rock strength schmidt’s (rebound) hammer (l-type)

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ENGINEERING GEOLOGYGEOLOGY ANG GEOPHYSIC LABORATORYBACHELOR OF CIVIL ENGINEERING WITH HONOURSUNIVERSITI TUN HUSSEIN ONN MALAYSIA

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  • FACULTY OF CIVIL & ENVIRONMENTAL

    ENGINEERING

    DEPARTMENT OF GEOTECHNICAL &

    TRANSPORTATION ENGINEERING

    ENGINEERING GEOLOGY & GEOPHYSIC LABORATORY

    REPORT

    SUBJECT CODE BFC 21303

    TEST CODE & TITLE LAB 2 ROCK STRENGTH SCHMIDTS (REBOUND)

    HAMMER (L-TYPE)

    COURSE CODE BFF

    TESTING DATE 17 JANUARY 2011

    STUDENT NAME MUHAMMAD RIDHWAN BIN KAMARUDIN (DF100038)

    SECTION/GROUP SECTION 1

    GROUP MEMBER NAMES 1. MUHAMMAD IKHWAN BIN ZAINUDDIN (DF100018)

    2.MUHAMMAD ZAMIR BIN SAMEON (DF100065)

    3. MUKHLIS BIN ADAM (DF100080)

    4. MUHAMMAD NUH BIN AHMAD ZAIRI (DF100093)

    5. HANISAH BINTI HAMZAH (DF100052)

    LECTURER/ INSTRUCTOR/

    TUTOR NAME

    IR. AGUS BIN SULAEMAN

    REPORT RECEIVED DATE 24 JANUARY 2011

    MARKS ATTENDANCE,

    DISCIPLINE &

    INVOLVEMENT

    /15%

    DATA ANALYSES /20%

    RESULT /20%

    DISCUSSION /25%

    CONCLUSION /20%

    TOTAL /100%

    EXAMINER COMMENT

    RECEIVED STAMP

  • ROCK STRENGTH

    SCHMIDTS (REBOUND) HAMMER (L-TYPE)

    (LAB 3)

    OBJECTIVE:

    This experiment deals with determination of rock strength when a certain load implied on the rocks.

    Students should be able conducted the experiment, understanding the theory and recognize the rock

    strength on different types of rocks in Malaysia.

    LEARNING OUTCOMES:

    a) To determine a rock strength on different types of rock formation in Malaysia.

    b) To evaluate the physical properties of rocks for civil engineering application.

    c) To understand the theory rock test.

    THEORY:

    Rebound hammer test is undertaken using Schmidts hammer L-type (N-type for concrete material). Test

    procedure is simple and equipment is portable and easy to operate. Test can be undertaken on site and

    the number of test is unlimited. Test can be carried out on the surface of irregular block or, on core

    samples does not involve destruction of sample (minimize sample usage). Index value obtained is

    rebound number (R), which is an indicator on the degree of hardness of rock surface being tested.

    Rebound hammer test is frequently used in estimating the compressive strength of joint surface in rock.

    The value of R can be used to estimate the compressive strength of rock using the following equation

    (Franklin, 1989):

    Log10 JCS = 0.00088()(R) + 1.01

    Where, JCS (MPa) is the compressive strength of rock surface; is unit weight of rock (kN/m3). The

    term JCS means joint compressive strength, which implies the surface strength of joints (fracture planes)

    in rock. This means that rebound hammer test can also be used to estimate the surface strength of joint

    in addition to rock block sample. For fresh rock (weathering grade I), JCS is approximately equals to the

    UCS of the rock material. In other words when rock is not weathered, its surface compressive strength is

    approximately equals to the strength of its material composition (usually measured by UCT).

    EQUIPMENT AND MATERIALS:

    1. Rebound Hammer (L-type), consisting of a spring-loaded piston, or hammer, which is projected

    against a metal anvil in contact with the rock surface. The hammer must travel with a fixed and

    reproducible velocity. The rebound distance of the piston from the steel plunger is measured in a

    linear scale attached to the frame of the instrument and is taken as an empirical measure of rock

    hardness.

