ricoh ft4215 (a128) - diagramasde.com

RICOH FT4215 (A128)

PARTS CATALOG

First Edition Mar 1994 RICOH COMPANY, LTD.

PARTS CATALOG

INTRODUCTION

This chapter instructs you the numbers and names of this parts on this machine

INDEX to PARTS CATALOG

FT4215 (A128)DF57 (A318)CS110 (A490)POWER SUPPLY UNIT TYPE B (A525)

PARTS CATALOG

INTRODUCTION

This chapter instructs you the numbers and names of this parts on this machine.

INDEX to PARTS CATALOG

Location of Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3l. Exterior (A128) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82. operation Panel (A128) . . . . . . . . . . . . . . . . . . . . ...103. Platen Cover (A128) . . . . . . . . . . . . . . . . . . . . . . . ...124. By-pass Feed Table And Cassette (A128) . . . . . ...145. Optics 1 (A128) . . . . . . . . . . . . . . . . . . . . . . . . . . . ...166. Optics 2(A128) . . . . . . . . . . . . . . . . . . . . . . . . . . . ...187. Optics 3(A128) . . . . . . . . . . . . . . . . . . . . . . . . . . . ...208. Optics 4(A128) . . . . . . . . . . . . . . . . . . . . . . . . . . . ...229. PaperFeed1(A128) . . . . . . . . . . . . . . . . . . . . . . ...24

10. PaperFeed2(A128) . . . . . . . . . . . . . . . . . . . . . . ...2611. PaperFeed3(A128) . . . . . . . . . . . . . . . . . . . . . . ...2812. Paper Registration (A128) . . . . . . . . . . . . . . . . . . ...3013. Drum Section (A128) . . . . . . . . . . . . . . . . . . . . . . ...3214. Charge Corona Unit(A128) . . . . . . . . . . . . . . . . . ...3415. Black Development Unit (A128) . . . . . . . . . . . . . . ...3616. Color Development Unit (A128) . . . . . . . . . . . . . . ...3817. BlackTonerHopperUnit (A128) . . . . . . . . . . . . . . ..4018. ColorTonerHopperUnit (A128) . . . . . . . . . . . . . ...42

19. Cleaning Unit (A128) . . . . . . . . . . . . . . . . . . . . . . ...4420. TransportSection (A128) . . . . . . . . . . . . . . . . . . . ...4621. Fusing Unit (A128) . . . . . . . . . . . . . . . . . . . . . . . . ...4822. Paper Exit (A128) . . . . . . . . . . . . . . . . . . . . . . . . . ...5023. Drive Section 1(A128) . . . . . . . . . . . . . . . . . . . . . ...5224. Drive Section 2(A128) . . . . . . . . . . . . . . . . . . . . . ...5425. Electrical Section 1(A128) . . . . . . . . . . . . . . . . . . ...5626. Electrical Section 2(A128) . . . . . . . . . . . . . . . . . . ...5827. Frame Section (A128) . . . . . . . . . . . . . . . . . . . . . . ..6028. Main Control Board (A128) . . . . . . . . . . . . . . . . . ...6229. AC Drive Board (A128) . . . . . . . . . . . . . . . . . . . . . ...6630. Decal And Document (A128)... . . . . . . . . . . . . . ...6831. SpecialTods(A128) . . . . . . . . . . . . . . . . . . . . . . ...70Parts Index . . . . . . ● . . . . ● . . . . . . . . . . . . . . . . . . . . 73

March 31,’94

LOCATION OF UNIT

1. EXTERIOR (A128)

See Page 8

4. BY-PASS FEED TABLE AND CASSETTE (A128)

See Page 14

2. OPERATION PANEL (A128)

See Page 10

5. OPTICS 1 (A128)

See page 16

3

3. PLATEN COVER (A128)

See Page 12

6. OPTICS 2 (A128)

See Page 18

LOCATION OF UNIT

7.OPTICS 3 (A128)

See Page 20

0. PAPER FEED 2 (A128)

See Page 26

8.OPTICS 4 (A128)

See Page 22


9.PAPER FEED 1 (A128)

See Page 24

12. PAPER REGISTRATION (A128)

See Page 30

LOCATION OF UNIT

13. DRUM SECTION (A128)

See Page 32

16. COLOR DEVELOPMENT UNIT (A128)

See Page 38

14. CHARGE CORONA UNIT (A128)

See Page 34

17. BLACK TONER HOPPER UNIT (A128)

See Page 40

15. BLACK DEVELOPMENT UNIT (A128)

See Page 36

18. COLOR TONER HOPPER UNIT (A128)

See Page 42

5

LOCATION OF UNIT

6

LOCATION OF UNIT,

See Page 56

26. ELECTRICAL SECTION 2 (Al 28)

See Page 58

7

27. FRAME SECTION (A128)

See Page 60

1. EXTERIOR (A128)

8

1. EXTERIOR (A128)

IndexNo. Part No. Description Q’ty Per

Assembly

1 A054 1255 Mylar Seal 19 X 45 12 A128 1285 Front Cover Chain 13 A128 1351 Key Counter Cover 14 5420 1515 Plate - Key Counter 15 A128 1334 Right Inner Cover 16 A128 1313 Rear Cover 17 AG07 0004 Magnetic Catch 28 A128 1338 Left Inner Cover 19 5206 2686 Snap Ring 1

10 A128 1388 Stopper 111 A048 1311 Front Door Catch Cover 212 A128 1286 Front Cover 113 A128 1363 Operation Instructions Sheet 114 A128 1273 Left Lower Cover 115 A128 1257 Left Cover 116 A110 1380 Right Filter Cover 117 A048 1383 Left Cover Pad 118 A048 4460 Copy Tray - Slide 119 A048 4470 Copy Tray - Guide 120 A048 4450 Copy Tray - Base 121 A128 5651 Operation Panel Ass’y - LT 121 A128 5650 Operation Panel Ass’y - A4 122 A128 1810 Original Scale - LT 122 A128 1812 Original Scale - A4 123 A128 1854 Stepped Screw - M5 224 A128 1347 Upper Cover 125 A128 1277 Right Cover 126 A110 1381 Filter Cover 127 A128 1980 Exposure Glass 128 A128 1396 Front Lower Cover 129 A128 1885 Platen Cover Plate 130 AA00 0401 Decal - High Temperature 131 A075 1359 Decal - Inner Cover 1

Index Part No. Description Q’ty PerNo. Assembly

101 0323 0060W Philips Sunken Head Screw - M3x6102 0414 0082W Tapping Screw With Flat Washer - M4x8103 0353 0060F Philips Truss Head Screw - M3x6104 0802 5085 Tapping Screw - M4x8105 0413 0082W Tapping Screw - M3x8

9

Ricoh Technical Service

Item 12 MB 15: Modified to meet Energy Star requirements


Item 23 MB 18: Parts catalog correction



2.OPERATION PANEL (A128)

10

2. OPERATION PANEL (A128)


1 A1285651 Operation Panel Ass’y - LT 11 A1285650 Operation Panel Ass’y - A4 12 A128 1550 Shielding Sheet 13 5442 3206 Mylar Seal - Agitator 14 A128 5812 Operation Panel Left Bracket 15 A128 5813 Operation Panel Right Bracket 16 A128 1421 Key Top Cover 17 A128 1510 Operation Decal 18 A128 1520 Decal - Original Size - LT 19 A128 1530 Operation Sheet (LT) 19 A128 1531 Operation Sheet (A4) 1

10 A128 1488 Key Top 111 A128 1486 Key Top - Zoom + 112 A128 1487 Key Top - Zoom - 113 A128 1466 Key Top - Reduction 114 A128 1464 Key Top - Full Size 115 A128 1465 Key Top - Engagement 116 A128 5550 Operation Panel Board - 115V 116 A128 5560 Operation Panel Board - 230/240V 117 A128 1463 Key Top - Lighter 118 A128 1462 Key Top - Darker 119 A128 1461 Key Top - ADS 120 A128 1431 Key Top - 10key 121 A128 1441 Key Top - C/S 122 A128 1436 Key Top - Start 123 A128 1452 Key Top - Clear Mode 124 A128 1451 Key Top - Interrupt 125 A128 1540 Display Panel (LT) 125 A128 1541 Display Panel (A4) 1


101 0413 0082W Tapping Screw - M3x8

11


Item 25 MB 2: Parts catalog correction (for OEM)


Item 1 (A4) MB 14: Modified to meet CE mark requirements


Item 16 (230/240V) MB 14: Modified to meet CE mark requirements


12



Assembly* A027 1350 Platen Cover Ass’y 11 A027 1365 Original Holder 12 5216 1374 Hinge Shaft - Platen Cover 23 A054 1881 Platen Cover 14 5216 1373 Ratch - Plunger 25 5216 1372 Ratch - Grommet 26 A017 1924 Flex Hinge - Platen Cover 17 5203 1359 Platen Cover Washer 28 A027 1368 Platen Cover Pad 19 A027 9500 Platen Cover Sheet -10 Sheets/set 1


Assembly

101 0720 0025E Retaining Ring - M2.5102 0413 0082W Tapping Screw - M3x8

13


14

Ricoh Technical Services

MB 32 Index 6 and 7 should not be included as part of this assembly part



Assembly

1 A128 2691 Rear Side Fence 12 A128 2926 By-pass Feed Table 13 A048 2951 Front Guide Holder 14 A128 2681 Front Side Fence 15 A128 2945 By-pass Feed Cover 16 A128 2635 Friction Pad 17 A128 2940 By-pass Feed Guide 19 A048 2928 Cam - Manual Feed Table 1

10 A128 2713 Bottom Plate Pad 211 A128 2956 Small Cassette Cover 111 A128 2950 Large Cassette Cover 112 A128 2698 Side Fence Gear 213 A128 2910 Bottom Plate 114 A128 2530 Large Cassette Body 115 A128 2775 Gear 116 A006 2699 Spacer - 5.1x20mm 117 A048 2938 Paper Guide - Manual Feed Table 118 AA00 2003 Decal - 8-1/2x14 118 AA00 2004 Decal - 11x17 118 AA00 2005 Decal -8-1/2x11R 118 AA00 2006 Decal - 17/2x11 118 AA00 2008 Decal - A4R 118 AA00 2009 Decal - A4 119 A128 2743 Rear Fence 120 A128 2716 Front Side Fence 121 A128 2727 Rear Side Fence 122 1005 0607 Decal - Paper Level 123 A128 2854 Cushion 124 AA14 3288 Stepped Screw 125 A128 2971 Actuator - 11x17 125 A128 2972 Actuator - 17/2x14 125 A128 2996 Actuator - 17/2x11 R 125 A128 2979 Actuator -11 x17/2 125 A128 2962 Actuator - A4R 125 A128 2964 Actuator - A4 1

lndexNo. Part No. Description

25 A128 2960 Actuator - A3

101 0443 0060W Hexagon Head Tapping Screw - M3x6102 0344 0060F Philips Truss Head Screw - M4x6103 0414 0082F Philips Truss Head Screw - M4x8104 0805 0073 Retaining Ring - M5105 0965 4010W Tapping Screw With Flatwasher - M4x10

15


Item 8 MB 25: Added


Item 22 MB 30: Old type no longer available

5. OPTICS 1 (A128)

9

I

5. OPTICS 1 (A128)


Assembly

1 AG07 0004 Magnetic Catch 12 AB01 0075 Gear - 48T 13 A128 1793 6th Mirror Bracket 14 A128 1767 Mirror Motor Barcket 15 A006 1722 Spring Plate 26 A128 1816 6th Mirror 17 A128 1797 Front 6th Mirror Bracket 18 A048 5237 Mirror Motor - DC24V 19 A128 1729 2nd Mirror 1

10 A075 1766 Adjusting Cam 111 A048 1782 Mirror Shutter 112 AC03 0026 Mirror - L224 113 AC03 0019 2nd & 3rd Mirror 114 A006 1721 Front Spring Plate 415 A110 1724 Rear Spring Plate 416 A069 1883 Shoe - Scanner 317 AB03 2024 Pulley - Scanner Wire 218 A128 1761 Mirror Bracket 119 A048 1764 Rack Gear - Mirror Drive 120 A048 1786 Sensor Drive Bracket 121 AW02 0022 Photointerruptor 122 A027 1705 Mirror Guide 123 A128 1817 Mirror Spring 124 A128 1815 5th Mirror 125 AB01 7129 Gear - 20Z And 72Z 1


101 0443 0060W Hexagon Head Tapping Screw - M3x6102 0951 4008W Philips Screw With Flat Washer - M4x8103 0720 0050E Retaining Ring - M5104 0314 0100W Philips Pan Head Screw - M4x10105 0313 0140W Philips Pan Head Screw - M3x14106 0720 0040E Retaining Ring - M4107 0413 0082W Tapping Screw - M3x8108 0313 0060W Philips Pan Head Screw - M3x6109 0807 4127 Wave Washer

17


Item 14 MB 21: Number of plates increased to secure the mirrors MB 22: New type of spring plate introduced (permanent countermeasure for the above)


Item 15 MB 21: Number of plates reduced (replaced by item 14)


MB 25 Second Scanner Frame added

6. OPTICS 2 (A128)

25

18

6. OPTICS 2 (A128)

lndex

123456789

10111213141516171819202122232425

Part No.

