rosemount tank radar ab confidential. tankradar rex radar pioneers in radar more then 30 years in...
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Rosemount Tank Radar AB Confidential
Rosemount Tank Radar AB Confidential
TankRadar REXTankRadar REXPioneers in RADARRADAR
More then 30 years in radar gauging
Rosemount Tank Radar AB Confidential 3
Change of owner from Saab to EmersonChange of owner from Saab to Emerson20012001
Change of owner from Saab to EmersonChange of owner from Saab to Emerson20012001
To be more competitiveand belong to an
Instrumentation company
Rosemount Tank Radar AB Confidential 4
Emerson DivisionEmerson Divisions, Instrumentation EPM s, Instrumentation EPM Some of our Leading BrandsSome of our Leading Brands
Emerson DivisionEmerson Divisions, Instrumentation EPM s, Instrumentation EPM Some of our Leading BrandsSome of our Leading Brands
Rosemount Tank Radar AB Confidential 5
Our Parent Company is EmersonOur Parent Company is EmersonOur Parent Company is EmersonOur Parent Company is Emerson Diversified global manufacturing and
technology company serving industrial, commercial, and consumer markets around the world
St. Louis, MO Headquarters Publicly traded (NYSE: EMR) Headquarters in St. Louis, MO (USA) Recognized for outstanding management process and
record of consistent long-term performance Manufacturing and/or sales presence in more than 150
countries Founded in 1890 – in business for 117 years
Rosemount Tank Radar AB Confidential 6
Emerson Process Management Emerson Process Management Emerson Process Management Emerson Process Management
Total 2007 Sales $5.7BTotal 2007 Sales $5.7BTotal 2007 Sales $5.7BTotal 2007 Sales $5.7B
Systems & Solutions 27%
Valves & Regulators
31%
Measurement & Analytical
42%
Rosemount Tank Radar AB Confidential 7
Rex, made by the pioneers in Rex, made by the pioneers in Radar Tank GaugingRadar Tank GaugingRex, made by the pioneers in Rex, made by the pioneers in Radar Tank GaugingRadar Tank Gauging...Saab Tank Gauging 30 years experience in Radar Level Gauging Radar for every tank and product Largest number of accuracy approvals Largest installed base of Radar Tank Gauges
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Large Installed Base-over 100 000 installedLarge Installed Base-over 100 000 installedLarge Installed Base-over 100 000 installedLarge Installed Base-over 100 000 installed
Rosemount Tank Radar AB Confidential 9
REX – for Tank GaugingREX – for Tank GaugingREX – for Tank GaugingREX – for Tank Gauging Refineries Independent tank
terminals Marketing terminals
Pipeline terminals Petrochemical
industry Liquefied gas
terminals Airports
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Easy Installation TankRadarEasy Installation TankRadarEasy Installation TankRadarEasy Installation TankRadar Install any time No hot work required No need to enter the tank Existing openings Existing still pipes Sampling not affected No special tools required Existing wiring
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Auto Tank Gauging System Auto Tank Gauging System installedinstalledAuto Tank Gauging System Auto Tank Gauging System installedinstalled
This is First generation from50 and 60
This is Second generation from
70 and 80
This is Third and Final generation
from 80 and forward
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Rex, Custody Transfer AccuracyRex, Custody Transfer AccuracyRex, Custody Transfer AccuracyRex, Custody Transfer Accuracy
1 LNE, France
2 PTB, Germany
3 NMi, Netherlands
4 OIML, International
5 TankRadar
API ± 3/16" (4 mm)
TankRadar
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Accuracy in laboratory is not the Accuracy in laboratory is not the same as accuracy in fieldsame as accuracy in fieldAccuracy in laboratory is not the Accuracy in laboratory is not the same as accuracy in fieldsame as accuracy in field In labb parameters such as temp.
density, pressure are known and statics. In field compensation must be made.
