rimses6 launch - bemas - uitdagingen & mobiliteit in de onderhoudswereld
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4/10/2012
1
OCTOBER 4, 2012 | SLIDE 1
www.realdolmen.com
UITDAGINGEN & MOBILITEIT
IN DE ONDERHOUDSWERELD
WIM VANCAUWENBERGHE
4/10/2012
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0
100
200
300
400
500
600
700
51
142
203
272308
378
444
510529
570
661680 688
158
218
243
292
319
358 354
392
424440
452
Total number of members:
Total number of companies:
2010 Global manufacturing competiviness index
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OCTOBER 4, 2012 | SLIDE 5
Inhoud:
• Safe Maintenance & Mobility
• Maintenance Pensionado’s
• De toekomst van de onderhoudsafdeling
OCTOBER 4, 2012 | SLIDE 6
Deepwater Horizon
• 11 people killed
• 210 million gallons = 4,5 million barrels
= 750.000 m³ = 20 oil tankers
= 5.350 football fields covered with 1 cm
• BP’s share plunged 55%
• $21bn = 16.000.000 k€
for the clean-up operation and compensating individuals,
businesses and governments.
• Possible fine up to $19bn = 14.000.000 k€
Impact of maintenance on safety
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OCTOBER 4, 2012 | SLIDE 7
OCTOBER 4, 2012 | SLIDE 8
Source: BP Deepwater Horizon Accident Investigation Report
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OCTOBER 4, 2012 | SLIDE 9
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OCTOBER 4, 2012 | SLIDE 11
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OCTOBER 4, 2012 | SLIDE 13
OCTOBER 4, 2012 | SLIDE 14
The message to us all is that society is getting so sick of industrial accidents with
serious consequences that not only is it seeking to call individuals as well as
corporations to account, but that it is prepared to alter well-established principles
of jurisprudence to do so.
Under these circumstances everyone involved in the management of physical
assets needs to take greater care than ever to ensure that every step they take in
executing their official duties is beyond reproach. It is becoming professionally
suicidal to do otherwise.
M. John Moubray
Reliabilty Centered Maintenance
Impact of maintenance on safety
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Some statistics …
US Fatal Injury Rate per 200 million hours worked = per 100,000 FTE workers
Source: Bureau of Labor Statistics – U.S. Department of Labor – www.bls.gov
Occupation
Total Fatal
Inuries
Total hours
worked
(millions)
Fatal
Injury
Rate
Fishers and related fishing workers 38 50 152.0
Logging workers 60 124 93.5
Aircraft pilots and flight engineers 78 201 70.6
Miscellaneous extraction workers 26 81 64.2
Farmers and ranchers 308 1,451 42.5
Mining machine operators 22 119 37.0
Roofers 57 346 32.4
Refuse and recyclable material collectors 26 161 29.8
Driver/sales workers and truck drivers 718 6,252 23.0
Industrial machinery installation, repair, and maintenance workers 98 926 20.7
Maintenance and repairs workers, general 68 674 19.6
Firefighters 23 801 3.2
Average 4,690 255,948 3.6
A Maintenance worker has a 6 x higher risk of a fatal accident than a fire fighter !
And a 50 x higher risk than an office worker…
Some statistics …
US Fatal Injury Rate per 200 million hours worked = per 100,000 FTE workers
Source: Bureau of Labor Statistics – U.S. Department of Labor – www.bls.gov
Occupation
Total Fatal
Inuries
Total hours
worked
(millions)
Fatal
Injury
Rate
First-line supervisors/managers of mechanics, installers, and
repairers 27 825 6.5
Security guards and gaming surveillance officers 52 1,838 5.7
First-line supervisors/managers of production and operating
workers 37 1,5 4.9
Average 4,690 255,948 3.6
A Maintenance supervisor has an almost 2 x higher risk of a fatal accident than
avarage ! (higher than a security guard)
And a 30% higher risk than a production supervisor …
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• 100 manufacturing companies and
organisations with a maintenance department
• 49.612 employees
• 3.350 maintenance technicians
• Data for 2008 and 2009
• Unless otherwise stated, the figures are
the avarage result over the 2 years.