AA05 0046A128 5110A128 1777A128 5875AA15 0074A075 1788AA14 3264AC02 0077AA01 2062A048 1751A128 1773A128 1771A048 17755215 1806A069 1772A048 1753A128 1754A048 1755A128 17575215 1812A128 5239AW02 0022A048 1784A128 1808A048 1789

Description

Lens Drive WireOptics Control BoardADS CoverClampSeal - 12x272Cam Plate - Lens ShieldPulley ShaftLens - F8/180Lens Filter - G N245Lens BracketFront Shielding PlateRear Shielding PlateShielding Guide PlatePulleyGuide Plate - LensLens Shielding SealShielding PlateLens ShutterLens Motor BracketLens Drive PulleyLens Motor - DC24VPhotointerruptorLens Sensor BracketRear Shielding PlateLens Cover

Q'ty PerAssembly

1112111111111111111111111

Index

101102103104105106107

Part No.

0413 0082W0314 0100W0443 0060W0951 3008W0951 3006W0313 3006W0720 0040E

Description

Tapping Screw - M3x8Philips Pan Head Screw - M4x10Hexagon Head Tapping Screw - M3x6Philips Screw With Flat Washer - M3x8Philips Screw With Flat Washer - M3x6Philips Pan Head Screw - M3x6Retaining Ring - M4

Q’ty PerAssembly

19


MB 1 New item (26): Mylar Seal - Base


Item 25 MB 1: P/N correction


Item 15 MB 31: Part standardization

7. OPTICS 3 (A128)

20

7. OPTICS 3 (A128)


1 A075 1731 Rear Wire Pulley 12 A048 1737 Front Wire Pulley 23 A006 1744 Wire Support Plate 24 AA05 0042 Scanner Drive Wire - 1807mm 15 AA05 0044 Scanner Drive Wire - 1458mm 16 A075 1733 Left Rear Wiare Pulley 17 A128 1743 Scanner Motor Bracket 18 AA08 2029 Bushing - 6x13x5 29 AW11 0011 Thermostat 140°C AC120V 15A 1

10 A075 1870 Scanner Motor Pulley 111 A110 5214 Scanner Drive Motor - DC58W 112 AA05 0043 Scanner Drive Wire - 1462mm 113 A006 1745 Wire Adjusting Plate 114 AA05 0045 Scanner Drive Wire -1011 mm 115 A128 1818 Tension Spring 216 A128 5283 Exposure Lamp Harness 117 A110 1669 Lamp Holder Spring 218 A069 1883 Shoe - Scanner 419 A085 1672 Front Lamp Terminal 220 A085 1668 Terminal Supporter 221 A006 1708 Front Wire Clamp 122 A048 1721 Spring Plate A 123 A085 1673 Small Reflector 224 A110 1861 Reflector 125 A128 1736 Exposure Lamp - 97V 280W 125 A128 1735 Exposure Lamp - 180V 310W 126 A085 1670 Exposure Adjusting Plate 427 A006 1707 Rear Wire Clamp 128 A110 1705 1st Mirror Support Plate 129 A128 1728 1st Mirror 1

lndexNo. Part No. Description Q’ty Per

Assembly

101 0443 0060W Hexagon Head Tapping Screw - M3x6102 0720 0050E Retaining Ring - M5103 0807 4127 Wave Washer104 0951 3012W Philips Screw With flat Washer - M3x1105 0313 0120W Philips Pan Head Screw - M3x12106 0951 4008W Philips Screw With Flat Washer - M4x8107 0951 3006W Philips Screw With Flat Washer - M3x6108 0315 0250W Philips Pan Head Screw - M5x25109 0313 0060W Philips Pan Head Screw - M3x6

21


MB 25 First Scanner Frame added

8. OPTICS 4 (A128)

22

8. OPTICS 4 (A128). .IndexNo. Part No. Description Q’ty Per

Assembly

1 A048 1844 Scale Bracket 12 5215 1924 Cushion 43 A128 1792 Lens Cover Bracket 14 5205 1768 Rubber Seal - Mirror 25 A128 1842 Right Stay - Exposure Glass 16 A128 1835 Platen Cover Left Bracket 17 A048 1739 Photointerruptor Bracket 18 AW02 0022 Photointerruptor 19 A128 1834 Platen Cover Right Bracket 1

10 A128 1713 Upper Seal 211 A110 1817 Scanner Slide Rail 212 A048 1839 Left Guide Bracket 113 A128 1837 Support Plate 114 A128 5803 ADF Cord Bracket 115 A128 1820 Fan Motor - DC24V 116 A128 5873 Clamp 617 A128 5876 Clamp 218 A128 5878 Spacer - 6.4mm 419 A128 5875 Clamp 2


101 0443 0060W Hexagon Head Tapping Screw - M3x6102 0960 3030W Philips Flange Screw M3 x 30103 0314 0100w Philips Pan Head Screw - M4x10104 0313 0060w Philips Pan Head Screw - M3x6

23



Assembly

1 AB01 7157 Gear - 32Z And 35Z 12 AB01 7156 Pulley - 44Z 13 A048 2734 Cassete Release Arm 14 AA06 0268 Release Arm Spring 15 AA13 2115 Collar - Cam Follower 16 A128 5857 Right Lower Bracket 17 A128 2625 Lower Guide Plate 18 A048 2627 Guide Mylar 29 A128 2695 Front Cassette Holder 1

10 A128 2696 Rear Cassette Holder 111 AB01 7158 Gear - 14Z 112 A048 5260 Paper Lift Clutch 113 AB01 7159 Gear - 16Z 114 AA13 2116 Collar -8 115 A048 2731 Release Arm 116 AA06 0342 Lever Spring 117 AA13 2117 Collar - Shaft - Spring Clutch 118 A128 2661 Lever Spring 119 A128 5875 Clamp 2

lndex Part No. Description Q’ty PerNo. Assembly

101 0720 0030E Retaining Ring - M3102 0443 0060W Hexagon Head Tapping Screw - M3x6103 0720 0060E Retaining Ring - M6

25


Item 15 MB 4: Modified to ensure bottom plate lift


2 6



1 A075 2571 Lower Registration Guide 12 AG05 1071 Knob - Registration Guide Plate 13 AW02 0024 Photointerruptor 14 A128 2562 Upper Registration Guide 15 5053 0223 Bushing - 8mm 36 A128 2658 Pressure Spring 17 5205 2865 Bushing - Paper Feed Roller 18 A128 2576 Middle Guide Plate 19 AB04 0005 Paper Feed Clutch 1

10 5215 2621 Snap Ring - M6 111 AF03 1006 Feed Roller 112 AA14 0286 1st Feed Shaft 113 AB01 3079 Gear - 21Z 114 5447 2681 Snap Ring 115 AF03 0002 Pick Up Roller 116 A128 2589 Pick-up Roller Arm 117 A128 2660 Pressure Spring 118 A048 2719 Pick-up Solenoid Lever 119 A128 2718 Pick-up Solenoid Bracket 120 AW50 0012 Push Switch 121 A128 5875 Clamp


Assembly

101 0313 0040W Philips Pan Head Screw - M3x4102 0313 0300W Philips Pan Head Screw - M3x30103 0720 0060E Retaining Ring - M6104 0720 0040E Retaining Ring - M4105 0443 0060W Hexagon Head Tapping Screw - M3x6106 0313 0060W Philips Pan Head Screw - M3x6

27


28


1 5206 26052 5053 02233 5447 26814 AW50 00105 A128 27286 A128 27747 A128 26578 A048 26439 A128 2664

10 A128 265911 A128 261312 A128 259713 5053 070914 AB01 342015 AA08 006316 5053 044717 AA14 052818 AB04 101119 A110 260520 AB04 400821 AB04 200422 5447 267823 AB01 3422

A128 5314

Description Q’ty PerAssembly

Separation RollerBushing-8mmSnap RingPush SwitchSupport PlateDC SolenoidGearCassette Bottom LeverLift Arm ShaftPressure SpringPressure LeverPaper Feed StayBushing - 6x10x6mmGear-18ZBearing-SeparatorBushing-6mmSeparation DriveShaftBushing-6x18x10Separation Roller ShaftRelease SpringClutch Sleeve-Torque LimiterSlip Clutch CoverGear-27ZPaper Size Sensor Harness

1

1

2111111111121311111111

29

IndexNo.

101102103104105106107

Part No. Description

0720 0040E Retaining Ring - M40314 0080W Philips Pan Head Screw - M4x80443 0060W Hexagon Head Tapping Screw - M3x60632 0100G Pin - 2x10mm0951 3006W Philips Screw With Flat Washer - M3x60720 0060E Retaining Ring - M60720 0030E Retaining Ring - M3


30



Assembly

1 AA08 0095 Rear Registration Roller Bushing 12 A048 3913 Upper Transfer Guide 13 A128 2655 Lower Registration Roller 14 A128 2663 Front Spring - Registration Roller 25 AA08 0094 Front Registration Roller Bushing 16 A128 2768 Stepped Screw - M3x5 27 AF02 1039 Upper Registration Roller 18 A128 2751 Registration Roller Knob 19 5053 0223 Bushing - 8mm 2

10 A048 3898 Lower Transfer Guide 111 A048 2056 Cleaning Rail 112 A110 2052 Charge Corona Guide 113 A048 2053 Left Charge Corona Rail 114 A110 2054 Right Charge Corona Rail 115 A006 2130 Spring Plate - Charge Corona 216 A048 7684 Rail - Development 117 AA06 0254 Spring - Upper Transfer Guide 118 A048 5226 Pre - Transfer Lamp 119 A110 3360 Stay - Developer Rail 120 A048 2065 PTL Support Plate 121 AX20 0095 Magnetic Clutch 1

IndexNo.

101102103104105106

Part No.

0443 0060W0951 4006W0720 0040E0720 0060E0414 0082W0413 0082W

.

Description

Hexagon Head Tapping Screw - M3x6Philips Screw With Flat Washer - M4x6Retaining Ring - M4Retaining Ring - M6Tapping Screw With Flat Washer - M4x8Tapping Screw - M3x8

31


32



Assembly

1 A128 2271 Left Drum Stay 12 A075 2269 Right Drum Stay 13 A069 9510 Drum 1456789

1011121314151617

A048 2276 Ring - Transport BracketA128 2263 Front Side PlateA128 2275 Front Transport GuideA048 2273 Pick-off Pawl BracketA075 2258 Pick-up Pawl ShaftAA06 3106 Spring - Pick-up PawlA006 2270 Pick-off PawlA128 2260 Drum Support PlateA128 2258 Drum HolderAA14 3313 Stepped Screw - M5x7A128 5222 ID Sensor BoardA128 2278 Sensor HolderA075 2268 Upper Left Drum StayA128 2281 Rear Drum Side Plate

lndex

101102103104105106107

Part No.

0413 0060W0313 0040W0314 0100W0314 0200B0805 34710805 00770951 3004W

Description

Tapping Screw - M3x6Philips Pan Head Screw - M3x4Philips Pan Head Screw - M4x10Philips Pan Head Screw - M4x20Bushing - M8x22x7Retaining Ring - M3Philips Screw With Flat Washer - M3

33






34


123456789

101112131415161718192021

Part No.

