roc25 vortex crossbar overhang - rlkvo/h · page 5 of 8 roc25 vortex crossbar overhang - rlkvo/h 5...

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Page 1 of 8 ROC25 Vortex Crossbar Overhang - RLKVO/H Important Information Maximum carrying capacity: On Road Cargo Allowance Off Road Cargo Allowance Roof Allowance Rack Weight 70kg / 154lb 35kg / 77lbs 75kg / 165lbs 5kg / 11lbs Off Road: Any driven path taken that is not on sealed (tarred / bitumen) and maintained Roof Allowance: Total permissible weight attached to the roof of the car. This is inclusive of the weight of the roof rack system Cargo Allowance: Total permissible weight allowed on top, and attached to roof racks whilst the vehicle is in motion Static Allowance: Total permissible weight allowed on top, and attached to roof racks whilst the vehicle is stationary Load must be evenly distributed over the entire system. Weight of roof rack accessories is to be included in cargo allowance. Torque settings Unless stated otherwise in these instructions, all fasteners should be set to the following torque settings - M6: 4-5Nm (3-4lbs/ft), M8: 8-10Nm (6-7.5lbs/ft) and M10: 16-18Nm (12-13lbs/ft). Warning: Check the Rhino-Rack website to ensure you have the latest issue of the instructions Check Part No. and / or Kit is correct for use with your vehicle Do not attempt to fit the rack system to your vehicle unless you fully understand these fitting instructions. Please direct any questions regarding fitting to the dealer from where the roof racks were purchased. Use only non-stretch fastening ropes or straps. The handling characteristics of the vehicle changes when you transport a load on the roof. For safety reasons we recommend you exercise extreme care when transporting wind-resistant loads. Special consideration must be taken into account when cornering and braking. Although the system is tested and approved to AS1235-2000 / ISO 11154, off-road conditions can be much more rigorous. Extreme care must be taken in off road conditions Recommendations: It is essential that all bolt connections be checked after driving a short distance when you first install your roof racks. Bolt connections should be checked again at regular intervals (once a week is enough, depending on road conditions, usage, loads and distances travelled). You should also check the roof racks each time they are re-fitted. Always make sure to fasten your load securely. Please also ensure that all loads are evenly distributed and that the centre of gravity is kept as low as possible and must be entirely contained within the extents of the roof racks. Note for Dealers and Fitters: It is your responsibility to ensure these fitting instructions are given to the end user or client. Rhino-Rack, 22 Hanson Pl, Eastern Creek NSW 2766, Australia Document No: R1798 (02) 8846 1900 Issue No: 03 rhinorack.com.au Issue Date: 19/08/2019 These instructions remain the property of Rhino-Rack Australia Pty. Ltd. and may not be used or changed for any other purpose than intended.

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Page 1: ROC25 Vortex Crossbar Overhang - RLKVO/H · Page 5 of 8 ROC25 Vortex Crossbar Overhang - RLKVO/H 5 6 7 Page 1 of 2 ate on T T T Page 1 of 2 DK001 Rhino-Rack VA, Aero, Euro & HD crossbar

Page 1 of 8

ROC25 Vortex Crossbar Overhang - RLKVO/H

Important InformationMaximum carrying capacity:

On Road Cargo Allowance Off Road Cargo Allowance Roof Allowance Rack Weight

70kg / 154lb 35kg / 77lbs 75kg / 165lbs 5kg / 11lbs

Off Road: Any driven path taken that is not on sealed (tarred / bitumen) and maintainedRoof Allowance: Total permissible weight attached to the roof of the car. This is inclusive of the weight of the roof rack systemCargo Allowance: Total permissible weight allowed on top, and attached to roof racks whilst the vehicle is in motion Static Allowance: Total permissible weight allowed on top, and attached to roof racks whilst the vehicle is stationary Load must be evenly distributed over the entire system. Weight of roof rack accessories is to be included in cargo allowance.Torque settings Unless stated otherwise in these instructions, all fasteners should be set to the following torque settings -M6: 4-5Nm (3-4lbs/ft), M8: 8-10Nm (6-7.5lbs/ft) and M10: 16-18Nm (12-13lbs/ft).

