roboshot - agi en… · quality from japan better through experience around 60 years of fanuc cnc...

Electric CNC Injection Moulding forhighest precision

Roboshot

Quality from Japan

Better through experienceAround 60 years of FANUC CNC experience and nearly 30 years of continuous advancement go into each FANUC Roboshot machine. To this day it is the only fully-electrical CNC-controlled injection moulding machine in the world. And as always, all Roboshot machines and their main components – controls, amplifiers and motors – are manufactured 100% in the FANUC factory in Japan. According to the Japanese philosophy: fewer modules, fewer components. The result: lower vulnerability, less maintenance and the highest reliability in the industry. For a level of precision that takes some getting used to.

Your advantages:Especially high stability and repetitive accuracy through a sampling interval of 1/16,000th second (segment interval).

Extremely precise and constant dispensing in real time thanks to exact control over the turning movement of the screw – for reliably high consistency of component weights even with varying viscosity. And minimised material flow through counter-turning of the screw.

Lowest energy consumption worldwide: 50-70% lower compared to hydraulic machines, up to 20% lower compared to other manufacturers‘ electrical machines – thanks to efficient air cooling of the motors, intelligent energetic recovery and superior FANUC servo technology.

Sensitive pre-injection through a freely-determined time between the beginning of injection moulding and clamping force build-up. Just right for sophisticated tasks such as CD production – and reliable solution for air venting over the parting line.

Backflow monitor for a unique backflow measurement with continuous wear monitoring Your advantage: quick overview of the condition of the non-return valve, which indicates the need for preventive maintenance.

Highest tool safety through AI mould protection: Only the FANUC Roboshot precisely displays the motor torque of the mould close and open movement. This guarantees sensitive, fast and outstanding mould protection. The result: prevention of downtimes and reduced costs for mould repairs.

Intelligent AI ejector protection: The forward and reverse movement of the ejector is monitored via the torque. Stiff ejectors are recognised early.

Very low maintenance costs due to the highest level of machine availability, fewer components and less wear.

CNC Principle

Meticulous accuracy due to CNCTo obtain the worldwide unique FANUC Roboshot technology, we have applied the highest CNC precision from turning and milling to injection moulding. 16,000 times per second, the control communicates with the motor – directly controlled, without inertia and without oil as a medium. The result: utmost precision of movement and greater acceleration through state-of-the-art CNC technology and with a high-speed processor. For the highest quantities with extremely short cycle times – and maximum productivity through constant quality of the parts.

Large 15“ LCD screen with touch panel and integration of closing access, injection temperature and process monitor for easy operation

Large sliding door that opens up all the way with a security door on the operator and injection side for simple operation

Compressed air connector for ejector

Memory card and USB slot

Standard central lubrication

Sturdy platform

Closed loop feed throat temperature control

FANUC RoboshotMany tasks – and we have the right solution: Clamping forces 150 kN – 3,500 kN

Improvement of the cycle times through pre-injection, pre-ejection and parallel movements.

Extremely stable injection moulding with the lowest weight deviation thanks to:

• Precise V-P switchover in 0.01 mm units • Precise pressure control in 1 bar steps • Precise temperature control in 0.1 °C steps • AI Pressure profile control • PMC 2&3 precise metering control

Optimal networking through Euromap 63: the FANUC Quality Management System for injection moulding and production processes.

Maintenance-friendly accessibility of all areas

2990 399971141818

1993

2990 338765481733

1942

Medical Technology

S-2000i 300B

Clam

p un

it

Tonnage kN

Max. and min. die height mm

Clamping stroke mm

Location ring diameter mm

Tie bar spacing (HxV) mm

Platen size (HxV) mm

Ejector stroke mm

Inje

ctio

n un

it

Screw diameter mm

Injection stroke mm

Max. injection volume cm³

Inj. speed 240 mm/s

Max. injection pressure Bar

Max. injection speed mm/s

Nozzle touch force kN

Machine weight (approx.) t

3000 / 3500

650-300 / 750-400

600

Ø 160

810 x 710

1130 x 1030

200

40 44 48 52 56 64 68

150 176 208 260

188 268 318 442 640 836 944

2800 2700 2400 2250 1750 1550

240

30

14.6

Clam

p un

it

Tonnage kN


Clamping stroke mm




Ejector stroke mm

Inje

ctio

n un

it

Screw diameter mm

Injection stroke mm


Inj. speed 330 mm/s





2342 292854851408

1796

2990 338765481733

1942

2990 338765481733

1942

For any application, the right Roboshot

Automotive parts production

S-2000i 250B

Clam

p un

it

Tonnage kN


Clamping stroke mm




Ejector stroke mm

Inje

ctio

n un

it

Screw diameter mm

Injection stroke mm


Inj. speed 330 mm/s





2500 / 3000

650-300 / 750-400

600

Ø 160

710 x 635

1030 x 960

200

32 36 40 44 48 52

150 176 208

121 153 188 268 318 442

2800 2600 2200 1900 1600

330

30

13.7

α-S150iA

Clam

p un

it

Tonnage kN


Clamping stroke mm

Locating ring diameter mm



Ejector stroke mm

Inje

ctio

n un

it

Screw diameter mm

Injection stroke mm


Inj. speed 200 mm/s



Inj. speed 330 mm/s

Max. injection pressure (High pressure fi lling mode) Bar





1500 / 1800

Doubleplaten 500-200 / 600-200 Singleplaten 575-275 / 675-275

440

Ø 160

560 x 510

800 x 750

150

32 36 40 44 48 52

150 176 208

121 153 188 268 318 442

2800 2600 2200 1900 1600

200

3800 3450 2800

2800 2600 2200 1900 1600

330

30

IS200 - 7.05 Double pl. / 6.8 Single pl.IS 330 - 7.2 Double pl. / 6.95 Single pl.