A048 2008A006 2117A006 2114AD02 3059A048 9001A006 2111A030 6231AA06 0141AD02 21875442 2069AD02 3060AA06 02555442 21085442 2110AD02 2178A006 2118A006 2055A006 2123A006 2122A008 2087A006 2121

Description

Charge Corona UnitFront Cover-Charge CoronaGrid AnchorLeft Main Corona Unit CasingCharge Corona Wire - 10pcs/setCharge Corona GridCorona Wire RingSpring - Charge Corona GridFront End Block - Charge CoronaPlastic Screw-Main CoronaRight Main Corona Unit CasingSpring - Rear Charge Corona GridCorona Wire SpringPlug - Corona UnitRear End Block - Main CoronaRear Cover - Charge CoronaCharge Corona CleanerCleaner StayCleaner StopperCorona Cleaner PadCIeaner Holder

Q’ty PerAssembly

111111121112311111121


101 0413 0082W Tapping Screw - M3x8102 0413 0062W Tapping Screw - M3x6103 0951 4006W Philips Screw With Flat Washer - M4x6104 0971 3006A Philips Polycarbonate Screw - M3x6

35


36


lndexNo.

*

123456789

10111213141516171819

Part No.

A128 7551AG05 1097A128 3310A048 7628AA15 2136A048 7631AB01 3437AB01 3439AA15 11865205 3103AD03 8054AD03 8022A048 7612AB01 34405215 3089AD03 7023AB01 3441A048 7632AA15 1605AB01 3858

Description

Development UnitDevelopment BandLower CasingEntrance Seal PIateShield - Development RollerRetainer - Ball BearingGear - SleeveGear - 23ZFront Side Plate SealBushing - 6mmDevelopment AgitatorRaddle RollerDevelopment Roller KnobGear - Roller - Agitate, MixDeveloper KnobMixing AugerGear - 20ZCover - GearSeal - 323x4x3Gear - 15Z

Q’ty PerAssembly

11112111251111111111

101102103104105106107


0951 3008W Philips Screw With Flat Washer - M3x80313 0060W Philips Pan Head Screw - M3x60805 3415 Ball Bearing - 9x20x60727 0090E Retaining Ring C - M90313 0050W Philips Pan Head Screw - M3x50720 0040E Retaining Ring - M40313 0080W Philips Pan Head Screw - M3x8

Q’ty PerAssembly

37


38



* A048 7550 Development Unit 11 A048 7623 Grip - Development Unit 12 AA15 1490 Filter 13 A048 7628 Entrance Seal Plate 14 AA15 2136 Shield - Development Roller 25 A048 7631 Retainer - Ball Bearing 16 AB01 3437 Gear - Sleeve 17 AB01 3439 Gear - 23Z 18 A048 7600 Upper Casing 19 5205 3103 Bushing - 6mm 5

10 AD03 8054 Development Agitator 111 AD03 8022 Paddle Roller 112 A048 7612 Development Roller Knob 113 AB01 3440 Gear - Roller - Agitate, Mix 114 5215 3089 Developer Knob 115 AD03 7023 Mixing Auger 116 AB01 3441 Gear - 20Z 117 A048 7632 Cover - Gear 118 AA15 1605 Seal - 323x4x3 119 AB01 3858 Gear - 15Z 120 AA15 1186 Front Side Plate Seal 221 AD03 6021 Mixing Vanes 122 AA15 1604 Seal - 16x9x3 223 AA15 2019 Seal - Mixing Auger 124 A110 3311 Lower Casing 125 A048 7624 Filter Bracket 1

39

IndexNo. Part No. Q’ty Per

Assembly

101 0951 3008B Philips Screw With Flat Washer - M3x8102 0413 0102W Tapping Screw - M3x10103 0805 3415 Ball Bearing - 9x20x6104 0727 0090E Retaining Ring C - M9105 0313 0050W Philips Pan Head Screw - M3x5106 0720 0040E Retaining Ring - M4107 0313 0080W Philips Pan Head Screw - M3x8108 0413 0082W Tapping Screw - M3x8


40



* A110 3061 Toner Supply Unit - 115V 1* A110 3062 Toner Supply Unit - 220V 11 5215 3328 Joint - Hopper 12 5215 3347 Spring - Gear 13 5215 3327 Shaft - Agitator 14 A110 3321 Upper Casing - Toner Supply - 115V 14 A110 3322 Upper Casing - Tonner Supply - 220V 15 AA15 1480 Shield - Toner Hopper - Front Upper 16 A048 7670 Slitter 17 A110 3340 Plate Nut 18 AA15 1606 Seal -44x1 4x3 19 AA15 1481 Shield - Toner Hopper - Rear Upper 1

10 AA15 1483 Shield - Toner Hopper - Lower 111 AA15 0331 Seal - Toner Supply Unit 112 AB01 3442 Gear - Toner Supply 113 AB01 3443 Gear - Idler - Toner Supply 114 AB01 3444 Gear - Agitator 115 5215 3295 Hopper Filter 116 A048 7654 Lower Casing - Toner Supply Unit 117 A048 7669 Plate - Toner Supply Roller 118 AA15 1488 Shield - Plate - Toner Hopper 119 5215 3303 Seal - Toner Supply Roller 220 A128 3014 Tonner Supply Roller 121 AA15 0197 Shield - Toner Hopper - Right 122 AA15 1482 Shield - Toner Hopper - Upper 123 AA15 1479 Shield - Case - Toner Hopper - Rear 124 AA15 1487 Shield - Rear Lower - Toner Hopper 125 AA15 1486 Shield - Front Lower - Toner Hopper 126 AA15 1476 Sponge - Toner Supply 127 AA15 0196 Shield - Toner Hopper - Left 128 AA15 1489 Seal - 2x5x37.5 1

Index

101102103104105106

Part No.

0720 0040E0807 41030951 3006W0951 3008W0413 0082W0720 0030E

Description

Retaining Ring - M4Spacer - 0.5mmPhilips Screw With Flat Washer - M3x6Philips Screw With Flat Washer - M3x8Tapping Screw - M3x8Retaining Ring - M3

41


Toner Supply Unit MB 28: Part number corrected


42



* A313 3050 Toner Supply Unit - Color 11 5215 3328 Joint - Hopper 12 5215 3347 Spring - Gear 13 5215 3327 Shaft - Agitator 14 A313 3053 Casing - Toner Supply Unit 15 AA15 1480 Shield - Toner Hopper - Front Upper 16 A048 7670 Slitter 17 A110 3340 Plate Nut 18 AA15 1606 Seal -44x14x3 19 AA15 1481 Shield - Toner Hopper - Rear Upper 1

10 AA06 0267 Spring - Toner End Actuator Lever 111 A048 7679 Arm - Toner End Sensor 112 AB01 3442 Gear - Toner Supply 113 AB01 3443 Gear - Idler - Toner Supply 114 AB01 3444 Gear - Agitator 115 5215 3295 Hopper Filter 116 AA15 1485 Shield - Rear Upper - Toner Hopper 117 A048 7669 Plate - Toner Supply Roller 118 AA15 1488 Shield - Plate - Toner Hopper 119 5215 3303 Seal - Toner Supply Roller 22 0 AD03 3014 Toner Supply Roller 121 AA15 0197 Shield - Toner Hopper - Right 122 AA15 1482 Shield - Toner Hopper - Upper 123 AA15 1484 Shield - Front Upper - Toner Hopper 124 AA15 1487 Shield - Rear Lower - Toner Hopper 125 AA15 1486 Shield - Front Lower - Toner Hopper 126 AA15 1476 Sponge - Toner Supply 127 AA15 0196 Shield - Toner Hopper - Left 128 AA15 1489 Seal - 2x5x37.5 129 AA15 1479 Shield - Case - Toner Hopper - Rear 130 A048 7654 Lower Casing - Toner Supply Unit 131 AA15 0198 Shield - Toner Hopper - Lower 132 AA15 1483 Shield - Toner Hopper - Lower 133 AA06 0265 Spring - Toner End Sensor 134 A048 7677 Toner End Actuator Lever 1

Index

3536

101102103104105106107108109

Part No.

A048 7676A313 3055

0720 0040E0807 41030951 3006W0951 3008W0413 0082W0728 0040E0720 0030E0805 00770720 0050E

Description

Shaft - Toner End SensorTapping Screw and Washer

Retaining Ring - M 4Spacer - 0.5mmPhilips Screw With Flat Washer - M3x6Philips Screw With Flat Washer - M3x8Tapping Screw - M3x8Grip Ring - 4mmRetaining Ring - M3Retaining Ring - M3Retaining Ring - M5

Q‘ty PerAssembly-

2

43

19. CLEANING UNIT (A128). .IndexNo. Part No. Description Q’ty Per

Assembly* A128 3501 Cleaning Unit 11 A128 3558 Upper Cleaning Case 12 A128 3584 Toner Collection Housing 13 AA00 0059 Caution Decal - English 13 AA00 0060 Caution Decal -4 Languages 14 A128 3587 Feeler Supporter 15 A005 3586 Rubber Seal - Toner Collection 16 A005 3585 Sensor Feeler - Toner Over Flow 17 A069 9001 Cleaning Entrance Seal 18 AB01 1084 Gear - 17Z 19 AA14 3146 Stopper Screw 2

10 A128 3588 Shield - Drum 211 A128 3583 Front Seal - Cleaning 112 A128 3589 Rear Seal - Cleaning 113 A128 3572 Cleaning Lower Seal 114 A128 3591 Seal - 5x5 215 A128 3585 Lower Cleaning Case 116 A128 3590 Seal -9.5 217 AA15 1109 Seal - 5x16x5 218 A128 3580 Toner Collection Shaft 119 A128 3552 Cleaning Blade 120 A128 3551 Blade Holder 121 5446 3648 Stepped Screw - M4 122 AA08 0030 Bushing - 5x13x7 223 A128 3563 Blade Release Lever 124 A128 3568 Pressure Spring 225 A128 3581 Front Case Cleaning 126 A128 3560 Seal - 29.5x316 127 A128 3582 Seal - 3x28x326 128 AB01 7160 Gear - 17Z And 35Z 129 A128 3573 Front Holder Seal 130 A128 3578 Rear Holder Seal 1


101 0951 3008B Philips Screw With Flat Washer - M3x8102 0413 0062W Tapping Screw - M3x6103 0313 0060W Philips Pan Head Screw - M3x6104 0720 0040E Retaining Ring - M4

45




MB 9 A P/N has been issued for the blade holder ass'y


MB 20 Mylar - Cleaning Blade Holder added to prevent vibrational noise


Item 19 MB 23: Modified to improve cleaning

20. TRANSPORT SECTION (A128)

46

20. TRANSPORT SECTION (A128)


1 A110 3879 T/S Corona Unit 11 A110 3921 T/S Corona Unit 12 A048 3881 T&S Corona Guide 13 A048 3883 Cover - T/S Corona - Front 14 A048 9003 Separation Corona Wire -10pcs/set 15 A048 9002 Transfer Corona Wire - 10pcs/set 16 AD02 3082 T/S Corona Guide Plate 17 5442 2108 Corona Wire Spring 38 AD02 2179 Front End Block - T&S Corona 19 AD02 3081 T/S Corona Unit Casing (115V) 19 AD02 3083 T/S Corona Unit Casing (230V) 1

10 A075 3851 Front Transport Frame 111 A075 3856 T&S Rail 112 A075 3853 Rear Transport Frame 113 AD02 2180 Rear End Block - T&S Corona 114 AA06 3036 Terminal Spring 215 A048 3887 Cover - T/S Corona - Rear 116 A048 3860 Transport Bracket Holder 117 A075 3854 Transport Guide Plate 118 A048 3857 Spring Plate 419 5203 1349 Rear Positioning Decal - Development 1


101 0413 0082W Tapping Screw - M3x8102 0951 3005W Philips Screw With Flat Washer - M3x5103 0443 0060W Hexagon Head Tapping Screw - M3x6

47

21. FUSING UNIT (A128)

48

21. FUSING UNIT (A128). .IndexNo. Part No. Description Q’ty Per

Assembly

1 A128 4155 Fusing Cover 12 A1284086 Fusing Upper Stay 13 A128 5435 Thermofuse 14 A048 5228 Thermistor 15 A075 4100 Front Heater Holder 16 A128 4486 Fusing Lamp - 115V 780W 16 A128 4487 Fusing Lamp - 230V 780W 17 AG05 0046 Fusing Knob 18 A128 4314 Pressure Spring 29 A128 4088 Pressure Lever 2

