rig check card

12
RIGCHECK CARD Rigging Equipment Working Load Limits More Experience - More Products - More Locations Our rapidly expanding network is strategically positioned to ensure that our customers across Australia can be serviced quickly and efficiently. Leaders in Lifting, Rigging, Safety & Workwear PHONE: 1300 722 999 For Locations and more Information regarding Bullivants Products & Services visit - www.bullivants.com FORM GSO-RC-0712

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Page 1: rig check card

RIGCHECK CARDRigging Equipment Working Load LimitsMore Experience - More Products - More Locations

Our rapidly expanding network is strategically positioned to ensure that our customers across Australia

can be serviced quickly and efficiently.

Leaders in Lifting, Rigging, Safety & WorkwearPHONE: 1300 722 999

For Locations and more Information regarding Bullivants Products & Services visit - www.bullivants.com

FORM GSO-RC-0712

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Method of Loading Sling

Direct Loaded Choke Hitch Basket Hitch Direct Loaded Choke Hitch Round Load

Round Loaded

Rectangle Loaded Round Load Single Wrap Double

WrapIncluded angle - - - 0° 60° 90° 120° 0° to 60° 90° 120° 0° to 45° 0° to 60°

Nom. Dia.

(mm)

MBF (kN)

WORkING LOAD LIMItS (tONNES)

1570

Gra

de F

ibre

Cor

e

8 28.2 0.55 0.41 0.27 1.11 0.96 0.78 0.55 0.96 0.78 0.55 0.729 35.6 0.70 0.52 0.35 1.40 1.21 0.99 0.70 1.21 0.99 0.70 0.91

10 44.0 0.86 0.65 0.43 1.73 1.50 1.22 0.86 1.50 1.22 1.86 1.1311 53.2 1.05 0.78 0.52 2.10 1.81 1.48 1.05 1.81 1.48 1.05 1.3612 63.3 1.23 0.92 0.61 2.47 2.14 1.74 1.23 2.14 1.74 1.23 1.6113 74.3 1.47 1.10 0.73 2.94 2.54 2.07 1.47 2.54 2.07 1.47 1.9114 86.2 1.70 1.27 0.85 3.40 2.94 2.40 1.70 2.94 2.40 1.70 2.2116 113 2.22 1.67 1.11 4.45 3.85 3.14 2.22 3.85 3.14 2.22 2.8918 143 2.80 2.10 1.40 5.61 4.85 3.95 2.80 4.85 3.95 2.80 3.6520 176 3.48 2.61 1.74 6.97 6.03 4.91 3.48 6.03 4.91 3.48 4.5322 213 4.20 3.15 2.10 8.40 7.27 5.92 4.20 7.27 5.92 4.20 5.4624 253 5.01 3.76 2.50 10.03 8.67 7.07 5.01 8.67 7.07 5.01 6.5226 297 5.88 4.41 2.94 11.77 10.18 8.30 5.88 10.18 8.30 5.88 7.6528 345 6.81 5.11 3.40 13.63 11.79 9.61 6.81 11.79 9.61 6.81 8.8632 450 8.90 6.68 4.45 17.81 15.41 12.56 8.90 15.41 12.56 8.90 11.58

Wire Rope Slings - Single, two, three & Four Leg with Ferrule Secured Eyes, using Galvanised or Black Wire Rope in accordance with AS1666.1

Page 5: rig check card

Method of Loading Sling

Direct Loaded Choke Hitch Basket Hitch Direct Loaded Choke Hitch Round Load

Round Loaded

Rectangle Loaded Round Load Single Wrap Double

WrapIncluded angle - - - 0° 60° 90° 120° 0° to 60° 90° 120° 0° to 45° 0° to 60°

Nom. Dia.

(mm)

MBF (kN)

WORkING LOAD LIMItS (tONNES)

1770

Gra

de W

ire

Rop

e C

ore

8 40.2 0.78 0.58 0.39 1.56 1.35 1.10 0.78 1.35 1.10 0.78 1.019 51.1 0.99 0.74 0.49 1.98 1.71 1.40 0.99 1.71 1.40 0.99 1.29

