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Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling

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Page 1: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Revised version of the CTU Packaging Guidelines

Captain Kai Brüggemann

Underwriter; HDI-Gerling

Page 2: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Structure of the presentation

• Introduction

• Structure of the CTU

• Prevention of Condensation Damage

• Packing and Securing Cargo into CTUs

• Abstract

• Conclusion

Page 3: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Million TEU of Shipping Capacity

Source: ISL

Page 4: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Seaborne Trade

Source: VDR Annual Report

Page 5: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Cargo handling 60 years ago

Page 6: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

1966, first container in Bremerhaven

Page 7: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Growth of Capacity

Page 8: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Time bar

1985 IMO/ILO Guidelines for

Packing Cargo in Freight Containers or

Vehicles

1997

2014/2015 IMO/ILO/UNECE Code of Practice for

Packing Cargo in Transport Units (CTU Code)

Page 9: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Container lost overboard

Page 10: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Structure of the CTU

• 01 Introduction

• 02 Definitions

• 03 Key requirements

• 04 Chains of responsibility + Information

• 05 General transport conditions

• 06 CTU properties

• 07 CTU suitability

Page 11: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Structure of the CTU

• 08 Arrival, checking and positioning CTUs

• 09 Packing Cargo into CTUs

• 10 Additional advice on packing DG Cargo

• 11 On completion of packing

• 12 Advice on receipt / unpacking CTUs

• 13 Training in packing of CTUs

Page 12: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

1 Introduction

2 Definitions

3 Key requirements

4 Chains of responsibility and

information

5 General transport conditions

6 CTU properties

7 CTU suitability

8 Arrival, checking and positioning of CTUs

9 Packing cargo into CTUs

10 Additional advice on the

packing of dangerous goods

11 On completion of packing

12 Advice on receipt and

unpacking of CTUs

13 Training in packing of CTUs

A1 Information flow

A2 Safe handling of CTUs

A3 Prevention of condensation damage

A4 Approval plates

A5 Receiving CTUs

A6 Minimizing the risk of recontamination

A7 Packing and securing cargo into CTUs (supplemented with appendices 1 to 5)

A8 Access to tank and bulk tops, working at

height

A9 Fumigation

A10 Topics for consideration in

a training programme

Page 13: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Annex 3 Prevention of Condensation Damage

Page 14: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Prevention of Condensation • Condensation • Corrosion threshold • Dew point of air • Hygroscopicity of cargo • Mold growth threshold • Relative humidity of air • Saturation humidity of air • Sorption equilibrium • Sorption isotherm • Water content of cargo

Page 15: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

The consequences of condensation

Page 16: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Corrosion threshold (at a relative humidity of 40%)

Mold growth threshold (at a relative humidity of 75%)

Dew point (at a relative humidity of 100%)

Three humidity thresholds

Page 17: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Corrosion of print cylinders

Page 18: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Corrosion of print cylinders

Page 19: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Corrosion threshold (at a relative humidity of 40%)

Mold growth threshold (at a relative humidity of 75%)

Dew point (at a relative humidity of 100%)

Three humidity thresholds

Page 20: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Mold in Coffee

Page 21: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Mold in Cocoa

Page 22: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Mold in Cocoa

Page 23: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Corrosion threshold (at a relative humidity of 40%)

Mold growth threshold (at a relative humidity of 75%)

Dew point (at a relative humidity of 100%)

Three humidity thresholds

Page 24: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Dew point

Page 25: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Dew point

Page 26: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Dew point

Page 27: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Annex 7 Packing and Securing Cargo into CTUs

Page 28: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

1 Introduction

2 Definitions

3 Key requirements

4 Chains of responsibility and

information

5 General transport conditions

6 CTU properties

7 CTU suitability

8 Arrival, checking and positioning of CTUs

9 Packing cargo into CTUs

10 Additional advice on the

packing of dangerous goods

11 On completion of packing

12 Advice on receipt and

unpacking of CTUs

13 Training in packing of CTUs

A1 Information flow

A2 Safe handling of CTUs

A3 Prevention of condensation damage

A4 Approval plates

A5 Receiving CTUs

A8 Access to tank and bulk tops, working at

height

A9 Fumigation

A10 Topics for consideration in

a training programme

A6 Minimizing the risk of recontamination

A7 Packing and securing cargo into CTUs

Page 29: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Temporary floor

Page 30: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Blocking and Bracing

Page 31: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Coil shoring?

Page 32: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Coil Damage

Page 33: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Blocking and Bracing

Page 34: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Wedges for Boxes and Cylinders

Page 35: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Gaps

Page 36: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Dunnage Bags

Page 37: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

MSL and Breaking strength

Page 38: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Edge Protection

Page 39: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Edge Protection

Page 40: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Lapaloma Lashing

Page 41: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Unloading cartons

Page 42: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Lashing systems

Page 43: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation
Page 44: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation
Page 45: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Load distribution

Page 46: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation
Page 47: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation
Page 48: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Load distribution

Page 49: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Stacking of sensitive cartons

Page 50: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Stacking of sensitive cartons

Page 51: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Mixed stow

Page 52: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Blocking and

bracing

Page 53: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Tipping control

Page 54: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Definitions

Page 55: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Silly loop

Page 56: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Do not

Page 57: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Definitions

Page 58: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

“Clever loops”

Page 59: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Individual securing

Page 60: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Flexitanks

Page 61: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Scrap transportation

Page 62: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Abstract

• Goods transport

• Container traffic

• Claims structure

• The CTU

• IUMI / GDV

• Publication

Page 63: Revised version of the CTU Packaging Guidelines · Revised version of the CTU Packaging Guidelines Captain Kai Brüggemann Underwriter; HDI-Gerling . Structure of the presentation

Conclusion

• Time

• Quality

• Relevance

• Implementation