10 A128 4071 Front Side Plate 111 AE03 0003 Ball Bearing - 30x42x7 212 A048 4084 Collar - Hot Roller 213 A075 4161 Lower Guide Plate 114 AE01 1007 Hot Roller 115 A128 4089 Lower Guide Plate 116 AE03 1002 Bushing - 8x14x7 217 AE02 0016 Pressure Roller 118 A075 4080 Lower Fusing Stay 119 A048 4105 Rear Heater Holder 120 AB01 3201 Gear - 40T 121 AA14 3267 Pin 122 A128 4076 Rear Side Plate 123 AB01 3418 Gear - 24Z 124 AA14 3266 Exit Drive Shaft 125 AB01 3417 Gear - 30Z 1


101 0951 3006W Philips Screw With Flat Washer - M3x6102 0443 0060W Hexagon Head Tapping Screw - M3x6103 0725 0300E Retaining Ring C - M30104 0720 0040E Retaining Ring - M4105 0720 0060E Retaining Ring - M6

49


Item 9 MB 7: Parts standardization






Item 14 MB 11: Modified to minimize offset problems

O'Brien

Item 11 MB 33

22. PAPER EXIT (A128)

50

22. PAPER EXIT (A128)

1 A128 42602 AA00 03353 AA08 00814 AB01 34195 A048 42776 AF04 00497 A128 43008 A048 13629 AA06 6102

10 A048 428811 A128 431312 A006 900213 AG07 000414 A128 437115 A048 429116 A048 429517 AA06 610318 AF04 003119 I 5206 2684

Description

Exit CoverCaution DecalBushing - 6x10X9Gear - 17ZRear Holder - Paper Exit UnitExit RollerFront Exit Unit HolderDecal - D2Spring - Hot Roller StripperStipper HolderPressure SpringHot Roller Stripper (5pcs/set)Magnetic CatchUpper Exit GuideFeeler - Paper Exit SensorActuator - Paper Exit SensorSpring - Exit SensorUpper Exit RollerShoulder Screw - M3

Q'ty PerAssembly

1121111151512111141

Index Part No. Description Q’ty PerAssembly

101 0443 0060W Hexagon Head Tapping Screw - M3x6102 0720 0050E Retaining Ring - M5103 0413 0082W Tapping Screw - M3x8104 0727 0040E Retaining Ring-m4105 0720 0025E Retaining Ring - M2.5106 0413 0122W Tapping Screw - M3x12

51

23. DRIVE SECTION 1 (A128)

52



Assembly

1 A048 5869 Development Drive Bracket 12 A128 1102 Lock Solenoid 13 AA08 0039 Bushing - 4x7x4.5 14 A048 5856 Power Pack Bracket 15 A128 1129 Sorenod Spring 16 A128 1135 Toner Supply Bracket 17 AB01 3429 Gear - 26Z 18 AA14 8408 Toner Supply Shaft 19 A128 5306 P. Sensor Harness 1

10 AX21 0044 Toner Supply Clutch 111 AB01 3431 Gear - 29Z 112 AB01 1069 Gear - 45Z 113 AB01 3839 Gear - 36Z 114 AX02 0074 Motor - 115V 31W 114 AX02 0075 Motor - 220V 31 W 115 A110 5853 Left Bracket - AC Drive 116 AB01 3430 Gear - 33Z 117 AB01 7166 Gear - 36Z And 20Z 118 A128 1128 Cover Spring 119 A075 1123 Fusing Drive Joint Bracket 120 A075 1126 Fusing Drive Bracket 121 AB01 7167 Gear - 20Z 122 AB01 3432 Gear - 35Z 123 A128 5852 Right Bracket - AC Drive 124 A048 5854 Upper Bracket - AC Drive 125 A128 5876 Clamp 226 A128 5877 Spacer 1


101 0443 0060W Hexagon Head Tapping Screw - M3x6102 0313 0040W Philips Pan Head Screw - M3x4103 0720 0060E Retaining Ring - M6104 0805 3386 Bushing - 8mm105 0951 3006W Philips Screw With Flat Washer- M3x6106 1606 1567 Capacitor - 8uF + 10% -5% 250V107 1105 0192 Locking Support108 0443 0080W Hexagon Head Tapping Screw - M3x8109 0633 0180G Parallel Pin - 3x18mm110 1105 0230 Clamp111 0720 0040E Retaining Ring - M4112 1105 0193 Nylon Stud

53




Item 14 MB 1: Parts catalog correction; also, one item not listed


54


Index

123456789

1011’12131415161718


A128 5304 Power Pack HarnessAA00 0401 Decal - High TemperatureA048 1139 R o l l e r A048 1129 Spring PlateAB04 0011 Development Drive ClutchAB01 1067 Gear - 100ZAA04 3088 Timing Belt - 384XLA048 1115 Timing Pulley FlangeA128 1138 Rear 2nd PlateAB03 0195 Pulley - 36ZAB01 3435 Gear - 24ZAA13 2025 Spacer - 1x8x12AB01 3840 Gear - 35ZAB01 3428 Gear - 35ZAD02 1108 T/S Corona ReceptacleAB01 1068 Gear - 46ZA128 5877 SpacerA128 5875 I Clamp

Q’ty PerAssembly

12111111111111111


101 0443 0080W Hexagon Head Tapping Screw - M3x8102 0443 0060W Hexagon Head Tapping Screw - M3x6103 0805 3415 Ball Bearing - 9x20x6104 0805 3386 Bushing - 8mm105 0720 0060E Retaining Ring - M6106 0951 3006W Philips Screw With Flat Washer - M3x6

55


Item 15 MB 1: One item not listed

Technical Support

MB 26 Development connector added

25. ELECTRICAL SECTION 1 (A128)

I



1 A128 1032 Hinge 22 A048 5830 Counter Bracket 13 5442 2107 Spring 24 AX31 0010 6 Digits Total Counter 15 AA05 1013 Release Wire 16 A048 5822 Lever - Safety Switch 17 5203 1686 Screw - Slid Rail 28 A048 5823 Switch Arm 19 A128 5826 Spring 1

10 A048 5821 Bracket - Safety Switch 111 A128 5316 AC Harness 112 A048 4390 Cover - Lever - Safety Switch 113 AX62 0015 Fan Motor - 115V 113 AX62 0016 Fan - AC220V 114 AA01 0082 Ozone Filter 115 A048 5325 Harness - Exit Sensor 116 AW02 0021 Photointerruptor - 175487-3 117 5216 4145 Thermofuse Decal 118 A048 5310 Harness - Over Flow 119 A128 1092 Exhaust Fan Stay 120 A048 3595 Upper Cleaning Stay 121 A048 5410 Quenching Lamp - 115V 121 A048 5610 Quenching Lamp - 220/240V 122 A128 5235 Eraser Lamp Unit 123 A048 5820 Eraser Bracket 124 AD02 1013 Charge Corona Receptacle 125 AD02 1015 Receptacle Housing 126 AA00 0401 Decal - High Temperature 227 A006 3676 Sensor Shutter 128 A048 3596 Sensor Bracket 129 AW02 0073 Photointerruptor - GP1A72A 130 A128 5875 Clamp

Index

101102103104105106107108

Part No.

0443 0060W1204 13731204 15760964 4008W0313 0050W0951 4008W0313 0060W0313 0160W

Description

Hexagon Head Tapping Screw - M3x6Push SwitchMain SwitchTapping Screw With Flat Washer - M4x8Philips Pan Head Screw - M3x5Philips Screw With Flat Washer - M4x8Philips Pan Head Screw - M3x6Philips Pan Head Screw - M3x16

57


Item 13 MB 1: One item not listed MB 3: AC220 V fan changed to meet safety standards










MB 15 Left Cover Decal: Introduced to meet Energy Star requirements


MB 15 Main Switch Harness: Introduced to meet Energy Star requirements

2 6 .

58



Assembly

1 A128 5850 Power Supply Cord Bracket 12 A110 5314 AC Drive Harness 13 A128 5520 AC Drive Board - 115V 13 A128 5620 AC Drive Board - 220V 14 A128 5160 Main Control Board 15 A128 5319 Front Right Harness 16 A128 5318 Rear Upper Harness 17 A128 5312 Key Counter Harness 18 A128 5309 Harness - PSU/AC 19 A128 5571 Power Supply Cord - 115V 19 A128 5672 Power Supply Cord - 230/240V 1

10 A128 5705 Transformer - 115V 110 A128 5704 Transformer - 230V 111 A111 5312 Fusing Lamp Harness 112 A128 5402 DC Power Supply Board -115V 112 A128 5412 DC Power Supply Board - 230/240V 113 A128 5304 Power Pack Harness 114 AZ32 0069 Power Pack - CBG 115 AZ32 0038 Power Pack - T/D - 220/240V 116 A128 5316 AC Harness 117 A128 5873 Clamp 618 A128 5313 Operation Harness 119 A128 5874 Spacer - 6.4mm 520 A128 5878 Spacer - 6.4mm 421 A128 5390 Heater Harness 122 A054 5810 Large P.S.U. Bracket 1

Index

101102103104105

Part No.

1107 07530801 01421105 01931105 01590443 0060W

Description

Fuse - 6.3A 250VScrew - Spring Washer - M5x8Nylon StudPCB studHexagon Head Tapping Screw - M3x6

59


Item 18 MB 14: Modified to meet CE mark requirements




Item 4 MB 15: Modified to meet Energy Star requirements MB 16: Modified to meet CE mark requirements

Technical Support

Item 9 MB 27: China - Changed due to new regulations


60



1 A128 1070 Shielding Plate - 5th Mirror 12 AW50 0011 Push Switch 13 A128 7687 Development Stopper 14 A128 3873 Transport Lever 15 A048 3868 Release Bracket 26 A128 3869 Front Bracket 17 AA14 0294 Transport Release Shaft 18 A128 3871 Rear Bracket 19 A128 2623 Development Cover Plate 1

10 A048 2624 Cushion - Pick Up Roller 111 A128 2632 Paper End Sensor Bracket 112 AW02 0021 Photointerruptor - 175487-3 213 AA11 1009 Paper End Feeler 214 A048 5324 Harness - Toner End Sensor 115 A128 2621 Upper Guide Plate 116 A128 5875 Clamp17 A048 1301 Key Counter Bracket 118 A048 7681 Sensor Bracket 119 AW02 0022 Photointerruptor 120 A128 2772 Paper End Firrer Bracket 121 AX40 0052 Anti-condensation Heater - 115V 18W 121 AX40 0053 Anti-condensation Heater - 240V 18W 122 AA00 0401 Decal - High Temperature 1

Index Part No. DescriptionQ’ty Per

No. Assembly

101 0720 0030E Retaining Ring - M3102 0443 0060W Hexagon Head Tapping Screw - M3x6103 0443 0080W Hexagon Head Tapping Screw - M3x8104 0720 0080E Retaining Ring - M8105 0314 0100W Philips Pan Head Screw - M4x10106 0314 0060W Philips Pan Head Screw - M4x6






MB 5 Item 23: Sensor feeler added




Item 13 MB 5: Quantity correction MB 6: Changed to ensure paper end detection when the bypass table is open

CONTROL BOARD (A128)28. MAIN

IndexNo.

*

1

Part No.

