reza khalili, network management forum, 8. oktober 2013 ... · take over of engineering data from...
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RTU500 series – ABB migration solutions To be always up to date
Reza Khalili, Network Management Forum, 8. Oktober 2013
© ABB Network Management Forum October 14, 2013 | Slide 1
RTU500 series – ABB migration solutions Overview
© ABB Group October 14, 2013 | Slide 2
1970 1980 1990 2000
RTU 232
FM 10b/ZM 20
RTU 510
RTU 210 RTU 211
RTU 560
Indactic 21 (I21)
RTU 200 NI23
RTU 540
2010
toda
y
RTU 511
RTU 560E
RTU 560S
RTU500 series – ABB migration solutions Why migration?
Revival of old installed base
Big saving:
Not to buy complete new system
Minimum down time of running system
No or minimum changes in the control center
No or minimum training requirement
Extension of:
Lifetime of the equipment
Capacity
Features & Functionalities
© ABB Group October 14, 2013 | Slide 3
RTU500 series – ABB migration solutions DIN Rails RTUs in tailored housings
© ABB Group October 14, 2013 | Slide 4
1970 1980 1990 2000
RTU 232
FM 10b/ZM 20
RTU 510
RTU 210 RTU 211
RTU 560
Indactic 21 (I21)
RTU 200 NI23
RTU 540
2010
toda
y
RTU 511
RTU 560E
RTU 560S
RTU500 series – ABB migration solutions RTU211 to RTU511 migration
One to one replacement of CMU
Higher functionality with minimal effort
Re-use of existing wirings, I/O modules, power supplies, engineering data
Minimum downtime
Take over of engineering data from RTU211 to RTU511 via RTUtil500 wizard
Availability of new functions & features
Extension possibility
Migration Guide RTU211 to RTU511
© ABB Group October 14, 2013 | Slide 5
RTU211
511CMM01 SD card
RTU511
RTU500 series – ABB migration solutions RTU211 to RTU511 migration
Successful pilot projects:
Zambia, ZESCO
Botswana
Germany, City of Kaiserslautern
© ABB Group October 14, 2013 | Slide 6
RTU500 series – ABB migration solutions RTU200/232 to RTU560 migration
© ABB Group October 14, 2013 | Slide 7
1970 1980 1990 2000
RTU 232
FM 10b/ZM 20
RTU 510
RTU 210 RTU 211
RTU 560
Indactic 21 (I21)
RTU 200 NI23
RTU 540
2010
toda
y
RTU 511
RTU 560E
RTU 560S
RTU200 >>> RTU232 >>> RTU560 Evolution
23ZG20
The entire evolution of the IO family
23ZG21 New flexible & scalable platform
RTU500 series – ABB migration solutions RTU200/232 to RTU560 migration
RTU500 series – ABB migration solutions RTU200/232 to RTU560 migration
Step by step upgrade Exchange basic rack against rack (560SFR02,
560MPR03)
Exchange 23ZG20/21, 23LK22 against 560CMU05
Import of the existing engineering data to RTUtil560 No modification in the extension racks, IO modules
and process wiring
14 October 2013 | Slide 9
RTU560 RTU200/232
RTU500 series – ABB migration solutions RTU200/232 to RTU560 migration
RTU500 series – ABB migration solutions Indactic RTU to RTU560 migration
© ABB Group October 14, 2013 | Slide 11
1970 1980 1990 2000
RTU 232
FM 10b/ZM 20
RTU 510
RTU 210 RTU 211
RTU 560
Indactic 21 (I21)
RTU 200 NI23
RTU 540
2010
toda
y
RTU 511
RTU 560E
RTU 560S
1:1 retrofit of existing ED1000 racks and I/O’s
No change in field cables
Reuse of cabinets with all terminals, switches & fuses, etc.
Minimal engineering effort
Minimum transition downtime from old to new RTU’s
RTU500 series – ABB migration solutions ED1000 to RTU560 migration
© ABB Group October 14, 2013 | Slide 12
RTU500 series – ABB migration solutions ED1000 to RTU560 migration
TG809 RTU560
RTU500 series – ABB migration solutions 3rd party RTUs (TG809) to RTU560
2 RTU560 racks against 1 TG rack
Reuse of cabinets, cables, connectors
Minimum downtime
Migration costs 50% less than new acquisition
Supporting all existing functions
Providing extended capacity and new advanced functions
© ABB Group October 14, 2013 | Slide 14
RTU500 series – ABB migration solutions 3rd party RTUs (TG809) to RTU560
RTU500 series – ABB migration solutions Upgrade within RTU560 family
© ABB Group October 14, 2013 | Slide 16
1970 1980 1990 2000
RTU 232
FM 10b/ZM 20
RTU 510
RTU 210 RTU 211
RTU 560
Indactic 21 (I21)
RTU 200 NI23
RTU 540
2010
toda
y
RTU 511
RTU 560E
RTU 560S
RTU migration solutions Upgrade within RTU560 family
© ABB Group October 14, 2013 | Slide 17
560ETH03
560SLI02
560CMU04 560CMU05 560CMU02
Release upgrade
Xx.xx 10.xx
Let ABB do it for you. Easy & Quick!
RTU500 series – ABB migration solutions RTU560E
© ABB Group October 14, 2013 | Slide 18
1970 1980 1990 2000
RTU 232
FM 10b/ZM 20
RTU 510
RTU 210 RTU 211
RTU 560
Indactic 21 (I21)
RTU 200 NI23
RTU 540
2010
toda
y
RTU 511
RTU 560E
RTU 560S
RTU500 series – ABB migration solutions RTU560E
© ABB Group October 14, 2013 | Slide 19
Basic module includes,
• 560CMU80
• 560PSU80
• 560MIO80 (16 BI, 8 BO, 4 AI)
Migration solutions:
560CIG10 (+ Extension I/Os)
23KG52 Compact Housing
RTU500 series – ABB migration solutions RTU560S
© ABB Group October 14, 2013 | Slide 20
1970 1980 1990 2000
RTU 232
FM 10b/ZM 20
RTU 510
RTU 210 RTU 211
RTU 560
Indactic 21 (I21)
RTU 200 NI23
RTU 540
2010
toda
y
RTU 511
RTU 560E
RTU 560S
RTU500 series – ABB migration solutions RTU560S
© ABB Group October 14, 2013 | Slide 21
RTU includes:
• Integrated battery charger
• Integrated V23 modem
• I/Os (14 BI, 4 BO, 4 AI, 2 counters) An effective migration solution will be presented soon from ABB
RTU500 series – ABB migration solutions Why migration?
Revival of old installed base
Big saving:
Not to buy complete new system
Minimum down time of running system
No or minimum changes in the control center
No or minimum training requirement
Extension of:
Lifetime of the equipment
Capacity
Features & Functionalities
© ABB Group October 14, 2013 | Slide 22
RTU500 series – ABB migration solutions Why ABB?
Successful presence in the market over the long time
Always state of the art technology
Migration concepts to:
Use the most from the installed base
Do the least investments
Get the best solutions
© ABB Group October 14, 2013 | Slide 23