Warning: • Check the Rhino-Rack website to ensure you have the latest issue of the instructions• Check Part No. and / or Kit is correct for use with your vehicle• Do not attempt to fi t the rack system to your vehicle unless you fully understand these fi tting instructions. Please direct any questions

regarding fi tting to the dealer from where the roof racks were purchased.• Use only non-stretch fastening ropes or straps. • The handling characteristics of the vehicle changes when you transport a load on the roof. For safety reasons we recommend you

exercise extreme care when transporting wind-resistant loads. Special consideration must be taken into account when cornering and braking.

• Although the system is tested and approved to AS1235-2000 / ISO 11154, off -road conditions can be much more rigorous. Extreme care must be taken in off road conditions

Recommendations: It is essential that all bolt connections be checked after driving a short distance when you fi rst install your roof racks. Bolt connections should be checked again at regular intervals (once a week is enough, depending on road conditions, usage, loads and distances travelled). You should also check the roof racks each time they are re-fi tted. Always make sure to fasten your load securely. Please also ensure that all loads are evenly distributed and that the centre of gravity is kept as low as possible and must be entirely contained within the extents of the roof racks.

Note for Dealers and Fitters: It is your responsibility to ensure these fi tting instructions are given to the end user or client.

Rhino-Rack, 22 Hanson Pl, Eastern CreekNSW 2766, Australia Document No: R1798(02) 8846 1900 Issue No: 03rhinorack.com.au Issue Date: 19/08/2019

These instructions remain the property of Rhino-Rack Australia Pty. Ltd. and may not be used or changed for any other purpose than intended.

rod.renkin
Controlled
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Page 2 of 8

ROC25 Vortex Crossbar Overhang - RLKVO/H

!

km/h

! !

S606 to be used.

!

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Page 3 of 8

ROC25 Vortex Crossbar Overhang - RLKVO/H

Item Component Name 1 Bar 2 Bar Part No.1 Torque Allen Key 1 1 TORKEY-L2 M8 Pivot Nut 2 4 N0473 M8 x 57mm Attachment Bolt 2 4 B1544 Cover Plate Standard 2 4 M8855 ROC25 Leg Overhang 2 4 M8846a Key and Barrel 2 2 CA1339-BK6b Barrel 2 2 CA1339-B7 Arrow Label 2 4 S3648 Leg Location Label 2 4 S3659 Base 2 4 M31110 M6 Nut 24x 24 x 4mm 2 4 N06811 M6 Flat Washer 2 4 W03112 M6 Spring Washer 2 4 W00413 M6 x 20mm Skt Head Screw 2 4 B05414 Fitting Instruction 1 1 R1798

Parts List

RR RL FR FL

+ +

Note: Crossbars require purchase of leg kit, pad/ DK clamp kit and VA crossbars.

DK Pad & clamp kit

1.

2.

3.

4.

5.

6.

6a/b.

8. 7.

Instructions 1

Vortex, Heavy Duty & Steel Euro Crossbars and adaptor kitsLeg kit

9.

2

1.

10.11.

12.13.

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Page 4 of 8

ROC25 Vortex Crossbar Overhang - RLKVO/H

4a

V

Page 1 of 2

DK001 Rhino-Rack VA, Aero, Euro & HD crossbar instruction

Vehicle Date Crossbar

Front Right Pad/

Clamp

Front Left Pad/

Clamp

Measurement strip length

per side

Measurement strip length

per side

Measurement Distance

( x )

Foot plate arrow

direction

Rear Right Pad/

Clamp

Rear Left Pad/

Clamp

Measurement strip length

per side

Measurement strip length

per side

Measurement Distance

( x )