A128 5160A128 5106

Description

Main Control BoardIC - µPD27C512D-20

Q’ty PerAssembly


137 1407 2412 IC - SN74LS32M138 1407 2413 IC - SN74LS138M139 1407 2746 IC - CXD1095Q140 1407 3314 IC - TC74HC4052AF141 1407 3322 IC - MC74HC04AF142 1407 3512 IC - MK48Z52B-20143 1407 4136 IC -µPD7831144 1407 4234 IC - SN74LS373M145 1408 0398 IC - NJ2903M146 1408 0598 IC - MB3773PF147 1503 0071 Oscillator - 12 MHz148 1601 8171 Variable Resistor - 2K OHM ±20% 1/2W149 1601 8445 Resistor - 200K OHM 0.3W150 1602 0987 capacitor & Coil - 270PF 100V151 1604 1366 capacitor - 47µF ±20% 25V152 1604 1377 Capacitor - 0.47MF 50V153 1604 1383 Capacitor - 22MF 50V154 1604 1386 Capacitor - 100µF ±20% 50V155 1605 0343 Capacitor - 30PF ±5% 50V156 1605 0636 Capacitor - 0.1 MF157 1606 1139 Capacitor - 0.01µF ±20%158 1606 1537 Capacitor - 1000PF 50V159 1607 0618 Capacitor - B-06-R-50160 1610 0286 capacitor - 100PF 50V ±10%161 1630 2101 Resistor -100 OHM 1/8W162 1630 2102 Resistor - 1K OHM 1/8W ±5%163 1630 2103 Resistor - 10K OHM 1/8W164 1630 2106 Resistor - 10M OHM - 1/8W165 1630 2132 Resistor - 113K OHM166 1630 2181 Resistor -180 OHM 1/8W ±5%167 1630 2220 Resistor - 22 OHM 1/8W ±5%168 1630 2222 Resistor - 2.2K OHM 1/8W169 1630 2223 Resistor - 22K OHM 1/8W ±5%170 1630 2272 Resistor - 2.7 OHM ±5% 1/8W171 1630 2333 Resistor - 33K OHM 1/8W ±5%

Index Part No. Description Q’ty PerAssembly

102 1101 0328 Connector Pin Contact103 1102 0675 Connector - 6P104 1102 4201 Connector - 2P105 1102 4202 Connector - 3P106 1102 4205 CT Header-6P107 1102 4207 Connector - 8P108 1102 4208 Connector - 9P109 1102 4209 CT Header - 10P110 1102 4211 CT Header- 12P111 1102 4212 CT Header - 15P112 1102 4497 Connector - 13P113 1102 4619 Connector - 2P114 1102 4627 Connector -10P115 1102 4631 CT Connector -2P116 1102 5003 Connector - 2P117 1102 5007 CT Header - 14P118 1103 1770 Connector - 4P119 1103 1776 Pin Header - 10P120 1103 1798 Pin Header - 4P121 1104 0239 Lsi Socket - 24P122 1104 0588 Dip Socket - 28P123 1204 1422 Dip Switch -51D-0401124 1400 0369 Transistor - 2SA1213Y125 1402 0476 Diode - 1SS184126 1402 0478 Diode -1SS226TE65L127 1402 1037 Diode - U1ZB12128 1402 1172 Zener Diode - HzM6.8B129 1404 0163 Diode - Z2010130 1407 1535 IC - TD62308AP131 1407 2055 IC - TD62304F132 1407 2080 IC - SN74LS21NS133 1407 2187 IC - SN74LS07NS134 1407 2230 IC - TD6F62303F135 1407 2231 IC - TD62308AF136 1407 2344 IC - TD62382F

Index

172173174175176177

Part No.

1630 24711630 24721630 24731630 25611632 10031632 3902

Description

Resistor - 470 OHM 1/8W ±5%Resistor - 4.7K OHM 1/8W ±5%Resistor - 47K OHM 1/8W ±5%Resistor - 560 OHM ±5% 1/8WResistor - 100K OHM ±1% 1/8WResistor - 39K OHM ±1% 1/8W

Q’ty PerAssembly

6 5


MB 15 Inductor 3.5 x 9 introduced to meet Energy Star requirements


MB 15 2P connector: Introduced to meet Energy Star requirements


Item 173 MB 15: Quantity reduced to meet Energy Star requirements


Item 104 MB 15: Quantity reduced to meet Energy Star requirements


Item 1 MB 17: P/N change to facilitate parts control


Item 142 MB 29: No longer produced. New part issued to replace it

29. AC DRIVE BOARD (A128)

Part No. Description Q’ty Per. Assembly

* A128 5520 AC Drive Board - 115V 1* A128 5620 AC Drive Board - 230/24.0V 1

67

Part No. Description Q’ty Per. Assembly

101 1005 0890 Decal - TUV102 1107 0485 Fuse - 15A 125V102 1107 0460 Fuse - 220/240V103 1208 1277 Relay - AC250V 16A104 1208 1279 Relay - AC250V 5A105 1403 0749 Triac - S21 MD3V106 1404 0131 Varistor - ERZ-C1ODK271U107 1404 0233108 1405 0210 Triac - 400V 10A109 1405 0211 Triac-400V16A110 1601 1880 Fuse Resistor 100 ohm 1/2W111 1602 0908 Noise Killer112 1602 0920113 1606 1121114 1606 1406 Capaciter - 270pf115 1607 0054 Noise Filter - SN14-700116 1607 0394 Choke - SC-05-300117 1611 4820118 1107 0460 Fuse - 220/240V119 1403 0776 IC - S21MD3W120 1404 0254 Varistor - 470V0.4W121 1404 0257 Arrester - DSA-302MA-05122 1405 0212 Triac - 600V 10A123 1405 0218 Triac - 600V 5A124 1606 1476125 1606 1768 Capacitor - 10MF -5%



30. DECAL AND DOCUMENT (A128)

68

30. DECAL AND DOCUMENT (A128)


1 5216 4145 Thermofuse Decal 12 A048 1362 Decal - D2 13 A128 1530 Operation Sheet 14 A128 1510 Operation Decal 15 A128 1366 Decal - Simbol (LT) 15 A128 1386 Decal - Simbol (A4) 16 AA00 0401 Decal - High Temperature 17 1005 0607 Decal - Paper Level 18 AA00 2003 Decal - 8-1/2x14 18 AA00 2004 Decal -11x17 18 AA00 2005 Decal - 8-1/2x11R 18 AA00 2006 Decal - 1712x11 18 AA00 2008 Decal - A4R 18 AA00 2009 Decal - A4 19 A128 1363 Operation Instructions Sheet 1

10 A128 8607 Operating Instructions - English LT 111 AA00 0335 Caution Decal 112 1005 0890 Decal - TUV 113 A075 1359 Decal - Inner Cover 1


Assembly

69


Item 7 MB 30: Old type no longer available

31. SPECIAL TOOLS (A128)

3

I

70

31. SPECIAL TOOLS (A128)


1 5442 9101 Setting Powder 12 5205 9101 Gap Gauge 13 A006 9103 Omega Clamp 14 5203 9501 Grease 501 15 5442 9106 Drum Shoe 16 5447 9104 Shoe Adaptor 17 5420 9504 Thermo Meter - HLC 18 5420 9505 Probe - HLC-30 1

10 5447 9078 Heat Resisting Grease MT-78 111 5442 9103 Launa Oil 40 112 5420 9516 Test Chart - OS - A3 (10psc/Set) 113 A006 9105 Drum Shaft 114 A006 9104 Adjusting Scanner Pin (4pcs/Set) 115 A008 9502 Silicone Grease - G40M 1

IndexNo. Part No.

Q’ty PerAssembly

71

PARTS INDEX


A128 1032 Hinge 57- 1A128 1070 Shielding Plate - 5th Mirror 61- 1A128 1092 Exhaust Fan Stay 57- 19A128 1102 Lock Solenoid 53- 2A128 1128 Cover Spring 53- 18A128 1129 Sorenod Spring 53- 5A128 1135 Toner Supply Bracket 53- 6A128 1138 Rear 2nd Plate 55- 9A128 1257 Left Cover 9- 15A128 1273 Left Lower Cover 9- 14A128 1277 Right Cover 9-25Al 28 1285 Front Cover Chain 9- 2Al 28 1286 Front Cover 9- 12A128 1313 Rear Cover 9- 6A128 1334 Right Inner Cover 9- 5A128 1338 Left Inner Cover 9- 8A128 1347 Upper Cover 9-24A128 1351 Key Counter Cover 9- 3A128 1363 Operation Instructions Sheet 9- 13A128 1363 Operation Instructions Sheet 69- 9A128 1366 Decal-Simbol(LT) 69- 5A128 1386 Decal-Simbol(A4) 69- 5A128 1388 Stopper 9- 10A128 1396 Front Lower Cover 9-28A128 1421 KeyTopCover 11- 6A128 1431 KeyTop-10key 11-20A128 1436 KeyTop-Start 11-22A128 1441 KeyTop-C/S 11-21A128 1451 KeyTop-Interrupt 11-24A128 1452 KeyTop-ClearMode 11-23A128 1461 KeyTop-ADS 11- 19A128 1462 KeyTop-Darker 11- 18A128 1463 KeyTop-Lighter 11- 17A128 1464 KeyTop-Full Size 11- 14A128 1465 KeyTop-Enlagement 11- 15

Page andPart No. Description Index No.

A128 1466 KeyTop-Reduction 11- 13A128 1486 KeyTop-Zoom+ 11- 11A128 1487 KeyTop-Zoom- 11- 12A128 1488 Key Top 11- 10A128 1510 Operation Decal 11- 7A128 1510 Operation Decal 69- 4A128 1520 Decal -Original Size -LT 11- 8A128 1530 Operation Sheet (LT) 11- 9A128 1530 Operation Sheet 69- 3A128 1531 Operation Sheet (A4) 11- 9A128 1540 Display Panel (LT) 11-25A128 1541 Display Panel (A4) 11-25A128 1550 Shielding Sheet 11- 2A128 1713 Upper Seal 23- 10A128 1728 1st Mirror 21-29A128 1729 2nd Mirror 17- 9A128 1735 Exposure Lamp - 180V 310W 21-25A128 1736 Exposure Lamp - 97V 280W 21-25A128 1743 Scanner Motor Bracket 21- 7A128 1754 Shielding Plate 19- 17A128 1757 Lens Motor Bracket 19- 19A128 1761 Mirror Bracket 17- 18A128 1767 Mirror Motor Barcket 17- 4A128 1771 Rear Shielding Plate 19- 12A128 1773 Front Shielding Plate 19- 11A128 1777 ADS Cover 19- 3A128 1792 Lens Cover Bracket 23- 3A128 1793 6th Mirror Bracket 17- 3A128 1797 Front 6th Mirror Bracket 17- 7A128 1808 Rear Shielding Plate 19-24A128 1810 Original Scale - LT 9-22A128 1812 Original Scale - A4 9-22A128 1815 5th Mirror 17-24A128 1816 6th Mirror 17- 6A128 1817 Mirror Spring 17-23

74

Part No. Description .

A128 1818 Tension Spring 21- 15A128 1820 Fan Motor - DC24V 23- 15A128 1834 Platen Cover Right Bracket , 23- 9A128 1835 Platen Cover Left Bracket 23- 6A128 1837 Support Plate 23- 13A128 1842 Right Stay - Exposure Glass 23- 5A128 1854 Stepped Screw - M5 9-23A128 1885 Platen Cover Plate 9-29A128 1980 Exposure Glass 9-27A128 2258 Drum Holder 33- 12A128 2260 Drum Support Plate 33- 11A128 2263 Front Side Plate 33- 5A128 2271 Left Drum Stay 33- 1A128 2275 Front Transport Guide 33- 6A128 2278 Sensor Holder 33- 15A128 2281 Rear Drum Side Plate 33- 17A128 2530 Large Cassette Body 15- 14A128 2562 Upper Registration Guide 27- 4A128 2576 Middle Guide Plate 27- 8A128 2589 Pick-up Roller Arm 27- 16A128 2597 Paper Feed Stay 29- 12A128 2613 Pressure Lever 29- 11A128 2621 Upper Guide Plate 61- 15A128 2623 Development Cover Plate 61- 9A128 2625 Lower Guide Plate 25- 7A128 2632 Paper End Sensor Bracket 61- 11A128 2635 Friction Pad 15- 6A128 2655 Lower Registration Roller 31- 3A128 2657 Gear 29- 7A128 2658 Pressure Spring 27- 6A128 2659 Pressure Spring 29- 10A128 2660 Pressure Spring 27- 17A128 2661 Lever Spring 25- 18A128 2663 Front Spring - Registration Roller 31- 4A128 2664 Lift Arm Shaft 29- 9

Part No. Description Page andIndex No.

