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Reverse Electrodialysis process with seawater and concentrated brines: a COMSOL model for equipment design Dipartimento di Ingegneria Chimica, Gestionale, Informatica, Meccanica (DICGIM) Michele Tedesco Carmelo Scavuzzo, Andrea Cipollina, Alessandro Tamburini, Giorgio Micale

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Page 1: Reverse Electrodialysis process with seawater and ...cn.comsol.com/paper/download/181637/tedesco_presentation.pdf · Michele Tedesco Carmelo Scavuzzo, Andrea Cipollina, Alessandro

Reverse Electrodialysis process with seawater and concentrated brines: a COMSOL model for equipment design

Dipartimento di Ingegneria Chimica,

Gestionale, Informatica, Meccanica (DICGIM)

Michele Tedesco

Carmelo Scavuzzo, Andrea Cipollina, Alessandro Tamburini, Giorgio Micale

Page 2: Reverse Electrodialysis process with seawater and ...cn.comsol.com/paper/download/181637/tedesco_presentation.pdf · Michele Tedesco Carmelo Scavuzzo, Andrea Cipollina, Alessandro

1. Introduction

4. Conclusions

2. Modelling

3. Results

Outline

RED process with seawater and concentrated brines – COMSOL Conference Rotterdam 2013 2/12

1. Introduction • Reverse Electrodialysis process • Modelling goals

2. Model development • System definition • Governing equations • Model calibration

3. Results

• Concentration profiles inside channels • Electric potential through the stack • Salt fluxes through membranes

4. Conclusions

Page 3: Reverse Electrodialysis process with seawater and ...cn.comsol.com/paper/download/181637/tedesco_presentation.pdf · Michele Tedesco Carmelo Scavuzzo, Andrea Cipollina, Alessandro

1. Introduction

4. Conclusions

2. Modelling

3. Results

Reverse Electrodialysis Technology

RED process with seawater and concentrated brines – COMSOL Conference Rotterdam 2013 3/12

1. Introduction

CATHODE

ANODE

e-

e-

ELECTRODE RINSE

C D C

+ + - -

I, J+

Page 4: Reverse Electrodialysis process with seawater and ...cn.comsol.com/paper/download/181637/tedesco_presentation.pdf · Michele Tedesco Carmelo Scavuzzo, Andrea Cipollina, Alessandro

1. Introduction

4. Conclusions

2. Modelling

3. Results

Investigated physics

Modelling goals

RED process with seawater and concentrated brines – COMSOL Conference Rotterdam 2013 4/12

1. Introduction

Mass transport through membranes

Transport of electrolytes

Electrochemical reaction

Fluid dynamics

Page 5: Reverse Electrodialysis process with seawater and ...cn.comsol.com/paper/download/181637/tedesco_presentation.pdf · Michele Tedesco Carmelo Scavuzzo, Andrea Cipollina, Alessandro

1. Introduction

4. Conclusions

2. Modelling

3. Results

Model assumptions:

System definition and model assumptions

RED process with seawater and concentrated brines – COMSOL Conference Rotterdam 2013 5/12

2. Modelling

• Empty channels

• NaCl aqueous solutions

• Negligible solvent flux through membranes

• Adopting Nernst-Planck equation

• Activity coefficients equal to unity

• Adopting Einstein relation for ion diffusion coefficient

Page 6: Reverse Electrodialysis process with seawater and ...cn.comsol.com/paper/download/181637/tedesco_presentation.pdf · Michele Tedesco Carmelo Scavuzzo, Andrea Cipollina, Alessandro

1. Introduction

4. Conclusions

2. Modelling

3. Results

Governing equations

RED process with seawater and concentrated brines – COMSOL Conference Rotterdam 2013 6/12

2. Modelling

• Laminar flow for Newtonian fluid:

• Transport equation through solutions (Nernst-Planck model):

• Electrode kinetics (Butler-Volmer theory):

Page 7: Reverse Electrodialysis process with seawater and ...cn.comsol.com/paper/download/181637/tedesco_presentation.pdf · Michele Tedesco Carmelo Scavuzzo, Andrea Cipollina, Alessandro