10 63.1 1.22 0.92 0.61 2.40 2.10 1.72 1.22 2.10 1.72 1.22 1.5911 76.3 1.48 1.11 0.74 3.00 2.60 2.10 1.48 2.60 2.10 1.48 1.9212 90.8 1.76 1.32 0.88 3.50 3.00 2.50 1.76 3.00 2.50 1.76 2.3013 107 2.10 1.55 1.04 4.10 3.60 2.90 2.10 3.60 2.90 2.10 2.7014 124 2.40 1.80 1.20 4.80 4.20 3.40 2.40 4.20 3.40 2.40 3.1016 161 3.10 2.30 1.56 6.20 5.40 4.40 3.10 5.40 4.40 3.10 4.1018 204 4.00 3.00 1.98 7.90 6.80 5.60 4.00 6.80 5.60 4.00 5.1020 252 4.90 3.70 2.40 9.80 8.40 6.90 4.90 8.40 6.90 4.90 6.3022 305 5.90 4.40 3.00 11.80 10.20 8.30 5.90 10.20 8.30 5.90 7.7024 363 7.00 5.30 3.50 14.10 12.20 9.90 7.00 12.20 9.90 7.00 9.1026 426 8.30 6.20 4.10 16.50 14.30 11.60 8.30 14.30 11.60 8.30 10.7028 494 9.60 7.20 4.80 19.10 16.60 13.50 9.60 16.60 13.50 9.60 12.4032 646 12.50 9.40 6.30 25.00 22.00 17.60 12.50 22.00 17.60 12.50 16.3036 817 15.80 11.90 7.90 32.00 27.00 22.00 15.80 27.00 22.00 15.80 21.0040 1010 19.60 14.70 9.80 39.00 34.00 28.00 19.60 34.00 28.00 19.60 25.0044 1220 24.00 17.70 11.80 47.00 41.00 33.00 24.00 41.00 33.00 24.00 31.0048 1450 28.00 21.00 14.00 56.00 49.00 40.00 28.00 49.00 40.00 28.00 37.0052 1710 33.00 25.00 16.60 66.00 57.00 47.00 33.00 57.00 47.00 33.00 43.0056 1980 38.00 29.00 19.20 77.00 66.00 54.00 38.00 66.00 54.00 38.00 50.0060 2270 44.00 33.00 22.00 88.00 76.00 62.00 44.00 76.00 62.00 44.00 57.00

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Alloy Chain Slings - Single & Multi Leg Assemblies

Chain Dia. Grade Straight

Sling*Adjustable

SlingChoke Hitch

Direct Load Reeved Sling Endless Sling Basket Hitch Reeved Sling

60° 90° 120° 60° 90° 120° 60° 90° 120°

6Grade 80 1.10 1.10 0.80 1.90 1.60 1.10 1.50 1.20 0.80 1.50 1.20 0.80 1.70

Grade 100 1.50 1.50 1.10 2.60 2.10 1.50 1.95 1.60 1.10 1.95 1.60 1.10 2.20

8Grade 80 2.00 2.00 1.50 3.50 2.80 2.00 2.60 2.10 1.50 2.60 2.10 1.50 3.00

Grade 100 2.50 2.50 1.90 4.25 3.55 2.50 3.15 2.65 1.90 3.15 2.65 1.90 3.75

10Grade 80 3.20 3.20 2.40 5.50 4.50 3.20 4.10 3.40 2.40 4.10 3.40 2.40 4.80

Grade 100 4.00 4.00 3.00 6.90 5.60 4.00 5.20 4.20 3.00 5.00 4.00 3.00 6.00

13Grade 80 5.30 5.30 4.00 9.20 7.50 5.30 6.90 5.60 4.00 6.90 5.60 4.00 8.00

Grade 100 6.70 6.70 5.00 11.20 9.50 6.70 8.50 7.10 5.00 8.50 7.10 5.00 10.00

16Grade 80 8.00 8.00 6.00 13.80 11.30 8.00 10.40 8.50 6.00 10.40 8.50 6.00 12.00

Grade 100 10.00 10.00 7.50 17.00 14.00 10.00 13.20 10.60 7.50 13.20 10.60 7.50 15.00

19Grade 80 11.20 11.20 8.40 19.40 15.80 11.20 14.60 11.90 8.40 14.60 11.90 8.40 16.80

Grade 100 12.50 12.50 9.50 22.40 18.00 12.50 16.00 13.20 9.50 16.00 13.25 9.50 19.0020 Grade 80 12.50 12.50 9.40 21.60 17.60 12.50 16.30 13.30 9.40 16.30 13.30 9.40 18.80

22Grade 80 15.00 15.00 11.30 26.00 21.20 15.00 19.50 15.90 11.30 19.50 15.90 11.30 22.50

Grade 100 19.00 19.00 14.00 33.50 26.50 19.00 25.00 20.00 14.00 25.00 20.00 14.00 28.0026 Grade 80 21.20 21.20 15.90 36.70 29.90 21.20 27.60 22.50 15.90 27.60 22.50 15.90 31.80

32Grade 80 31.50 23.60 23.60 54.50 44.40 31.50 41.00 33.40 23.60 41.00 33.40 23.60 47.30

Grade 100 40.00 30.00 30.00 69.20 56.40 40.00 52.00 42.40 30.00 52.00 42.40 30.00 60.00Grade 80 calculations in accordance with Australian Standard AS 3775. Grade 100 calculations are in accordance with manufacturers specifications and all Bullivants slings are tested in accordance with In-house Procedure: It-LA Inspection and testing of Lifting Appliances.

