riser less light well intervention (rlwi) - a success for ... - oyvin jensen.pdf · riser less...

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Classification: Internal Status: Draft Riser less Light Well Intervention (RLWI) - "A success for reducing OPEX - cost and increasing oil recovery for subsea completed fields" Underwater Technology Conference - UTC 2008, Bergen 4 – 5 June 2008 Øyvin Jensen, Manager Drilling & Well - RLWI, StatoilHydro, Stavanger

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Page 1: Riser less Light Well Intervention (RLWI) - A success for ... - Oyvin Jensen.pdf · Riser less Light Well Intervention ... OPEX - cost and increasing oil recovery for subsea completed

Classification: Internal Status: Draft

Riser less Light Well Intervention (RLWI) - "A success for reducing OPEX - cost and increasing oil recovery for subsea completed fields"

Underwater Technology Conference - UTC 2008, Bergen 4 – 5 June 2008Øyvin Jensen, Manager Drilling & Well - RLWI, StatoilHydro, Stavanger

Page 2: Riser less Light Well Intervention (RLWI) - A success for ... - Oyvin Jensen.pdf · Riser less Light Well Intervention ... OPEX - cost and increasing oil recovery for subsea completed

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StatoilHydro Subsea IOR Ambition and TechnologiesStatoilHydro Subsea IOR Ambition and Technologies

AmbitionAmbition

Identify drainage points and intervention needs

Increased fluid handling

Reduced wellhead Subsea

Low cost drainage points

Reduced wellhead pressurerecovery

55%

Low cost well Low cost well intervention Integrated operations

Page 3: Riser less Light Well Intervention (RLWI) - A success for ... - Oyvin Jensen.pdf · Riser less Light Well Intervention ... OPEX - cost and increasing oil recovery for subsea completed

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Category ARLWI

Category BHeavy intervention & TTD

Category CDrilling and completiony

High Low pressure High pressure

small bore (7”) riser standard

Low pressure marine riser (21”) standard

HP concentric riser and SSTT required for live well intervention

•Wireline / tractor only

•Limited bha length

•Full range of through tubing services

•Limited live well through tubing services

intervention

Page 4: Riser less Light Well Intervention (RLWI) - A success for ... - Oyvin Jensen.pdf · Riser less Light Well Intervention ... OPEX - cost and increasing oil recovery for subsea completed

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Statoil RLWI Experience 2000 - 2008Statoil RLWI Experience 2000 - 2008MSV Regalia

(2003)

Typical applications:• Data gathering (PLT)

(2003)

MSV Seawell

• Perforating/ re -perforation

• Zone isolation (plug/ MSV Seawell

(2000 &

2004 - 2005)

straddle)• Inspection/repair/

installation of insert DHSV

IslandFrontier

DHSV• Milling of short scale

bridges - planned

(2006 - 2008)

Island

• Camera runs: visual or x-ray

• Well killing operationIsland Wellserver

(2008 )

• Selective tracer injection or sampling

Page 5: Riser less Light Well Intervention (RLWI) - A success for ... - Oyvin Jensen.pdf · Riser less Light Well Intervention ... OPEX - cost and increasing oil recovery for subsea completed

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Contract with Island OffshoreContract with Island OffshoreRLWI-alliance contract

ISLAND OFFSHORE - Aker Solutions (Wireline Equipment) - FMC Technology (subsea lubricator stack)

• Contract duration is 6 years (campaigns) starting 1st of April 2006

• Options included:

– The contract is originally for Island Wellserver.

– Island Frontier as second vessel from 1.4.2008

• StatoilHydro and the licences have committed campaign lengths as follows:

2006 2007 2008 2009 2010 2011Island Frontier 176 196Island Frontier 176 196Island Frontier exercised option* 189 169 225 125Island Wellserver 177 166 150 150

Page 6: Riser less Light Well Intervention (RLWI) - A success for ... - Oyvin Jensen.pdf · Riser less Light Well Intervention ... OPEX - cost and increasing oil recovery for subsea completed

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Riser Less Well Intervention - RLWIRiser Less Well Intervention - RLWIPressure Control Head (PCH)

Total height: 31 5m

Upper Lubricator Package (ULP)

31.5m

Total weight: apprx 55 ton

- Shear seal ram with wire cutting

- Grease return system

Lubricator Tubulars(3, 6 & 9 m.).