Custody Transfer Authorities have calculation for this:– Hysteres ± 1mm– Temp. ± 1mm– Density ± 0.5mm
A total of ± 3.5 mm with instrument accuracy
So this is the FIELD ACCURACY
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System OverviewSystem Overview
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Rosemount Tank Gauging System OverviewRosemount Tank Gauging System OverviewRosemount Tank Gauging System OverviewRosemount Tank Gauging System Overview
Rosemount Tank Radar AB Confidential 16
Rosemount System OverviewRosemount System Overview Rosemount System OverviewRosemount System Overview Custody Transfer Accuracy ± 0.5 mm Radar Gauges for all tanks Highest reliability Fail safe operation Existing tank installation
Temperature On-line Density On-line Mass
Open bus interface Slave protocols to DCS Redundancy option Hot stand-by Compatible with other level instruments Compatible with Scada system OPC server
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Radar Tank GaugesRadar Tank GaugesRadar Tank GaugesRadar Tank Gauges
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Robust and tolerant to many different installation situations
± 0.5 mm instrument accuracy Legal Custody Transfer approvals Emulates mechanical gauge
communications Wide range of power supply options Long life > 30 years MTBF > 70 years
TankRadarTankRadar
REX FeaturesREX FeaturesTankRadarTankRadar
REX FeaturesREX Features
Rosemount Tank Radar AB Confidential 19
Radars (like most Automatic Tank Gauge) are measuring UllageRadars (like most Automatic Tank Gauge) are measuring UllageOn an ullage system the level accuracy is influenced by:
Roof movementTank BulgingThermal expansion of tank wallTank settling
These problems can be overcome by:
•Mounting gauge at a stable point, which most often is found close to the tank wall.•Temperature monitoring, calculating expansion of wall, and compensating for expansion.•Correction through “Special Correction Table” in the RTG.•Regular inspection of tank
Level Accuracy depends on the stability on the tank. How much the tank bulges when product is added to the tank.
This will make the Reference height to changes from R1 to Rn. This can be adjusted by a good accurate hand dipping at several levels.To correct a measurement error due to tank movement, a Special Correction Table can be added to the RTG.
Before program a SCT into a RTG the error must be confirmed and equal form time to time when product is added or taken out from the tank.To monitoring this it needs a good hand dipping record.
NOTE:Due to the API standard, Hand Dipping accuracy is + 3 mm.
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Level AccuracyLevel AccuracyLevel AccuracyLevel Accuracy
Rosemount Tank Radar AB Confidential 21
Tank AdjustmentTank AdjustmentTank AdjustmentTank AdjustmentDipp No
RTG Level
Dipped Level
Dipped Ref. Height
RTG Inclination
Product temp
Notes (e.g. wether)
Date and Signature
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
General notes:- The hand dipped levels record must each be based on three independent measurements, no one deviating more then 1 mm from each others.- The tape shall be calibrated within one year. In good conditions with out damages, e.g. bends and nicks.Calibration of RTG:- Cone and Parabolic Antenna Gauges: The measurement must be distributed over at least half of the Tank Reference Height, R from bottom.- Still Pipe Gauge: The measurement must be distributed over the complete range of the tank. At least five of the measurements should be taken in the upper quarter of the measuring range and at least five in the bottom range.
Tank Verification:A record is needed over the hole range, both when filling and when unloading the
tank.
Example of a Tank Adjustment Record in a diagram with 4 brake points Δ mm Δ1 Ullage
Distanc 1
Rosemount Tank Radar AB Confidential 22
Parabolic Antenna Gauge – RTG 3930Parabolic Antenna Gauge – RTG 3930Parabolic Antenna Gauge – RTG 3930Parabolic Antenna Gauge – RTG 3930 Fixed roof tanks On stream installation All types of products Custody transfer accuracy Close to the tank wall No maintenance
RTG 3930
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Parabolic Antenna Gauge – RTG 3930Parabolic Antenna Gauge – RTG 3930Parabolic Antenna Gauge – RTG 3930Parabolic Antenna Gauge – RTG 3930 Use existing openings Rugged antenna design Excellent for heavy products
dBeamwidth
1
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Horn Antenna Gauge – RTG 3920Horn Antenna Gauge – RTG 3920Horn Antenna Gauge – RTG 3920Horn Antenna Gauge – RTG 3920 Fixed roof tanks Clean products Small tank nozzles,
8” or larger Easy installation on
tanks in operation No maintenance
RTG 3920
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Horn Antenna Gauge – RTG 3920Horn Antenna Gauge – RTG 3920Horn Antenna Gauge – RTG 3920Horn Antenna Gauge – RTG 3920 Fixed Roof Tanks Stainless Steel & PTFE only Drip-Off Design
– Eliminating condensation
dBeamwidth
1
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RTG 3920 - Tank Wall Echo RejectionRTG 3920 - Tank Wall Echo RejectionRTG 3920 - Tank Wall Echo RejectionRTG 3920 - Tank Wall Echo Rejection Circular Polarization Polarization changes at
tank wall reflection Only direct path
accepted Can be installed close to
the tank wall
dBeamwidth
1
Rosemount Tank Radar AB Confidential 27
Reliable antennas for heavy duty serviceReliable antennas for heavy duty serviceReliable antennas for heavy duty serviceReliable antennas for heavy duty serviceRough environments!