*For adjustable slings, use of Shortening/Grab Hooks may reduce the WLL depending on size and brand.

temperature °C deration -40° to + 200° none + 200° to 300° 10.00% + 300° to + 400° 25.00%

Page 7: rig check card

Synthetic SlingsFlat Webbing Sling - AS1353, Roundslings - AS4497

the colour of the working load limit tag shall identify the type of fibre used for round and flat type synthetic slings as follows:

Nylon - GreenPolyester - Blue

Polypropylene - BrownAramid Polymide - Yellow

Direct Load

Material Colour

Vertical WLL

Choke WLL

Basket WLL 30° WLL 60° WLL 90° WLL 120° WLL

kG kG kG kG kG kG kG1000 Violet 1000 800 2000 1900 1700 1400 10002000 Green 2000 1600 4000 3800 3400 2800 20003000 Yellow 3000 2400 6000 5700 5100 4200 30004000 Grey 4000 3200 8000 7600 6800 5600 40005000 Red 5000 4000 10000 9500 8500 7000 50006000 Brown 6000 4800 12000 11400 10200 8400 60008000 Blue 8000 6400 16000 15200 13600 11200 8000

10000 Orange 10000 8000 20000 19000 17000 14000 10000

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Single & Multi Leg Superflex Wire Rope Slings With Ferrule Secured EyesWLL is shown in tonnes of 1000kg • WLL is calculated in accordance with AS1666.1

Cable Details

Cable No. Nom. Cable Dia. (D) (mm)

Min. Breaking Force (MBF)

(kN)

Single Fall Superflex Sling WLL

Cradle lift angle < 30

WLL

Choked round load

WLL

Choked square load

WLL

Multiple slings at various angles WLL

Included angle - < 30 - - 60° 90° 120°

two-0 8 0.60 1.10 0.40 0.30 1.00 0.70 0.60 0.6

two-5 10 1.00 1.90 0.70 0.50 1.70 1.40 1.00 1.0

three-0 12 1.40 2.70 1.10 0.70 2.40 2.00 1.40 1.4

three-5 14 1.80 3.50 1.40 0.90 3.10 2.50 1.80 1.8

Four-0 16 2.40 4.60 1.80 1.20 4.20 3.40 2.40 2.4

Four-5 18 3.00 5.80 2.30 1.50 5.30 4.30 3.00 3.0

Five-0 20 4.00 7.70 3.10 2.00 7.00 5.80 4.00 4.0

Six-5 26 6.70 13.00 5.00 3.40 11.70 9.40 6.70 6.7

Eight-0 32 10.30 20.00 7.80 5.20 17.90 14.40 10.30 10.3

ten-0 40 15.30 29.80 11.50 7.60 26.60 21.40 15.30 15.3

Upon request, Superflex slings are available with a tapered steel ferrule which has no exposed tails.

Page 9: rig check card

this RIGCHECk card has been produced as a ‘guide only’ based on manufacturers specifications and Australian Standards. Bullivants accepts no responsibility should any product fail in service based on information within this card.

GENERAL DEFINItIONS

Working Load Limit (WLL)The maximum load that can be applied to a sling or component. May be de-rated for particular conditions of use.

MBFMinimum Breaking Force as defined by Australian Standards. The minimum breaking force of wire rope, chain or any lifting component as shown in the breaking force tables of each relevant Standard or Specification.

ConversionsIn order to convert kN into tonnes divide by 9.81.

InspectionsAll Lifting / Safety Equipment should be visually inspected for any noticeable signs of damage, prior to use by operator.

Bullivants recommends all Lifting / Safety Equipment be serviced and recertified every 3-6 months, subject to frequency of use or applicable standard. Bullivants offers colour code system for periodic inspections. Contact Bullivants Technical Services team for a proposal.

WIRE ROPE SLINGS DEFINItIONS

Length Of Wire Rope Leg• Soft eyes - 46 x rope dia. min.• Thimble eyes - 36 x rope dia. min.• Distance between ferrules - 12 x rope dia. min.

Hand-spliced SlingsMin. E/L of 70 x rope dia.

WLL of handspliced slings cannot be calculated from information provided on this chart. Contact your local Bullivants branch for expert advice.