A128 2681 Front Side Fence 15- 4A128 2691 Rear Side Fence 15- 1A128 2695 Front Cassette Holder 25- 9A128 2696 Rear Cassette Holder 25- 10A128 2698 Side Fence Gear 15- 12A128 2713 Bottom Plate Pad 15- 10A128 2716 Front Side Fence 15-20A128 2718 Pick-up Solenoid Bracket 27- 19A128 2727 Rear Side Fence 15-21A128 2728 Support Plate 29- 5A128 2743 Rear Fence 15- 19A128 2751 Registration Roller Knob 31- 8A128 2768 Stepped Screw - M3x5 31- 6A128 2772 Paper End Firrer Bracket 61-20A128 2774 DC Solenoid 29- 6A128 2775 Gear 15- 15A128 2854 Cushion 15-23A128 2910 Bottom Plate 15- 13A128 2926 By-pass Feed Table 15- 2A128 2940 By-pass Feed Guide 15- 7A128 2945 By-pass Feed Cover 15- 5A128 2950 Large Cassette Cover 15- 11A128 2956 Small Cassette Cover 15- 11A128 2960 Actuator - A3 15-25A128 2962 Actuator - A4R 15-25A128 2964 Actuator - A4 15-25A128 2971 Actuator - 11x17 15-25A128 2972 Actuator - 17/2x14 15-25A128 2979 Actuator - 11x17/2 15-25A128 2996 Actuator - 17/2x11 R 15-25A128 3014 Tonner Supply Roller 41-20A128 331O Lower Casing 37- 2A128 3501 Cleaning Unit 45- *A128 3551 Blade Holder 45-20A128 3552 Cleaning Blade 45- 19

75


A128 3558 Upper Cleaning Case 45- 1A128 3560 Seal - 29.5x316 45-26A128 3563 Blade Release Lever 45-23A128 3568 Pressure Spring 45- 24A128 3572 Cleaning Lower Seal 45- 13A128 3573 Front Holder Seal 45- 29A128 3578 Rear Holder Seal 45-30A128 3580 Toner Collection Shaft 45- 18A128 3581 Front Case Cleaning 45- 25A128 3582 Seal - 3x28x326 45- 27A128 3583 Front Seal - Cleaning 45- 11A128 3584 Toner Collection Housing 45- 2A128 3585 Lower Cleaning Case 45- 15A128 3587 Feeler Supporter 45- 4A128 3588 Shield - Drum 45- 10A128 3589 Rear Seal - Cleaning 45- 12A128 3590 Seal -9.5 45- 16A128 3591 Seal - 5x5 45- 14A128 3869 Front Bracket 61- 6A128 3871 Rear Bracket 61- 8A128 3873 Transport Lever 61- 4A128 4071 Front Side Plate 49- 10A128 4076 Rear Side Plate 49- 22A128 4086 Fusing Upper Stay 49- 2A128 4088 Pressure Lever 49- 9A128 4089 Lower Guide Plate 49- 15A128 4155 Fusing Cover 49- 1A128 4260 Exit Cover 51- 1A128 4300 Front Exit Unit Holder 51- 7A128 4313 Pressure Spring 51- 11A128 4314 Pressure Spring 49- 8A128 4371 Upper Exit Guide 51- 14A128 4486 Fusing Lamp - 115V 780W 49- 6A128 4487 Fusing Lamp - 230V 780W 49- 6A128 5106 65- 1


A128 5110 Optics Control Board 19- 2A128 5160 Main Control Board 59- 4A128 5160 Main Control Board 65- *A128 5222 ID Sensor Board 33- 14A128 5235 Eraser Lamp Unit 57-22A128 5239 Lens Motor - DC24V 19-21A128 5283 Exposure Lamp Harness 21- 16A128 5304 Power Pack Harness 55- 1A128 5304 Power Pack Harness 59- 13A128 5306 P. Sensor Harness 53- 9A128 5309 Harness - PSU/AC 59- 8A128 5312 Key Counter Harness 59- 7A128 5313 Operation Harness 59- 18A128 5314 Paper Size Sensor Harness 29-24A128 5316 AC Harness 57- 11A128 5316 AC Harness 59- 16A128 5318 Rear Upper Harness 59- 6A128 5319 Front Right Harness 59- 5A128 5390 Heater Harness 59-21A128 5402 DC Power Supply Board - 115V 59- 12A128 5412 DC Power Supply Board - 230/240V 59- 12A128 5435 Thermofuse 49- 3A128 5520 AC Drive Board - 115V 59- 3A128 5520 AC Drive Board - 115V 67- *A128 5550 operation Panel Board - 115V 11- 16A128 5560 Operation panel Board - 230/240V 11- 16A128 5571 Power Supply Cord - 115V 59- 9A128 5620 AC Drive Board - 22oV 59- 3A128 5620 AC Drive Board - 230/240V 67- *A128 5650 Operation Panel Ass’y - A4 9-21A128 5650 operation Panel Ass’y - A4 11- 1A128 5651 Operation Panel Ass’y - LT 9-21A128 5651 Operation Panel Ass’y - LT 11- 1A128 5672 Power Supply Cord - 230/240V 59- 9A128 5704 Transformer - 230V 59- 10

76


Transformer - 115V 59- 10ADF Cord Bracket 23- 14Operation Panel Left Bracket 11- 4Operation Panel Right Bracket 11- 5Spring 57- 9Power Supply Cord Bracket 59- 1Right Bracket - AC Drive 53-23Right Lower Bracket 25- 6Clamp 23- 16Clamp 59- 17Spacer - 6.4mm 59- 19Clamp 19- 4Clamp 23- 19Clamp 25- 19Clamp 27-21Clamp 55- 18Clamp 57-30Clamp 61- 16Clamp 23- 17Clamp 53-25Spacer 53-26Spacer 55- 17Spacer - 6.4mm 23- 18Spacer - 6.4mm 59-20Development Unit 37- *Development Stopper 61- 3Operating Instructions - English LT 69- 10


Caution Decal - English 45- 3Caution Decal -4 Languages 45- 3Caution Decal 51- 2Caution Decal 69- 11Decal - High Temperature 9-30Decal - High Temperature 55- 2Decal - High Temperature 57-26Decal - High Temperature 61-22Decal - High Temperature 69- 6Decal - 8-1/2x14 15- 18Decal - 8-1/2x14 69- 8Decal -11x17 15- 18Decal - 11x17 69- 8Decal - 8-1/2x11 R 15- 18Decal - 8-1/2x11 R 69- 8Decal - 17/2x11 15- 18Decal - 17/2x11 69- 8Decal - A4R 15- 18Decal - A4R 69- 8Decal - A4 15- 18Decal - A4 69- 8Ozone Filter 57- 14Lens Filter - G N245 19- 9Timing Belt - 384XL 55- 7Scanner Drive Wire - 1807mm 21- 4Scanner Drive Wire - 1462mm 21- 12Scanner Drive Wire - 1458mm 21- 5Scanner Drive Wire -1011mm 21- 14Lens Drive Wire 19- 1Release Wire 57- 5Spring - Charge Corona Grid 35- 8Spring - Upper Transfer Guide 31- 17Spring - Rear Charge Corona Grid 35- 12Spring - Toner End Sensor 43-33Spring - Toner End Actuator Lever 43- 10

77


AA06 0268 Release Arm Spring 25- 4AA06 0342 Lever Spring 25- 16AA06 3036 Terminal Spring 47- 14AA06 3106 Spring - Pick-up Pawl 33- 9AA06 6102 Spring - Hot Roller Stripper 51- 9AA06 6103 Spring - Exit Sensor 51- 17AA08 0030 Bushing - 5x13x7 45-22AA08 0039 Bushing - 4x7x4.5 53- 3AA08 0063 Bearing - Separator 29- 15AA08 0081 Bushing - 6x10X9 51- 3AA08 0094 Front Registration Roller Bushing 31- 5AA08 0095 Rear Registration Roller Bushing 31- 1AA08 2029 Bushing - 6x13x5 21- 8AA11 009 Paper End Feeler 61- 13AA13 2025 Spacer - 1x8x12 55- 12AA13 2115 Collar - Cam Follower 25- 5AA13 2116 Collar -8 25- 14AA13 2117 Collar - Shaft - Spring Clutch 25- 17AA14 0286 1st Feed Shaft 27- 12AA14 0294 Transport Release Shaft 61- 7AA14 0528 Separation Drive Shaft 29- 17AA14 3146 Stopper Screw 45- 9AA14 3264 Pulley Shaft 19- 7AA14 3266 Exit Drive Shaft 49-24AA14 3267 Pin 49-21AA14 3288 Stepped Screw 15-24AA14 3313 Stepped Screw - M5x7 33- 13AA14 8408 Toner Supply Shaft 53- 8AA15 0074 Seal - 12x272 19- 5AA15 0196 Shield - Toner Hopper - Left 41-27AA15 0196 Shield - Toner Hopper - Left 43-27AA15 0197 Shield - Toner Hopper - Right 41-21AA15 0197 Shield - Toner Hopper - Right 43-21AA15 0198 Shield - Toner Hopper - Lower 43-31AA15 0331 Seal - Toner Supply Unit 41- 11


AA15 1109 Seal - 5x16X5 45- 17AA15 1186 Front Side Plate Seal 37- 8AA15 1186 Front Side Plate Seal 39-20AA15 1476 Sponge - Toner Supply 41-26AA15 1476 Sponge - Toner Supply 43-26AA15 1479 Shield - Case - Toner Hopper - Rear 41-23AA15 1479 Shield - Case - Toner Hopper - Rear 43-29AA15 1480 Shield - Toner Hopper - Front Upper 41- 5AA15 1480 Shield - Toner Hopper - Front Upper 43- 5AA15 1481 Shield - Toner Hopper - Rear Upper 41- 9AA15 1481 Shield - Toner Hopper - Rear Upper 43- 9AA15 1482 Shield - Toner Hopper - Upper 41-22AA15 1482 Shield - Toner Hopper - Upper 43-22AA15 1483 Shield - Toner Hopper - Lower 41- 10AA15 1483 Shield - Toner Hopper - Lower 43-32AA15 1484 Shield - Front Upper - Toner Hopper 43-23AA15 1485 Shield - Rear Upper - Toner Hopper 43- 16AA15 1486 Shield - Front Lower - Toner Hopper 41-25AA15 1486 Shield - Front Lower - Toner Hopper 43-25AA15 1487 Shield - Rear Lower - Toner Hopper 41-24AA15 1487 Shield - Rear Lower - Toner Hopper 43-24AA15 1488 Shield - Plate - Toner Hopper 41- 18AA15 1488 Shield - Plate - Toner Hopper 43- 18AA15 1489 Seal - 2x5x37.5 41-28AA15 1489 Seal - 2x5x37.5 43-28AA15 1490 Filter 39- 2AA15 1604 Seal - 16x9x3 39-22AA15 1605 Seal - 323x4x3 37- 18AA15 1605 Seal - 323x4x3 39- 18AA15 1606 Seal -44x14x3 41- 8AA15 1606 Seal -44x14x3 43- 8AA15 2019 Seal - Mixing Auger 39-23AA15 2136 Shield - Development Roller 37- 4AA15 2136 Shield - Development Roller 39- 4ABO1 0075 Gear - 48T 17- 2

78


AB01 1067 Gear - 100Z 55- 6AB01 1068 Gear - 46Z 55- 16AB01 1069 Gear - 45Z 53- 12AB01 1084 Gear - 17Z 45- 8AB01 3079 Gear -21Z 27- 13AB01 3201 Gear - 40T 49-20AB01 3417 Gear - 30Z 49- 25AB01 3418 Gear-24Z 49-23AB01 3419 Gear-17Z 51- 4AB01 3420 Gear-18Z 29- 14AB01 3422 Gear-27Z 29- 23AB01 3428 Gear-35Z 55- 14AB01 3429 Gear-26Z 53- 7AB01 3420 Gear - 33Z 53-16AB01 3431 Gear - 29Z 53-11AB01 3432 Gear -35z 53-22AB01 3435 Gear-24Z 55- 11AB01 3437 Gear-Sleeve 37- 6AB01 3437 Gear-Sleeve 39- 6AB01 3439 Gear-23Z 37- 7AB01 3439 Gear-23Z 39- 7AB01 3440 Gear -Roller -Agitate,Mix 37- 13AB01 3440 Gear -Roller -Agitate,Mix 39- 13AB01 3441 Gear-20Z 37- 16AB01 3441 Gear-20Z 39- 16AB01 3442 Gear-Toner Supply 41- 12AB01 3442 Gear-Toner Supply 43- 12AB01 3443 Gear-Idler-Toner Supply 41- 13AB01 3443 Gear-Idler-Toner Supply 43- 13AB01 3444 Gear - Agitator 41- 14AB01 3444 Gear - Agitator 43- 14AB01 3839 Gear - 36Z 53- 13AB01 3840 Gear - 35Z 55- 13AB01 3858 Gear - 15Z 37- 19AB1 3858 Gear - 15Z 39- 19


