review of high power proton target challenges heat removal and thermal ‘shock’ presented by:...

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Review of High Power Proton Target Challenges Heat Removal and Thermal ‘Shock’ Presented by: Tristan Davenne High Power Targets Group Chris Densham, Ottone Caretta, Tristan Davenne, Mike Fitton, Peter Loveridge, Dan Wilcox (Joe O’Dell & Geoff Burton) Rutherford Appleton Laboratory Acknowledge: Patrick Hurh, Jim Hylen, Kris Anderson, Bob Zwaska, Nikolai Mokhov, Ron Ray, Richard Coleman Proton Accelerators for Science and Innovation Workshop at Fermilab 13 th January 2012

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Page 1: Review of High Power Proton Target Challenges Heat Removal and Thermal ‘Shock’ Presented by: Tristan Davenne High Power Targets Group Chris Densham, Ottone

Review of High Power Proton Target Challenges

Heat Removal and Thermal ‘Shock’

Presented by: Tristan DavenneHigh Power Targets Group

Chris Densham, Ottone Caretta, Tristan Davenne, Mike Fitton, Peter Loveridge, Dan Wilcox(Joe O’Dell & Geoff Burton)

Rutherford Appleton Laboratory

Acknowledge: Patrick Hurh, Jim Hylen, Kris Anderson, Bob Zwaska, Nikolai Mokhov, Ron Ray, Richard Coleman

Proton Accelerators for Science and Innovation Workshopat Fermilab

13th January 2012

Page 2: Review of High Power Proton Target Challenges Heat Removal and Thermal ‘Shock’ Presented by: Tristan Davenne High Power Targets Group Chris Densham, Ottone

SummaryThe following target challenges will be addressed:1)Heat removal (High Heat Flux Cooling)2) Thermal "shock" (including cavitation in liquid cooling media)5) Spatial Constraints (and magnetic field effects)7) Physics optimization

Reference will be made to the following range of target examples each of which HPTG has some involvement:

• Mu2e• T2K• LBNE• Numi-Nova• Euronu• Neutrino factory• ISIS• ESS• ADSR

Neutron Spallation

Neutrino facilities

Muon Source

Page 3: Review of High Power Proton Target Challenges Heat Removal and Thermal ‘Shock’ Presented by: Tristan Davenne High Power Targets Group Chris Densham, Ottone

Heat Removal and Thermal ‘Shock’ TableTarget Power Deposited

[kW]Peak Temperature

Jump[K]Existing or proposed

solution

Mu2e 2 0.0014Peripherally cooled

cylinderT2K 15 100

Numi 4 364Peripherally cooled

segmentedNova 8 253

LBNE 23 75+

ISIS 100 3.8 Segmented with cooling through coreEuroNu 200 62

Neutrino Factory 500 1000? Flowing or rotating target

ESS 3000 100 Rotating target with cooling through core

of target

ADSR 7000? 5? Liquid metal?

Page 4: Review of High Power Proton Target Challenges Heat Removal and Thermal ‘Shock’ Presented by: Tristan Davenne High Power Targets Group Chris Densham, Ottone

Heat removal from Peripherally cooled cylinder

Water cooled gold target

Radiation cooled tungsten target

~940 mm

Titanium target body

Graphite(ToyoTanso IG-43)

Helium cooling

Graphite to titanium diffusion bond

Ti-6Al-4V tube and windows

(0.3 mm thick)

T2K helium cooled graphite cylinder

Mu2e target options

Page 5: Review of High Power Proton Target Challenges Heat Removal and Thermal ‘Shock’ Presented by: Tristan Davenne High Power Targets Group Chris Densham, Ottone

Heat Removal from segmented targets

0 (MPa) 220 (MPa)

ISISStress limit reached for solid peripherally cooled target

Packed bed segmented target

Increased surface area. Coolant reaching maximum energy deposition region

EuroNu

How far could this design go with thinner tantalum plates?