Location
Number of employees
High proportion of large(r) companies => better then avarage safety performance
FR & LTC Rate in general
FR & LTC Rate
for Maintenance Technicians
More than
75% reactive
maintenance
50% - 75%
reactive
maintenance
25 % - 50%
reactive
maintenance
(Reduced sample)
FR & LTC Rate in function of the maintenance policy
Less then
25% reactive
maintenance Type of maintenance policy
FR LTC Rate
in general
for maintenance technicians
= Lost time injuries per 200,000 work hours = Lost time injuries per 100 FTE
9.0
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
0.0
9.3 4.4 4.7 0.7
1.9 1.1 1.7 1.6
Planned
Maintenance
=>
Safety
12x higher
5x higher
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OCTOBER 4, 2012 | SLIDE 19
The 5 basic rules of safe maintenance
Plan &
Prepare
Protective
measures
The right tools
Execute as
planned
Final check
Source: www.suva.ch
OCTOBER 4, 2012 | SLIDE 20
VRAAG 1:
Kan een mobile device helpen bij het
streven naar een veiligere werkomgeving
binnen onderhoud?
Ja Nee
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OCTOBER 4, 2012 | SLIDE 21
The 5 basic rules of safe maintenance
Ironically, waiting until the last minute to
conduct a risk assessment may actually
increase its accuracy.
Why add dynamic risk factors ?
A work planner cannot look into the future
and exactly predict what the circumstances
are going to be… http://www.lmra-app.com
OCTOBER 4, 2012 | SLIDE 22
Inhoud:
• Safe Maintenance & Mobility
• Maintenance Pensionado’s
• De toekomst van de onderhoudsafdeling
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OCTOBER 4, 2012 | SLIDE 23
Bron: Manpower
Onderhoud
= jobzekerheid
= goed betaald
OCTOBER 4, 2012 | SLIDE 24
Source:
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OCTOBER 4, 2012 | SLIDE 25
Onderhoud =
direct werk
OCTOBER 4, 2012 | SLIDE 26
20.000 NEW RECRUITMENTS NEEDED BY 2020
IN THE BELGIAN CHEMICAL SECTOR
Source: Essenscia – 2011 Sustainable development report
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OCTOBER 4, 2012 | SLIDE 27
Aantal onderhoudstechnici die met pensioen gaan Vlaanderen:
2012: 3% populatie = 1.200
2015: 10% populatie = 4.000
TSO 6e jaar BSO 6e jaar Se-n-se (7e jaar) totaal
aantal leerlingen in laatste studiejaar 21929 11731 2541 36201
industriële onderhoudstechnieken TSO 126
BSO industrieel onderhoud 162
BSO mechanisch onderhoud 16
304
schooljaar 2010-2011
Totaal # afgestudeerd in onderhoudsrichting schooljaar 2010-2011
304
Vandaag al veel vacatures
Morgen nog veel meer !
OCTOBER 4, 2012 | SLIDE 28
VRAAG 2:
Is de inzet van ICT en mobiele toestellen een
voorwaarde om kennis te borgen en te
raadplegen?
Ja Nee
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OCTOBER 4, 2012 | SLIDE 29
Inhoud:
• Safe Maintenance & Mobility
• Maintenance Pensionado’s
• De toekomst van de onderhoudsafdeling
OCTOBER 4, 2012 | SLIDE 30
http://www.youtube.com/watch?v=hzCBtsvtD8I
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OCTOBER 4, 2012 | SLIDE 31
Simplicity of new solutions
OCTOBER 4, 2012 | SLIDE 32
http://www.youtube.com/watch?v=xAS29IR
ok6k
http://www.youtube.com/watch?v=Y5ywMb
6SeGc
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OCTOBER 4, 2012 | SLIDE 33
Visual Search Augmented Reality
OCTOBER 4, 2012 | SLIDE 34
www.tedopress.nl
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OCTOBER 4, 2012 | SLIDE 35
STELLING:
Zonder een moderne ICT inrichting en mobile
devices zullen bedrijven er niet in slagen de
‘Millenials’ voor een onderhoudsjob aan te
trekken.
Akkoord Niet Akkoord
36
makes the