Foot plate arrow

direction

Ford Focus 5dr Hatch LS/LV 05-11 1260mm

M367 114500

M367 114500

181mm 68mm 1010mm OUT

M365 114490

M365 114490

181mm 68mm 1010mm OUTArrow

FORWARDArrow

FORWARD

Mitsubishi 380 4dr Sedan DB 05-08 1260mm

M367 114500

M367 114500

191mm 78mm 1030mm OUT

M365 114490

M365 114490

168mm 55mm 984mm OUTArrow

FORWARDArrow

FORWARD

Mitsubishi Galant 4dr Sedan

04-07 1260mm

M367 114500

M367 114500

191mm 78mm 1030mm OUT

M365 114490

M365 114490

168mm 55mm 984mm OUTArrow

FORWARDArrow

FORWARD

HD crossbarAERO crossbar

IDENTIFICATION CHART

FRONT CROSSBAR REAR CROSSBAR

VA crossbar

VA VAHD HD

AERO AERO

EURO EURO

EURO crossbar

3 4

11.12.13.

14.

V

4b

Page 1 of 2

DK001 Rhino-Rack VA, Aero, Euro & HD crossbar instruction

Vehicle Date Crossbar

Front Right Pad/

Clamp

Front Left Pad/

Clamp

Measurement strip length

per side

Measurement strip length

per side

Measurement Distance

( x )

Foot plate arrow

direction

Rear Right Pad/

Clamp

Rear Left Pad/

Clamp

Measurement strip length

per side

Measurement strip length

per side

Measurement Distance

( x )

Foot plate arrow

direction

Ford Focus 5dr Hatch LS/LV 05-11 1260mm

M367 114500

M367 114500

181mm 68mm 1010mm OUT

M365 114490

M365 114490

181mm 68mm 1010mm OUTArrow

FORWARDArrow

FORWARD

Mitsubishi 380 4dr Sedan DB 05-08 1260mm

M367 114500

M367 114500

191mm 78mm 1030mm OUT

M365 114490

M365 114490

168mm 55mm 984mm OUTArrow

FORWARDArrow

FORWARD

Mitsubishi Galant 4dr Sedan

04-07 1260mm

M367 114500

M367 114500

191mm 78mm 1030mm OUT

M365 114490

M365 114490

168mm 55mm 984mm OUTArrow

FORWARDArrow

FORWARD

HD crossbarAERO crossbar

IDENTIFICATION CHART

FRONT CROSSBAR REAR CROSSBAR

VA crossbar

VA VAHD HD

AERO AERO

EURO EURO

EURO crossbar

easurement Distance

( x )

Foot plate arrow

direction

1010mm OUT

984mm OUT

HD

Measurement Distance

( x )

Foot plate arrow

direction

Rear Right Pad/

Clamp

R

C

1010mm IN

M365 114490

M11

Arrow FORWAR

1030mm OUT

M365 114490

M11

HD

OR

DK -Example

DK -Example

HD crossbar

CROSSBAR IDENTIFICATION

FRONT CROSSBAR REAR CROSSBAR

VA crossbar

VA VAHD HDEURO EURO

EURO crossbarSteel Euro crossbar

Steel Euro Steel Euro

DK -Example

HD crossbar

CROSSBAR IDENTIFICATION

FRONT CROSSBAR REAR CROSSBAR

VA crossbar

VA VAHD HDEURO EURO

EURO crossbarSteel Euro crossbar

Steel Euro Steel Euro

DK -Example

Pg 8.

Steel Euro Heavy Duty

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Page 5 of 8

ROC25 Vortex Crossbar Overhang - RLKVO/H

5 6

7

Page 1 of 2

ate

on

T

T

T

Page 1 of 2

DK001 Rhino-Rack VA, Aero, Euro & HD crossbar instruction

Vehicle Date Crossbar

Ford Focus 5dr Hatch LS/LV 05-11 1260mm

FORWARDArrow

FORWARD

Mitsubishi 380 4dr Sedan DB 05-08 1260mm

M367 114500

M367 114500

191mm 78mm 1030mm OUT

M365 114490

M365 114490

168mm 55mm 984mm OUTArrow

FORWARDArrow

FORWARD

Mitsubishi Galant 4dr Sedan

04-07 1260mm

M367 114500

M367 114500

191mm 78mm 1030mm OUT

M365 114490

M365 114490

168mm 55mm 984mm OUTArrow

FORWARDArrow

FORWARD

IDENTIFICATION CHART

FRONT CROSSBART

l

i

T

T

T

DK -Example

Front Left Pad/

Clamp

Measurement strip length

per side

Measurestrip len

per sid

M367 114500

181mm 68mmrow WARD

VA

AERO

EURO

Rear Left Pad/

Clamp

Measurement strip length

per side

Measuremstrip leng

per side

M699SUB0552

115mm -rrowARD

VA EURO

1.2.

