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Simplify Your Project Rosemount High Density Temperature Measurement

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Page 1: Rosemount High Density Temperature Measurement - Brochure...Emerson’s approach to temperature measurement can help lower the risk of budget overruns and . start-up delays. Rosemount

Simplify Your Project

Rosemount High Density Temperature Measurement

Page 2: Rosemount High Density Temperature Measurement - Brochure...Emerson’s approach to temperature measurement can help lower the risk of budget overruns and . start-up delays. Rosemount

Emerson’s approach to temperature measurement can help lower the risk of budget overruns and start-up delays. Rosemount High Density transmitters reduce installation complexities, lower costs and simplify your project.

Balancing Project Risk is a Daunting Challenge

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Reduce Cost with Less WiringWiring infrastructure such as conduit, cable trays and marshalling panels add significant cost to a project. Rosemount High Density transmitters measure multiple temperatures to reduce or eliminate wiring infrastructure and provide significant cost savings.

Documentation

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Page 3: Rosemount High Density Temperature Measurement - Brochure...Emerson’s approach to temperature measurement can help lower the risk of budget overruns and . start-up delays. Rosemount

Reduce Complexity with Complete SolutionsManaging multiple temperature vendors for a project adds complexity. Emerson manufactures transmitters and sensors globally to meet your project needs.

Faster Start-ups with Fewer DevicesInstalling wiring runs for each temperature measurement is labor intensive and costly. Rosemount High Density transmitters measure more temperature points with fewer devices to reduce installation and commissioning time.

Improve Performance with Reliable MeasurementLong sensor wiring runs are susceptible to drift giving unreliable information. Rosemount High Density transmitters shorten sensor wiring lengths and filter electrical noise to provide stable and accurate measurement.

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Rosemount 848T Temperature Transmitter with Multipoint Sensor

Traditional Transmitters

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Page 4: Rosemount High Density Temperature Measurement - Brochure...Emerson’s approach to temperature measurement can help lower the risk of budget overruns and . start-up delays. Rosemount

Easy Access toDevice Information• Evaluate, diagnose, and configure with Device Dashboards• Access transmitter and sensor diagnostics

Eliminate Individual Signal Wires• Communicate with single 2-wire loop• Connect without marshalling panels

Smart Wireless Gateway

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Implementation Made EasyRosemount High Density transmitters simplify installation to reduce overall cost and labor effort.

• Add new devices to existing networks• Hundreds of temperature measurements on one network

Scalable Architecture

Page 5: Rosemount High Density Temperature Measurement - Brochure...Emerson’s approach to temperature measurement can help lower the risk of budget overruns and . start-up delays. Rosemount

Rosemount 848T WirelessTemperature Transmitter

Rosemount 848T Temperature Transmitter• 8 Independently configurable inputs• Thermocouple, RTD, ohm, mV, and 4-20 mA inputs• DIN rail mounting for flexible installation practices• Calculates minimum, maximum and average• Up to 128 measurements on one FOUNDATION™ fieldbus segment

Eliminate Signal Wire• Simplify installation without cable trays• Install without junction boxes• Connect without marshalling panels

Mount Close to Process• Shorten sensor wires to improve measurement reliability• Field hardened enclosures for harsh environments

• 4 Independently configurable inputs• Thermocouple, RTD, ohm, mV, and 4-20 mA inputs• Mounts anywhere with field hardened enclosure• Intrinsically safe Power Module for easy replacement in hazardous areas• Uses standard HART® configuration tools to integrate into WirelessHART™ network• Up to 400 measurements on a single Smart Wireless Gateway

WirelessHART™

Network

Page 6: Rosemount High Density Temperature Measurement - Brochure...Emerson’s approach to temperature measurement can help lower the risk of budget overruns and . start-up delays. Rosemount

Improve Reactor Control to Prevent ShutdownChallenge:• Control of reactor during polymerization process was needed to ensure product quality• Sensor wired directly to control room incurred high material and labor costs• Reactor could become plugged causing a two to three week shutdownSolution:• Rosemount 848T profiled 16 temperature points in reactor dome• Detected a polymer buildup and prevented a costly shutdown

Deliver Results with Innovative SolutionsFrom preventing unexpected shutdowns to reducing installation costs, Rosemount High Density transmitters have proven to deliver positive business results. Our customers have simplified their projects by installing Rosemount 848T temperature transmitters in their plant.

Measure Tank Temperature to Improve Product QualityChallenge:• Maintaining tank temperature was difficult • Existing measurement wired thermocouples directly to control room• Drifting measurement increased risk of producing off-spec product Solution:• Rosemount 848T Wireless reduced sensor wiring and eliminated drift• Product quality was improved and installation costs were reduced by $5,500 per point

Reactor Temperature Profiling

Tank Temperature

Page 7: Rosemount High Density Temperature Measurement - Brochure...Emerson’s approach to temperature measurement can help lower the risk of budget overruns and . start-up delays. Rosemount

To experience the Rosemount 848T visit www.rosemount.com/848T

Monitor Oven Temperature to Reduce Operation CostsChallenge:• Difficulties monitoring and controlling coke oven temperatures• Existing measurement was unreliable and operator rounds were costly• Unreliable measurement risked oven collapse and energy wasteSolution:• Rosemount 848T Wireless provided reliable measurement ensuring proper oven temperature• Eliminated operator rounds and provided access to process information

Prevent Compressor Failure by Monitoring Bearing TemperatureChallenge:• Monitoring bearing temperature to prevent gas compressor failure• Local temperature monitoring did not report information to control system• Gas compressor failure would cause shutdown of hydrocrackerSolution:• Rosemount 848T detected damage to the bearing preventing a hydrocracker shutdown• Saved over 70% in wiring cost amounting to $20,000

Bearing Temperature

Coke Oven Temperature

Page 8: Rosemount High Density Temperature Measurement - Brochure...Emerson’s approach to temperature measurement can help lower the risk of budget overruns and . start-up delays. Rosemount

00803-0100-4697 Rev AA, 02/10

The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. PlantWeb is a registered trademark of the Emerson Process Management group of companies. All other marks are the property of their respective owners. ©2010 Rosemount Inc. All rights reserved.

Emerson Process ManagementRosemount Measurement8200 Market BoulevardChanhassen MN 55317 USATel (USA) 1 800 999 9307Tel (International) +1 952 906 8888Fax +1 952 949 7001

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Emerson Process Management Asia Pacific Pte Ltd1 Pandan CrescentSingapore 128461Tel +65 6777 8211Fax +65 6777 0947Service Support Hotline : +65 6770 8711Email : [email protected]