    2. Steel Base - A steel base of minimum mass of 20 kg to which specimens are securely fastened.

    Rock core specimens may be tested in a steel cradle with a semi cylindrical machined slot of the

    same radius as the core, or firmly seated in a steel V-block.

    3. Calibration Anvil - The standard calibration block used to calibrate the rebound hammer.

    4. Abrasive Stone - A medium-grained texture silicon carbide or equivalent material.

  • CALIBRATION

    1. Prior to each testing sequence, calibrate the hammer using a calibration test anvil supplied by the

    manufacturer for that purpose.

    2. Place the calibration anvil in the core holder and conduct ten readings on the anvil.

    3. Calculate the correction factor by dividing the manufacturers standard hardness value for the anvil

    by the average of the ten readings taken on the anvil.

    SAMPLING

    1. Drill core specimens shall be NX (54 mm) or larger core art at least 15 cm in length. Block

    specimens shall have edge lengths of at least 15 cm. Rock surfaces tested in place, including

    natural outcrops or prepared surfaces such as tunnel walls or floors, shall have a smooth, flat test

    area at least 15 cm in diameter.

    2. Samples shall be representative of the rock to be studied. Obtain samples by direct sampling of

    subsurface rock units with core borings or by sampling blocks of rock material from outcrops that

    correlate with the subsurface rock unit of interest. At surface outcrops, avoid sampling and testing

    rock material weakened by weathering or alteration or is otherwise unrepresentative of the rock

    material of interest.

    3. The rebound hammer is generally unsuitable for very soft or very hard rock. Conduct simple field

    tests to quickly assess a rock materials suitability for the rebound hammer test method. Scratch

    very soft rock with a fingernail and peel with a pocket knife. An intact specimen of very hard rock

    breaks only by repeated, heavy blows with a geological hammer and cannot be scratched with a

    common 20d steel nail.

    SPECIMEN PREPARATION

    1. For a block or core specimen, determine its length by taking the average of four lengths measured

    at four equally spaced points on the circumference and record to the nearest 5 mm.

    2. For a block or core specimen, determine its diameter by taking the average of two diameters

    measured at right angles to each other approximately midway along the length of the specimen and

    record to the nearest 5 mm.

    3. Report the moisture condition of the block or specimen.

    4. The test surface of all specimens, either in the laboratory or in the field, shall be smooth to the touch

    and free of joints, fractures, or other obvious localized discontinuities to a depth of at least 6 cm. In

    situ rock shall be flat and free of surface grit over the area covered by the plunger. If the surface of

    the test area is heavily textured, grind it smooth with the abrasive stone.

    PROCEDURE

    1. Place the steel base on a flat, level surface that provides firm, rigid support, such as a concrete

    floor.

    2. Securely clamp rock core specimens in a steel cradle with a semi cylindrical machined slot of the

    same radius as the core, or firmly seat into a steel V-shaped block. Securely clamp block specimens

    to the rigid steel base in such a manner as to prevent vibration and movement of the specimen

    during the test.

  • 3. For tests conducted on specimens in the laboratory, orient the instrument within 5 of vertical with

    the bottom of the piston at right angles to and in firm contact with the surface of the test specimen. A

    guide may be used to ensure the rebound hammer is positioned for optimum performance. Position

    the hammer not less than one diameter from the edge of the specimen.

    4. For tests conducted in situ on a rock mass, the rebound hammer can be used at any desired

    orientation provided the plunger strikes perpendicular to the surface tested. The results are

    corrected to a horizontal or vertical position using the correction curves provided by the

    manufacturer.

    5. Before conducting the tests, ensure the hammer is at the same temperature as the test specimens

    by exposing it to the ambient environmental conditions of the test area (indoors or outdoors) for at

    least 2 h.

    6. Compress the hammer spring by gradually depressing the plunger until the hammer is triggered and

    impact occurs.

    7. Read and record the height of the plunger rebound to the nearest whole number, as measured on

    an arbitrary scale of 10 to 100 divisions located on the side of the hammer, before restoring the

    piston to its original extension. Repeat this procedure at ten representative locations on the

    specimen. Test locations shall be separated by at least the diameter of the piston and only one test

    may be taken at any one point.

    8. If a specimen breaks during rebound testing, energy is absorbed during breakage and,

    consequently, the rebound reading will be lower than had it not broken. Any individual impact test

    that causes cracking or any other visible failure shall cause that test and the specimen to be

    rejected.