8 9

5-8Nm

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Page 6 of 8

ROC25 Vortex Crossbar Overhang - RLKVO/H

12

ossbar

Front Right Pad/

Clamp

Front Left Pad/

Clamp

Measurstrip l

per s

60mm

M367 114500

M367 114500

181Arrow

FORWARDM367

114500M367

114500

V

ot plate arrow rection

Rear Right Pad/

Clamp

Rear Left Pad/

Clamp

Measurstrip le

per s

OUT

M365 114490

M365 114490

181mArrow

FORWARD

M365 114490

M365 114490

VA

Page 1 of 2

on

T

T

T

Page 1 of 2

DK001 Rhino-Rack VA, Aero, Euro & HD crossbar instruction

Vehicle Date Crossbar

Ford Focus 5dr Hatch LS/LV 05-11 1260mm

114500 114500181mm 68mm 1010mm OUT

114490 114490181mm 68mm 1010mm OUT

Arrow FORWARD

ArrowFORWARD

Mitsubishi 3804dr Sedan DB 05-08 1260mm

M367 114500

M367 114500

191mm 78mm 1030mm OUT

M365 114490

M365 114490

168mm 55mm 984mm OUTArrow

FORWARDArrow

FORWARD

MitsubishiGalant 4dr Sedan

04-07 1260mm

M367 114500

M367 114500

191mm 78mm 1030mm OUT

M365 114490

M365 114490

168mm 55mm 984mm OUTArrow

FORWARDArrow

FORWARD

IDENTIFICATION CHART

i

T

T

T

DK -Example

11

(A)(B)

10

Page 2 of 2

DK001 Rhino-Rack VA, Aero, Euro & HD crossbar instruction

Page 2 of 2

FRONT

: CENTRE of door jamb to CENTRE arrow of leg foot plate.: CENTRE of Front leg foot plate arrow to CENTRE of Rear leg foot plate arrow.

VEHICLE Date Measurement A Measurement B Load Rating (includes racks 5kg/ 11lbs)

Ford Focus 5dr Hatch LS/LV 200mm / 7,7/8”

Direction of Pad, Arrow and Foot Plates

Measurement A

200mm / 7,7/8”

Measurement B

DK -Example

Page 7: ROC25 Vortex Crossbar Overhang - RLKVO/H · Page 5 of 8 ROC25 Vortex Crossbar Overhang - RLKVO/H 5 6 7 Page 1 of 2 ate on T T T Page 1 of 2 DK001 Rhino-Rack VA, Aero, Euro & HD crossbar

Page 7 of 8

ROC25 Vortex Crossbar Overhang - RLKVO/H

14

13 (4-5Nm).

!

1552mm 61mm

M885M886 OR

16 17

Page 8: ROC25 Vortex Crossbar Overhang - RLKVO/H · Page 5 of 8 ROC25 Vortex Crossbar Overhang - RLKVO/H 5 6 7 Page 1 of 2 ate on T T T Page 1 of 2 DK001 Rhino-Rack VA, Aero, Euro & HD crossbar

Page 8 of 8

ROC25 Vortex Crossbar Overhang - RLKVO/H

VortexSold as separate*

VAS05 (5mm)* VAS10 (10mm)* VAS15 (15mm)* VAS20 (20mm)* VAS25 (25mm)* VAS30 (30mm)*

Heavy Duty

Steel Euro

EB-FK2 (5mm)*

HDS05 (5mm)* HDS10 (10mm)* HDS15 (15mm)* HDS20 (20mm)* HDS25 (25mm)* HDS30 (30mm)*