 1 -* : Adapter labeled.

Fig. 1 -*1: )ables labeled.

Fig. 1 -*2: I0I )able installed. Fig. 1 -*3: IAI )able installed.


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1nst*ll the )&D interf*ce bo*rd on to the RAM(o controller *s sho5n. Wirin' h*s beenomitted for cl*rity.

M*ke sure th*t the interf*ce *d*pter bo*rd is properly se*ted on the RAM(o bo*rd 4 it ispossible to set the bo*rd do5n offset one ro5 to the left or ri'ht *nd the )&D 5ill not function.

23;

Fig. 1 -**:;) inter ace adapter installed.

Fig. 1 -*+: Adapter with cables attached.


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Nour l*st t*sk for this ch*pter 5ill be to inst*ll the po5er s5itch. NouIll of course need thepo5er s5itch to inst*ll it. EH

Remove the pl*stic nut from the po5er s5itch *nd route the bl*ck > 'reen 5ires from thepo5er supply throu'h the nut *nd then up throu'h the hole in the top pl*te. Att*ch the sp*deconnectors to the s5itch *s sho5n in i'. "


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7 – Final Asse bl+ TasksAttac)ing t)e %ase Co-ers 6 3CD 'anel


Remember b*ck 5hen you built the b*se# 1 h*d you t*p the t5o Ltop holes in e*ch vertic*lsupportP o5 you 'et to use them 1nst*ll * side cover pl*te on the Lb*ck sides of the Rostock MAXv2 4 bet5een the X *nd *nd N *nd *=es. ?se t5o Q"0+32 nylon thumbscre5s on e*ch one.

23<

;) )ontroller

Fig. 1/-1: )o,er plate installed.


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o5 inst*ll the LA *nd L( c*bles on to the b*ck of the )&D controller in the loc*tions youl*beled 5hen you first *ssembled it.

NouIll notice t5o sm*ll t*bs on the bottom ed'e of the )&D controller *ssembly. hose t*bs fit* p*ir of slots in the center vertic*l support. &oil up the controller c*bles in the sp*ce *t the bottom ofthe )&D controller *nd fit it to the front of the m*chine *s sho5n.

o5 tilt up the p*nel *nd fi= it in pl*ce usin' t5o Q"0+32 nylon thumbscre5s.

23%

Fig. 1/-2: ;) controller cables installed.

Fig. 1/-3: ;) controller being installed.


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Attac)ing t)e 'ower and 8S% Cables

As shipped the po er s&ppl# is set "or 11CD. " #o&*re in $&rope or another !o&ntr# that &ses60;D #o&*ll need to "lip the so&r!e voltage s it!h on the po er s&ppl# so that it reads “60;” instead o"“11C”. ig. 1E.C belo sho s the s it!h !on"ig&red "or F po er.

%ote that i" the s it!h is set "or 11CD and#o& "eed it 60; #o& !an e+pe!t the rapid&ns!hed&led dis4assembl# o" !ertain !riti!alele!troni! !omponents inside the po er s&ppl#.This ill likel# be a!!ompanied a lo&d noise and a

p&"" o" magi! smoke as its released.

Route the po5er cord throu'h the bottomof the m*chine *nd insert it into the b*ck of thepo5er supply *s sho5n.

23:

Fig: 1/-*: ;) panel installed5

Fig. 1/-+: So#rce ,oltage switch.


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Route the ?,( c*ble up throu'h the hole in the front of the m*chine *nd inst*ll it into theRAM(o *s sho5nE

237

Fig. 1/- : "ower cord installed.

Fig. 1/-/: =S0 cable ro#ted #p thro#gh the botto ...


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After youIve 'ot the ?,( c*ble inst*lled# 1 5*nt you to inspect *ll the 5irin' *nd belt p*ths toensure th*t thereIs no interference bet5een the 5irin' *nd the belts 4 m*ke sure the belt p*ths *re cle*r*nd no 5irin' is rubbin' *'*inst * belt.

2;0

Fig. 1/- : ...and inserted into the 'A40o.


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Installing t)e Acr+lic Co-er 'anels

or this task #o&*ll need the "ollo ing !omponents<

(oth the top *nd bottom *crylic p*nels *re covered 5ith * p*per protective coverin'. NouIllneed to peel this p*per off before inst*llin' the p*nels.