1500 / 1800

Doubleplaten 500-200 / 600-200 Singleplaten 575-275 / 675-275

440

Ø 160

560 x 510

800 x 750

150

22 26 28 32 36 40

75 95 128 144

29 50 58 103 147 181

3400 3200 2700 2200

2600 2400 2200 1900 1600

330

15

Small capacityIS 330-6.5 Double pl. / 6.25 Single pl.

α-S150iA(small capacity)

1962 231244821213

1636

1567 211737041112

1544

α-S50iA

For any application, the right Roboshot

Automotive parts production Line production

α-S100iA

Clam

p un

it

Tonnage kN


Clamping stroke mm




Ejector stroke mm

Inje

ctio

n un

it

Screw diameter mm

Injection stroke mm


Inj. speed 200 mm/s



Inj. speed 330 mm/s

Max. injection pressure(High pressure fi lling mode) Bar



Inj. speed 500 mm/s






1000 / 1250

Doubleplaten 450-150 /550-150 Singleplaten 520-220 / 620-220

350

Ø 125

460 x 410

660 x 610

100

22 26 28 32 36 40

75 95 128 144

29 50 58 103 147 181

2600 2400 2200 1900 1600

200

3400 3200 2700 2200

2600 2400 2200 1900 1600

330

3400 3200 2800

2600 2400 2200 1700

500

15

IS200 - 4.3 Double pl. / 4.15 Single pl.IS 330 - 4.3 Double pl. / 4.15 Single pl. IS 500 - 4.45 Double pl. / 4.3 Single pl.

Clam

p un

it

Tonnage kN


Clamping stroke mm




Ejector stroke mm

Inje

ctio

n un

it

Screw diameter mm

Injection stroke mm


Inj. speed 330 mm/s




Inj. speed 500 mm/s






500 / 650

Doubleplaten 350-150 / 400-150Singleplaten 410-210 / 460-210

250

Ø 125

360 x 320

500 x 470

70

20 22 26 28 32

75 95

24 29 50 58 76

3600 3400 2900 2500

2800 2600 2100 1900 1500

330

3600 3400 2750 2400

2800 2600 2100 1900

500

15

IS330 - Double pl. 2.9 / Single pl. 2.85IS500 - Double pl. 3.1 / Single pl. 3.05

1330 17503080978

1550

965 15342499875

1550

S-2000i 30B

S-2000i 15B

Micro-injection moulding

Clam

p un

it

Tonnage kN


Clamping stroke mm




Ejector stroke mm

Inje

ctio

n un

it

Screw diameter mm

Injection stroke mm


Inj. speed 525 mm/s




Inj. speed 700 mm/s






300

350 -150

230

Ø 100

310 x 290

440 x 420

60

14 16 18 20 22

56 75

9 11 19 24 29

3000 2700 2200

2500 2300 2000 1800

525

3000 2700 2200

2500 2300 2000 1800

700

9

IS525 - 1.88 IS700 - 1.95

150

Standard 260-130

160

Ø 60

260 x 235

355 x 340

50

14 16 18

56 75

9 11 19

2500 2300

525

2500 2300

700

5

IS525 - 1.38IS700 - 1.43

Clam

p un

it

Tonnage kN


Clamping stroke mm




Ejector stroke mm

Inje

ctio

n un

it

Screw diameter mm

Injection stroke mm


Inj. speed 525 mm/s



Inj. speed 700 mm/s





Flexibility

A machine that can do this can do just about anything The FANUC Roboshot offers ideal conditions for the most diverse and sophisticated injection moulding tasks.Its special strength: You can cover various applications with one machine. For example the highly-sensitive production of camera lenses or the injection moulding of battery cases requiring great exertion of force. It is the only standard machine in the world with which you can produce CD blanks. Even the most minute microparts or complex metal and ceramic injection mould are possible.

Using highest precision:camera lenses

Using highest pressure:battery cases

Unique feature worldwide:CD blanks

MIM metal injection moulding:gear components

With the highest resolutionMicro-injection moulding < than 1mm

CIM Ceramic injection mouldingTurbocharger rotors

We‘ll show you what we can do! Mould validations in our specially equipped Technical Centres are an essential element in our range of services: Show us your mould, and we will show you how the Roboshot will produce the highest level of perfection from it. With close personal contact, passion and commitment, we are your partners of choice when it comes to a wide range of injection moulding applications. Typical Yellow Spirit.

Wherever you need us, we are there for youThrough the global network of locations in Europe, America, Asia, Africa and Australia, we are always on the scene to address your needs quickly and effectively.

Throughout Europe, we offer a substantial FANUC network with assistance in the fields of sales, technical support, logistics and service. This ensures you‘ll always have a direct local contact who speaks your language.

Ideal for easy automationThrough the flexible design and the easy accessibility from all sides, the FANUC Roboshot is ideal for smart automation without using up lots of space. Combining our in-house team with over 200 experienced system partners throughout Europe, FANUC boasts an especially tight-knit network of specialists who offer you optimal automation solutions and develop fully automated production cells with FANUC robots for your specific task.

Your advantage:

All FANUC products have a common control platform and all speak the same language - which makes for especially easy integration and operation:

• Easy robot accessibility from the top

• Great flexibility through the design

• Free discharging of parts in all directions

• Operation on the front

roboshot - agi en… · quality from japan better through experience around 60 years of fanuc cnc...

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