After four months in a sulphur tank
Exposed to asphalt heated to 230°C
Rosemount Tank Radar AB Confidential 28
Parabolic antenna - Best for Dirty ProductsParabolic antenna - Best for Dirty ProductsParabolic antenna - Best for Dirty ProductsParabolic antenna - Best for Dirty Products
Drip-Off SurfaceTEFLON
NO Flat Surfaces !
Only Two MaterialsStainless Steel
&PTFE
Rosemount Tank Radar AB Confidential 29
Parabolic Antenna Gauge – RTG 3930Parabolic Antenna Gauge – RTG 3930Parabolic Antenna Gauge – RTG 3930Parabolic Antenna Gauge – RTG 3930RTG 3930
Installed at Seraya Power,
Singapore
Rosemount Tank Radar AB Confidential 30
Parabolic Antenna Gauge – RTG 3930Parabolic Antenna Gauge – RTG 3930Parabolic Antenna Gauge – RTG 3930Parabolic Antenna Gauge – RTG 3930RTG 3930
Installed at PTT Udon
Terminal, Thailand
Rosemount Tank Radar AB Confidential 31
Still Pipe Gauge – RTG 3950Still Pipe Gauge – RTG 3950Still Pipe Gauge – RTG 3950Still Pipe Gauge – RTG 3950 Floating roof tanks External / Internal floaters Installed on existing still pipe Unaffected by rust and
deposits on the still pipe Easy access to the pipe Hand gauging Sampling No tools required 5”, 6”, 8”, 10” & 12” pipes
Rosemount Tank Radar AB Confidential 32
Still Pipe Gauge – RTG 3950Still Pipe Gauge – RTG 3950Still Pipe Gauge – RTG 3950Still Pipe Gauge – RTG 3950 Installed on existing still pipe Unaffected by rust and
deposits on the still pipe Easy access to the pipe
Rosemount Tank Radar AB Confidential 33
Floating and Fixed roof tankFloating and Fixed roof tankFloating and Fixed roof tankFloating and Fixed roof tank
Rosemount Tank Radar AB Confidential 34
Floating and Fixed roof tankFloating and Fixed roof tankFloating and Fixed roof tankFloating and Fixed roof tank
Low Loss Mode
To avoid influence of deposit in pipe,a special transmission mode shall beused (H01 mode).
Rosemount Tank Radar AB Confidential 35
LPG Tanks with LPG Tanks with Saab TankRadarSaab TankRadarLPG Tanks with LPG Tanks with Saab TankRadarSaab TankRadar More than 4000 LPG
Radar units in service
Rosemount Tank Radar AB Confidential 36
LPG / LNG Gauge – RTG 3960LPG / LNG Gauge – RTG 3960LPG / LNG Gauge – RTG 3960LPG / LNG Gauge – RTG 3960 LPG and LNG Sphere and Bullet Tanks Up to 25 bar Automatic Vapor Compensation All serviceable parts
outside the tank
Rosemount Tank Radar AB Confidential 37
LPG / LNG Gauge – RTG 3960LPG / LNG Gauge – RTG 3960LPG / LNG Gauge – RTG 3960LPG / LNG Gauge – RTG 3960 Automatic Verification Verification Pin Verification inside
the tank
Rosemount Tank Radar AB Confidential 38
Tank Gauging System OverviewTank Gauging System OverviewTank Gauging System OverviewTank Gauging System OverviewRex RTG 3920Horn Antenna
Gauge
Rex RTG 3930ParabolicAntennaGauge
Rex RTG 3950Still-Pipe ArrayAntenna Gauge
Rex RTG 3960LPG & LNG
Gauge
Pro PlatinumCone Antenna
Gauge
Pro PlatinumParabolic Antenna
Gauge
Pro PlatinumStill-Pipe
Antenna Gauge
Rosemount5400
Series
Rosemount3300
Series
Rex RTG 3950Still-Pipe ArrayAntenna Gauge
Field Communication Unit2160/2165/2175 Communication Supported
• Emulation of other vendor's field buses
• Standard TRL/2 Field Bus (Modbus RTU)
Profibus® DP
DataAcquisition
Unit
RemoteDisplay
Unit
Water LevelSensor
TemperatureSensor
PressureTransmitter
AlternativeConnections
to DCS
TankMasterPC Workstation
In network
OPC/Network
TankMaster.net PC
www
Customer PC
Rosemount Tank Radar AB Confidential 39
REX ConnectionsREX Connections
Rosemount Tank Radar AB Confidential 40
Power Supply to REXPower Supply to REXPower Supply to REXPower Supply to REX 100 - 240 VAC Low voltage version: 34 - 70 AC 20 - 28 VDC 48 - 100 VDC Easy start up Easy commissioning Easy to connect to existing systems
Rosemount Tank Radar AB Confidential 41
REX INPUT's and OUTPUT's OverviewREX INPUT's and OUTPUT's Overview