WeIll do the bottom first. 5o of the bottom p*nels *re m*rked LRK) *nd *re used to cover theX *nd N *=is sp*ces. he other p*nel is m*rked L( *nd is used to cover the *=is. ,t*rt 5ith the *=is. 1nsert the *crylic p*nel *s sho5n 4 it 5ill rest *'*inst the side of the Q


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o5 inst*ll the LRK) p*nels on the X *nd N *=es *s sho5n belo5. M*ke sure youIve 'ot thel*ser en'r*ved LRK) m*rkin' f*cin' in5*rd so it c*nIt be seen once inst*lled.

2;2

Fig. 1/-11: @ Axis co,er installed.

Fig. 1/-12: > axis co,ered. Fig. 1/-13: ? axis co,ered.


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he top *crylic covers *re *ll the s*me siFe so you donIt h*ve to 5orry *bout 5hich one 'oes5here. 1nst*ll *ll three in the s*me m*nner *s you did the lo5er *crylic cover p*nels.

De Feet!

Gope"&ll# #o& haven*t lost the little r&bber shoes "or the "eet be!a&se #o& need to install themno .


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Installing t)e %orosilicate .lass %uild 'late

or this task #o&*re going to need the Borosili!ate glass b&ild plate. (B&t #o& kne this right9)

Be"ore #o& set the glass on the Hn#+ heated bed ant #o& to caref " remove the Kaptontape #o& &sed to !over the !enter hole in the bed.

he re*son youIre removin' the t*pe is to ensure th*t it doesnIt lift the (orosilic*te 'l*ss pl*te inthe center. 1 kno5 th*t it doesnIt feel very thick# but even * little c*n m*ke * difference.

*ke the 'l*ss pl*te out of the protective shield *nd usin' * perm*nent m*rker# m*ke * "K;5ide m*rk on the ed'e of the 'l*ss.

he m*rk 5ill 'ive you * 'uide 5hen repl*cin' the (orosilic*te 'l*ss build pl*te if you removeit for *ny re*son. /ven thou'h the 'l*ss thickness is very consistent# tiny v*ri*tions in the surf*ce ofthe 'l*ss c*n introduce c*libr*tion issues if the 'l*ss isnIt repl*ced in the e=*ct spot it 5*s 5hen youfirst c*libr*ted your printer. Nou m*y even 5*nt to m*ke the m*rk * L to help ensure th*t you 'et itri'ht side up 5hen re+inst*llin' it.

2;;

Fig. 1/-1 : Bapton re o,al.

Fig. 1/-1/: =nco,ered ther istor.

Fig. 1/-1 : 9lass edge ar$ed.


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: – Dri-er and Software Installationhe Rostock MAX v2 does not include the firm5*re re6uired to oper*te it. his 5*s *

conscious decision by ,eeMe& & to encour*'e builders to become more proficient in the oper*tion oftheir ne5 3D printer.

Do5nlo*din' the tools necess*ry to build *nd uplo*d Repetier+ irm5*re is simple *nd e*sy.9o5ever# before you 'et to th*t point# youIre 'oin' to need to inst*ll * driver in order to communic*te5ith the RAM(o controller. 1f youIre usin' M*c$, or )inu=# you c*n skip the driver inst*ll*tioninstructions.

Installing t)e RAM%o Dri-er

Do5nlo*d the ?,( Driver Fip file from this loc*tionE

httpEKKdo5nlo*d.seemecnc.comK,oft5*reKRAM(oU?,(driver.Fip

he driver 5ill 5ork 5ith *ll versions of Windo5s 4 X8 to v:.".

1f you h*venIt done so *lre*dy# connect the Rostock MAX to your computer usin' the included?,( c*ble *nd turn the Rostock MAX on usin' the po5er s5itch you inst*lled previously.