AB01 7129 Gear - 20Z And 72Z 17- 25AB01 7156 Pulley - 44Z 25- 2AB01 7157 Gear - 32Z And 35Z 25- 1AB01 7158 Gear - 14Z 25- 11AB01 7159 Gear - 16Z 25- 13AB01 7160 Gear - 17Z And 35Z 45-28AB01 7166 Gear - 36Z And 20Z 53- 17AB01 7167 Gear - 20Z 53-21AB03 0195 Pulley - 36Z 55- 10AB03 2024 Pulley - Scanner Wire 17- 17AB04 0005 Paper Feed Clutch 27- 9AB04 0011 Development Drive Clutch 55- 5AB04 1011 Bushing - 6x18x10 29- 18AB04 2004 Clutch Sleeve - Torque Limiter 29-21AB04 4008 Release Spring 29-20AC02 0077 Lens - F8/180 19- 8AC03 0019 2nd & 3rd Mirror 17- 13AC03 0026 Mirror - L224 17- 12AD02 1013 Charge Corona Receptacle 57-24AD02 1015 Receptacle Housing 57-25AD02 1108 T/S Corona Receptacle 55- 15AD02 2178 Rear End Block - Main Corona 35- 15AD02 2179 Front End Block - T&S Corona 47- 8AD02 2180 Rear End Block - T&S Corona 47- 13AD02 2187 Front End Block - Charge Corona 35- 9AD02 3059 Left Main Corona Unit Casing 35- 4AD02 3060 Right Main Corona Unit Casing 35- 11AD02 3081 T/S Corona Unit Casing (115V) 47- 9AD02 3082 T/S Corona Guide Plate 47- 6AD02 3083 T/S Corona Unit Casing (230V) 47- 9AD03 3014 Toner Supply Roller 43-20AD03 6021 Mixing Vanes 39-21AD03 7023 Mixing Auger 37- 15AD03 7023 Mixing Auger 39- 15AD03 8022 Raddle Roller 37- 11

79


AD03 8022 Paddle Roller 39- 11AD03 8054 Development Agitator 37- 10AD03 8054 Development Agitator 39- 10AEO1 1007 Hot Roller 49- 14AE02 0016 Pressure Roller 49- 17AE03 0003 Ball Bearing - 30x42x7 49- 11AE03 1002 Bushing - 8x14x7 49- 16AF02 1039 Upper Registration Roller 31- 7AF03 0002 Pick Up Roller 27- 15AF03 1006 Feed Roller 27- 11AF04 0031 Upper Exit Roller 51- 18AF04 0049 Exit Roller 51- 6AG05 0046 Fusing Knob 49- 7AG05 1071 Knob - Registration Guide Plate 27- 2AG05 1097 Development Band 37- 1AG07 0004 Magnetic Catch 9- 7AG07 0004 Magnetic Catch 17- 1AG07 0004 Magnetic Catch 51- 13AW02 0021 Photointerruptor -175487-3 57- 16AW02 0021 Photointerruptor -175487-3 61- 12AW02 0022 Photointerruptor 17-21AW02 0022 Photointerruptor 19-22AW02 0022 Photointerruptor 23- 8AW02 0022 Photointerruptor 61- 19AW02 0024 Photointerruptor 27- 3AW02 0073 Photointerruptor - GP1 A72A 57-29AW11 0011 Thermostat 140° AC120V 15A 21- 9AW50 0010 Push Switch 29- 4AW50 0011 Push Switch 61- 2AW50 0012 Push Switch 27-20AX02 0074 Motor -115V31W 53- 14AX02 0075 Motor - 220V 31 W 53- 14AX20 0095 Magnetic Clutch 31-21AX21 0044 Toner Supply Clutch 53- 10AX31 0010 6 Digits Total Counter 57- 4


AX40 0052 Anti-condensation Heater - 115V 18W 61-21AX40 0053 Anti-condensation Heater - 240V 18W 61-21AX62 0015 Fan Motor - 115V 57- 13AX62 0016 Fan - AC220V 57- 13AZ32 0038 Power Pack - T/D - 220/240V 59- 15AZ32 0069 Power Pack - CBG 59- 14A005 3585 Sensor Feeler - Toner Over Flow 45- 6A005 3586 Rubber Seal - Toner Collection 45- 5A006 1707 Rear Wire Clamp 21-27A006 1708 Front Wire Clamp 21-21A006 1721 Front Spring Plate 17- 14A006 1722 Spring Plate 17- 5A006 1744 Wire Support Plate 21- 3A006 1745 Wire Adjusting Plate 21- 13AO06 2055 Charge Corona Cleaner 35-17A006 2111 Charge Corona Grid 3 5 - 6A006 2114 Grid Anchor 3 5 - 3A006 2117 Front Cover - Charge Corona 3 5 - 2A006 2118 Rear Cover - Charge Corona 35-16A006 2121 Cleaner Holder 35-21A006 2122 Cleaner Stopper 35- 19A006 2123 Cleaner Stay 35- 18A006 2130 Spring Plate - Charge Corona 31- 15A006 2270 Pick-off Pawl 33- 10A006 2699 Spacer - 5.1x20mm 15- 16A006 3676 Sensor Shutter 57-27A006 9002 Hot Roller Stripper (5pcs/set) 51- 12A06 9103 Omega Clamp 71- 3A006 9104 Adjusting Scanner Pin (4pcs/Set) 71- 14A006 9105 Drum Shaft 71- 13A008 2087 Corona Cleaner Pad 35-20A008 9502 Silicone Grease - G40M 71- 15A017 1924 Flex Hinge - Platen Cover 13- 6A027 1350 Platen Cover Ass’y 13- *A027 1365 Original Holder 13- 1

80


A027 1368 Platen Cover Pad 13- 8A027 1705 Mirror Guide 17-22A027 9500 Platen Cover Sheet -10 Sheets/set 13- 9A030 6231 Corona Wire Ring 35- 7A048 1115 Timing Pulley Flange 55- 8A048 1129 Spring Plate 55- 4A048 1139 Roller 55- 3A048 1301 Key Counter Bracket 61- 17A048 1311 Front Door Catch Cover 9- 11A048 1362 Decal - D2 51- 8A048 1362 Decal - D2 69- 2A048 1383 Left Cover Pad 9- 17A048 1721 Spring Plate A 21-22A048 1737 Front Wire Pulley 21- 2A048 1739 Photointerruptor Bracket 23- 7A048 1751 Lens Bracket 19- 10A048 1753 Lens Shielding Seal 19- 16A048 1755 Lens Shutter 19- 18A048 1764 Rack Gear - Mirror Drive 17- 19A048 1775 Shielding Guide Plate 19- 13A048 1782 Mirror Shutter 17- 11A048 1784 Lens Sensor Bracket 19-23A048 1786 Sensor Drive Bracket 17-20A048 1789 Lens Cover 19-25A048 1839 Left Guide Bracket 23- 12A048 1844 Scale Bracket 23- 1A048 2008 Charge Corona Unit 35- 1A048 2053 Left Charge Corona Rail 31- 13A048 2056 Cleaning Rail 31- 11A048 2065 PTL Support PIate 31-20A048 2273 Pick-off Pawl Bracket 33- 7A048 2276 Ring -Transport Bracket 33- 4A048 2624 Cushion -PickUp Roller 61- 10A048 2627 Guide Mylar 25- 8A048 2643 Cassette Bottom Lever 29- 8


A048 2719 Pick-up Solenoid Lever 27- 18A048 2731 Release Arm 25- 15A048 2734 Cassete Release Arm 25- 3A048 2928 Cam-Manual Feed Table 15- 9A048 2938 PaperGuide-Manual FeedTable 15- 17A048 2951 Front Guide Holder 15- 3A048 3595 Upper Cleaning Stay 57-20A048 3596 Sensor Bracket 57-28A048 3857 Spring Plate 47- 18A048 3860 Transport Bracket Holder 47- 16A048 3868 Release Bracket 61- 5A048 3881 T&S Corona Guide 47- 2A048 3883 Cover - T/S Corona - Front 47- 3A048 3887 Cover - T/S Corona - Rear 47- 15A048 3898 Lower Transfer Guide 31- 10A048 3913 Upper Transfer Guide 31- 2A048 4084 Collar - Hot Roller 49- 12A048 4105 Rear Heater Holder 49- 19A048 4277 Rear Holder - Paper Exit Unit 51- 5A048 4288 Stripper Holder 51- 10A048 4291 Feeler - Paper Exit Sensor 51- 15A048 4295 Actuator - Paper Exit Sensor 51- 16A048 4390 Cover - Lever - Safety Switch 57- 12A048 4450 Copy Tray - Base 9-20A048 4460 Copy Tray - Slide 9- 18A048 4470 Copy Tray - Guide 9- 19A048 5226 Pre - Transfer Lamp 31- 18A048 5228 Thermistor 49- 4A048 5237 Mirror Motor - DC24V 17- 8A048 5260 Paper Lift Clutch 25- 12A048 5310 Harness - Over Flow 57- 18A048 5324 Harness - Toner End Sensor 61- 14A048 5325 Harness - Exit Sensor 57- 15A048 5410 Quenching Lamp - 115V 57-21A048 5610 Quenching Lamp - 220/240V 57-21

81


A048 5820 Eraser Bracket 57-23A048 5821 Bracket - Safety Switch 57- 10A048 5822 Lever - Safety Switch 57- 6A048 5823 Switch Arm 57- 8A048 5830 Counter Bracket 57- 2A048 5854 Upper Bracket - AC Drive 53-24A048 5856 Power Pack Bracket 53- 4A048 5869 Development Drive Bracket 53- 1A048 7550 Development Unit 39- *A048 7600 Upper Casing 39- 8A048 7612 Development Roller Knob 37- 12A048 7612 Development Roller Knob 39- 12A048 7623 Grip - Development Unit 39- 1A048 7624 Filter Bracket 39-25A048 7628 Entrance Seal Plate 37- 3A048 7628 Entrance Seal Plate 39- 3A048 7631 Retainer - Ball Bearing 37- 5A048 7631 Retainer - Ball Bearing 39- 5A048 7632 Cover - Gear 37- 17A048 7632 Cover - Gear 39- 17A048 7654 Lower Casing - Toner Supply Unit 41- 16A048 7654 Lower Casing - Toner Supply Unit 43-30A048 7669 Plate - Toner Supply Roller 41- 17A048 7669 Plate - Toner Supply Roller 43- 17A048 7670 Slitter 41- 6A048 7670 Slitter 43- 6A048 7676 Shaft - Toner End Sensor 43-35A048 7677 Toner End Actuator Lever 43-34A048 7679 Arm - Toner End Sensor 43- 11A048 7681 Sensor Bracket 61- 18A048 7684 Rail - Development 31- 16A048 9001 Charge Corona Wire - 10pts/set 35- 5A048 9002 Transfer Corona Wire - 10pts/set 47- 5A048 9003 Separation Corona Wire -1 Opts/set 47- 4A054 1255 Mylar Seal 19 X 45 9- 1


A054 1881 Platen Cover 13- 3A054 5810 Large P.S.U. Bracket 59-22A069 1772 Guide Plate - Lens 19- 15A069 1883 Shoe - Scanner 17- 16A069 1883 Shoe - Scanner 21- 18A069 9001 Cleaning Entrance Seal 45- 7A069 9510 Drum 33- 3A075 1123 Fusing Drive Joint Bracket 53- 19A075 1126 Fusing Drive Bracket 53-20A075 1359 Decal - Inner Cover 9-31A075 1359 Decal - Inner Cover 69- 13A075 1731 Rear Wire Pulley 21- 1A075 1733 Left Rear Wiare Pulley 21- 6A075 1766 Adjusting Cam 17- 10A075 1788 Cam Plate - Lens Shield 19- 6A075 1870 Scanner Motor Pulley 21- 10A075 2258 Pick-up Pawl Shaft 33- 8A075 2268 Upper Left Drum Stay 33- 16A075 2269 Right Drum Stay 33- 2A075 2571 Lower Registration Guide 27- 1A075 3851 Front Transport Frame 47- 10A075 3853 Rear Transport Frame 47- 12A075 3854 Transport Guide Plate 47- 17A075 3856 T&S Rail 47- 11A075 4080 Lower Fusing Stay 49- 18A075 4100 Front Heater Holder 49- 5A075 4161 Lower Guide Plate 49- 13A085 1668 Terminal Supporter 21-20A085 1670 Exposure Adjusting Plate 21-26A085 1672 Front Lamp Terminal 21- 19A085 1673 Small Reflector 21-23A11O 1380 Right Filter Cover 9- 16A11O 1381 Filter Cover 9-26A11O 1669 Lamp Holder Spring 21- 17A110 1705 1st Mirror Support Plate 21-28