Tokyo KesioTokyo Kesio
Rosemount Tank Radar AB Confidential 42
REX - EmulationREX - Emulation Fieldbus Foundation Modbus (FSK, RS485) TI-WAY Varec L&J (Modbus, TankWay) Enraf Whessoe Tokyo Kesio Sakura GSI GPE Profibus DP
Rosemount Tank Radar AB Confidential 43
Emulation - SummaryEmulation - SummaryEmulation - SummaryEmulation - Summary Upgrade your Tank Gauging
– In small or larger steps
– Where you need it most
– While the tank is in operation
– At low cost
– With no large wiring work
– With no changes in the information system
Rosemount Tank Radar AB Confidential 44
TemperatureTemperatureTemperatureTemperature 6 temp sensors direct to the REX Pt100, Cu90 and custom sensors Can be combined with remote display
Reduces cabling cost Reduces equipment cost
Rosemount Tank Radar AB Confidential 45
Temperature SensorsTemperature SensorsTemperature SensorsTemperature Sensors Custody transfer accuracy Level controlled sensor selection Only the immersed sensors are used 6 elements direct to the REX 14 elements as option
Rosemount Tank Radar AB Confidential 46
Water Bottom & Temperature in OneWater Bottom & Temperature in OneWater Bottom & Temperature in OneWater Bottom & Temperature in One Water Level Sensor, WLS Easy, low cost installation Exchangeable
Rosemount Tank Radar AB Confidential 47
Water Level SensorWater Level SensorWater Level SensorWater Level Sensor New WLS
– Welded design
– Wide Temp Range 0 – 120 ºC
– High Accuracy ± 2 mm
– Special Crude version
– HART configuration• Range and Product
• Default: Diesel (ε = 2.3)
Rosemount Tank Radar AB Confidential 48
Water Level Sensor - OPEN VERSIONWater Level Sensor - OPEN VERSIONWater Level Sensor - OPEN VERSIONWater Level Sensor - OPEN VERSION Suitable for heavy
Crude and other high viscosity products
Rosemount Tank Radar AB Confidential 49
Relays – Approved for over fill safetyRelays – Approved for over fill safetyRelays – Approved for over fill safetyRelays – Approved for over fill safety Built in relays Controlled by Level, Temp etc. True stand-alone function Remote Control Designed for Safety Relay function feedback
Reduces equipment cost Reduces installation cost TÜV approved for overfill safety (Technischer Überwachungs Verein)
Rosemount Tank Radar AB Confidential 50
Inputs - analog and digitalInputs - analog and digitalInputs - analog and digitalInputs - analog and digital Two precision analog inputs, 18 bits One input is HART compatible Up to three HART slaves Plug and Gauge HART sensor
installation
Fully hybrid equipped Highest pressure sensor accuracy Easy installation and commissioning
Rosemount Tank Radar AB Confidential 51
3051 S Ultra for 3051 S Ultra for HTG or Hybrid or Hybrid3051 S Ultra for 3051 S Ultra for HTG or Hybrid or Hybrid Accuracy 0.04% 10-year stability FM, CSA and ATEX approvals Calibrated spans from 0.25
mbar to 276 bar 316L SST, Hastelloy, Monel,
Tantalum, gold-plated Monel or gold-plated 316L SST process isolators
The 3051S is configured with a 275/375 HART Communicator
Rosemount Tank Radar AB Confidential 52
Precision Hybrid System with REXPrecision Hybrid System with REXPrecision Hybrid System with REXPrecision Hybrid System with REX
Accurate Radar Level
•Temperature•Water level•On-line density•On-line mass
Rosemount Tank Radar AB Confidential 53
Precision Hybrid System with Precision Hybrid System with TankRadar REXTankRadar REXPrecision Hybrid System with Precision Hybrid System with TankRadar REXTankRadar REX Accurate Radar Level Temperature Water level On-line density f On-line mass
L P1
Dobs = P1 / L* g
Rosemount Tank Radar AB Confidential 54
Tank Gauging System OverviewTank Gauging System OverviewTank Gauging System OverviewTank Gauging System Overview
Rosemount Tank Radar AB Confidential 55