1. Introduction

4. Conclusions

2. Modelling

3. Results

0.0

1.0

2.0

3.0

4.0

5.0

0 50 100 150 200

Po

we

r d

en

sit

y (

W/m

2c

ell

pa

ir)

current density, i (A/m2)

0.1 M

0.3 M

0.5 M

diluateconcentration

0.0

0.5

1.0

1.5

2.0

0.0 0.5 1.0 1.5 2.0

Cell

pair

Res

ista

nc

e, R

cell

( 1

03Ω

*m2)

Co-ion permeability coefficient, DCou

( 1010 m2/s)

experimental

model

Model tuning/validation

RED process with seawater and concentrated brines – COMSOL Conference Rotterdam 2013 7/12

2. Modelling

Experimental data collected with a 50 cell pairs stack, Fujifilm membranes, Deukum 270 µm spacers. Brine: 5 M NaCl. T=20°C. Fluid velocity: 1 cm/s.

0

20

40

60

80

100

120

0 20 40 60 80 100

Op

en

Cir

cu

it V

olt

ag

e, O

CV

(mV

)

Permeability coeff ratio, Dcounter/Dcou (-)

experimental

model

Model tuning

on OCV

Model validation

Model tuning

on cell resistance

Page 8: Reverse Electrodialysis process with seawater and ...cn.comsol.com/paper/download/181637/tedesco_presentation.pdf · Michele Tedesco Carmelo Scavuzzo, Andrea Cipollina, Alessandro

1. Introduction

4. Conclusions

2. Modelling

3. Results

Concentration profiles along channels

RED process with seawater and concentrated brines – COMSOL Conference Rotterdam 2013 8/12

3. Results

Page 9: Reverse Electrodialysis process with seawater and ...cn.comsol.com/paper/download/181637/tedesco_presentation.pdf · Michele Tedesco Carmelo Scavuzzo, Andrea Cipollina, Alessandro

1. Introduction

4. Conclusions

2. Modelling

3. Results

Electric potential through the stack

RED process with seawater and concentrated brines – COMSOL Conference Rotterdam 2013 9/12

3. Results

Page 10: Reverse Electrodialysis process with seawater and ...cn.comsol.com/paper/download/181637/tedesco_presentation.pdf · Michele Tedesco Carmelo Scavuzzo, Andrea Cipollina, Alessandro

1. Introduction

4. Conclusions

2. Modelling

3. Results

Salt fluxes through membranes

RED process with seawater and concentrated brines – COMSOL Conference Rotterdam 2013 10/12

3. Results

Page 11: Reverse Electrodialysis process with seawater and ...cn.comsol.com/paper/download/181637/tedesco_presentation.pdf · Michele Tedesco Carmelo Scavuzzo, Andrea Cipollina, Alessandro

1. Introduction

4. Conclusions

2. Modelling

3. Results

Next steps

Conclusions

RED process with seawater and concentrated brines – COMSOL Conference Rotterdam 2013 11/12

4. Conclusions

Model validated on experimental data under different conditions

Simplified approach to simulate both fluid dynamics/electrochemical

phenomena

• Activity coefficients evaluation

• Mechanical analysis on membranes

• Description of Donnan Potentials across membranes

Page 12: Reverse Electrodialysis process with seawater and ...cn.comsol.com/paper/download/181637/tedesco_presentation.pdf · Michele Tedesco Carmelo Scavuzzo, Andrea Cipollina, Alessandro

1. Introduction

4. Conclusions

2. Modelling

3. Results

Acknowledgments

RED process with seawater and concentrated brines – COMSOL Conference Rotterdam 2013 12/12

www.reapower.eu

Project title: Reverse Electrodialysis Alternative Power Production

Call identifier: FP7-ENERGY-2010-FET

(Future Emerging Technologies for Energy Applications)

Page 13: Reverse Electrodialysis process with seawater and ...cn.comsol.com/paper/download/181637/tedesco_presentation.pdf · Michele Tedesco Carmelo Scavuzzo, Andrea Cipollina, Alessandro

Dipartimento di Ingegneria Chimica,

Gestionale, Informatica, Meccanica (DICGIM)

Thank you for your attention

Michele Tedesco

[email protected]