rohit precision technologies pvt. ltd., pune, aluminum electrical sections

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ROHIT PRECISION TECHNOLOGIES PVT LTD. A VASANT GROUP ENTERPRISE WORKS : GAT NO : 427/2, Chakan-Talegaon Road, Mahalunge, Chakan, Pune 410501 Tel No. 02153 259006, 09922956474, 09689883301 Fax No. 020-27470775 OFFICE : 44/1, DII Block, MIDC, Chinchwad, Pune 411019 web: www.vasantgroup.com email: [email protected]; [email protected] Tel: 020-27472524 Fax No. 020-27470775

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ROHIT PRECISION TECHNOLOGIES PVT LTD.

A VASANT GROUP ENTERPRISE

WORKS : GAT NO : 427/2, Chakan-Talegaon Road, Mahalunge, Chakan, Pune 410501

Tel No. 02153 259006, 09922956474, 09689883301 Fax No. 020-27470775

OFFICE : 44/1, DII Block, MIDC, Chinchwad, Pune 411019

web: www.vasantgroup.com

email: [email protected]; [email protected]: 020-27472524 Fax No. 020-27470775

VASANT GROUP was established in the year 1981.It is into various types of brand

products such as:

1) Auto Ancillary Components ( Sheet Metal & Tubular )

2) M.S. Round Tubes, Pipes & other sections like Oval, Rectangular, Square etc.

3) S.S. Tubes of various sizes ( Mirror Finish & Matt )

4) Colour Coated Roofing Sheets & Purlins ‘Z’ , ‘C’ etc.

ROHIT PRECISION TECHNOLOGIES PVT LTD, is the one of the new unit of VASANT

GROUP. Company has installed most advanced Aluminium extrusion plant with various

modern handling equipments to produce best quality products.

Company has in-house foundry which includes Gas fired Melting furnace which is

enviroment friendly including fully automated hot top casting technology due to that

company is able to produce high refined closed grain castings in uniform manner & oxide

free logs which gets final results in superior finish on extrusions.

Company has its own tool room facility for making extrusion dies in-house, such as

EDM Wirecut, VMC & lathe machine.

Company has a state of the art Powder coating line in-house in which online pre-

treatment process with anodizing done in 9 tank sequence in fully PLC based controller. Also

automatic conveyorised coating is installed for sections upto 6 meter length. The entire

process of powder coating is as per international QUALICOAT Standards.

INTRODUCTION

T T CH G TROHI PRECISION E NOLO IES PV .LTDF F U X SI & T O P

M G O : AL MINIUM E TRU ONS POWDER COA ED C M ONENTS H427/2, C AKAN- N R A M ETALEGAO O D, AHALUNG ,I TCHAKAN , D S .- P UNE - 410501

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We are pleased to introduce ourselves as a manufacturer andsupplier of Aluminum Profiles in following category :

Aluminum Extrusion Heat Sinks.

Air Ducting Profiles...

Aluminum Drawn Tube & Rod.

Modular Furniture / Tables Profiles.

Conveyor Sections / Profile Tracker Sections.

Green House Profiles.

Solar Photo Voltaic Profiles / Solar Water Heaters Profiles.

Aluminum Resistor Profiles.

Modular Enclosure Systems ( IT racks ) Profiles.

Pneumatics / Auto Ancillary Profiles.

Building Projects Profiles /Architectural Sections.

Air Filters Profiles.

Auto Accessories Profiles.

Modular Kitchen Profiles.

Heat Exchanger / Oil Cooler Tubes.

Transport Sections.

Electrical Sections.

Solar Frames.

Industrial Sections.

A. C. Grill Sections.

Photo Frame Sections.

3

OUR PRODUCT RANGE

4

OPERATION FLOW CHART

Check 1

Check 2

Check 3

Check 4

Check 5

Check 6

Chemical Analysis

Bath Sample ChemicalAnalysis

a) Final Chemical Analysisb) Identification Batch markingfor Traceabilityc) Ultrasonic Testing for nonnon-metallic inclusions / Voids

Dimensions, Flatness,Angularity, Surface etc.

Cut Length, Dimensions, Flatness,Angularity, Surface etc.

U.T.S Elongation, ConductivityWebster Test ( Both Ends ),Brinell Hardness etc.

Not Conforming toQuality Plan

Not Conforming toQuality Plan

Not Conforming toQuality Plan

Not Conforming toQuality Plan

Not Conforming toQuality Plan

Not Conforming toQuality Plan

Conforms to Quality Plan

Conforms to Quality Plan

Conforms to Quality Plan

Conforms to Quality Plan

Conforms to Quality Plan

Conforms to Quality Plan

Raw Material( Primary Grade Aluminium Master

Alloys for Alloying Elements )

Rejected1

3

2

4

5

6

Molten Bath Correction

Traceability Rearranging

Rejected & Sentfor Remelting

Rejected & Sentfor Remelting

Rejected & Sentfor Remelting

Melting For Alloying

D. C. Billet Casting

Extrusion

Stretching, Cutting &Final Inspection

Aging for Hardening

Packing & Despatch

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EXTRUSION CAPABILITIES

1000 tons press capacity with fully automatic online

programming facility.

Extrusion press having equipped with automatic

puller.