    9. Some factors that may affect the results of the test include:

    i. Rock at 0 C or less may exhibit very high rebound values.

    ii. Temperature of the rebound hammer itself may affect the rebound number. The hammer and

    materials to be tested should be at the same temperature.

    iii. For readings to be compared, the direction of impact, horizontal, upward, downward, and so forth,

    must be the same.

    iv. Different hammers of the same nominal design may give rebound numbers differing from one to

    three units and therefore, tests should be made with the same hammer in order to compare

    results. If more than one hammer is to be used, a sufficient number of tests must be made on

    typical rock surfaces to determine the magnitude of the differences to be expected.

    RESULT AND ANALYSIS

    1. Using the data from the ten readings obtained in procedure no. 7, discard readings differing from the

    average of ten readings by more than seven units and determine the average of the remaining

    readings. Record in Table 1.

    2. To calculate the rebound hardness number (HR) of the tested rock material, multiply this average by

    the correction factor determined in calibration no. 3 and record the results to the nearest whole

    number.

  • 1. Estimate the compressive strength of rock using the following chart:

    2. Estimate the compressive strength of rock using the following equation (Franklin, 1989):

    Log10 JCS = 0.00088()(R) + 1.01

    Where:

    JCS (MPa) = compressive strength of rock surface

    = unit weight of rock (kN/m3)

    B = HAMMER REBOUND / DURETE A CHOC / PRELLHARTE

  • Table 1: Calibration Table

    Sample GRANITE

    Re

    bo

    un

    d

    Nu

    mb

    er

    (R) 1 74

    2 76

    3 76

    Total 226

    Average Value, R 75.33

    Table 2 : Rebound Number Table for Core Sample

    SAMPLE GRANITE AVERAGE

    VALUE, R

    COMPRESSIVE

    STRENGTH (MPa),

    JCS

    Re

    bo

    un

    d N

    um

    ber

    (R)

    1 34 38 70.15

    2 36 41 81.66

    3 32 35 60.26

    4 40 46 105.20

    5 42 49 122.46

    6 42 49 122.46

    7 44 52 142.56

    8 42 49 122.46

    9 44 52 142.56

    10 40 46 105.20

    11 40 46 105.20

    12 42 49 122.46

    13 42 49 122.46

    14 39 45 100.00

    15 40 46 105.20

    Total 599 692 1630.29

    Average 39.93 46.13 108.69

    Sample 1

    Use (unit weight of rock) = 25 kNm3

    Log10 JCS = 0.00088()(R) + 1.01

    = 0.00088(25)(38) + 1.01

    = 70.15 Mpa

    Average for Core Sample Compressive Strength, JCS

    = 1630.29

    15

    = 108.69 Mpa

  • Table 3 : Rebound Number Table for irregular Sample

    Sample 1 (Upper Side)

    Use (unit weight of rock) = 25 kNm3

    Log10 JCS = 0.00088()(R) + 1.01

    = 0.00088(25)(60) + 1.01

    = 213.80 Mpa

    Average for Upper Side Compressive Strength, JCS

    = 2890.78

    15

    = 192.72 Mpa

    Sample 1 (Left Side)

    Use (unit weight of rock) = 25 kNm3

    Log10 JCS = 0.00088()(R) + 1.01

    = 0.00088(25)(57) + 1.01

    = 183.67 Mpa

    Average for Left Side Compressive Strength, JCS

    = 2729.14

    15

    = 181.94 Mpa

    SAMPLE

    UPPER SIDE (Pos. B) LEFT SIDE (Post. A)

    GRANITE AVERAGE

    VALUE, R

    COMPRESSIVE

    STRENGTH (MPa),

    JCS

    GRANITE AVERAGE

    VALUE, R

    COMPRESSIVE

    STRENGTH (MPa),

    JCS

    Re

    bo

    un

    d N

    um

    ber

    (R)