Page 6: Review of High Power Proton Target Challenges Heat Removal and Thermal ‘Shock’ Presented by: Tristan Davenne High Power Targets Group Chris Densham, Ottone

Gap of 2mm

Heat removal from flowing /rotating target

Flowing tungsten powder jetCaretta et al.

Helium cooled rotating target wheelLatest ESS target design Kharoua et al.

The minimum beam power for ADSRto be economically attractive is thought to be 10 MW. Bowman et al. 2011 PAC

Renew target

Spread heat load33 segments25rpm

Page 7: Review of High Power Proton Target Challenges Heat Removal and Thermal ‘Shock’ Presented by: Tristan Davenne High Power Targets Group Chris Densham, Ottone

Thermal shock in peripherally cooled solid target

Significant temperature jump in T2K graphite cylinder results in a manageable peak dynamic stress of 6MPaTemperature jump in helium negligible

Mu2e beam structure results in negligible thermal ‘shock’

Dynamic Stress in T2K Graphite Target After a Single Beam Spill at 400°C, Tspill = 4.2 micro-second

3.3e14 protons @ 30 GeV, beam sigma = 4.24mm, target diameter = 26 mm

-10

-5

0

5

10

0 1 2 3 4 5

Time (milli-sec)

Str

es

s (

MP

a)

VM-Str @ Gauge pt. Rad-Str @ Gauge pt. Long-Str @ Gauge pt.

Page 8: Review of High Power Proton Target Challenges Heat Removal and Thermal ‘Shock’ Presented by: Tristan Davenne High Power Targets Group Chris Densham, Ottone

Thermal Shock for a segmented target

Dynamic stresses in beryllium cylinder compared to beryllium spheres as a result of LBNE 2.3MW beam

Relationship between peak dynamic stress and energy deposition time for a sphere

Expansion time α target size 0

50

100

150

200

250

300

350

1.00E-09 1.00E-08 1.00E-07 1.00E-06 1.00E-05

Peak

Von

-Mis

es S

tres

s [M

Pa]

Energy deposition time [seconds]

peak stress

expansion time

Page 9: Review of High Power Proton Target Challenges Heat Removal and Thermal ‘Shock’ Presented by: Tristan Davenne High Power Targets Group Chris Densham, Ottone

Segmented Target (Thermal Shock in coolant circuit)

5K temperature jump in water40K temperature jump in Steel cooling tubes

Page 10: Review of High Power Proton Target Challenges Heat Removal and Thermal ‘Shock’ Presented by: Tristan Davenne High Power Targets Group Chris Densham, Ottone

Thermal Shock in flowing targets

Merit, Flowing mercury jet 14GeV proton beam Kirk et al.

How will tungsten powder react to proton beam interaction?

Hi Rad Mat experiment planned for April 2012

Page 11: Review of High Power Proton Target Challenges Heat Removal and Thermal ‘Shock’ Presented by: Tristan Davenne High Power Targets Group Chris Densham, Ottone

(Thermal Shock what is the limit?)

P.Hurh et al.

Predicted Peak Energy Deposition for LBNE 2.3 MW with 1.5 mm beam sigma radius was 846 J/cc and thought to cause stresses too high for Be to survive

But P-bar Target (FNAL) has a Beryllium cover that regularly sees 1000 J/cc and shows no evidence of damage

ANSYS analysis for similar conditions suggests peak equivalent stresses of 300 Mpa (elastic-plastic, temp-dependent mat’l properties, but not dynamic)

Dynamic stresses could be 30-50% higher

Page 12: Review of High Power Proton Target Challenges Heat Removal and Thermal ‘Shock’ Presented by: Tristan Davenne High Power Targets Group Chris Densham, Ottone

0

200

400

600

800

1000

1200

1 10 100 1000 10000

Peak

tem

pera

ture

jum

p [K

]

Time averaged power deposited [kW]

Mu2e (8GeV, 25kW, 588kHz, 100ns, 1mm)

T2K (30GeV, 750kW, 0.47Hz, 5μs, 4.24mm)

Numi (120GeV, 400kW, 0.53Hz, 8μs, 1mm)

Nova (120GeV, 700kW, 0.75Hz, 8μs, 1.3mm )