Fn8ip the "ile to a temp dire!tor# or other pla!e that #o& kno the lo!ation o". or :indo s&sers (and likel# >I :indo s 2 and Dista &sers as ell) pl&g in the RAMBo and let :indo s “"ail”to "ind the !orre!t driver "or the board. Hpen &p the devi!e manager b# right4!li!king on “Jomp&ter” or “M# Jomp&ter” and sele!t “Iroperties” "ollo ed b# “@evi!e Manager”. !roll do n to the “Fnkno n@evi!es” entr# and right4!li!k on the RAMBo entr#. Jhoose “Fpdate @river” and then “Bro se m#!omp&ter "or driver so"t are” (or something similar to this). Jhoose “ et me pi!k "rom a list o" devi!edrivers on m# !omp&ter” then !li!k the b&tton "or “Gave @isk”. Bro se to here #o& &n8ipped the "ile#o& do nloaded and then !li!k “HK”. t ma# !omplain (depending on H ) that the driver isnLt signed = allo it to install it an# a#. ThatLs all there is to it. The RAMBo ill no appear on #o&r !omp&ter asa standard serial port. Hn m# !omp&ter it appeared as JHM1; = it ill most likel# be di""erent on#o&rs.

2;%

http://download.seemecnc.com/Software/RAMBo_USBdriver.ziphttp://download.seemecnc.com/Software/RAMBo_USBdriver.zip


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The easiest a# to "ind o&t hat port #o&r RAMBo is listening on is to open &p the @evi!eManager and look "or the RAMBo entr#. n order to dis!over this bit o" in"ormation #o&*ll need toopen &p @evi!e Manager (right !li!k on M# Jomp&ter !li!k “Iroperties” and then !li!k “@evi!eManager”). -o&*ll get a indo that looks something like this<

The entr# e*re looking "or is highlightedin green. -o&r “JHM” entr# ill more than likel#

be di""erent "rom mine. :rite this entr# do n as#o&*ll need it ver# soon.

2;:

%he 'A40o in the e,ice 4anager


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Installing t)e Arduino IDE

1n order to compile *nd uplo*d the firm5*re to the RAM(o controller# youIre 'oin' to need theArduino 1D/. his is *n open source soft5*re development environment t*r'eted *t the Arduino

f*mily of AMe'*+b*sed microcontroller proBect bo*rds. At its he*rt# the RAM(o controller is Bust *nArduino Me'* 2!


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Configuring t)e Arduino IDE

(efore 5e c*n use the 1D/ to uplo*d the firm5*re to the RAM(o controller# 5e need to tell theArduino 1D/ 5h*t kind of bo*rd 5e h*ve *nd 5h*t communic*tions port it needs to use in order to

perform the uplo*d t*sk.&lick on the L ools menu item *nd then click on L(o*rd *nd then LArduino Me'* or Me'*

2!


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Test 8(load

$k# no5 th*t youIve 'ot the Arduino 1D/ confi'ured# 5eIre 'oin' to do * 6uick t*sk th*tIll dot5o thin's. irst# it 5ill v*lid*te th*t youIve 'ot the Arduino 1D/ confi'ured properly *nd th*t youIre

*ble to connect *nd uplo*d * pro'r*m to the RAM(o controller. Remember 4 the RAM(o controller is Bust *n Arduino Me'* 2!


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urn your Rostock MAX v2 on if you h*venIt *lre*dy *nd then click the ?plo*d icon.

When the uplo*d is finished# you should seeresults simil*r to th*t in i'. ":+


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8(loading Re(etier;Fir ware

o5 itIs time to lo*d Repetier+ irm5*re into the Arduino 1D/ *nd uplo*d it to the RAM(ocontroller

&lick L ile # L$pen *nd bro5se to 5here you unp*cked the m*ster.Fip file you do5nlo*dedfrom the ,eeMe& & 'ithub repository. ,elect the file LRepeteir.ino *nd click the $pen button. oteth*t Windo5s m*y hide the pro'r*m suffi= .inoH from you.

$nce itIs lo*ded up# the Arduino 1D/ is 'oin' to look somethin' like thisE

Go *he*d *nd click on the ?plo*d iconto send Repetier+ irm5*re to the RAM(o

Dependin' on the speed of yourcomputer# this could t*ke up to * fe5 minutesto *ccomplish. (e p*tient *nd 5*it for theLDone uplo*din'. st*tus to *ppe*r Bust like itdid 5hen you uplo*ded the LeepromUcle*rpro'r*m.

2!3

Fig. 1 -/:


254/372


Nou m*y see * 5*rnin' simil*r to the one sho5n belo5. his is strictly *n *dvisory mess*'e*nd 5onIt *ffect ho5 the firm5*re 5orks 5ith your Rostock MAX.