Remote Display Unit – RDU 40Remote Display Unit – RDU 40Remote Display Unit – RDU 40Remote Display Unit – RDU 40 Remote readout Install anywhere (EEx ib IIC T4) 100 m distance Large alpha numeric display Level, Temp, etc. software
controlled by the connected radar
Protection class: IP67, NEMA 4
Rosemount Tank Radar AB Confidential 56
Available Data on RDU 40Available Data on RDU 40Available Data on RDU 40Available Data on RDU 40 Level, ullage, volume Level rate Radar signal strength Average and spot temperature Observed density Analog input 1, Analog input 2 Vapor pressure Liquid pressure Vapor temperature Free water level Relays on/off Up to two RDU
Rosemount Tank Radar AB Confidential 57
Data Acquisition Unit – Slave DAUData Acquisition Unit – Slave DAUData Acquisition Unit – Slave DAUData Acquisition Unit – Slave DAU Local read-out Temperature input 14 elements
Rosemount Tank Radar AB Confidential 58
Tank Gauging System OverviewTank Gauging System OverviewTank Gauging System OverviewTank Gauging System Overview
Rosemount Tank Radar AB Confidential 59
Redundant SystemRedundant SystemRedundant SystemRedundant System
Rosemount Tank Radar AB Confidential 60
Emulation – Control Room ConnectivityEmulation – Control Room ConnectivityEmulation – Control Room ConnectivityEmulation – Control Room Connectivity
Rosemount Tank Radar AB Confidential 61
FCU 2165/2175FCU 2165/2175FCU 2165/2175FCU 2165/2175 Integrates field devices from different vendors Can serve a wide range of hosts Scalable solution to up to 32 ports Supports up to 256 gauges
Rosemount Tank Radar AB Confidential 62
Tank Gauging System OverviewTank Gauging System OverviewTank Gauging System OverviewTank Gauging System Overview
Rosemount Tank Radar AB Confidential 63
TankMaster™™
Rosemount Tank Radar AB Confidential 64
TankMaster™ TankMaster™ Tank Management SystemTank Management SystemTankMaster™ TankMaster™ Tank Management SystemTank Management System
The Tank Intelligence concept includes:•Transmitter intelligence •Operator intelligence•Management intelligence•Communication intelligence
Rosemount Tank Radar AB Confidential 65
““Transmitter” Intelligence Transmitter” Intelligence ““Transmitter” Intelligence Transmitter” Intelligence
Low Loss Mode Ref Pins in LPG tanks for on-line verification Antennas for all tank types (drip-off as API 3.1 B
ed 1) Level rate in transmitter Ultra reliable measuring TÜV overfilling approval
Rosemount Tank Radar AB Confidential 66
Intelligence for the OperatorIntelligence for the OperatorIntelligence for the OperatorIntelligence for the Operator
Oil movement monitoring Operations and blending control Leak and overfill protection (TÜV
etc.) Events review/Reports E-mail / SMS alarms
Rosemount Tank Radar AB Confidential 67
Intelligence for the management Intelligence for the management Intelligence for the management Intelligence for the management
Inventory calculations Loss control Custody transfer Legal custody transfer Windows presentations
Rosemount Tank Radar AB Confidential 68
Communication intelligence Communication intelligence Communication intelligence Communication intelligence
Emulation Connection to DCS & Host OPC Office program links Internet accessibility with
TankMaster.net Future open architecture solutions
Rosemount Tank Radar AB Confidential 69
Why Tank Gauging & REX ?Why Tank Gauging & REX ?Why Tank Gauging & REX ?Why Tank Gauging & REX ? Inventor of Radar Level Gauging 100.000 radar units in service > 70 Years Mean Time Between Failures – MTBF No Moving Parts – Maintenance Free No recalibration required Highest Accuracy and Reliability In service installation Emulation – can fit on any existing system Upgradeable Modular Systems – Future Safe
Rosemount Tank Radar AB Confidential 70
Rosemount Tank Radar AB Confidential 71