Lower Lubricator Package (LLP)

Lower Intervention Package (LIP)

Connector/adapter assy.

Page 7: Riser less Light Well Intervention (RLWI) - A success for ... - Oyvin Jensen.pdf · Riser less Light Well Intervention ... OPEX - cost and increasing oil recovery for subsea completed

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Positive experiences in the 2006 - 2008 campaign :Positive experiences in the 2006 - 2008 campaign :• Many successful well operations are performed with RLWI

• Good HSE management onboard the vessel• Good HSE management onboard the vessel

• Good working environment on Island Frontier.

• Well control equipment worked well on high pressure wells injection pressure• Well control equipment worked well on high pressure wells - injection pressure above 430 bar.

• Subsea Intervention equipment is working good after new umbilical was q p g ginstalled in 2007.

• Good ROV performance

• IO - Integrated operations.

• Increased operational efficiency in 2008

Page 8: Riser less Light Well Intervention (RLWI) - A success for ... - Oyvin Jensen.pdf · Riser less Light Well Intervention ... OPEX - cost and increasing oil recovery for subsea completed

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Challenges in the 2006 - 2008 campaign :Challenges in the 2006 - 2008 campaign :• New vessel – Island Frontier and contractor – Island Offshore in 2006 with

limited experience with RLWI operations.

• Several equipment problems with vessel, umbilical, winch tuning, RLWI stack & ROV in 2006.

• Reprogramming of WOCS workover control system - spend a lot of time.

• Not sufficient competence from W/L contractor – W/L toolstrings to light, PCH pressure control head gave much more friction than expected– pressure control head gave much more friction than expected.

• Had to establish new Statoil ”best practice” for pulling tubing hanger crown plugs - THCP.

Page 9: Riser less Light Well Intervention (RLWI) - A success for ... - Oyvin Jensen.pdf · Riser less Light Well Intervention ... OPEX - cost and increasing oil recovery for subsea completed

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Challenges in the 2006 - 2008 campaign :Challenges in the 2006 - 2008 campaign :• RLWI stack:

Complexity of system easy to get failure– Complexity of system – easy to get failure.

– High maintenance level – time consuming in between wells.

Flushing of stack is time consuming– Flushing of stack is time consuming.

• Crew changes with helicopter – limitations on weather.

• W iti th i t d i t• Waiting on weather in autumn and winter.

• Well related issues :

A l t bi ll d t li d t l– Annulus tubing collapse due to pressure applied to annulus.

– Scale, Lost perforation guns ( overbalance), element swell on a PI plug

– Personnel, competence.

Page 10: Riser less Light Well Intervention (RLWI) - A success for ... - Oyvin Jensen.pdf · Riser less Light Well Intervention ... OPEX - cost and increasing oil recovery for subsea completed

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Operational RLWI - summary 2007 and 2008Operational RLWI - summary 2007 and 2008

Page 11: Riser less Light Well Intervention (RLWI) - A success for ... - Oyvin Jensen.pdf · Riser less Light Well Intervention ... OPEX - cost and increasing oil recovery for subsea completed

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Operational RLWI – summary 2005 - 2008Operational RLWI – summary 2005 - 2008

Page 12: Riser less Light Well Intervention (RLWI) - A success for ... - Oyvin Jensen.pdf · Riser less Light Well Intervention ... OPEX - cost and increasing oil recovery for subsea completed

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RLWI in StatoilHydro – “the future”RLWI in StatoilHydro – the future • Two RLWI vessels are contracted for 2008/2009:

• Present StatoilHydro have 444 subsea wells on the Norwegian shelf and more to come.

• RLWI stack MK 2 expectations from StatoilHydro• RLWI stack - MK 2 expectations from StatoilHydro

– Higher regularity

More efficient– More efficient

– Increased weather window.

M ffi i t i t d i b t ll i– More efficient maintenance and in between well service.

– Possibility for increased lubricator length.