    1 56 60 213.80 56 57 183.67

    2 46 55 165.96 56 57 183.67

    3 58 60 213.80 68 57 183.67

    4 52 60 213.80 60 57 183.67

    5 42 49 122.46 60 57 183.67

    6 46 55 165.96 68 57 183.67

    7 56 60 213.80 68 57 183.67

    8 58 60 213.80 56 57 183.67

    9 48 58 193.20 54 57 183.67

    10 40 46 105.20 58 57 183.67

    11 68 60 213.80 60 57 183.67

    12 58 60 213.80 48 54 157.76

    13 54 60 213.80 58 57 183.67

    14 62 60 213.80 64 57 183.67

    15 52 60 213.80 60 57 183.67

    Total 796 863 2890.78 894 852 2729.14

    Average 53.07 57.53 192.72 59.60 56.80 181.94

  • QUESTION AND DISCUSSION

    i. Describe generally the differences between index and direct test.

    Index or Indirect Test

    Index test is relatively simple and rapid to conduct, but it does not provide fundamental

    property. The data obtained is just an indicator on property that being tested. The apparatus used

    are normally simple and portable which also allows the test to be conduct at site.

    The tests may not require some detailed sample preparation where certain tests are non-

    destructive type and does not involve failure of samples (cost saving for sample could be reused).

    The data also not suitable for detailed design purposes but it is useful and valuable for preliminary or

    pre-feasibility assessments. The tests for Index and Indirect Strength test include:

    Point-load index test

    Schmidts hammer test (rebound hammer L-type)

    Slake durability index test

    Seismic velocity test (PUNDIT test)

    Brazilian test (inderect tensile test)

    Direct or Strength Test

    The test procedure requires detailed preparation of sample in terms of standard shapes

    and finishing. The sample preparation process is equipment related and it is costly. The testing itself

    involving sophisticated and large equipment significant to the detailed testing procedures and may

    require complex analysis and this is also costly.

    However, the data obtained is the fundamental property and would be the direct

    presentation of property being evaluated. The numbers of tests were limited due to its cost of

    operation and with this the data obtained can be use for detailed design. The tests for Direct or

    Strength test include:

    Permeability of rock

    Deformation modulus modulus of elasticity E and Poissons ratio, v.

    Unconfined compression test (UCT) and Triaxial compression test.

    Shear test on discontinuity planes (e.g. joint bedding and foliation).

  • ii. Explain the discontinuities in rock and their effect on strength.

    In rock mechanics, discontinuity or weak plane is commonly used term for rock defects.

    Bedding planes in sedimentary rocks, cleavages and schistosities in metamorphic rock are typical

    examples of fabric defects. Folds, faults and joints are structural defects (Giani,1992).

    Discontinuities are divided into two scales either large-scale discontinuities or small scale

    discontinuities.

    Large-scale discontinuities are bedding plane, folds, faults and joints. Bedding planes

    represent interruptions in the course of sedimentary rock grain deposition, which are therefore

    separated by beds or strata. Folds are caused by a bend in the strata of layered rock. Faults are

    fractures or fractured zones along which there has been an appreciable shear displacement. Joints

    are fractures in rock along which there has been little or no displacement or very slight movement

    perpendicular to the joint surface.

    Small-scale discontinuities are cleavage planes and schistosities. Cleavage planes are

    generated under the influence of tensile stresses, which determine rock splitting along definite

    parallel planes. Cleavage is also associated with changes in rock fabric and large folding.

    Schistosities are the varieties of foliations that occur in the coarser-grained metamorphic rocks and

    are usually the results of the parallel arrangement of platy and ellipsoidal grain within the rock

    substance.

    For small laboratory rock sample, it is affected by minerals arrangement and how cleavage

    such as schistoscity in metamorphic rock. On a larger scale, rock masses are affected by

    geological structures and discontinuities like bedding, joint and fault. (Figure 1)

    The degree of strength reduction depends on loading orientation with respect to discontinuity

    planes. Figure 2 shows the effect of single joint and multiple joint-set under different

    inclination of uniaxial compression. In many cases luck exhibits multiple joint sets hence, it is

    weakened in all direction (3rd cured in).

    In laboratory testing it is important to take note the direction of loading with respect to rock

    anisotropy. Strength parameters of a rock mass that exhibits small and large-scale

    discontinuities are more appropriately assessed using in-situ large-scale testing like in-situ

    shear and plate bearing test.