When the uplo*d h*s finished the RAM(o 5ill rest*rt *nd you should see the follo5in' displ*yon the )&DE

&on'r*ts *'*in NouIve 'ot * livin'# bre*thin' hey# 5ork 5ith me here H 3D printer th*t youIveb#ilt yo#rsel .

1f for some 5eird# ine=plic*ble re*son you do $ see th*t displ*y or somethin' very# very

simil*r H# c*refully retr*ce your steps. ,t*rt b*ck *t the be'innin' 5ith the eepromUcle*r test *nd 'ofrom there. 1f you still donIt 'et * 5orkin' displ*y ple*se cont*ct support seemecnc.com ri'ht *5*y

1f your kit 5*s shipped 5ith the Cys*n or Autom*tion echnolo'y stepper motors 5e coveredth*t e*rlier# rememberPH# youIre 'oin' to need to m*ke * sm*ll t5e*k to the firm5*re in order to *dBustthe current drive th*t they need.

2!;

Fig. 1 - : 6t s 68-42 5

)o piler ad,isory essage.

mailto:[email protected]:[email protected]


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&lick on the t*b in the Arduino 1D/ m*rked L&onfi'ur*tion.h . Around line Q%0"# you shouldsee this te=tE Qdefine M$ $RU&?RR/ Z"%!#"%!#"%!#200#0[.

&h*n'e th*t line to thisE Qdefine M$ $RU&?RR/ Z"!!#"!!#"!!#"

,*ve your ch*n'es *nd uplo*d the upd*ted firm5*re to the RAM(o# Bust like you did in theprior step.

T)e 3CD and Front 'anel Controls

)etIs 'o over 5h*t inform*tion the )&D displ*ys *nd 5h*t the front p*nel controls do.

". oFFle emper*ture. his is the temper*ture *t the noFFle *s me*sured by the thermistorth*t you inst*lled 5hen you put the hot end to'ether. 1t re*ds in de'rees &elsius 4 youIllfind 6uickly th*t Bust *bout everythin' to do 5ith 3D printin' is done in Metric units of

me*sure. N1# ":.;& is


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he l*st thin' 1Im 'oin' to cover in this section is the L*ctivity displ*y th*t the )&D c*n sho5you. urn the knob either direction *nd youIll 'et * displ*y th*t looks somethin' like thisE

his 5ill tell you *t * 'l*nce ho5 much time your Rostock MAX v2 h*s spent printin' *nd ho5much fil*ment itIs used in the process. he time displ*y bre*ks do5n into d*ys# hours *nd minutes.

he fil*ment displ*y sho5s fil*ment used in fr*ction*l meters.

o5 letIs 'et this thin' c*libr*ted *nd printin'

2!%

Fig. 1 -12:Acti,ity display.


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? – Installing MatterControl and Calibrating t)e 'rinterhis is the fun p*rt he Rostock MAX v2 3D printer is very e*sy to c*libr*te# but it c*n t*ke

some time *nd * number of iter*tions to 'et it *s 'ood *s you c*n. NouIll 5*nt to t*ke your time herebec*use the better you c*libr*te the printer# the better it 5ill perform.

Downloading2 Installing2 and Configuring MatterControl

he Lhost soft5*re of choice for the Rostock MAX is c*lled M*tter&ontrol.M*tter&ontrol is * full fe*tured *nd multi+pl*tform host interf*ce for 3D printers. here *re

other host interf*ces out there such *s $ctoprint# Repeiter+9ost# *nd 8ronterf*ce# but this 'uide 5illonly cover M*tter&ontrol. M*tter&ontrol is *v*il*ble for Windo5s *nd M*c$, pl*tforms. 1f youIve'ot * )inu= m*chine# youIll 5*nt to look into either 8ronterf*ce or Repetier+9ost.

M*tter&ontrol c*n be do5nlo*ded from httpEKKseemecnc.comKp*'esKdo5nlo*ds. ,croll do5n tothe L,oft5*re section.

After the do5nlo*d completes# run M*tter&ontrol *nd click on L ile *nd then LAdd 8rinter .

&lick the LAdd button *s hi'hli'hted on the left. his5ill open * di*lo' bo= th*t youIll use to n*me *nd confi'ure yourprinter.