LBNE (120GeV, 2.3MW, 0.75Hz, 10μs, 1.5mm+)

ISIS (800MeV, 160kW, 50Hz, 200ns, 16.5mm)

EURONu (4.5GeV, 4MW, 50Hz, 5μs, 4mm)

Neutrino Factory (8GeV, 4MW, 50Hz, 2ns, 1.2mm)

ESS (2.5GeV, 5MW, 14Hz, 2.86ms)

ADSR

Heat Removal and Thermal Shock Summary

Peripherally cooled monolith

Flowing or rotating targets

Segmented

Page 13: Review of High Power Proton Target Challenges Heat Removal and Thermal ‘Shock’ Presented by: Tristan Davenne High Power Targets Group Chris Densham, Ottone

Spatial Constraints

T2K, Numi, LBNE, Euronu all need to fit within a horn, considerable challenge to fit target, support structure and cooling channels

Example of modelling helium turn around in T2K target in order to minimise pressure drop

Mu2e and Neutrino Factory target must fit within superconducting solenoids. Space for an individual target not so hard but for a flowing target or rotating target is more challenging especially considering required solenoid shielding

For Neutron spallation sources such as ISIS and ESS the primary spatial constraint is that the target fits within the moderators

For ADSR the target must fit within a nuclear reactor core

Neutrino factory IDS

Page 14: Review of High Power Proton Target Challenges Heat Removal and Thermal ‘Shock’ Presented by: Tristan Davenne High Power Targets Group Chris Densham, Ottone

Physics optimizationYield per proton vs. Design conservatism

Example: Choice of density

Temperature jump significantly lower in low Z materials with neutrino factory beam parameters

J.Back

Does a neutrino factory really need to be made from mercury or tungsten

Page 15: Review of High Power Proton Target Challenges Heat Removal and Thermal ‘Shock’ Presented by: Tristan Davenne High Power Targets Group Chris Densham, Ottone

Physics optimization

Mu2e target support design Minimizing material around target to minimize particle reabsorption

Differences in Neutron yieldfor various ISIS target options

Page 16: Review of High Power Proton Target Challenges Heat Removal and Thermal ‘Shock’ Presented by: Tristan Davenne High Power Targets Group Chris Densham, Ottone

Physics optimization

For LBNE study Figure of merit used at concept stage to compare designs

Physics performance considered in parallel with engineering design

B.Zwaska

5060708090

100110120130140150

0 1 2 3 4 5 6 7 8 9 10 11 12FoM

[pio

ns+/

-/pr

oton

* G

eV^2

.5]

parallel off centre deviation [mm]

performance drop off with eccentric beam

1.5mm

3.5mm

100

110

120

130

140

150

0 2 4 6 8 10 12FoM

[pio

ns+/

-/pr

oton

* G

eV^2

.5]

target radius [mm]

Change in FoM with target radius

beam sigma=3.5mm beam sigma=1.5mm

large target design radius = 3sigma small target design radius = 3sigma

Page 17: Review of High Power Proton Target Challenges Heat Removal and Thermal ‘Shock’ Presented by: Tristan Davenne High Power Targets Group Chris Densham, Ottone

Peripherally cooled cylindrical monolith targets have limited heat dissipation capability as a result of both steady state and dynamic stresses.

Segmented internally cooled stationary targets can accommodate much higher heat loads and higher power densities.

A pebble bed target is being considered for Euronu and may be relevant for other facilities where a solid cylindrical target would not be viable. R & D in pebble bed or other segmented targets is required for future neutrino facilities and also for ISIS upgrades and optimizing designs such as ESS. Target designs are often based on a static yield stress limit. However there is some evidence to suggest the static yield stress can be safely exceeded. The Hi-rad mat facility offers a good opportunity to test this with some single pulse failure tests.

Single pulse failure testing and beam sweeping are both interesting from the point of view of determining how far stationary targets can be pushed before a flowing or rotating target is genuinely required.

Physics performance is a function of reliability as well as optimum particle yield so try to choose the simplest target design possible.

Conclusions