StropStrop is the general term of a double part wire rope sling

Internal Length Of Soft EyesGenerally 12 x Rope dia. min.

NOtE: For safe lifting practices refer to AS1666.2 Wire Ropes - care & use.

Page 10: rig check card

All multi-leg slings exert a horizontal component of force, which increases as the included angle becomes greater.

No sling should be used if the included angle exceeds 120º, as beyond this point the forces in the legs drastically increase, as indicated in the diagram.

Loading in sling leg

Example of Variation of sling leg loading with leg angle for a load of 10t.

HORIZONTAL FORCE HORIZONTAL FORCE

10 tonnesDO NOT USE MULTI-LEG SLINGS AT ANGLES GREATER THAN 120º

Angles of less than 30º (included) should also be avoided as these can lead to the load becoming unstable.

Page 11: rig check card

SHACkLES - AS2741ALLOY BOW & DEE tYPE SHACkLES, QUALItY GRADE S (SCREW PIN & SAFEtY PIN AVAILABLE)

Sizes up to 1500t available upon requestFOR LIFtING APPLICAtIONS

WLL (tonnes) Size d (mm) D (mm) W (mm) Bow type L (mm) Dee type L (mm)

0.33 5 6 10 22 N/A0.50 6 8 12 29 220.75 8 10 13 31 261.0 10 11 18 37 321.5 11 13 18 43 372.0 13 16 21 48 413.2 16 19 27 61 514.7 19 22 32 72 606.5 22 25 37 84 718.5 25 29 43 95 819.5 29 32 46 108 9012 32 35 52 119 100

13.5 35 38 57 133 11317 38 41 60 146 12425 44 51 73 178 14635 51 57 83 197 17145 57 63 95 222 18155 63 70 105 267 20385 76 83 127 330 229

120 89 95 146 381 267150 102 108 165 432 318

Page 12: rig check card

HMPE Amsteel Blue Slings in accordance with AS4991/FRS0412CAN BE SUPPLIED WItH tHIMBLE ENDS OR SOFt LOOPS (WItH OR WItHOUt PROtECtIVE SLEEVES).

Method of Loading Sling

Direct Loaded Choke Hitch Basket Hitch Direct Loaded Grommets

Single Single Round Loaded

Single Square Loaded

Single Round Loaded MultilegSingle *Double

Included angle 0° 60° 90° 120° 0° to 60° 90° 120°

Nom. Dia.

(mm)

MBF (kN)

WORkING LOAD LIMItS (tONNES)

Am

stee

l Blu

e

12 136.0 2.77 2.08 1.39 5.55 4.80 3.91 2.77 4.80 3.91 2.77 4.16 7.2016 211.8 4.32 3.24 2.16 8.64 7.47 6.09 4.32 7.47 6.09 4.32 6.48 11.2118 258.0 5.26 3.94 2.63 10.52 9.10 7.42 5.26 9.10 7.42 5.26 7.89 13.6522 364.0 7.42 5.57 3.71 14.84 12.84 10.46 7.42 12.84 10.46 7.42 11.13 19.2624 436.5 8.90 6.67 4.45 17.80 15.40 12.55 8.90 15.40 12.55 8.90 13.35 23.0928 592.0 12.07 9.05 6.03 24.14 20.88 17.02 12.07 20.88 17.02 12.07 18.10 31.3230 662.0 13.50 10.12 6.75 26.99 23.35 19.03 13.50 23.35 19.03 13.50 20.24 35.0232 737.7 15.04 11.28 7.52 30.08 26.02 21.21 15.04 26.02 21.21 15.04 22.56 39.0336 912.0 18.59 13.94 9.30 37.19 32.17 26.22 18.59 32.17 26.22 18.59 27.89 48.2544 1343 27.38 20.54 13.69 54.76 47.37 38.61 27.38 47.37 38.61 27.38 41.07 71.0556 2148 43.79 32.84 21.90 87.58 75.76 61.75 43.79 75.76 61.75 43.79 65.69 113.6464 2648 53.99 40.49 26.99 107.97 93.40 76.12 53.99 93.40 76.12 53.99 80.98 140.0980 4031 82.18 61.64 41.09 164.36 142.17 115.88 82.18 142.17 115.88 82.18 123.27 213.2688 4208 85.79 64.34 42.90 171.58 148.42 120.96 85.79 148.42 120.96 85.79 128.69 222.63

NOtE: Interfacing components shall not be less than 1.5 times the rope diameter otherwise a 25% deration applies to the WLL as stated within this chart. Bending Ratios for grommets shall not be less than 4 times the rope diameter.*Double Grommets used with a Ramshorn Hook only.