&lick in the L8rinter *me field *nd enter * n*mefor your Rostock MAX v2 3D printer. 1Ive n*med mineL&*sper he riendly Rostock . -uit l*u'hin' H

,elect LRostockMAX from the L,elect Modeldrop+do5n.

2!:

Fig. 1 -1: Add "rinter.

Fig. 1 -2: "rinter set#p.

http://seemecnc.com/pages/downloadshttp://seemecnc.com/pages/downloadshttp://seemecnc.com/pages/downloads


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ote th*t since youIre usin' the ,eeMe& & customiFed version of M*tter&ontrol# the modeldrop+do5n 5ill only cont*in the models of ,eeMe& & m*de printers *s 5ell *s L$ther if youId like toconfi'ure M*tter&ontrol to use * non+,eeMe& & printer in the future.

&lick the L,*ve > &ontinue button to continue.

When the ne5 printer confi'ur*tion is s*ved#M*tter&ontrol 5ill then try to *uto+detect the printer. 1t does thisby *ttemptin' to interro'*te printers on e*ch seri*l port present onyour computer.

M*tter&ontrol c*n detect 5h*t kind of firm5*re itIst*lkin' to b*sed up on the response it 'ets for this step.

he first step sho5n in i'. "7+3 is * bit uncle*r 4 theM*tter&ontrol 'uys *re *ssumin' th*t you mi'ht h*ve 'otten*he*d of yourself. 1f you D1D connect M*tter&ontrol usin' the&$ /& buttonH# 'o *he*d *nd click the D1,&$ /&button *nd then brin' the 3D 8rinter ,etup di*lo' to the front byclickin' on it in the t*sk b*r.

Go *he*d *nd click the &ontinue button. NouIll bepresented 5ith * ne5 di*lo' *s sho5n in i'. 2"+;.

M*ke sure youIve 'ot the ?,( c*ble connected tothe RAM(o *nd your computer. 8o5er on your RostockMAX v2 *nd then click the L&onnect button.

1f for some re*son M*tter&ontrol c*nnot Lseethe Rostock MAX v2# you m*y see *n error like theone sho5n in i'. "7+!.

2!7

Fig. 1 -3: A#to-detect printer.

Fig. 1 -*

Fig. 1 -+:


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1f you do 'et this error# click on the LM*nu*l &onfi'ur*tion link *t the bottom of the di*lo'bo=.

he M*nu*l &onfi'ur*tion link 5ill brin' up * di*lo' bo= th*t *llo5s you to choose 5hichcommunic*tion port your printer is connected to.

NouIll be presented 5ith * list of the seri*l

ports th*t M*tter&ontrol c*n currently Lsee . 1f youdonIt see *ny ports# or the one you need isnIt listed#then click the LRefresh button *t the bottom of thedi*lo'. 1f the port , 1)) does not *ppe*r# check tom*ke sure th*t the ?,( c*ble to the Rostock MAXv2 is correctly connected *nd the printer is turned on.1f you still see no port *fter clickin' Refresh# ple*secont*ct ,eeMe& & support

1f your port is listed# click on the little circle to select it *nd then click the L&onnect button *tthe bottom of the di*lo'. Nou should be re5*rded 5ith the follo5in' di*lo'E

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&lick the LDone button *nd letIs continue

M*=imiFe the M*tter&ontrol 5indo5 to see the entire m*in screen. 1f you shrink the siFe of them*in 5indo5# fe*tures Lfold *5*y to keep from clutterin' the displ*y. 1tIs *ctu*lly pretty clever.

(efore 5e 'et to the det*ils of 'ettin' your printer c*libr*ted# letIs cover 5h*t fe*tures *re*v*il*ble from M*tter&ontrol. (ec*use the M*tter&ontrol displ*y does cont*in so much inform*tion#1Im 'oin' to bre*k it do5n into sm*ller se'ments to m*ke the screen shots e*sier to see *s 1 describe thev*rious components in M*tter&ontrol.

". his is the print 6ueue displ*y. 1fnothin' is 6ueued up# youIll see themess*'e# L o items in the print6ueue . o *dd *n item# click theLAdd button Q"2H. WeIll cover thisin det*il l*ter. ote th*t you c*nonly select , ) or G&$D/ files.

2. his is the temper*ture displ*y. hetop number displ*ys the currentnoFFle temper*tur

rostock max v2 assembly guide 3rdedition

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