82


A110 1724 Rear Spring Plate 17- 15A110 1817 Scanner Slide Rail 23- 11A110 1861 Reflector 21-24A110 2052 Charge Corona Guide 31- 12A110 2054 Right Charge Corona Rail 31- 14A110 2605 Separation Roller Shaft 29- 19A110 3061 Toner Supply Unit - 115V 41- *A110 3062 Toner Supply Unit - 220V 41- *A110 3311 Lower Casing 39-24A110 3321 Upper Casing - Toner Supply - 115V 41- 4A110 3322 Upper Casing - Tonner Supply - 220V 41- 4A110 3340 Plate Nut 41- 7A110 3340 Plate Nut 43- 7A110 3360 Stay - Developer Rail 31- 19A110 3879 T/S Corona Unit 47- 1A110 3921 T/S Corona Unit 47- 1A110 5214 Scanner Drive Motor - DC58W 21- 11A110 5314 AC Drive Harness 59- 2A110 5853 Left Bracket - AC Drive 53- 15A111 5312 Fusing Lamp Harness 59- 11A313 3050 Toner Supply Unit - Color 43- *A313 3053 Casing - Toner Supply Unit 43- 4A313 3055 Tapping Screw and Washer 43-365053 0223 Bushing - 8mm 27- 55053 0223 Bushing - 8mm 29- 25053 0223 Bushing - 8mm 31- 95053 0447 Bushing - 6mm 29- 165053 0709 Bushing - 6x10x6mm 29- 135203 1349 Rear Positioning Decal - Development 47- 195203 1359 Platen Cover Washer 13- 75203 1686 Screw - Slid Rail 57- 75203 9501 Grease 501 71- 45205 1768 Rubber Seal - Mirror 23- 45205 2865 Bushing - Paper Feed Roller 27- 75205 3103 Bushing - 6mm 37- 9


5205 3103 Bushing - 6mm 39- 95205 9101 Gap Gauge 71- 25206 2605 Separation Roller 29- 15206 2684 Shoulder Screw - M3 51- 195206 2686 Snap Ring 9- 95215 1806 Pulley 19- 145215 1812 Lens Drive Pulley 19-205215 1924 Cushion 23- 25215 2621 Snap Ring - M6 27- 105215 3089 Developer Knob 37- 145215 3089 Developer Knob 39- 145215 3295 Hopper Filter 41- 155215 3295 Hopper Filter 43- 155215 3303 Seal - Toner Supply Roller 41- 195215 3303 Seal - Toner Supply Roller 43- 195215 3327 Shaft - Agitator 41- 35215 3327 Shaft - Agitator 43- 35215 3328 Joint - Hopper 41- 15215 3328 Joint - Hopper 43- 15215 3347 Spring - Gear 41- 25215 3347 Spring - Gear 43- 25216 1372 Ratch - Grommet 13- 55216 1373 Ratch - Plunger 13- 45216 1374 Hinge Shaft - Platen Cover 13- 25216 4145 Thermofuse Decal 57- 175216 4145 Thermofuse Decal 69- 15420 1515 Plate - Key Counter 9- 45420 9504 Thermo Meter - HLC 71- 75420 9505 Probe - HLC-30 71- 85420 9516 Test Chart - OS - A3 (10psc/Set) 71- 125442 2069 Plastic Screw - Main Corona 35-105442 2107 Spring 57- 35442 2108 Corona Wire Spring 35- 135442 2108 Corona Wire Spring 47- 75442 2110 Plug - Corona Unit 35- 14

83


5442 3206 Mylar Seal - Agitator 11- 35442 9101 Setting Powder 71- 15442 9103 Launa Oil 40 71- 115442 9106 Drum Shoe 71- 55446 3648 Stepped Screw - M4 45-215447 2678 Slip Clutch Cover 29-225447 2681 Snap Ring 27- 145447 2681 Snap Ring 29- 35447 9078 Heat Resisting Grease MT-78 71- 105447 9104 Shoe Adaptor 71- 6

84

Description

Tapping Screw-M3x8TappingScrew-M3x8TappingScrew-M3x8TappingScrew-M3x8TappingScrew-M3x8TappingScrew-M3x8TappingScrew-M3x8Tapping Screw- M3x8TappingScrew-M3x8TappingScrew-M3x8TappingScrew-M3x8TappingScrew-M3x8TappingScrew-M3x10TappingScrew-M3x12PhilipsTruss Head Screw- M4x8Tapping Screw With Flat Washer - M4x8Tapping Screw With Flat Washer - M4x8Hexagon Head Tapping Screw - M3x6Hexagon Head Tapping Screw - M3x6Hexagon Head Tapping Screw - M3x6Hexagon Head Tapping Screw - M3x6Hexagon Head Tapping Screw - M3x6Hexagon Head Tapping Screw - M3x6Hexagon Head Tapping Screw - M3x6Hexagon Head Tapping Screw - M3x6Hexagon Head Tapping Screw - M3x6Hexagon Head Tapping Screw - M3x6Hexagon Head Tapping Screw - M3x6Hexagon Head Tapping Screw - M3x6Hexagon Head Tapping Screw - M3x6Hexagon Head Tapping Screw - M3x6Hexagon Head Tapping Screw - M3x6Hexagon Head Tapping Screw - M3x6Hexagon Head Tapping Screw - M3x6Hexagon Head Tapping Screw - M3x8

Page andIndex No.

9-10511-10113-10217-10719-10131-10635-10139-10841-10543-10547-10151-10339-10251-10615-1039-102

31-10515-10117-10119-10321-10123-10125-10227-10529-10331-10147-10349-10251-10153-10155-10257-10159-10561-10253-108


0443 0080W Hexagon Head Tapping Screw - M3x8 55-1010443 0080W Hexagon Head Tapping Screw - M3x8 61-1030632 0100G Pin - 2x10mm 29-1040633 0180G Parallel Pin - 3x18mm 53-1090720 0025E Retaining Ring - M2.5 13-1010720 0025E Retaining Ring - M2.5 51-1050720 0030E Retaining Ring - M3 25-1010720 0030E Retaining Ring - M3 29-1070720 0030E Retaining Ring - M3 41-1060720 0030E Retaining Ring - M3 43-1070720 0030E Retaining Ring - M3 61-1010720 0040E Retaining Ring - M4 17-1060720 0040E Retaining Ring - M4 19-1070720 0040E Retaining Ring - M4 27-1040720 0040E Retaining Ring - M4 29-1010720 0040E Retaining Ring - M4 31-1030720 0040E Retaining Ring - M4 37-1060720 0040E Retaining Ring - M4 39-1060720 0040E Retaining Ring - M4 41-1010720 0040E Retaining Ring - M4 43-1010720 0040E Retaining Ring - M4 45-1040720 0040E Retaining Ring - M4 49-1040720 0040E Retaining Ring - M4 53-1110720 0050E Retaining Ring - M5 17-1030720 0050E Retaining Ring - M5 21-1020720 0050E Retaining Ring - M5 43-1090720 0050E Retaining Ring - M5 51-1020720 0060E Retaining Ring - M6 25-1030720 0060E Retaining Ring - M6 27-1030720 0060E Retaining Ring - M6 29-1060720 0060E Retaining Ring - M6 31-1040720 0060E Retaining Ring - M6 49-1050720 0060E Retaining Ring - M6 53-1030720 0060E Retaining Ring - M6 55-1050720 0080E Retaining Ring - M8 61-104

85

Description

Philips Screw With Flat Washer- M3x8Philips Screw With Flat Washer - M3x1Philips Screw With Flat Washer- M4x6Philips Screw With Flat Washer- M4x6Philips Screw With Flat Washer - M4x8Philips Screw With Flat Washer- M4x8Philips Screw With Flat Washer - M4x8Philips Flange Screw M3 X 30Tapping Screw With Flat Washer - M4x8Tapping Screw With Flatwasher - M4x10Philips Polycarbonate Screw - M3x6Decal - Paper LevelDecal - Paper LevelDecal - TUVDecal - TUVConnector Pin ContactConnector - 6PConnector - 2PConnector - 3PCT Header-6PConnector - 8PConnector - 9PCT Header- 10PCT Header - 12PCT Header - 15PConnector - 13PConnector - 2PConnector - 10PCT Connector -2PConnector - 2PCT Header- 14PConnector - 4PPin Header - 10PPin Header - 4PLsi Socket - 24P

.

43-10421-10431-10235-10317-10221-10657-10623-10257-10415-10535-10415-226 9 - 767’10169- 1265-10265-10365-10465-10565-10665-10765-10865-10965-11065-11165-11265-11365-11465-11565-11665-11765-11865-11965-12065-121

86


1104 0588 Dip Socket - 28P 65-1221105 0159 PCB Stud 59-1041105 0192 Locking Support 53-1071105 0193 Nylon Stud 53-1121105 0193 Nylon Stud 59-1031105 0230 Clamp 53-1101107 0460 Fuse - 220/240V 67-1021107 0460 Fuse - 220/240V 67-1181107 0485 Fuse - 15A 125V 67-1021107 0753 Fuse - 6.3A 250V 59-1011204 1373 Push Switch 57-1021204 1422 Dip Switch -51 D-0401 65-1231204 1576 Main Switch 57-1031208 1277 Relay - AC250V 16A 67-1031208 1279 Relay - AC250V 5A 67-1041400 0369 Transistor - 2SA1213Y 65-1241402 0476 Diode - 1SS184 65-1251402 0478 Diode - 1SS226TE85L 65-1261402 1037 Diode - U1ZB12 65-1271402 1172 Zener Diode - HzM6.8B 65-1281403 0749 Triac - S21MD3V 67-1051403 0776 IC - S21MD3VY 67-1191404 0131 Varistor - ERZ-C1ODK271U 67-1061404 0163 Diode - Z2010 65-1291404 0233 67-1071404 0254 Varistor - 470V 0.4W 67-1201404 0257 Arrester - DSA-302MA-05 67-1211405 0210 Triac - 400V 10A 67-1081405 0211 Triac - 400V 16A 67-1091405 0212 Triac - 600V 10A 67-1221405 0218 Triac - 600V 5A 67-1231407 1535 IC - TD62308AP 65-1301407 2055 IC - TD62304F 65-1311407 2080 IC - SN74LS21NS 65-1321407 2187 IC - SN74LS07NS 65-133


1407 2230 IC - TD6F62303F 65-1341407 2231 IC - TD62308AF 65-1351407 2344 IC - TD62382F 65-1361407 2412 IC - SN74LS32M 65-1371407 2413 IC - SN74LS138M 65-1381407 2746 Ic - CXD1095Q 65-1391407 3314 IC - TC74HC4052AF 65-1401407 3322 Ic - MC74HC04AF 65-1411407 3512 IC - MK48Z52B-20 65-1421407 4136 65-1431407 4234 Ic - SN74LS373M 65-1441408 0398 IC - NJ2903M 65-1451408 0598 Ic - MB3773PF 65-1461503 0071 Oscillator - 12MHz 65-1471601 1880 Fuse Resistor 100 ohm 1/2W 67-1101601 8171 65-1481601 8445 65-1491602 0908 Noise Killer 67-1111602 0920 67-1121602 0987 Capacitor & Coil - 270PF 100V 65-1501604 1366 65-1511604 1377 Capacitor - 0.47MF 50V 65-1521604 1383 Capacitor - 22MF 50V 65-1531604 1386 65-1541605 0343 65-1551605 0636 Capacitor -0.1 MF 65-1561606 1121 67-1131606 1139 65-1571606 1406 Capaciter - 270pf 67-1141606 1476 67-1241606 1537 Capacitor - 1000PF 50V 65-1581606 1567 53-1061606 1768 Capacitor - 10MF -5% 67-1251607 0054 Noise Filter - SN14-700 67-1151607 0394 Choke - SC-05-300 67-116

87

Part No.

1607 06181610 02861611 48201630 21011630 21021630 21031630 21061630 21321630 21811630 22201630 22221630 22231630 22721630 23331630 24711630 24721630 24731630 25611632 10031632 3902

Page andIndex No.

65-15965-16067-11765-16165-16265-16365-16465-16565-16665-16765-16865-16965-17065-17165-17265-17365-17465-17565-17665-177


ricoh ft4215 (a128) - diagramasde.com

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