Th t k i 4 th d l d I l d W ll ill li t b i– The stack is 4 month delayed – Island Wellserver will earliest be in operation in August 2008

Page 13: Riser less Light Well Intervention (RLWI) - A success for ... - Oyvin Jensen.pdf · Riser less Light Well Intervention ... OPEX - cost and increasing oil recovery for subsea completed

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RLWI stacksRLWI stacks

Mark II Mark I

Page 14: Riser less Light Well Intervention (RLWI) - A success for ... - Oyvin Jensen.pdf · Riser less Light Well Intervention ... OPEX - cost and increasing oil recovery for subsea completed

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Åsgard field installations – RLWI operationsÅsgard field installations – RLWI operations

Åsgard B

Åsgard CCondensate storage

Åsgard AOil producer

MidgardGas

gGas center

Oil producer

Smørbukk SørSmørbukk Smørbukk SørOil and gas condensateGas condensate and oil

Pipelines for gas export

Page 15: Riser less Light Well Intervention (RLWI) - A success for ... - Oyvin Jensen.pdf · Riser less Light Well Intervention ... OPEX - cost and increasing oil recovery for subsea completed

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Åsgard Drilling and completion challenges, production and injection wellsg p g , p j

2500m

3900m

2500m

MD = 3500 - 4500 mP = 250 bar

4700 m

MD = 5000 - 6000 m

T = 90 °C

Midgard - 9 wells

GORinit = 5-6000 Sm³/Sm³

MD = 5000 - 6000 mP = 500 barT = 165 °C

Midgard - 9 wells

GORinit = 600-2000 Sm³/Sm³

MD 5000 6000 mP = 400 barT = 140 °C

GORinit = 300-500 Sm³/Sm³

Smørbukk Sør - 14 wells

Smørbukk - 31 wells

Page 16: Riser less Light Well Intervention (RLWI) - A success for ... - Oyvin Jensen.pdf · Riser less Light Well Intervention ... OPEX - cost and increasing oil recovery for subsea completed

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K-3HSummary RLWI operations at ÅsgardQg=2.8

MSm3/d

PLT: Reservoir model:

y p g•PLT results

• Tilje 1.1 verified open (suspected closed)

16%

388 Bar20%

• Tilje 2 takes more gas than expected

• Higher pressures than expected

fte

388 Bar

PI 32 454 bar

PI 30•Consequences

• Zonal rates important for history match: Control the potential for all future infill well

Tof

55%

Control the potential for all future infill well targets and zonal isolation.

• Large Tilje 2 flow revealed: explains GBT in J-2H ?

0%448 bje

2

84%

498 barPI 254

25%

• High reservoir pressures: Communication is poorer than expected, may lead to infill wells

• Low Tilje 1 flow: May change plans for K3/K1

448 barPI 7Ti

lj

84%433 BarPI 752

25%491 bar

PI 77

Low Tilje 1 flow: May change plans for K3/K1 reperforation/plugging campaign.

Tilje

1

Page 17: Riser less Light Well Intervention (RLWI) - A success for ... - Oyvin Jensen.pdf · Riser less Light Well Intervention ... OPEX - cost and increasing oil recovery for subsea completed

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Tilje pressureTilje pressure• All PLTs in the central part of the field confirm that the pressures in Tilje 1.1 are lower

than predicted in simulations.than predicted in simulations.

• A result of this is that we have less time available to access the low GOR oil/rich condensate in Tilje 1.1.

Predicted and measured pressures in Tilje 1.1

Well Predicted Pres. (bar) Measured Pres. (bar)

L-2H 374 318

L-3H 370 334

L-4H 427 358

I-1H 399 365

Page 18: Riser less Light Well Intervention (RLWI) - A success for ... - Oyvin Jensen.pdf · Riser less Light Well Intervention ... OPEX - cost and increasing oil recovery for subsea completed

18Integrated operations – IO for RLWI operations

Page 19: Riser less Light Well Intervention (RLWI) - A success for ... - Oyvin Jensen.pdf · Riser less Light Well Intervention ... OPEX - cost and increasing oil recovery for subsea completed

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ConclusionsConclusions• RLWI has been performed on regular basis in StatoilHydro with high HSE –

standard since 2003standard since 2003.

• RLWI is one of the key elements to reach StatoilHydros IOR ambition of 55% oil recovery from subsea completed fields

• RLWI is giving reduced operational costs – OPEX for subsea completed fields compared with the costly alternatives, as drilling rigs and drill ships.

• StatoilHydro has performed totally approximately 50 subsea RLWI -interventions since 2003 using three different contractors with high degree of success.

• RLWI has become a routine operation with continuously increasing demands.

• Improved operational efficiency is an ongoing activity to meet the overall ambitions for RLWI.