    Weathering also affects the strength of rock. Degree of weathering od rock usually evaluated

    by site assessment. Table 1 describes degree of weathering of rock mass

    (Zone 1 to Zone 6) and rock material (Grade I to Grade VI). Figure 3 can be used to estimate

    the strength reduction of the rock. It is important to differentiate between ZONE (rock mass)

    and GRADE (rock material). Since weathering grade could only be assessed subjectively

    with little information on numerical value of weathering degree, the effect of weathering is

    relatively difficult to be included in design. Slake durability test may be used to assessed the

    degree of weathering numerically.

  • Intact rock strength

    Intact rock strength

    Intact rock strength

    Single discontinuity

    Pair of discontinuties

    Many discontinuities

    Angle of fracture

    Angle of fracture

    Angle of fracture

    Strength reduced

    by discontinuity

    Strength reduced by

    two discontinuities

    Effect of many

    discontinuities

    Intact rock strength

    Intact rock strength

    Figure 1: Effect on flow cleavage (schistocity) on strength of rock material

    Figure 2: The influence of weakness or discontinuity planes on strength e.g joint

    orientation with respect to loading axis

    Figure 3: Effect of weathering on rock strength Strength Reduction Factor (SRF) chart

    Weathering Grade I is a fresh rock SRF = 0, Grade VI is residual soils SRF = 0.001

  • TABLE 1 : Description of zone and weathering grade of rock (Attewell, 1993).

    Weathering Zone

    (material grade)

    Descriptive

    terms

    Material description and likely engineering characteristics

    Zone 6 (Grade VI) Residual soil. Completely degraded to a soil; original rock fabric is completely absent;

    exhibit large volume change; the soil has not been significantly

    transported.

    Stability on slopes relies upon vegetation rooting and substantial erosion

    & local failures if preventive measures are not taken.

    Zone 5 (Grade V) Completely

    weathered

    Rock is substantially discoloured and has broken down to a soil but with

    original fabric (mineral arrangement & relict joints) still intact; the soil

    properties depend on the composition of the parent rock.

    Can be excavated by hand or ripped relatively easily. Not suitable as

    foundation for large structures. May be unstable in steep cuttings and

    exposes surfaces will require erosion protection.

    Zone 4 (Grade IV) Highly

    weathered

    Rock is substantially discoloured and more than 50% of the material is in

    degraded soil condition; the original fabric near to the discontinuity

    surfaces have been altered to a greater depth; a deeply weathered,

    originally strong rock, may show evidence of fresh rock as a discontinuous

    framework or as corestone; an originally weak rock will have been

    substantially altered, with perhaps small relict blocks but little evidence of

    the original structure.

    Likely engineering characteristics are as in Zone 5.

    Zone 3 (Grade III) Moderately

    weathered

    Rock is significantly discoloured; discontinuities will tend to be opened by

    weathering process and discolouration have penetrated inwards from the

    discontinuity surfaces; less than 50% of the rock material is decomposed

    or disintegrated to a soil; rock samples containing discolouration are

    noticeably weaker than the fresh undiscoloured rock; an originally weak

    rock will comprise relict blocks of substantially weathered material.

    Occasionally may be excavated without blasting or cutting (i.e. by block

    leverage at the discontinuities); will be relatively easily crushed by

    construction plant moving over it in situ, may be suitable as rock

    foundation (with some reinforcements); joints may exhibit lower strength

    characteristics, so rendering side slopes unstable.

    Zone 2 (Grade II) Slightly

    weathered

    Some disclouration on and adjacent to discontinuity surfaces; discoloured

    rock is not significantly weaker than undiscoloured fresh rock; weak (soft)

    parent rock may show penetration of discolouration.

    Normally requires blasting or cutting for excavation; suitable as a

    foundation rock but with open jointing will tend to be very permeable.

    Zone 1 (Grade I) Fresh No visible sign of rock material weathering; no internal discolouration or

    disintegration.

    Normally requires blasting or cutting for excavation; may require minimal

    reinforcement in cut slope unless rock mass is closely jointed.

  • CONCLUSION

    Conclude your results of the Schmidts (Rebound) Hammer (L-Type) by rate its significance or

    applications in civil engineering or construction industry.