Conveyor handling system to eliminating the manual

interface for avoiding the scratches.

ALUMINIUM EXTRUSION PRESS MACHINE 1000 TONS

CONVEYOR HANDLING SYSTEM

6

TOOL ROOM FACILITY

TESTING FACILITY

HARDNESS TESTERSPECTROMETER

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WIRE CUTTING M/C VMC

LATHE M/C DRO M/C

CAST HOUSE

Foundry is equipped with imported HOT-TOP

continuous log casting machine for producing the

Billets of Dia - 5” and length up to 6 meter series

ALUMINIUM CASTER UNIT ( 6 MTR )

HOT TOP CASTING

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POWDER COATING SET-UP

CONVEYORISED POWDER COATING

Company has also state of the art Powder coating line

in which online pre-treatment process with anodizing

is done in 9 Tank sequence in fully PLC based

controller set in-house. Also automatic conveyorised

coating is installed for sections up to 6 Mtr length. The

entire process of powder coating is as per international

QUALICOAT Standards.

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Alloy

Aluminium alloy composition limits ( % weight )

Si Fe Cu Mn Mg Cr Zn V Ti Bi Ga Pb ZrEach

Limits

TotalAl

3003 0.6

0.6-0.9

0.5-0.9

0.3-0.6

0.4-0.8

0.2-0.6

0.9-1.8

1.0-1.7

0.7-1.3

0.6-1.0

0.4-0.8

0.4-0.8

0.7-1.3

0.2-0.6

0.7

0.35

0.35

0.1-0.3

0.7

0.35

0.5

0.5

0.5

0.35

0.5

0.7

0.5

0.15

0.05-0.20

0.1

0.3

0.1

0.15-0.40

0.1

0.7-1.2

0.15-0.40

0.1

0.1

0.2

0.15-0.40

0.1

0.2

1.0-1.5

0.1

0.5

0.1

0.15

0.1

0.6-1.1

0.4-1.0

0.4-1.0

0.1

0.1

0.15

0.40-0.8

0.05

remainder0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.05

0.050.10.10.10.40-0.6

0.40-0.7

0.35-0.6

0.8-1.2

0.45-0.9

0.8-1.4

0.50-1.2

0.60-1.2

0.45-0.8

0.7-1.1

0.8-1.2

0.40-0.8

0.45-0.9

0.3

0.05

0.04-0.35

0.1

0.4

0.1

0.25

0.1

0.1

0.04-0.14

0.2

0.15

0.25

0.1

0.25

0.25

0.2

0.1

0.25

0.25

0.2

0.05

0.1

0.1

0.1

0.15

0.1

0.2

0.15

0.1

0.1

0.1

0.15

0.2

0.05

0.05

0.05

0.05

0.05

0.05

0.05

0.05

0.05

0.050.40-0.70.40-0.7

0.05

0.05

remainder

remainder

remainder

remainder

remainder

remainder

remainder

remainder

remainder

remainder

remainder

remainder

remainder

6005

6005A

6060

6061

6063

6066

6070

6082

6105

6162

6262

6351

6463

We have a unique technology to add Titanium - Boron elements while alloy making tomake the above alloys complete in all elements and smooth finish on sections.

Titanium - Boron Rod Feeder Unit

Manganese plus chromium must be between 0.12-0.50%

This column lists the limits that apply to all elements,whether a table column exists for them or not, for which no other limits are specified.

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LIST OF MACHINES

SR.

01

02

03

04

05

06

07

08

09

10

11

12

13

14

15

16

MELTING FURNACE

DIE PRE-HEATER

AGEING OVEN

HOT TOP CASTING MACHINE

LOG HEATER

DIE NITRIDING FURNACE

AUTOMATED MATERIAL HANDLING SYSTEM

COOLING WATER TABLE

PULLER

STRECHER

ROUGH CUTTING

FINISH CUTTING

POWDER COATING SET-UP

PRE-TREATMENT SET-UP

HARDNESS TESTER

SPECTROMETER

OVERHEAD CRANES

COOLING TOWER

TITANIUM - BORON RODFEEDER UNIT

EXTRUSION PRESS & LOGSHEAR

LOG END CUTTING MACHINE

THERMSYS INDIA

THERMSYS INDIA

THERMSYS INDIA

CHAING WEN, TAIWAN

CHAING WEN, TAIWAN

CHAING WEN, TAIWAN

MINHONG MACHINERY,TAIWAN

NEW AGE SYSTEMS

ADITYA MECHATRONIX

FIS

PVSS

AQUARIUS

PYROTEK

HYDROMECH INDIA

MINGHONGMACHINERY, TAIWAN

NAME OF MACHINE MAKE

05 MT

18 KW( 500 X 500 X 400 MM )

6 M.TONPER BATCH

127 X 6 MTR

127 X 8 MTR

18 KW

7 MTR WIDTH X42 MTR LONG

1000 TON

30 M. TON

6 MTR CONVEYOR

ROCKWELL

18 ELEMENT

5 TONS , 02 OFF

500 TR

9.5 mm

09 TANK PLCBASED

350 MMCIRCULAR SAW

127 X 6 MTR

CAPACITY

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APPLICATIONS

BRAND PRODUCTS

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